JT2020 Tier 3

Technical
Supplement

CMW® Issue 3.0

053- 1351
JT2020 T3 Technical Supplement

Foreword
This manual is an important part of your equipment. It provides basic hydraulic and electrical information,
harnesses, and diagrams to help you troubleshoot your Ditch Witch equipment. For detailed, step-by-step
troubleshooting information, refer to you Ditch Witch repair guide.

If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a
dealer, visit our website at www.ditchwitch.com or write to the following address:

The Charles Machine Works, Inc.

Attn: Marketing Department
PO Box 66
Perry, OK 73077-0066
USA

The descriptions and specifications in this manual are subject to change without notice. The Charles
Machine Works, Inc. reserves the right to improve equipment. Some product improvements may have
taken place after this manual was published. For the latest information on Ditch Witch equipment, see your
Ditch Witch dealer.

Thank you for buying and using Ditch Witch equipment.

 JT2020 T3 Technical Supplement

JT2020 T3
Technical Supplement
Issue number 3.0/TS-10/2011
Part number 053-1351

Copyright 2009,2010,2011
by The Charles Machine Works, Inc.

, Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid
Miser,Perma-Soil, Power Pipe, Super Witch, Pierce Airrow, Zahn, The Underground and The
Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.
JT2020 T3 Technical Supplement

Table of Contents
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

How To Use This Supplement . . . . . . . . . . . . . . . . . 5

Basic Hydraulic Troubleshooting . . . . . . . . . . . . . . 7
• Gear Pump Circuits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
• Hydrostatic Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
• Load Sense Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
• Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Basic Electrical Troubleshooting . . . . . . . . . . . . . 18

• Reading CMW Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
• Common CMW Circuits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
• Circuit Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
• How To Use a Digital Multimeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
• Basic Troubleshooting Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
• Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
• Wiring Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
JT2020 T3 Technical Supplement
JT2020 T3 Technical Supplement

How To Use This Supplement

This supplement contains the tools to help you perform basic electrical and hydraulic troubleshooting on
your machine:

• basic electrical troubleshooting steps that can be followed for any electrical circuit
• how to read CMW electrical schematics
• how to use a digital multimeter
• description of common circuit faults
• description of common CMW circuits
• electrical schematics and wiring diagrams specific to your machine
• basic hydraulic troubleshooting steps for the 3 types of hydraulic circuits used at CMW: gear pump,
hydrostat, and load sense
• hydraulic schematics specific to your machine

Use the basic troubleshooting steps combined with the schematics and diagrams to help isolate the cause
of a malfunction on your machine.

For more details and guided, step-by-step troubleshooting procedures, refer to the “Troubleshooting”
chapter of the repair guide for your machine.
JT2020 T3 Technical Supplement
JT2020 T3 Technical Supplement
Gear Pump Circuits

Basic Hydraulic Troubleshooting

Gear Pump Circuits

Step 1: Test for Pump and Main Relief
Theory

If all functions of a gear pump circuit are malfunctioning, the problem may be poor suction conditions or a
malfunction of the main relief, the first component in the circuit, or the pump.

Test Suction Conditions

1. Verify oil level.

2. Visually inspect the suction lines.
3. Remove suction lines and check for obstruction.

Test Main Relief

Main relief should be connected to the pressure line that comes from the pump. It may be located in the
pump, as an independent relief, or in the first valve of the circuit. To check the relief:

1. Verify the pressure of the main relief.

2. If pressure is not correct, try adjusting the relief.

IMPORTANT: Document the number of turns made to the adjustment in case you need to go
back to the original position.

3. If adjusting the relief does not work, remove, clean, and inspect.
4. Install the relief and test again.
 JT2020 T3 Technical Supplement
Gear Pump Circuits

Test First Component in the Circuit

The first component in the circuit after the pump may have an internal leak or be obstructed in a way that
effects the entire circuit. Depending on the circuit, this can be evaluated in different ways. Consider
bypassing or inspecting the component.

IMPORTANT: Do not bypass the main relief.

Test Pump

Measure pump flow with a flowmeter and needle valve (such as test kit p/n 259-501). On a good pump,
flow should not decrease more than 70% when the pressure is increased. Sometimes measuring the
speed of a function can approximate flow. See your Ditch Witch repair guide for more information.

NOTICE: Always have a main relief in the circuit to avoid pump failure.

Step 2: Test Valves and Actuators

Theory

If one function is not operating properly, the problem is probably in a valve or actuators (cylinder or motor).

Test Valves

NOTICE: Perform these tests only after you have verified they will not damage components in the
circuit. Before troubleshooting, identify if there are any orifices in the circuit.

• Test electric valves with manual overrides if available.

• Consider switching hoses (re-routing) with another valve to determine if the problem is in the valve or
the actuator.
• For leakage on a valve that has PO checks, exchange checks with another location to determine if the
leakage is due to the PO check.
• For valves with work port relief, exchange reliefs with another location to determine if the relief is
malfunctioning.

Test Actuators

• For leakage in cylinders, perform a cylinder leak test.

• For motor actuators, measure the case flow.
JT2020 T3 Technical Supplement
Hydrostatic Circuits

Hydrostatic Circuits
Step 1: Check Charge Pressure
Theory

The charge pressure is low because of:

• oil leaking out of loop

• bad suction conditions
• pump malfunction

Test for Oil Leakage Out of the Loop

1. Measure charge pressure when the unit is malfunctioning.

2. If charge pressure is correct, go to Step 4.
3. If charge pressure is low, oil is probably leaking out of the loop. Look in the following places:
• Flushing valves or hot oil shuttles (Determine if you can cap off the flushing valve for a test. Do not
block case flow or you will cause a failure to the motor). If possible, measure the flushing flow
• Shift valves, brakes, brake valves, gripper valves, or any other valves that us charge pressure
(Determine if you can cap off these functions temporarily to test them)
• Motor leakage into case. Measure case flow, but remember to adjust for hot oil shuttle flow if
necessary. Consider measuring case pressure as an alternate test.

IMPORTANT: Measuring flow is preferred because pressure varies and is not accurate.

• Charge relief valve (either remove and inspect, or replace)

Test Suction Conditions

1. Verify oil level.

2. Visually inspect the suction lines.
3. Remove suction lines and check for obstruction.
 JT2020 T3 Technical Supplement
Hydrostatic Circuits

Test Pump

The remaining causes for low charge pressure are charge relief, pump leakage, or charge pump
malfunction.

Charge Relief

1. Remove, clean and inspect the charge relief.

2. Re-install and test again.

Pump Leakage or Charge Pump Malfunction

1. Cap and plug the loop lines and all other external lines except the case drain and suction. In this state,
the pump is separated from the circuit.
2. If charge pressure is still low, you can eliminate everything external to the pump.
3. If charge pressure is correct, go to Step 4.

Step 2: Verify Main Pressures

Theory

The hydrostatic circuit is not producing the torque expected.

Test Main Pressure

1. If the pressures seem low, measure the maximum pressures of the main reliefs.
JT2020 T3 Technical Supplement
Hydrostatic Circuits

Step 3: Verify Pump and Motor Signal

Theory

The pump or motors are not being given the proper control signal, control pressure, mechanical control, or
the pump is not being turned.

Test Signals

1. Check the linkage, cable, pilot pressure, or electrical signal.

2. If the pump is equipped with manual overrides, use them to check signal.
3. Verify that the pump shaft is turning.
4. If the pump and motors are getting the proper signal and power, go to Step 1.

Step 4: Test for Oil Leakage Across the Loop

Theory

The loop is leaking from one side to the other. In this situation, charge pressure might be correct, but the
loop cannot produce full speed or torque.

Test

Look for ways the oil is leaking from one side of the loop to the other side. Consider the following

• Motor leakage across the loop (Will not show up in case flow. Cap off motor pressure lines.)
• Loop pressure relief valves (Exchange them to test.)
• Tow valve (Verify that it is closed.)
• Neutral valve
• Flushing valve
 JT2020 T3 Technical Supplement
Load Sense Circuits

Load Sense Circuits

Step 1: Check Pump Differential
Theory

The reason for the malfunction is that the pump differential is wrong.

Test

1. Check the pump differential under the following conditions:

• at standby (not using any functions)
• when using functions that work properly
• when useing functions that are not working properly.
2. If differential wrong in any condition, try to adjust it. If it can’t be adjusted to the proper differential, go to
Step 2.
3. If differential is correct, go to Step 3.

Step 2: Check Pump

Theory

The pump is not operating properly. Possible causes are poor suction conditions or pump malfunction.

Test Suction Conditions

1. Verify oil level.

2. Perform an external visual inspection of the suction lines.
3. Remove suction lines and check for obstruction.

Test Pump

1. Cap off pressure line from pump and connect load sense signal line to pressure line. Pump should go
to compensator setting in this condition.
2. If pump does not go to compensator setting, the pump is malfunctioning.
3. If pump does go to compensator setting, the circuit may have an internal leakage in a valve in the
pressure circuit. To test, reconnect pump to the circuit, and block off valves one by one.
JT2020 T3 Technical Supplement
Load Sense Circuits

Step 3: Check Shuttle Circuit

Theory

The shuttle circuit has a leak or blockage that is causing the problem.

Test

1. Functioning some valves in the circuit and identify changes in behavior to determine which shuttles
could be leaking.
2. Cap off parts of the load sense signal circuit.
3. Run a separate independent signal line from the valve to the pump.
4. Identify any orifices in the load sense line and inspect for blockage.
5. Move shuttle cartridges from one location to another to see if the problem is effected.
6. If shuttle circuit does not have leakage or blockage, go to Step 4.

Step 4: Check Valves and Actuators

Theory

If one function is not operating properly, the problem is probably in a valve or actuators (cylinder or motor).

Test Valves

NOTICE: Perform these tests only after you have verified they will not damage components in the
circuit. Before troubleshooting, identify if there are any orifices in the circuit.

• Test electric valves with manual overrides if available.

• Consider switching hoses (re-routing) with another valve to determine if the problem is in the valve or
the actuator.
• For leakage on a valve that has PO checks, exchange checks with another location to determine if the
leakage is due to the PO check.
• For valves with work port relief, exchange reliefs with another location to determine if the relief is
malfunctioning.

Test Actuators

• For leakage in cylinders, perform a cylinder leak test.

• For motor actuators, measure the case flow.
JT2020 T3 Technical Supplement
HYDRAULIC SCHEMATIC
JT2020 T3

GREASE
2 2
PIPE GRIP
ROW SELECT LIFT SHUTTLE 8
6 34
5 36 28
3 ROTATION
B B
MOTOR
35 3 B
0.032 26
23 41
42
A

B A B A B A
B A 19
0.025 B
A A OUT1
A
B A C B
MOTOR #4

0.030 0.046 15 D E
F 45 A

TRACK OUT2
B B B B
22 MOTOR
31
IN1 IN2

A A A A
29 39
X
THRUST
4 PIPE CONTROL VALVE 32 MOTOR
B C

23
IN2

1
ANCHOR VALVE T1 T2
MOTOR #3

A D A IN1

ROTATE REAR FRONT

T3 T6 AUXILARY 40
37 11 27
11 PUMP

21
B C

STABILIZER TILT STABILIZER 9

13 14 13 20 IN D3 D1
T4
X

T5 T7 D2

T8 HYDROSTAT PUMP
A OUT 1

43
33
A

B THRUST
MOTOR
B

44 19 B
OUT 2
23
A
C B
D E
F
OUT 3 A
IN 2
A

OUT 4 B
IN 1 B

22 TRACK
10 WRENCH VALVE MOTOR
25
7

24 17

12 SET-UP VALVE
46 X
RPM

30 T9

DRILLING 47
16 T10
FLUID 18
38

02 ID0195349
Hydraulic Schematic Descriptions
JT2020 T3

Ref. # Component Notes

0 Engine Rated Speed 2600 RPM
1 Anchor Valve
2 Anchor Cylinder
3 Anchor Motor 24 cu.in./rev.
4 Pipe Control Valve
5 Pipe Lift Cylinder
6 Pipe Row Select Cylinder
7 Thrust Motor Manifold
8 Pipe Grip Cylinder
9 Wrench Rotate Valve Sequence Valve (T1)
10 Wrench Valve (T1)
11 Wrench Cylinder Front Wrench Clamp, Rear Wrench Clamp
12 Set Up Valve
13 Stabilizer Cylinder
14 Tilt Cylinder
15 Manifold Pipe Grip, Selects Mobil or Drill
16 Drilling Fluid Drive Motor
17 Cooler Bypass Valve
18 Hydraulic Oil Filter Beta 10 = 75, Synthetic Media
19 Selector Valve Selects between mobile and drill operations.
Rotation/Track Drive, 2.8 cu.in./rev. (46 cc/rev), (T3,T4)
20 Hydrostatic Pump Thrust/Track Drive, 2.8 cu.in./rev. (46 cc/rev), (T6, T7)
Charge Pump, 1.4 cu.in./rev. (22.9 cc/rev), (T5)
Wrench / Drill Fluid Drive, 1.02 cu.in./rev. (16.7 cc/rev), (T1)
21 Auxiliary Pump
Anchor/ Pipe Loader/Set Up, 0.66 cu.in/rev. (10.8cc/rev), (T2)
22 Track Drive Motor 11.9 cu.in./rev. (195 cc/rev)
23 Thrust Motors 24.0 cu.in./rev. (393 cc/rev)
24 Drilling Fluid Manifold Proportional Flow Control and Hi/Low valve (T1)
25 Thrust Manifold 2 Speed Control
26 Rotation Motor 24.4 cu.in./rev. (400 cc/rev)
27 Front Wrench Cylinder Centering
28 Rotation Manifold Spike Relief, Rotation Stop Valve (T3)
29 POR Valve Pull Back Pressure Control (T7)
30 Oil Cooler
31 Relief / Check Valve Controls Rotation Motor Flushing
32 POR Valve Forward Rotation/MakeUp Pressure Control (T3)
33 Pressure Switch
34 Grease Cylinder
35 Grease Shuttle Valve
36 Pipe Shuttle Cylinder
37 Wrench Rotate Cylinder
38 Hydraulic Reservoir
39 POR Valve and Blocking Valve Thrust Pressure Control (T6)
40 Manifold 2 Speed Thrust
41 Manifold 2 Speed Thrust
42 Lockout Valve/ P.O. Check Pipe Grip Lockout
43 Cooler Bypass Valve
44 Solenoid Cartridge Valve 2-Speed Outer Rotation Pilot Valve
45 Relief / Check Valve Thrust Motor Flushing - One Direction Only
46 Fan Drive Motor 0.854 cu.in./rev. (14 cc/rev)
47 Fan Drive Pump 1.28 cu.in./rev. (21 cc/rev)

02 ID0195349
Hydraulic Schematic Descriptions
JT2020 T3

Test Ports
Wrench Valve -- 2750 psi (Ref. Note: A);
T1 Auxiliary Pump
Wrench Rotate --2200psi (Ref. Note: A)

T2 Auxiliary Pump Anchor Valve -- 2800 psi (Ref. Note: A)

Forward Rotation (Make Up) /

T3 4900-5100 psi (338-352 bar); (See note C for setting instructions.)
Left track drive

Reverse rotation (Break Out) / 5200-5500 psi (360-380 bar). Relief is internal to the pump,
T4
Left track drive there is no adjustment. (Ref. Note: B)

300 psi (20 bar) minimum. Relief is internal to the pump,

T5 Hydrostatic pump charge pressure
there is no adjustment. (Ref. Note: B)

Pressure Override Relief Valve (39), 1850-1950 psi (127-135 bar);

T6 Thrust / Right Track Drive
(Ref. Note: B)

Pressure Override Relief Valve (29), 2250-2350 psi (155-162 bar);

T7 Pull Back / Right Track Drive
(Ref. Note: B)

T8 Return to Oil cooler 50 psi max (Ref. Note: B)

T9 Oil filter inlet 25 psi max (Ref. note:B)

Notes:
These pressures are to be set or checked at 900-1000 rpm and 110 to 130 deg. F. All other Hydraulic
A.
functions in Neutral. Tolerance on auxiliary pressures is plus or minus 100 psi.

These pressures are to be set or checked at 2700-2800 rpm and 110 to 130 deg. F. All other hydraulic
B.
functions in neutral.

Forward rotation (Make Up) is to be adjusted at 2700-2800 rpm, 110 to 130 deg F. To adjust forward
rotation pressure: Take the pressure override (POR) valve out of the system by turning it in 2 turns. With
C. the POR valve out of the system, set the spike limiter to 5350 psi (369 bar) +/- 100 psi (7 bar). After the
spike limiter is set, turn the pressure override relief valve back out 2 turns and verify that it is set to 5000 psi
(345 bar) +/- 100 psi (7 bar)

Forward rotation also has an internal relief which is set to 5200-5500 psi (358-380 bar) and is not
Important:
adjustable.

02 ID0195349
JT2020 T3 Technical Supplement
Reading CMW Schematics

Basic Electrical Troubleshooting

Reading CMW Schematics 1 2 3

1. component symbol
2. component name CARRIAGE
3. component ID (used in reference tables) HIGH SPEED
SOLENOID
4. pinout ID
4 L20 4
5. circuit number (used in reference tables)
6. resistance measurement
A B
6-8 Ù 1A

6 5
c00ic034c.eps

Common CMW Circuits

Circuit Type Item Circuit No./Wire Color

Ground

high current ground 1 black

medium current ground 1A black/red

low current ground 1B black/blue

drain, shield, or ESD (CAN bus only) 1C bare, uninsulated

11-bit drain, shield, or ESD (CAN bus only) 1D, bare, uninsulated

sensor return lines black/yellow or black/green

analog ground yellow/black

12-Volt

fused accessory orange

fused ignition orange/green

battery red

start white/black
 JT2020 T3 Technical Supplement
Common CMW Circuits

Circuit Type Item Circuit No./Wire Color

5-Volt

5V DC source blue/green

5V DC source blue/yellow (Tier 2 only)

J1939 CAN

J1939 CAN low/fuel system CAN low green

J1939 CAN high/fuel system CAN high yellow

Miscellaneous

fuel sender brown

oil sender blue

engine temperature sender green

hydraulic temperature gray/black

hydraulic filter gray/yellow

oil pressure sensor signal blue/black

coolant temperature sensor green/black

manifold air temperature sensor tan/black

tachometer signal yellow

Circuit Type Power Status

battery has power all the time

ignition has power when ignition switch is in run or start position

accessory has power when ignition switch is in run position

start has power when ignition switch is in start position

JT2020 T3 Technical Supplement
Circuit Faults

Circuit Faults
Open Circuit

1. broken wire

Definition

A circuit with a break or separation that prevents current from flowing through the circuit.

Common Causes

• broken wire
• disconnected terminal
• pin inside connector not making connection
• blown fuse
• failed switch or other component
• disconnected ground wire

Symptoms

• no function
• meter reads OL
 JT2020 T3 Technical Supplement
Circuit Faults

Shorted Circuit

1. blown fuse
2. wire shorted to another wire

Definition

A circuit with unwanted continuity.

Common Causes

• two or more wires rubbing together

Symptoms

• blown fuse
• meter reads 00.0
JT2020 T3 Technical Supplement
Circuit Faults

Grounded Circuit

1. blown fuse
2. wire shorted to ground

Definition

Similar to a shorted circuit, a circuit with unwanted continuity to the battery ground terminal

Common Causes

• voltage wire in contact with machine frame

Symptoms

• blown fuse
• meter reads 00.0
 JT2020 T3 Technical Supplement
Circuit Faults

High-Resistance Circuit

1. point of high resistance

Definition

A circuit with unwanted resistance that causes a voltage drop and reduces current flow

Common Causes

• loose, dirty, corroded, or oily terminal

• broken wire strands
• poor frame ground

Symptoms

• function works slowly, intermittently, or not at all

JT2020 T3 Technical Supplement
How To Use a Digital Multimeter

How To Use a Digital Multimeter

A digital multimeter combines the functions a voltmeter, ohmmeter, and ammeter in one test instrument.
This is the preferred electrical troubleshooting tool.

To Measure Voltage
1. Set multimeter to a voltage range higher than the circuit voltage (e.g. 20V range for a 12V circuit).
2. Turn ignition switch to run position.
3. Place red lead on positive side of the component and black lead on negative side of the component.
4. Observe voltage reading.

To Measure Resistance (Ohms)

1. Set multimeter to the ohms setting.
2. Disconnect the battery or disconnect the component you are testing.

NOTICE: Never measure resistance in a circuit when voltage is present.

3. Place red lead on one side of the component and black lead on the other side of the component.
4. Observe resistance reading.

To Measure Current (Amps)

1. Set multimeter to the highest current setting.
2. Turn ignition switch to run position.
3. Disconnect a component or wire and place the meter “in series” with the circuit, so that current flows
from the disconnected wire, through the meter, and back to the point where the wire was disconnected.

NOTICE: Never use the multimeter to measure high current devices such as a starter motor, as
this current far exceeds the measurement capabilities of the meter. For these types of devices,
use a current clamp.

4. Observe current reading.

 JT2020 T3 Technical Supplement
Basic Troubleshooting Checklist

Basic Troubleshooting Checklist

1. Identify the malfunction.
• Example: Work lights don’t work.

2. Identify the components in the circuit.

• Refer to schematic.

3. Perform a visual inspection of the circuit.

• Look for dirty, loose, or broken connections.
• Look for water in or around any electrical components.
• Inspect wiring for cracks, breaks, or other damage.
• Inspect seals for cracks, breaks, or other damage.
• Look for poor crimp terminals.

4. Test the suspect component(s).

• Check for proper supply voltage to the component.
• Check for resistance from the component to battery negative post or to chassis ground.
Resistance should not exceed 1.0 ohm.
• Check for correct output signal from the component

IMPORTANT: If any of the above are not present, go to step 5.

• Check for resistance across the component, if applicable.

5. Inspect the wiring harness for continuity.

NOTICE: Ensure that power is off before checking harness for continuity.
JT2020 T3 Technical Supplement
Electrical Schematic
ELECTRICAL SCHEMATIC
JT1220T4i /2020T3
12 12

17 17
1 16 16
ACCESSORY 18 18
SOCKET J1
F8 20
3 14
BT1 15 AMP 13 13
ACCESSORY
BATTERY SOCKET
44
S1
ACC 28
BATTERY F1
12
DISCONNECT PRIMARY 99
SWITCH 3 20 AMP
FUSE
ECM CONTROL
125 AMP F5
1 F11 17
ACC CUTOUT 3 AMP
RELAY DR1
2A ECM OUTPUT
IGNITION SWITCH K1 87a F10
MAIN 7 16
F7 BAT ACC 30 87 2A
2 9 20 AMP
S2 ST
30 AMP 11 SENSORS 19
F9 27
18 B+
IGN 1A
10 10 AMP 28
L P
I
ELECTRIC STRIKE G1
F4 20 1 STROBE
5 AMP 60 A
DS16
1A 71
11 IGN
START F3 13
F2 4 2A ELECTRICAL STRIKE
15 AMP
SYSTEM ALARM BOX
30 AMP REMOTE DISPLAY
1A 71
70
ALARM LS3
20
20 POWER
U2 103
ENGINE START 1A
SWITCH 1B
VOLTAGE U1
WORK LIGHT (CONSOLE) CURRENT COIL LIMITER
F6
6 97
S3 153
20 AMP T1 VR1 VOLTAGE STAKE
155 154
28 12 44 18

CURRENT COIL A B C
1A 1 99 19 VOLTAGE
STAKE DOWNLOAD CONNECTION
START RELAY B1 STARTER
SOLENOID
K3 87a 2
30 87 STARTER 13
4 24 MOTOR
1A M WORKLIGHT
RELAY
WORKLIGHT
K6 87a
30 87 DS20
6 6 60 1 M3
M1 M4 M5
VOLT M2 TACH/HOUR WATER OIL
METER FUEL METER TEMP PRESS
ENGINE STOP FUEL SOLENOID
RELAY L1 59 WORK LIGHT 1A
K4 SWITCH
ENGINE STOP 87a I G I G + - I G I G
45 3-4 S T S S
SWITCH 30 87 12
S7
13 S5
DS18
164
LATCH RELEASE 1A 31 28
11 44 33 32
RELAY 1A CONSOLE
K8 4 LIGHT
3 5
R2 R3
R1 WATER OIL
FUEL TEMP PRESS
1A 25 SENDER SENDER SENDER
44
JT2020 GRID WAIT TO START JT1220 WAIT TO START
1B
HEATER
WARNING LIGHT
ALARM HR1 DS22 DS22 GLOW PLUGS

LS1
HR2
GLOW PLUG
2 RELAY
97 WARNING LIGHT COLD START
ALARM SEAT WAIT TO FUEL SYSTEM BATTERY DIAG CYCLE HYDRAULIC HYDRAULIC
K13 FUSE K14 87a
15.5 SWITCH START MALFUNCTION CHARGING LED CONTROL HI TEMP FILTER
F13 30 87
LS2 COLD START 3
RELAY 1A
50 AMP DS7 DS21 DS6 DS5 DS8 DS9 DS3 DS4
13
COLD START
FUSE 103
1A 26
F12
2 3 99
35 1A 1 2
1 200 AMP 3 4 5 6 7 8 1 2 3 4 5 6 7 8
26 30 3 U8 2 1A
COLD START 1B
THERMO
SENSOR R13 11 4 CONTROLLER
13 1 5 1A
19 141
U7 113
2
COLD START 25
11 4 CONTROLLER 500
13 1 5 1A WATER IN 97
FUEL SWITCH R8

12 S6
SEAT SWITCH
ST1
13 S4 97 39

1
FRONT SHUTTLE CARRIAGE REAR PIPE FRONT REAR MUD
HYDRAULIC WRENCH HOME HOME STOP LIFT PIPE BOX PIPE BOX ON
HI TEMP

TWO SPEED DS12 DS13 DS11 DS10 DS23 DS14 DS15 DS19
13 1B
DELAY TIMER SP1
A DRILL/DRIVE 38
12V RELAY
HYDRAULIC SENSOR
GND B 12 K10 4
TEMPERATURE AMP U11 99 HYDRAULIC
R10 SW C 3 5 FILTER 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
90 5 U9 11 109
OUT D 98
1 2
91 6 10 66
80 79 185 183 151 114 115 173
COOLANT FAN
TEMPERATURE MANUAL
SOLENOID
R11 E1 FAN L26
85 1 7 116A A3 E3 FAN SWITCH
A B
CONTROLLER D1 63 62 6-8
86 2 8 65 E2 S21
JT2020 ONLY MANIFOLD AIR
TEMPERATURE
R12 U10
87 3 9 64 D3

88 4 12 89A B3
F2
1A 173
C3
A1 B1 A2 B2 D2 C2
183
FAN SPEED
SENSOR 61 11 2
1 78
MT1
2 D9
J3 79
5 DIAGNOSTIC
CONNECTION 10 3 140
185
13 4 1A
1B 3 D8
12 114

151

115

80

113

141

109

103

1B 1B

1A 1A

1 1
SPG

04 ID0212135
ELECTRICAL SCHEMATIC
JT1220T4i /2020T3

12 12

17 89
D
16 1V
RESISTOR C 181
18 MODULE U3 2V
B 182
13 A 5V
FLUID FLOW 116
44
R4 ADJUST POT 1
99 2
178 21
7 6 3
28 THROTTLE
D6
A B D C 138
S8
5 4
5V
116 6
110
44 ADD/MANUAL/ S9
REMOVE 116 181
89 112
1
99 116 8 5 2
116 56 3 182 12
D5 SET/RESUME
E1 53 S10
E2 138
150
FLUID THROTTLE RELAY 5 4
OFF JOYSTICK
RESUME SWITCH
SWITCH 89 K5 87a 6
170 X
30 87
ON Y S20
1A D22 1
99 48 2
54 21 67
QUICK 3
178 LUBE
FILL 1 12 S11
50 D7 138
169
CARRIAGE HIGH THROTTLE 5 4
SPEED SWITCH
OP. 6
104 PRESENCE ENGINE STOP 12 PIPE GRIP
44 S12
42
MOBILE
107 1
OFF 2
29
12 X 172 3
56

X
18 16 116 CREEP SHUTTLE
S13 138
Y 5 4
17
116 X
6
1
2 182 12
54 34 3
89 104 PIPE LIFT 116 181
89 S14 138
171
28
5 4

6
116 1
2
68
3
PIPE
17
S15 BOX 138
171 104 170 107
16 110
5 4
ELECTRIC DIAGNOSTIC 172 54 169 178
CHECK VALVE 112
CONNECTION 6
B2 116
12 B3 C3 D3 E3 G3 F3 C2 N3 E2 D2
J2
T3 L3 56 LINEAR ACTUATOR
3 2 5 4 MACHINE
1A
89 W2 CONTROLLER P3 67
M U5
183 173 17 X2 H3 42

1B Y2 U4 K3 29 5 4 3 2 1
28 MUD 16 Y3 M3 34
ON 1A
57 T2 J3 68 D11
Q1 DS19 1
REAR S3 8
58 A1 49 49
STOP
173 R1 B1 51
92
28 R3 51 5 2
E1 131
183 N2 H1 100 D12
78 F2 D1 121
PIPE GRIPPER 93
Q2 REAR 79 H2 G1 117 131 L8
HOME 140 G2 119
F1 A B 1A
6-8
114 K2 K1 152
78
115 L2 X1 93 IN
L9 D13
80 J2 Y1 92
18 A B 134 4 2
6-8
151 M2 W1 158 DS17
Q3 SHUTTLE 79
142 P2 R2 PIPE BOX
1B HOME 103 A B
1A OUT 93 1A
1B A3 55 100
140 X3 L10 D14
116
108 TRACKER CONTROL
W3 A2 A B 135 9 1
STROBE 6-8
S2 J1 B2 M1 L1 N1 P1 T1 S1 C1 105 103
TRACKER CONTROL UP
89 L11 D15
113 109 83 82 180 THRUST KEY SW
114 3 2
Q4 FRONT NEUTRAL A B
12 6-8 128
HOME 141 84 81 166 L7
S16
115 PIPE LIFT
180 6-8 121 92
DOWN
500 L12 D16
80 D1 D3 A B 10 1
10 4 2 11 R9 6-8 129
D2 D4
9 3 1 12 ROTATION EXTEND
18 Q5 FRONT 151 ROTATION NEUTRAL L13 D17
PIPE BOX ROTATION CW/ NEUTRAL RELAY L6 A B 136 1 2
THRUST/RIGHT 6-8
LEFT TRACK REV TRACK FWD K7 4
179 6-8 1A
L2 L4 3 5 117 SHUTTLE
142 13
A 16- B B 16- A RETRACT 93
144 20 20 73 166
L14 D18
A B 12 1
73 150 6-8 137
DRILL FLUID
Q6 REAR ROTATION CCW/ 1A THRUST/RIGHT 168 L19
1B PIPE BOX SAVER SUB
LEFT TRACK FWD TRACK REV 74 R6 1A
RIGHT A
6-8 B L15 D19
L3 L5 55
113 TRACK
1A A B 2 2
C 16- S17 6-8 132
145 D 16-
20
C
20
D
74 DRIVE SELECTOR
1B 141 L20
119 LUBRICATOR
A B 92
108 6-8 PIPE END
18 TWO SPEED
FRONT WRENCH L16 D20
SWITCH 144 150 THRUST RELAY
SP2 C HIGH SPEED A B 133 1 1
80 167 K9 4 6-8
A L18
145 R7 DUMP
B LEFT 3 5 A B
4 6-8 VALVE
TRACK 9 193 L17
PIPE LIFT S18
109 D10 A B
SWITCH 152 6-8 1A
SP3 C 105
A 1A
JT2020 ONLY 177 93
B LOW SPEED
116 L22 92
1B 142 A B
B 199 6-8
R5 TWO SPEED 201
A C D21 DELAY TIMER HIGH SPEED
MANUAL DRIVE L23
12V A 12 RELAY 108
A B
6-8
173 CARRIAGE FLOAT SENSOR GND B K11 4
U6 HIGH SPEED
183 SW C 3 5
L24
OUT D 200 A B
6-8
78
12 TWO SPEED
79 THRUST BLOCKING
SOLENOID
140 L21
A B 1A
6-8
114
JT2020 ONLY TWO SPEED
TWO SPEED HIGH SPEED DRILL FLIUD
ROTATION TWO SPEED
ROTATION RELAY 12 DRILL FLIUD SOLENOID
151 TWO SPEED L27
K12 4 SWITCH L25
ROTATION SWITCH 187 A B
6-8 A B
D23 3 5 184 6-8
12 S22 202 S19
80 196
6 7
115

80

113

141

109

103

1B

1A 1A

04 ID0212135
CIRCUIT DESCRIPTIONS
JT1220T4i /JT2020T3

CIRCUIT WIRE
NUMBER COLOR FUNCTION
1 blk System ground & high load ground
1A blk/red Medium load ground
1B blk/blu Low load ground
2 red Battery positive to primary fuse
2A red Fused primary battery power
3 red Fused battery power
4 red/blk Start fuse to start relay
5 Not used
6 blu Worklight fuse to worklight relay
7 brn Accessory relay circuit
8 Not used
9 org Ignition switch accessory to accessory relay
10 org/blu Ignition switch ignition circuit
11 wht/blk Ignition switch start circuit
12 org Fused accessory circuit
13 org/grn Fused ignition circuit
14 red/wht Accessory socket circuit
15 Not used
16 red/grn Machine controller output fuse circuit
17 red/blu Machine controller control fuse circuit
18 red/blk Sensor/switch fuse circuit
19 red/brn Alternator to battery charging indicator
20 red/yel Electrical strike and remote display circuit
21 yel/org Throttle switch/throttle relay to diode
22 Not used
23 Not used
24 pur Start relay to starter solenoid
25 bur/org Cold start relay to wait to start indicator
26 bur/yel Cold start controller to cold start relay
27 org/blu Resistor-diode to alternator exciter connection
28 yel Alternator to tachometer
29 tan/wht Shuttle switch to machine controller
30 wht/grn Cold start controller to thermo sensor (JT1220 only)
31 brn Fuel sender to fuel gauge
32 blu Oil pressure sender to oil pressure gauge
33 grn Water temperature sender to water temperature gauge
34 blu/wht Pipe lift switch to machine controller
35 blu/red Warning light alarm (neg) to gauge cluster
36 Not used
37 Not used
38 gra/yel Hydraulic filter switch to hydraulic filter indicator

04 ID0212135
CIRCUIT DESCRIPTIONS
JT1220T4i /JT2020T3

CIRCUIT WIRE
NUMBER COLOR FUNCTION
39 gra/blk Hydraulic high temp switch to hydraulic high temp indicator
40 Not used
41 Not used
42 grn/wht Pipe grip switch to machine controller
43 Not used
44 yel/red Engine stop switch to engine stop & latch release relays
45 org/blk Engine stop relay to fuel solenoid
46 Not used
47 Not used
48 pur/org Tether throttle up switch to throttle relay
49 wht/org Machine controller to linear actuator
50 blu/org Tether throttle down switch to throttle relay
51 grn/org Machine controller to linear actuator
52 Not used
53 blk/yel Fluid adjust potentiometer to fluid switch "on"
54 blk/wht Machine controller to on-off fluid switch & quick-fill switch
55 wht/blk Machine controller to drill fluid solenoid
56 tan/wht Machine controller to set/resume switch & tether creep
57 pnk/blu Machine controller to diagnostics connection "5"
58 pnk/wht Machine controller to diagnostics connection "2"
59 tan/red Worklight switch to worklight relay & console light
60 yel Worklight relay to worklights
61 wht/pnk Fan speed sensor to fan controller
62 org/wht Manual fan switch to fan solenoid
63 org/gra Fan controller to manual fan switch
64 wht/tan Manifold temp signal from sensor amp to fan controller
65 wht/grn Coolant temp signal from sensor amp to fan controller
66 wht/gra Hydraulic temp signal from sensor amp to fan controller
67 gra/wht Lube switch to machine controller
68 pur/wht Pipe box switch to machine controller
69 Not used
70 brn ESID to local alarm
71 wht/pur ESID to strobe
72 Not used
73 brn/org Thrust fwd/right track fwd diode to thrust fwd/right track fwd solenoid
74 brn/yel Thrust rev/right track rev diode to thrust rev/right track rev solenoid
75 Not used
76 Not used
77 Not used
78 gra/wht Rear home position switch to machine controller & indicator
79 wht/red Shuttle home switch to machine controller & indicator
80 wht Front wrench switch to machine controller & indicator
81 blu/org Machine controller to thrust fwd/right track fwd diode
82 blu/yel Machine controller to thrust rev/right track rev diode

04 ID0212135
CIRCUIT DESCRIPTIONS
JT1220T4i /JT2020T3

CIRCUIT WIRE
NUMBER COLOR FUNCTION
83 gra/org Machine controller to rot cw/left track rev diode
84 gra/yel Machine controller to rot ccw/left track fwd diode
85 blk/grn Coolant temp sensor to sensor amp (ground)
86 grn/blk Coolant temp sensor to sensor amp (signal)
87 blk/tan Manifold air temp sensor to sensor amp (ground)
88 tan/blk Manifold air temp sensor to sensor amp (signal)
89 yel/blk Machine controller to ground for joysticks & potentiometer
89a yel/gra Analog ground
90 blk/wht Hydraulic temp sensor to sensor amp (ground)
91 gra/wht Hydraulic temp sensor to sensor amp (signal)
92 grn/blk Machine controller to pipeloader function diodes
93 blu/blk Machine controller to pipeloader function diodes
94 Not used
95 Not used
96 Not used
97 blu/yel Seat switch to delay timer & operator seated indicator
98 red/wht Delay timer to drill/drive relay
99 org/wht Drill/drive relay to tether
100 pur Machine controller to pipebox solenoid
101 Not used
102 Not used
103 tan/red Tracker control relay to remote display & remote key switch
104 pur/red Carriage high speed switch to machine controller
105 pur/org Machine controller to carriage high speed solenoid & diode
106 Not used
107 yel/grn Drive selector switch to machine controller
108 gra Machine controller to drill/drive solenoid
109 yel/pur Drill/drive relay to machine controller
110 brn/org Remove/manual/add switch to machine controller
111 Not used
112 brn/yel Remove/manual/add switch to machine controller
113 tan/blk Machine controller to diagnostics indicator
114 gra/grn Front pipe box switch to machine controller & indicator
115 tan/grn Rear pipe box switch to machine controller & indicator
116 blu/grn 5 volt output from machine controller
116a blu/gra 5 volt from fan controller to sensor amp
117 tan Machine controller to shuttle solenoid
118 Not used
119 gra Machine controller to lube solenoid
120 Not used
121 blu Machine controller to pipe lift solenoid
122 Not used
123 Not used
124 Not used
125 Not used
126 Not used
127 Not used

04 ID0212135
CIRCUIT DESCRIPTIONS
JT1220T4i /JT2020T3

CIRCUIT WIRE
NUMBER COLOR FUNCTION
128 blu/grn Pipe lift up solenoid to diode anode
129 blu/yel Pipe lift down solenoid to diode anode
130 Not used
131 grn/org Machine controller to pipe grip solenoid
132 gra/grn Saver sub lube solenoid to diode anode
133 gra/yel Pipe end lube solenoid to diode anode
134 pur/grn Pipe box in solenoid to diode anode
135 pur/yel Pipe box out solenoid to diode anode
136 tan/grn Shuttle extend solenoid to diode anode
137 tan/wht Shuttle retract solenoid to diode anode
138 wht Pipeloader switch jumper
139 Not used
140 tan/red Front home switch to machine controller & indicator
141 pnk Machine controller to cycle control indicator
142 pur/yel Carriage float sensor to machine controller & diode
143 Not used
144 pur/org Rotation cw/left track rev diode to rotation cw/left track rev solenoid
145 pur/yel Rotation ccw/left track fwd diode to rotation ccw/left track fwd solenoid
146 Not used
147 Not used
148 Not used
149 Not used
150 yel Fluid flow pot 0.5V to fluid switch "off"
151 tan/blk Pipe lift pressure switch to machine controller
152 gra/red Machine controller to dump valve solenoid
153 wht Remote display to download connection "b"
154 yel Remote display to download connection "c"
155 blk Remote display to download connection "a"
156 Not used
157 Not used
158 gra/pur Machine controller to tracker control strobe
159 Not used
160 Not used
161 Not used
162 Not used
163 Not used
164 wht Engine stop relay to latch release relay
165 Not used
166 pur/red Machine controller to rotation neutral relay
167 blu/wht Resistor to left track auxiliary switch
168 grn/wht Resistor to right track auxiliary switch
169 gra/red Tether joystick y-axis output to machine controller
170 tan/red Tether joystick x-axis output to machine controller
171 gra/blu Console joystick y-axis output to machine controller
172 tan/blu Console joystick x-axis output to machine controller
173 brn/wht Machine controller to mud pump "on" indicator & check valve solenoid

04 ID0212135
CIRCUIT DESCRIPTIONS
JT1220T4i /JT2020T3

CIRCUIT WIRE
NUMBER COLOR FUNCTION
174 Not used
175 Not used
176 Not used
177 pur/blk Two speed relay to low speed solenoid {JT2020}
178 org/yel Machine controller to throttle diodes
179 pur/red Rotation neutral relay to rotation neutral solenoid
180 brn/red Machine controller to thrust neutral solenoid
181 yel/wht 1 volt output from resistor module
182 grn/blu 2 volt output from resistor module
183 gra/red Rear stop switch to machine controller & indicator
184 pur/blk Two speed mud switch to two speed mud solenoid (JT2020)
185 wht/gra Diodes to carriage home indicator
186 red/grn Alternator charging indicator to alternator
187 grn/blu Two speed rotation relay to two speed rotation solenoid
188 red/wht Shuttle home indicator relay to shuttle home indicator
189 brn/yel Water in fuel switch to fuel system malfunction indicator
190 Not used
191 Not used
192 tan/blk Wrench handle remote switch to diode
193 org/pur Two speed relay to diode
194 pur/wht Two speed relay to high speed solenoid & thrust blocking solenoid
195 gra/wht Track delay timer to track delay relay
196 org/wht Diode to two speed rotation relay
197 Not used
198 Not used
199 gra/blk Override switches to delay timer
200 gra/wht Delay timer to manual drive relay
201 pur/wht Two speed relay to two speed solenoids {JT2020}
202 brn/yel Two speed rotation switch to two speed rotation relay (JT2020)

04 ID0212135
CIRCUIT DESCRIPTIONS
JT1220T4i /JT2020T3

CIRCUIT WIRE
NUMBER COLOR FUNCTION
83 gra/org Machine controller to rot cw/left track rev diode
84 gra/yel Machine controller to rot ccw/left track fwd diode
85 blk/grn Coolant temp sensor to sensor amp (ground)
86 grn/blk Coolant temp sensor to sensor amp (signal)
87 blk/tan Manifold air temp sensor to sensor amp (ground)
88 tan/blk Manifold air temp sensor to sensor amp (signal)
89 yel/blk Machine controller to ground for joysticks & potentiometer
89a yel/gra Analog ground
90 blk/wht Hydraulic temp sensor to sensor amp (ground)
91 gra/wht Hydraulic temp sensor to sensor amp (signal)
92 grn/blk Machine controller to pipeloader function diodes
93 blu/blk Machine controller to pipeloader function diodes
94 Not used
95 Not used
96 Not used
97 blu/yel Seat switch to delay timer & operator seated indicator
98 red/wht Delay timer to drill/drive relay
99 org/wht Drill/drive relay to tether
100 pur Machine controller to pipebox solenoid
101 Not used
102 Not used
103 tan/red Tracker control relay to remote display & remote key switch
104 pur/red Carriage high speed switch to machine controller
105 pur/org Machine controller to carriage high speed solenoid & diode
106 Not used
107 yel/grn Drive selector switch to machine controller
108 gra Machine controller to drill/drive solenoid
109 yel/pur Drill/drive relay to machine controller
110 brn/org Remove/manual/add switch to machine controller
111 Not used
112 brn/yel Remove/manual/add switch to machine controller
113 tan/blk Machine controller to diagnostics indicator
114 gra/grn Front pipe box switch to machine controller & indicator
115 tan/grn Rear pipe box switch to machine controller & indicator
116 blu/grn 5 volt output from machine controller
116a blu/gra 5 volt from fan controller to sensor amp
117 tan Machine controller to shuttle solenoid
118 Not used
119 gra Machine controller to lube solenoid
120 Not used
121 blu Machine controller to pipe lift solenoid
122 Not used
123 Not used
124 Not used
125 Not used
126 Not used
127 Not used

03 ID0212135
CIRCUIT DESCRIPTIONS
JT1220T4i /JT2020T3

CIRCUIT WIRE
NUMBER COLOR FUNCTION
128 blu/grn Pipe lift up solenoid to diode anode
129 blu/yel Pipe lift down solenoid to diode anode
130 Not used
131 grn/org Machine controller to pipe grip solenoid
132 gra/grn Saver sub lube solenoid to diode anode
133 gra/yel Pipe end lube solenoid to diode anode
134 pur/grn Pipe box in solenoid to diode anode
135 pur/yel Pipe box out solenoid to diode anode
136 tan/grn Shuttle extend solenoid to diode anode
137 tan/wht Shuttle retract solenoid to diode anode
138 wht Pipeloader switch jumper
139 Not used
140 tan/red Front home switch to machine controller & indicator
141 pnk Machine controller to cycle control indicator
142 pur/yel Carriage float sensor to machine controller & diode
143 Not used
144 pur/org Rotation cw/left track rev diode to rotation cw/left track rev solenoid
145 pur/yel Rotation ccw/left track fwd diode to rotation ccw/left track fwd solenoid
146 Not used
147 Not used
148 Not used
149 Not used
150 yel Fluid flow pot 0.5V to fluid switch "off"
151 tan/blk Pipe lift pressure switch to machine controller
152 gra/red Machine controller to dump valve solenoid
153 wht Remote display to download connection "b"
154 yel Remote display to download connection "c"
155 blk Remote display to download connection "a"
156 Not used
157 Not used
158 gra/pur Machine controller to tracker control strobe
159 Not used
160 Not used
161 Not used
162 Not used
163 Not used
164 wht Engine stop relay to latch release relay
165 Not used
166 pur/red Machine controller to rotation neutral relay
167 blu/wht Resistor to left track auxiliary switch
168 grn/wht Resistor to right track auxiliary switch
169 gra/red Tether joystick y-axis output to machine controller
170 tan/red Tether joystick x-axis output to machine controller
171 gra/blu Console joystick y-axis output to machine controller
172 tan/blu Console joystick x-axis output to machine controller
173 brn/wht Machine controller to mud pump "on" indicator & check valve solenoid

03 ID0212135
CIRCUIT DESCRIPTIONS
JT1220T4i /JT2020T3

CIRCUIT WIRE
NUMBER COLOR FUNCTION
174 Not used
175 Not used
176 Not used
177 pur/blk Two speed relay to low speed solenoid {JT2020}
178 org/yel Machine controller to throttle diodes
179 pur/red Rotation neutral relay to rotation neutral solenoid
180 brn/red Machine controller to thrust neutral solenoid
181 yel/wht 1 volt output from resistor module
182 grn/blu 2 volt output from resistor module
183 gra/red Rear stop switch to machine controller & indicator
184 pur/blk Two speed mud switch to two speed mud solenoid (JT2020)
185 wht/gra Diodes to carriage home indicator
186 red/grn Alternator charging indicator to alternator
187 grn/blu Two speed rotation relay to two speed rotation solenoid
188 red/wht Shuttle home indicator relay to shuttle home indicator
189 brn/yel Water in fuel switch to fuel system malfunction indicator
190 Not used
191 Not used
192 tan/blk Wrench handle remote switch to diode
193 org/pur Two speed relay to diode
194 pur/wht Two speed relay to high speed solenoid & thrust blocking solenoid
195 gra/wht Track delay timer to track delay relay
196 org/wht Diode to two speed rotation relay
197 Not used
198 Not used
199 gra/blk Override switches to delay timer
200 gra/wht Delay timer to manual drive relay
201 pur/wht Two speed relay to two speed solenoids {JT2020}
202 brn/yel Two speed rotation switch to two speed rotation relay (JT2020)

03 ID0212135
COMPONENT DESCRIPTION
JT1220T4i /JT2020T3

REF. # P/N COMPONENT NOTES

B1 194-458 Starter
B2 159-522 Drill fluid check valve
BT1 215-262 Battery
D1 215-1140 Rotation ccw/left track forward diode Diode pack
D2 215-1140 Rotation cw/left track reverse diode Diode pack
D3 215-1140 Thrust/right track reverse diode Diode pack
D4 215-1140 Thrust/right track forward diode Diode pack
D5 211-026 Set/resume diode Relay panel diode pack
D6 211-026 Throttle switch diode Relay panel diode pack
D7 211-026 Throttle relay diode Relay panel diode pack
D8 211-026 Front home indicator relay diode Relay panel diode pack
D9 211-026 Rear home indicator relay diode Relay panel diode pack
D10 211-026 Two speed relay diode Relay panel diode pack
D11 211-025 Linear actuator diode Pipeloader diode pack
D12 211-025 Linear actuator diode Pipeloader diode pack
D13 211-025 Pipebox in diode Pipeloader diode pack
D14 211-025 Pipebox out diode Pipeloader diode pack
D15 211-025 Pipe lifter up diode Pipeloader diode pack
D16 211-025 Pipe lifter down diode Pipeloader diode pack
D17 211-025 Shuttle extend diode Pipeloader diode pack
D18 211-025 Shuttle retract diode Pipeloader diode pack
D19 211-025 Saver sub lube diode Pipeloader diode pack
D20 211-025 Pipe end lube diode Pipeloader diode pack
D21 215-1211 Float sensor diode
D22 211-026 Resume switch diode Relay panel diode pack
D23 211-026 Two speed rotation diode Relay panel diode pack
DR1 214-256 Diode/Resistor Alternator
DS1 220-664 Engine oil pressure indicator
DS2 220-664 Engine oil temp indicator
DS3 220-664 Hydraulic high temp indicator
DS4 220-664 Hydraulic filter indicator
DS5 220-664 Battery charging indicator
DS6 220-664 Fuel system malfunction indicator
DS7 220-664 Seated operator indicator
DS8 220-664 Diagnostic indicator
DS9 220-664 Cycle control indicator
DS10 220-664 Rear stop indicator
DS11 220-664 Carriage home indicator
DS12 220-664 Front wrench indicator
DS13 220-664 Shuttle home indicator
DS14 220-664 Front pipe box indicator
DS15 220-664 Rear pipe box indicator
DS16 217-296 ESID strobe Amber
DS17 217-297 Tracker control strobe Green
DS18 217-275 Console light
DS19 214-563 Mud on
DS20 217-057 Worklights
DS21 220-664 Wait to start indicator

04 ID0212135
COMPONENT DESCRIPTION
JT1220T4i /JT2020T3

REF. # P/N COMPONENT NOTES

DS22 214-563 Wait to start indicator
DS23 220-664 Pipe lift indicator
E1 214-565 Console joystick Drill
E2 214-589 Tether Drive
F1 211-293 Accessory fuse 20 amp mini atc
F2 211-295 Start fuse 30 amp mini atc
F3 211-292 Ignition fuse 15 amp mini atc
F4 211-292 ESID & remote display fuse 15 amp mini atc
F5 211-289 ECM control fuse 3 amp mini atc
F6 211-293 Worklight fuse 20 amp mini atc
F7 211-293 Main fuse 20 amp mini atc
F8 211-293 Accessory socket fuse 15 amp mini atc
F9 211-291 Sensors fuse 10 amp mini atc
F10 211-293 ECM output fuse 20 amp mini atc
F11 211-305 Primary fuse (125 Amp) 211-306 Holder; 211-307 Cover
F12 215-1111 Cold start fuse (200 Amp) JT2020
F13 211-317 Cold start fuse (50 Amp) JT1220
G1 194-462 Alternator 60 Amp
HR1 n/a Grid heater JT2020 only
HR2 195-1414 Glow plugs JT1220 only
J1 214-253 Accessory socket
J2 191-399 Diagnostic connection Machine controller
J3 191-399 Diagnostic connection Fan controller
K1 211-298 Acc cutout relay Mini (bussmann)
K2 n/a Not used
K3 211-298 Start relay Mini (bussmann)
K4 211-296 Engine stop relay Micro (bussmann)
K5 211-296 Throttle relay Micro (bussmann)
K6 211-298 Worklight relay Mini (bussmann)
K7 217-710 Rotation neutral relay Micro
K8 217-710 Latch release relay Micro
K9 217-710 Two speed thrust relay
K10 217-710 Drill/drive relay Micro
K11 217-710 Manual drive relay Micro
K12 217-710 Two speed rotation relay Micro
K13 215-1534 Cold start relay
K14 217-826 Cold start relay Mini
L1 499-603 Fuel solenoid
L2-L3 n/a EDC solenoid Rotation/left track
L4-L5 n/a EDC solenoid Thrust/right track
L6 213-197 Rotation neutral solenoid
L7 213-197 Thrust neutral solenoid
L8 213-216 Pipe gripper solenoid
L9 217-948 Pipe box in solenoid
L10 217-948 Pipe box out solenoid
L11 217-948 Pipe lift up solenoid
L12 217-948 Pipe lift down solenoid
L13 217-948 Shuttle extend solenoid

04 ID0212135
COMPONENT DESCRIPTION
JT1220T4i /JT2020T3

REF. # P/N COMPONENT NOTES

L14 217-948 Shuttle retract solenoid
L15 217-948 Saver sub lube solenoid
L16 217-948 Pipe end lube solenoid
L17 217-948 Dump valve solenoid
L18 213-196 Two speed solenoid High speed
L19 217-864 Drill fluid solenoid
L20 213-196 Drill/drive selector solenoid
L21 217-770 Two speed thrust blocking solenoid JT2020 only
L22 213-197 Low speed solenoid JT2020 only
L23-L24 213-197 Two speed solenoid JT2020 only (High speed)
L25 213-196 Two speed drill fluid solenoid
L26 500-1317 Fan solenoid
L27 217-770 Two speed rotation solenoid JT2020 only
LS1 306-603 Warning light alarm
LS2 306-603 Warning light alarm
LS3 306-602 ESID alarm
M1 211-328 Voltmeter
M2 211-329 Fuel gauge
M3 215-1373 Tachometer/hourmeter
M4 215-1375 Water temperature gauge
M5 215-1376 Oil pressure gauge
MT1 500-1319 Fan speed sensor
Q1 214-692 Rear stop switch
Q2 214-692 Rear home switch
Q3 214-692 Shuttle home switch
Q4 214-692 Front home switch
Q5 214-692 Front pipe box switch
Q6 214-692 Rear pipe box switch
R1 217-568 Fuel sender
R2 217-565 Water temperature sender
R3 215-183 Oil pressure sender
R4 214-566 Fluid flow pot 5Vin .5V to 4.5V
R5 222-125 Carriage float sensor 5Vin
R6 211-302 Drive override resistor
R7 211-302 Drive override resistor
R8 215-1201 Resistor
R9 215-1201 Resistor
R10 215-1434 Hydraulic temperature sensor Fan controller
R11 215-1434 Coolant temperature sensor Fan controller
R12 215-1435 Manifold air temperature sensor Fan controller
R13 n/a Thermo sensor JT1220 cold start
S1 217-819 Battery disconnect switch
S2 214-852 Ignition switch
S3 306-607 Remote engine start button 306-608 cover
S4 214-964 Seat switch
S5 217-206 Engine stop button
S6 n/a Water in fuel switch
S7 217-907 Worklight switch

04 ID0212135
COMPONENT DESCRIPTION
JT1220T4i /JT2020T3

REF. # P/N COMPONENT NOTES

S8 217-908 Throttle switch
S9 217-916 Add/manual/remove switch
S10 222-145 Set/resume switch
S11 222-145 Lube switch
S12 217-907 Pipe gripper switch
S13 222-145 Shuttle switch
S14 222-145 Pipe lift switch
S15 222-145 Pipe box switch
S16 214-908 Tracker control key switch
S17 214-489 Right track override switch
S18 214-489 Left track override switch
S19 217-907 Two speed drill fluid switch JT2020 only
S20 118-330 Resume switch part of wrench handle
S21 217-907 Manual fan switch
S22 217-907 Two speed rotation switch JT2020 only
SP1 n/a Hydraulic filter switch Component of filter head
SP2 214-696 Front wrench pressure switch 1850 psi
SP3 214-696 Pipe lift pressure switch 1850 psi
ST1 214-854 Hydraulic high temperature switch 210F
T1 211-083 Current transformer
U1 220-027 ESID
U2 subsite Remote display
U3 211-277 Resistor module 5V in; 1V & 2V out
"Requires Programming by
U4 220-1023 Machine controller
Dealer Personal"
U5 213-116 Linear actuator
U6 217-184 Delay timer Two second seat switch
U7 195-1472 Cold start controller JT2020
U8 195-1473 Cold start controller JT1220
U9 220-1120 Sensor amp Fan sensors
U10 220-1073 Fan controller
U11 217-184 Delay timer Two second manual drive
VR1 211-042 Voltage limiter

04 ID0212135
WIRING HARNESSES
JT1220T4i /JT2020T3

Ref No. Part No. Qty Description

1 215-1462 1 Right Console Harness
2 213-091 1 Hose Track Harness (JT1220 T4i)
3 215-1131 1 Carriage Harness (JT1220 T4i)
4 215-1453 1 Left Console Harness
5 215-1449 1 Relay/Frame Harness
6 214-903 1 Pipeloader Harness
7 213-258 1 Hose Track Harness (JT2020M1 T3)
8 215-1130 1 Carriage Harness (JT2020M1 T3)
9 214-905 1 Vehicle Electrical Center
10 215-337 1 Bat Cable (blk)
11 213-160 1 Bat Cable (blk)
12 213-159 1 Bat Cable (red)
13 215-1450 1 Rear Frame Harness
14 215-1452 1 Gauge Harness

04 ID0212135
ELECTRICAL DIAGRAM
RIGHT CONSOLE HARNESS

TO SEAT
SWITCH
TO S4
RELAY/FRAME 2 1
HARNESS RED/YEL
BLU/YEL
{97}
ORG/GRN
{13}
-BB- (20)

BLK/BLU 1
(1B) 2
1

PUR/RED
{104}
TAN/RED
(103)
BLK/YEL
YEL/RED
{53}
{44} 12 1
BLU/YEL 11 2 BLU/GRN
{97} {116}
10 3
ORG/GRN 9 4 YEL/BLK -A-
{13} 8 5 {89}
7 6 BLK/WHT
TAN/BLU {54}
{172}
GRA/BLU YEL
{171} {150}
TO
RELAY/FRAME
HARNESS
-AA-

01 ID0227338
ELECTRICAL DIAGRAM
RIGHT CONSOLE HARNESS

ENGINE
STOP
ORG/GRN S5
{13}

A YEL/RED
B {44} CAVITY
PLUG
1 PUR/RED
{104}
F
E BLK/YEL TO
D {53}
JOYSTICK
C
B
BLU/GRN
{116}
E1
A
BLK/WHT
YEL {54}
{150}

BLU/GRN
{116}

5
4 YEL/BLK
TO
-A- 3
2
{89} JOYSTICK
1 GRA/BLU E1
{171}

BLU/GRN
{116}

5
4 YEL/BLK
TO
3 {89} JOYSTICK
2
1 TAN/BLU E1
{172}
A
B
B
A

TAN/RED
A (103)
B

B CAVITY
A BLK/BLU PLUG
(1B)
RED/YEL
(20)
TO REMOTE
DISPLAY
U2

01 ID0227338
ELECTRICAL DIAGRAM
JT1220T4i/JT2020M1 T3 TWO SPEED RELAY
K11
LEFT CONSOLE HARNESS BRN/YEL
(202)

3 GRN/BLU
RESISTOR MODULE (187)
5
U3 ORG/WHT BLK/RED
(196) 24 1 (1A)
YEL/WHT
GRN/BLU
{182} {181}
DIAGNOSTIC
CONNECTOR BLU/GRN YEL/BLK
{116}
J2 A B C D
{89}
BLU BLK
{1B} {17}
3 4
5 GRA
2 1
{57}
WHT
{58} N.C.
TO GAUGE
HARNESS
ORG
{12}
PIN# PIN# PIN#
BLK/YEL RED/WHT BLK/BLU YEL
1 11 BLU/GRN 21 1 {28}
{53} {116} {14} {1B}
6 2
5 3 GRN
TAN/WHT PUR/WHT BRN
2 ORG 12 22
{68} 4 {33}
{12} {56} {31}

RED/YEL BRN/ORG WHT/PUR

3 13 23 {71} BLU
{20} {110}
{32}
WHT/BLK CAVITY
4 ORG/GRN 14 {11} 24
{13} PLUG
YEL/ORG 15 GRN TAN/BLK
5 25

-A-
{21} {33} {113}
BLU/WHT BLU
6 16 26 BLU/YEL
{34} {32} {97}
GRN/WHT 17 BRN TAN/RED
7 {42} 27
{31} {59}

8 BLK/RED 18 YEL PNK

28
{1A} {28} {141}
BRN/YEL GRA/BLK GRA/RED
9 19 29
{112} {39} {183}

GRA/YEL GRA/WHT
10 BLK/BLU
{1B}
20
{38}
30
{67}

TAN/WHT
4
31 {29}

31 20
30 8 21
19 9
18 2 10
29 7 3 22
17 1 11
28 6 4 23
16 5 12
15 13
27 14 25
26 24

TO
RELAY/FRAME
HARNESS
-B-
X W
-JJ- K V
J
L B U
H
M C A G T
N D F
E S
O R
P Q

PIN # PIN #

A
BRN/YEL
L
ORG/WHT
{189} (196)
B
BRN/ORG M TAN/GRN
(25) {115}

C YEL N WHT/RED
{150} {79}

PNK/WHT WHT/GRA YEL/WHT

D O {181} WHTBLU/GRN
{58} {185}
{116}
E PNK/BLU P PUR/BLK 6 6
B 4 5 6 D
B 4 5 D B 4 5 D
{57} {184} A 1 2 3 C
A 1 2 3 C A 1 2 3 C

RED/BLU Q RED/GRN
F WHT
{17} {186} PUR/BLK ORG GRN/BLU TAN/RED
PUR/WHT ORG
{184} {12} {182} {59}
YEL/BLK BRN {68} {12}
G R
{89} {70}
CAVITY BLU/RED TWO DRILL FLUID PIPE BOX
H
PLUG S {35}
WORKLIGHTS

J
BRN/WHT
T
GRN/BLU S19 S15
{173} {187} S7
GRA/GRN TAN/BLK
K {114} U {151}

01 ID0227845
ELECTRICAL DIAGRAM
JT1220T4i/JT2020M1 T3
LEFT CONSOLE HARNESS
INDICATORS #1 INDICATORS #2
PIN # PIN # PIN # PIN #
ORG/WHT
1
TAN/BLK
5 GRA/BLK FRONT
1 {196} 5 WHT/GRA
{185} CARRIAGE
{113} {39} HYD

8
DLED TEMP WRENCH BLK/BLU HOME
#1 BLK/BLU

7
3
2 BLK/BLU 6 BLK/BLU 2 {1B} 6

6
{1B} {1B} {1B}
DS8, DS9,

5
1
WHT/RED GRA/RED
DS3, DS4 3
PNK
7
ORG/GRN
{13} HYD SHUTTLE
3 {79} 7 {183} REAR
CYCLE {141}
CONTROL GRA/YEL
FILTER HOME BLK/BLU BLK/BLU STOP
4 BLK/BLU
8 4 {1B} 8 {1B}

8
{1B} {38}
#2

7
3
2

6
DS12, DS13,

5
1
-A- DS11, DS10
PIN #
INDICATORS #3
PIN # PIN #
INDICATORS #4
PIN #
BLU/YEL BRN/YEL TAN/BLK TAN/GRN
1 1

4
5 5

8
#3 OP. {97} {189} PIPE {151} {115} REAR

7
3
SEATED WIF LIFT

6
BLK/BLU PIPEBOX
DS7, DS21, BLK/BLU BLK/BLU BLK/BLU

5
2 2

1
{1B} 6 {1B} {1B} 6 {1B}
DS6, DS5
BRN/ORG ORG/GRN GRA/GRN BRN/WHT
WAIT TO 3 (25) 7 {13} 3 {114} 7 {173}
ALT FRONT MUD ON
4
START
8
#4 CHARGING PIPEBOX BLK/BLU
7
3
4 BLK/BLU RED/GRN 4 BLK/BLU
8 {1B} 8
2

6
{1B} {186} {1B}
DS23, DS14,
5
1

DS15, DS19

ACC.
SOCKET
J1
WHT/BLK
{11} RED/WHT BLK/RED
BLU/RED BLK/RED BLU/YEL {1A}
{1A} {97} {14} WHT
{35} (20) BLU
A B (1A)
WARNING GRN/YEL 2 3

ALARM RESTART (71) 5

4
1 4

LS1 S3 BRN
ESID BLK
(70)
(20)
U1

ORG
{12} WHT
D C

6 3
YEL/ORG
WHT THROTTLE
5 2 {21}

GRN/BLU
4 1
S8
B A
BLU/GRN
{182} {116}

-B- D C
BRN/ORG
{110}
6 3
ORG ADD/MANUAL/REMOVE
5 2

4 1
{12} S9
B A
BRN/YEL
{112}

BLU/GRN
{116} ORG
BLK/YEL
DRILL FLUID {12} WHT
{53} A
D C
POT 6 3
B CRUISE
R4 YEL/BLK WHT 5 2 TAN/WHT
{56} CONTROL
{89} C 4 1

D B A S10
GRN/BLU BLU/GRN
YEL
{182} {116}
{150} BLK/BLU
{1B}
2 2

1 1

BLK/BLU TAN/RED
GRN/BLU
BLU/GRN MUD ON {1B} {59}
{182} BRN/WHT
{116} LED
A B {173}
PIPE LUBE
GRA/WHT
1 4 WHT DS19 CONSOLE LIGHT
S11 {67} 2 5
DS18
3 6
ORG
C D
WHT {12}

D
C
6

5
3
ORG
4
2 {12}
1
B
A TWO SPEED
BRN/YEL ROTATION
ORG
{12}
(202) S23
GRN/BLU WHT ORG WHT
B {182} {12} 6
D
4 C
GRN/BLU A
GRN/BLU 5 3
{182}
1 5
{182} WHT
D
B

5
4

6 4
2 2
D B
3 1
BLU/WHT
A

C
1

A
GRN/WHT C

{42} WHT {34}

YEL/WHT BLU/GRN TAN/WHT BLU/GRN
{181} {116} PIPE LIFT
{29} {116}
PIPE GRIP
S14
S12
SHUTTLE
S13

01 ID0227845
ELECTRICAL DIAGRAM PIN#
GRA/ORG
PIN#
BRN/RED
PIN#

A1
WHT/ORG
PIN#

F1
GRA

RELAY/FRAME HARNESS
L1 S1 {180} {49} {119}
{83}
TAN/BLK GRA GRA/WHT
TAN/GRN A2 F2
L2 S2 {108} {78}
{115} {113}
TAN/WHT PNK/WHT WHT/BLK TAN/RED
L3 S3 A3 F3
{56} {58} {55} {170}
GRA/YEL GRA/RED GRN/ORG TAN
M1 T1 B1 {51} G1 {117}
PIN# PIN# {84} {166}
ORG/GRN ORG/GRA TAN/BLK PNK/BLU B2
YEL/PUR
G2
TAN/RED
A1 D1 M2 T2
(13) (63) {151} {57} {109} {140}
BLK/BLU BLU/WHT BLU/GRN GRA/BLU GRA/RED
A2 D2 GRA M3 T3 B3 G3
{169}
(1B) {34} {116} {171}
BLU/GRA D3
WHT/TAN BLU/ORG GRA/PUR C1
PUR/ORG
H1 PUR
A3 N1 W1
(116A) (64) {81} {158} {105} {100}
ORG/GRN BLU/RED GRA/RED YEL/BLK YEL/GRN WHT/RED
B1 E1 N2 W2 C2 H2
(13) (35) {183} {89} {107} {79}
BLK/BLU E2
WHT/GRN ORG/YEL BLK/BLU C3
TAN/BLU
H3
GRN/WHT
B2 N3 W3 {42}
(1B) (65) {178} {1B} {172}
YEL/GRA E3
WHT/GRA BLU/YEL BLU/BLK D1
BLU
J1
PNK
B3 P1 X1 {141}
(89A) (66) {82} {93} {121}
TO CONTROLLER RED/BLU BRN/YEL WHT
C1 CAVITY PLUG F1 CAVITY PLUG P2 PUR/YEL X2 D2 {112} J2
{80}
{142} {17}

C2 WHT F2
GRA/BLK
(39) U4 P3 GRA/WHT
{67}
X3
BLK/BLU
{1B}
D3
PUR/RED
{104}
J3
PUR/WHT
{68}
WHT/PNK BRN/WHT GRN/ORG GRA/RED
F3 GRN/BLK E1 K1
C3
(61) CAVITY PLUG R1
{173}
Y1
{92} {131} {152}
Y1 X1 W1 T1 S1 R1 P1 N1 M1 L1 K1 J1 H1 G1 F1 E1 D1 C1 B1 A1
TAN/RED RED/GRN BRN/ORG K2 GRA/GRN
R2 Y2 E2
Y2 X2 W2 T2 S2 R2 P2 N2 M2 L2 K2 J2 H2 G2 F2 E2 D2 C2 B2 A2 {103} {16} {110} {114}
Y3 X3 W3 T3 S3 R3 P3 N3 M3 L3 K3 J3 H3 G3 F3 E3 D3 C3 B3 A3 YEL RED/GRN BLK/WHT TAN/WHT
R3 Y3 E3 K3
{28} {16} {54} {29}
TO FAN CONTROLLER

A1
B1

A2
1

B2

A3
C
U9

B3
C
3
C
1
D
E1

2
D

3
F1

E2

D
F2

E3
F3

PIN# PIN# PIN#

BLK/YEL BLU/GRN RED/WHT

1 {53} 11 {116} 21
{14}
ORG TAN/WHT PUR/WHT
2 12 22 {68}
{12} {56}
RED/YEL BRN/ORG WHT/PUR
3 13 23
{20} {110} {71}
ORG/GRN WHT/BLK CAVITY
4 14 {11} 24
{13} PLUG
YEL/ORG 15 GRN TAN/BLK
5 25
{21} {33} {113}
BLU/WHT 16 BLU BLU/YEL
6 {32} 26
{34} {97}
GRN/WHT BRN TAN/RED
7 17 27

5
{59}
{42}
BLK/RED
{31}
YEL PNK
TO VEC
8
{1A} 18 {28} 28 {141}
BRN/YEL GRA/BLK GRA/RED
9 {112} 19 29 {183}
{39}
RED
10
BLK/BLU GRA/YEL
30
GRA/WHT {2} C BLK
{1B} 20 {38} {67}
{6}
TAN/WHT
ORG/BLU
{10}
A
31 {29}

BLK
{1A} C GRA
{5}
31 20 ORG
{9}
A
30 8 21

TO LEFT 29
18
19

7
2
9

3
10
22

CONSOLE 1

-A-
17 11
PIN # PIN # 28 6 4 23
16 5 12
A
BRN/YEL
{189} L HARNESS 27
15

26
14
13

25
24

B
BRN/ORG
{25}
M TAN/GRN
{115} -JJ-
YEL WHT/RED
C N
{150} {79} X W
K
WHT/GRA J V
D PNK/WHT O L H
{58} {185} B U
M C G
E PNK/BLU PUR/BLK A
{57} P T
{184} N D F
RED/BLU RED/GRN E S
F Q {186}
O
{17} R
P Q
YEL/BLK R BRN
G
{89} {70}

CAVITY BLU/RED
H S {35}
PLUG
BRN/WHT T GRN/BLU
J {173} {187} RED/YEL
(20)
K
GRA/GRN
{114}
U
TAN/BLK
(151) -BB-
1
2

BLK/BLU
(1B)

TO RIGHT BLU/GRN
{116}

SIDE CONSOLE
BLK/WHT YEL/BLK
{54} BLK/YEL
{89} {53} PUR/RED
YEL
HARNESS GRA/BLU
{150} 6 5 4 3 2 1
TAN/RED
{104}

7 8 9 10 11 12
{171}
-AA-
{103}
TAN/BLU BLU/YEL
{172} {97} YEL/RED
{44}
ORG/GRN
{13}

BRN
E.S.I.D. {70}
A
ALARM B

LS3
BLK/RED
{1A}

RED
{2}
TO PRIMARY
FUSE
RED/BLK
{18}
F11 GRN/ORG
A B
GRA
A B
BLK/RED
BRN/ORG BLK/RED {1A}
C {73} {131} {1A} {108}
BLK/BLU
B
A
WHT
{80}
THRUST BLK/RED A
{1B}
PUMP {1A} B
C GRIPPER DRILL/DRIVE
TAN/BLK
A B
BLU/GRN
{116} L4-L5 BLK/RED
{1A} D SOLENOID SOLENOID
TO FRONT WRENCH {192}
L20
BLU/YEL
L8
BRN/YEL
{82}
PRESSURE SWITCH {74}
GRA/ORG
BLU/ORG
A B TO RESUME {81}
{83} GRA/YEL

SP2 NO CAVITY SWITCH

CAVITY
PLUG PUR/WHT
{194}
1 2 3
{84}
4

PLUGS
S20 A A BRN/ORG 8 7 6 5

B
CAVITY
B
BLK/RED
{73}
BRN/YEL
PUR/YEL
{145} TO
PLUG {1A}
{74} PUR/ORG
{144} PIPELOADER
HARNESS
W X
V K
J
HIGH SPEED TO DIODE
U H B L

THRUST BLOCKING PACK

CAVITY PLUG
TO HOSE TRACK T G A C M

-EE-
SOLENOID
HARNESS
F D N
S E

L21
O

D1-D4
R
Q P
PUR/WHT
{194}
-HH- PIN # PIN # PIN #
WHT/RED GRA TAN/RED
PUR/ORG A J R
{79} {119} {140}
{144}
CAVITY GRN/BLU
PLUG (187) BLK/RED
{1A} A ROTATION B GRA/WHT
{78}
K
TAN
{117} S
GRA/GRN
{114}
A
B
A
B BLK/RED
B PUMP GRA/PUR GRA/RED TAN/BLK
C BLK/RED C L T
{152}
L2-L3
{1A} {158} {151}
CAVITY D {1A}
BLK/RED RED/BLK PUR WHT/ORG
PLUG PUR/YEL BRN/RED D M
(1A) {145} BLU/GRN {180} {18} {100} U {49}
{116}
PUR/RED BLK/BLU GRN/BLK GRN/ORG
N
TWO SPEED ROTATION 4 3 2 1 {179} E
{1B} {92} V {51}

SOLENOID YEL/BLK
{89}
5 6 7 8
PUR/ORG F
BLK/RED
O
BLU/BLK
W
GRA/RED
{105} {1A} {93} {183}

L28 PUR/YEL PUR/BLK

{142} {177}
G
YEL
{60}
P
BLK
{1} X
ORG
{12}

TO HOSE TRACK H
BLU
{121}
Q TAN/GRN
{115}
HARNESS
LINEAR
-DD-
BLK/RED
{1A} WHT/ORG
C B A {49} ACTUATOR

U5
GRN/ORG
{51}

01 ID0227387
ELECTRICAL DIAGRAM
RELAY/FRAME HARNESS

PIN # PIN # PIN # PIN #

CAVITY ORG
RED/WHT E CAVITY E
A A PLUG {12}
{14} PLUG

RED/YEL RED/BLU WHT/BLK ORG

B F B F
{20} {17} {11} {12}
RED/BLU PUR G CAVITY
C PUR/ORG G {17} C {24} PLUG
{48}
RED CAVITY
CAVITY CAVITY D H
D H {3} PLUG
PLUG PLUG

TO VEC TO VEC ORG/GRN

{13} WHT
YEL/RED ORG ORG GRA
{108}
ORG
{12}
{44} {12} {12}
(164) ORG/WHT
PUR/BLK

TO COLD
3 3 3 3 3
{177} {99}
5
PUR/RED
5 5 5 YEL/PUR 5

2 4 1 2 4 1 2 4 1 PUR/WHT 2 4 1 {109} 2 4 1
{179}
E F G H
D C B A
E F G H
D C B A BLK/RED BLK/RED BLK/RED
{194}

ORG
GRA/WHT START HARNESS TO MANUAL
{195}
BLU GRN GRA/RED
{1A} {1A}
{1A} {12}
ORG K9 FAN SWITCH
ORG/PUR RED/WHT
{3} {4} {166} WHT/BLK
{11} {193} {98} {12} S22
BRN/YEL ORG/GRA
ROTATION LATCH 2 SPEED DRILL/DRIVE TRACK DELAY (26) (63)
RELAY RELAY ORG/WHT
NEUTRAL RELEASE RELAY TO DIODE BLK/RED BRN/ORG C
3
(62)
(1A) (25) D
2
1
A

BLOCK
6

K8
5

K7
C B A
K11 K12 K10 4
B

D5-D10 D22-D23 TAN/RED

{140}
CAVITY
GRA/WHT
PLUG TAN/WHT {78}
{56} YEL/ORG PUR/ORG TAN/BLK
{21} YEL/ORG {105} {192}
{21} C B A
WHT
1 2 3 4 5 6 1 2 3 4 5 6 (80)
12 11 10 9 8 7
ORG/WHT
12 11 10 9 8 7 (196)
ORG/YEL
TAN/WHT
{178}
ORG/YEL
ORG/PUR {56}
TAN/WHT {178} WHT/GRA {193}
CAVITY {56}
TO TRACK PLUG
{185} WHT/GRA
{185}
DELAY TIMER ORG
TO RESISTOR U6
BLK/RED
{1A} {12}
PACK GRA/BLK
B
A
WHT
{199}
18
PIN # PIN #
CAVITY
R8-R9 ORG/GRN
{13} D
C
N.C. (2)

TO VEC
(1)
YEL E GRA/WHT GRA
A PLUG (5)
{60} CAVITY TAN/RED {195} 18
1 (4) (3)

PLUG 2 {103}
TAN/RED F
RED/BLK 4 BLK
B {18} 3
ORG (13) BLU
{59}
(12) (1B)
RED/GRN RED/BLK
C
{16} G
{18}
CAVITY H A GRA
TAN/BLK
{113} TO SEAT
BLK/RED A
(1A) B
?
D RED/GRN
{16}
H PLUG G B
{2} DELAY TIMER C S3
BLU/YEL D
F C
E D
U10 (97)
RED/WHT
(98)
PIN # PIN #
ORG/GRN H A BLK
A BLU/GRN E {1}
{116} {13} G B
F C
BLU/ORG F CAVITY
B {50} PLUG E D

WHT ORG/BLK
C G
{164}
YEL/RED YEL/ORG
D H
{44} {21}

-A- -B-

CAVITY ORG/GRN
(13)

5
PLUG
6 1 BRN/YEL
BLK/RED 5 2 (26)
(1A) 4 3
WHT/GRN
WHT/BLK (30)
(11)
TO GRID HEATER
MODULE
U7

BLU
{32}
OIL PRESSURE
SENDER ALT. RESISTOR
DR1
R3
ORG/BLU ORG/GRN
{27} {13}

B A

STARTER
SOLENOID
B1 PUR
{24} YEL
{28}

3 ORG/BLU
2 {27}
1
ORG/BLK
{45} RED/GRN
{186}

FUEL RED ALT.

SOLENOID {2}
BATTERY
L1 G1
BLK
{1}
GND.

WATER TEMP.
GRN SENDER
{33} R2

A B BRN/YEL
ORG {189}
{12}

W.I.F.
SWITCH
S6
BLK BLK/RED BLK/BLU WHT/GRN
{1} {1A} {1B} (30)

GND. TO THERMO SWITCH

(JT1220 ONLY)

01 ID0227387
ELECTRICAL DIAGRAM
RELAY/FRAME HARNESS

HYD TEMP
SENSOR
(FAN CONTROL)
R10

TWISTED
PAIR

BLK/WHT GRA/WHT
(90) A B
(91)

BLK/BRN
(87) MANIFOLD TEMP
TWISTED SENSOR

A
PAIR (FAN CONTROL)

B
TAN/BLK R12
(88)

BLK/GRN
(85) TO COOLANT
TWISTED TEMP SENSOR

A B
PAIR
(FAN CONTROL)
GRN/BLK R10
(86)

GRA/YEL
(38)
HYD. FILTER

5
SWITCH
SP1
PIN # PIN #
RED/BLK BLK/GRN BLU/GRA
1 7
A
(18)
HYD. HIGH TWISTED (85) (116A)
PAIR
B TEMP. SWITCH TO TEMP 2
GRN/BLK
(86)
8 WHT/GRN
(65)
GRA/BLK ST1 SENSOR AMP BLK/BRN WHT/TAN
(39) 3 9
U8 (87) (64)
TAN/BLK WHT/GRA
TWISTED 4 10

12 11 10 9 8
(88) (66)

1 2 3 4 5
PAIR
5 BLK/WHT
11
CAVITY
TWISTED (90) PLUG
PAIR GRA/WHT YEL/GRA
6 12
(91) (89A)

6
7
TO REAR
FRAME HARNESS
-CC-
18 5 17 29
6
19 28
7 1 16

-B-
20 27
8 15
21 2 4 26
9 14
10
3
22 13 25
23
11 12 24

PIN # PIN # PIN #

BLK/RED ORG/WHT BRN/ORG
1 (1A) 11 (99) 21 (73)

RED YEL/GRN BRN/YEL

2 (3) 12 (107) 22 (74)

ORG/BLU PUR/ORG BRN/WHT

A B 3 (10)
13 (48) 23 (173)
WHT/PUR
(71) BLK/RED
(1A) ORG TAN/WHT TAN/RED
4 14 (56) 24 (103)
E.S.I.D. (9)

PUR/BLK YEL/BLK
25 PUR/ORG
STROBE 5 (184) 15 (89) (144)

WHT/BLK ORG/WHT PUR/YEL

? 6 (11) 16 (62) 26 (145)

GRA/RED TAN/RED GRA/BLK

7 (169) 17 (170) 27 (199)

BLU/ORG BLU/RED WHT/BLK

8 (50) 18 28 (55)
(35)

YEL/RED ORG BRN/ORG

9 (44) 19 (12) 29 (25)

BLU/GRN 20 WHT/PNK
10 (116) (61)

BRN
(31)

FUEL
SENDER
R1

01 ID0227387
ELECTRICAL DIAGRAM
PIPELOADER HARNESS

DS16
TRACKER
CONTROL STROBE
GRA/PUR
BLK/RED {158}
{1A}

B A

TO GREASER HEATER

CAVITY
YEL ORG PLUG
DS20 {60} {12}
A A A
WORKLIGHTS B B B
CAVITY
BLK BLK PLUG
{1} {1}

BLU
{1B} Q5
FRONT PIPE
2

BOX SWITCH
4
1

BLK
BRN {114}
{18}

RED/BLK
{18}
SP3
C
B
BLK/BLU TO PIPE UP
{1B}
A PRESSURE SW
TAN/BLK
{151}

BLU
{1B}
Q4
2

FRONT HOME SWITCH

4
1

BRN BLK
{18}

-A-

B 808-717
ELECTRICAL DIAGRAM
PIPELOADER HARNESS L12 L14
L9 PIPE BOX PIPE SHUTTLE L15 L17
OUT LIFT RETRACT FRONT LUBE DUMP VALVE
PUR/YEL PUR BLU/GRN BLU TAN/YEL TAN GRA/YEL GRA BLK/RED GRA/RED
{135} {100} {128} {121} {137} {117} {133} {119} {1A} {152}

B A B A B A B A B A

-A-

A B A B A B A B

PUR/GRN BLU/YEL TAN/GRN GRA GRA/GRN

PUR {134} BLU {129} TAN {132}
{100} {121} {117} {136} {119}

L10 L11 L13

PIPE BOX PIPE SHUTTLE L16
IN LOWER EXTEND REAR LUBE

BLU
{1B}
Q3
SHUTTLE HOME
2

3
4
1

BRN
{18} BLK
{79}

-B-

GRN/BLK
{92}
1

2
BLU/BLK
{93}

D16-D25
DIODE
BLOCK TAN/YEL TAN/GRN
{137} {136}
GRA/YEL GRA/GRN
{133} 12 1 {132}

BLU/YEL 11 2 BLU/GRN
{129} 10 3 {128}
9 4
PUR/YEL PUR/GRN
8 5 {134}
{135}
7 6
WHT/ORG GRN/ORG
{49} {51}
CAVITY CAVITY
PLUG PLUG

B 808-717
ELECTRICAL DIAGRAM
PIPELOADER HARNESS

PIN # PIN # PIN #

WHT/RED GRA TAN/RED
A J R
{79} {119} {140}
GRA/WHT TAN GRA/GRN
B K {117} S
{78} {114}

C GRA/PUR GRA/RED TAN/BLK

{158} L T
{152} {151}
RED/BLK PUR WHT/ORG
D {18} M U {49}
{100}

BLK/BLU GRN/BLK GRN/ORG

E N V {51}
{1B} {92}

BLK/RED GRA/RED
F BLU/BLK W
{1A} O {183}
{93}

YEL BLK ORG

G P X
{60} {1} {12}

H BLU TAN/GRN
Q
{121} {115}

-B-
X W
K
J V
L H
B U
M C A G
T -EE-
N D F
E S
O
P R
Q

TO RELAY/ENGINE
HARNESS BLU
N.C. {1B} Q6
REAR PIPE
2

3
BOX SWITCH
4
1

BRN BLK
{18} {115}

N.C. BLU
{1B}
Q2
2

6 REAR HOME
4
1

BRN BLK
{18} {78}

N.C. BLU
{1B}
2

3
4
1

BRN
{18} BLK
{183}

Q1
REAR STOP

B 808-717
ELECTRICAL DIAGRAM
JT2020M1 T3
HOSE TRACK HARNESS
TO CARRIAGE
HARNESS
-FF-
BRN/RED BLK/RED
{180} {1A}
PUR/RED BLU/GRN
{179} 1 2 3 4 {116}

PUR/ORG 8 7 6 5 YEL/BLK
{105} {89}
PUR/YEL
-GG- PUR/BLK
{177} {142}

PUR/WHT
{201}

1/2" ELECTRICAL CONDUIT {ALFLEX TYPE EF}

PUR/WHT
{201}

PUR/YEL PUR/BLK
{142}
-HH- YEL/BLK
{89}
{177}
PUR/ORG
5 6 7 8 {105}
BLU/GRN 4 3 2 1 PUR/RED
{116} {179}
BLK/RED BRN/RED
{1A} {180}

TO RELAY/FRAME
HARNESS
-DD-

01 ID0228357
ELECTRICAL DIAGRAM
JT2020M1 T3
CARRIAGE HARNESS

TWO TWO TWO

SPEED SPEED SPEED
L22 L23 L24
BLK/RED BLK/RED PUR/WHT BLK/RED
PUR/BLK {1A} PUR/WHT {201}
{177} {1A} {1A}
{201}
A B A B A B

BLK/RED BRN
{1A} (116)
TO ROTATION
B TO FLOAT
NEUTRAL 1 2
A SENSOR
L6 4 3

PUR/RED
16{179} BLU R5
BLK
(89)
(142)

BLK BRN/RED
(142) {180}
PUR/YEL A TO THRUST
NEUTRAL
{142} B
BLK/RED L7
YEL/BLK {1A}

8 {89}
BLU BLK/RED
(89) {1A}
B
TWO SPEED
A
L18
PUR/ORG
{105}

PUR/WHT
{201}
BRN/RED BLK/RED
{180} {1A}
PUR/RED BLU/GRN
{179} {116} -GG-
1 2 3 4

PUR/ORG 8 7 6 5 YEL/BLK
{105} {89}
PUR/BLK PUR/YEL
{177} {142}

TO
HOSE TRACK
HARNESS
(JT2020M1 T3 ONLY)
-FF-
01 ID0206569
ELECTRICAL DIAGRAM
VEC LAYOUT

5A 5C
9
6A 6C

IGN (10) BATT (2) ACC (9) GND (1A)

BLACK GREY

R2-30
R2-86

4H
4A
GREEN
ACC CUTOUT SPARE START

R1-86
R2-86

4G
4B
(F4)
K2 15
ESS

R3-87
K1 K3

4C

F1

4F
20 30 (F5)
ACC ST 3
ECM

4D

4E
F8
F1
(F4) (F5) F1 F2 (F6) (F7)
CTRL

15 15
IGN F3 F4 F5 F6 F7 F8 ACC
SCKT

(F6)

3H
3A

F8
F7
F9 10 30
SNSR WRK
LTS
BLUE

3G
3B

F4
F5
K4 K5 K6 (F7)
F10 30
R5-87a
MAIN
3C

3F
FUEL THROTTLE ECM WORK LTS F5
20
R6-87
3D

BLACK GREY
1D 1C 1B 1A 2D 2C 2B 2A

R4-86 R4-87 R5-86 R5-87 F10 F10 R6-86 R6-87

R4-30 R4-30 R4-87a R5-30 R5-30 F9 F9

1E 1F 1G 1H 2E 2F 2G

02 ID0055188
ELECTRICAL DIAGRAM
BATTERY CABLE
2/0 GA 19.0 (BLK)

TO BATTERY
NEGATIVE

10

TO FRAME

01 ID0228035
ELECTRICAL DIAGRAM
BATTERY CABLE
2/0 GA X 24", (BLK)

TO ENGINE

11

TO FRAME

01 ID0228038
ELECTRICAL DIAGRAM
BATTERY CABLE
2/0 X 63" (RED, POSITIVE)

TO BATTERY
POSITIVE

TO PRIMARY
FUSE

12

TO STARTER

01 ID0228041
 ELECTRICAL DIAGRAM
JT1220T4i/JT2020M1 T3
REAR FRAME HARNESS

13

29 17 5 18
TO RELAY/FRAME 28
6
19
16 1 7
HARNESS
-A-
27 20
15 8
26 4 2 21
14 9
3 10 22
-CC- 25 13
23
24 12 11

PIN # PIN # PIN #

1
BLK/RED ORG/WHT BRN/ORG
11 21
(1A) (99) (73)

2
RED YEL/GRN 22
BRN/YEL
12
(3) (107) (74)

3 ORG/BLU PUR/ORG 23
BRN/WHT
13
(10) (48) (173)

4 ORG 14
TAN/WHT TAN/RED
24
(9) (56) (103)

5 PUR/BLK 15
YEL/BLK 25
PUR/ORG
(184) (89) (144)
WHT/BLK 16
ORG/WHT PUR/YEL
6 26
(11) (62) (145)
GRA/RED 17
TAN/RED 27
GRA/BLK
7
(169) (170) (199)

8
BLU/ORG 18
BLU/RED 28
WHT/BLK
(50) (35) (55)
9
YEL/RED 19
ORG 29
BRN/ORG
(44) (12) (25)

10
BLU/GRN 20
WHT/PNK
(116) (61)

1 2
BLK/RED C
(1A)
ORG/WHT BLK/RED
B A (62) (1A)

WHT/PNK ORG
(61) (12) TO FAN
SOLENOID

TO FAN SPEED
SENSOR
L27
MT1

01 ID0227931
ELECTRICAL DIAGRAM
JT1220T4i/JT2020M1 T3
REAR FRAME HARNESS

DRIVE OVERRIDE
IGN S17 S18
SWITCH

S2 ORG
GRA/BLK (12) GRA/BLK GRA/BLK ORG
(199) (12) GRA/BLK
RED WHT/BLK (199) (199)
(11) (199)
(3)
TO TRACKER

B
5

5
D

D
4

4
6

6
CONTROL SWITCH

A
3

3
C

C
2

2
1

1
ORG/BLU ORG PUR/YEL RESISTOR
BRN/ORG BRN/YEL PUR/ORG
S16 (10) (9) (73) (74) (144) GRN/WHT
(145) PACK
BLK/RED BLU/WHT (168) R6-R7
(1A) (167)
ORG ORG
TAN/RED (12) (12)
(103) A B
D C
GRN/WHT
BLU/WHT
(168)
(167)

BLK/RED
(1A)
2

2
1
1

BRN/ORG
(25) TO WAIT TO START
INDICATOR
DS22

BLK/RED
(1A) TO MUD
B SOLENOID
A L19
WHT/BLK

-A- (55)
BLK/RED
(1A)
CAVITY
PLUG
B
B
A
A
CAVITY
PUR/BLK PLUG
(184)

TWO SPEED MUD

SOLENOID

C B A L25
ORG
BLK/RED (12)
(1A) BRN/WHT
(173)

13
MUD
CHECK VALVE

B2

BLU/RED BLK/RED
(35) (1A)

WARNING
ALARM

TAN/RED
LS2
(170)
YEL/BLK CAVITY
TAN/WHT (89) PLUG
(56)
M
GRA/RED
PUR/ORG L N (169)
K
(48) C
J B D P
YEL/GRN CAVITY
A PLUG
(107) H E
G F

BLU/ORG
ORG/WHT (50)
(99) BLU/GRN YEL/RED
(116) (44)

TETHER

E2

01 ID0227931
ELECTRICAL DIAGRAM
GAUGE HARNESS

VOLT FUEL TACH PRESSURE TEMP

M1 M2 M3 M5 M4

ORG/GRN ORG GRA ORG/GRN

ORG/GRN 16 ORG/GRN
BLK/BLU 16 BLK/BLU 16 BLK/BLU 16 BLK/BLU
16 16
16 16 16 16
CAVITY 6
5
1
2
CAVITY 6
5
1
2
CAVITY CAVITY 6
5
1
2 CAVITY 6
5
1
2
CAVITY
PLUG 4 3 PLUG 4 3 PLUG PLUG PLUG PLUG
BLK 4 3 4 3

16 GRN
ORG/GRN ORG/GRN ORG/GRN BRN ORG/GRN BLU ORG/GRN 16
16 16 16 16 16 16 16

ORG/GRN
16

14

BLU GRN
16 16

BRN GRA
4 5 6

3 2 1

16 16

BLK/BLU ORG/GRN
16 16
TO CONSOLE
HARNESS
-VV-
02 ID0213279