SVIAB SVENSK VINDKRAFTSINOUSTRI AB 10 kW Vindkraftverk Uppsatt fér provning och utvardering p& Chalmers provstation ‘vid Fiskebick, Gdteborg.Ss Vi. A B opens the doors for Windpower The SVIAB WECS 065 (WECS = Wind Energy Conversion System) The SVIAB WECS 065 is asmall windmill, which produces electricity for charging batteries. It is designed to meet very high safety and reliabty requiremonts. The quality of material and manufacturing is very high which implies very little ‘maintanance and long lifetime - 25 years. ‘The WECS 065 functions, completely automatically. It starts to produce electric power at 2 - 3 m/s windspeed. The ower is automatically controlled. At windspeeds exceeding 62 10 m/s 9 pendular vane turns the windturbine gradully ‘out of the wind direction when the windspeed increases (10 - 20 m/s). The power wil in this way be limited to appr. 700 W. At 20 m/s the windturbine is completely turned out of wind, and rotares only slowly. In this way the WECS will be protected ageinst strong winds When the windspeed stows down below 20 m/s the WECS will produce electric power agein. TECHNICAL SPECIFICATION Nuber of blades: 3a Diameter 2.0m Number of revolutions max 1000 RPM Tip speed to wind speed ca7 Airfoil SVIAB Pitch of blade 5e Tho blades and spinner are made of GRP (glass fiber rein. forced plastic). They have a coating of polyurethan to resist all woather conditions and winderosion. The blades are mounted in a hub of stainless stocl which is fixed directly ‘on the generator shaft. Machine frame, yaw bearing and pendular vane The windturbine and the generator are mounted to the machine frame, which has a yaw bearing in the centre of the tower. The windturbine etc is turned to the winddirection by means of a pendular vane. Because the windturbine is excentrically positioned in relation to the yaw bearing, the aerodynamic pressure on the windturbine creates a torcue ‘around the yaw bearing. This torque is balanced by the vane, which has an angle of appr. 10° to the winddirection at 0- 10 m/s windspeed. See figure 1. The vane is hinged in the machine frame. Because the hinge has a sight in- clination the weight of the vane will cause a pressure on the stop of the machine frame. When the windspeed exceeds appr. 10 m/s the aerodynamic prossure is so high that the windturbine turned and the vane leavas its stop. The wind. turbine and the pendular vane will get a new stabilized position, which depends on the actual windspeed. - See figure 2. When the windspeed exceeds 20 m/s the windturbine is completely turned out of wind and the pendular vane gets touches the other stop of the machine frame. The WECS is now in Cut Out position which implies that the turbine rotares only slowly and no electric power is produced. See figure 3. “The penduiar vene is made of stainless steel and the hinge has a shaft of stainless steal and polyamid bearings. The yaw bearing has also a shaft of stainless steel and main: tananc free bearings. The machintrame is made of gavenized sted. ELECTRICAL POWER OF GENERATOR W Skwveating of Winding UR + coneaetacw J} 9° ttt iso 024 6 BWR 4 6 wm mm Wind speed m/s Wind speed Blectric power Carging Current (A) AtI4V Ar2BV The values above have been measured on the prototyoe. Preliminary tests made on the 25 WECS frem the O-serles have given much better values. ‘See the cure above. The battery charging contol unit is equiped with voltage » and ampere ‘Smeters indicating thebattery voltage and the carging current.|| Wind direction Figure 1. | Operating position | Wind speed below 10 m/s. Wind direction Figure 2. Operating position GENERATOR Type Assar Number of phase 3 Number of poles 6 Voltage ional 12 or 24V Max power approx. 700 W 270- 1000 RPM Number of revolutions (at charging) ‘The ASSAR generator is especially designed for windpower {high power at low number of revolutions). It has a compund winding anda built in magnetizing device which accomplishes optimal poweradaptation to the prevailing wind. The generator is completely closed and cen therefore stand all weather conditions. The shaft is made of stainless steel and has bal bearings. At the driving end of the shaft thereis a sealing. BATTERY CHARGING CONTROL A separate charging control unit belongs to the WECS. This unit protects the battari(es) from overcharging as wall {as from deopciecharge. When tho battery is fully charged the olectric power is automatically diverted to an extra load. || Wind direction Figure 3. Cut out position Wind speed above 20m/s. Windspsed 10 -20 m/s.SVENSK VINDKRAFTINDUSTRI AB Vettershaga 2784 ¢ 760 10 Bergshamra ¢ Sweden ¢ Phone: 0176/642 24, 08/46 68 01 sag easTHE SVIAB WINDGENERATOR 065 Power of generator (W) Yaw angle ‘The SVIAB Windgenerator 065 is designed for charging a batteries andis especially suitable for: ae *+ Werkend cottages or other houses situated far from the electrical grid. The powers normally sufficient for ighting, refrigerator, radio, television and water pump. * Beacons and telephonestations not connected to the gid. 70 The windgenerater is etomaticaly controlled by the use of a pendular vane. The turbine 's gradually turned out of the wiinddrection, when the windspeed increases above approx. 10 m/s - See figure 2. As you can see on the diagram the generator starts to produce electric power at 3 m/s. The maximum power is feczived at aprox. 15 m/s windspeed The turbine is completely turned out of the wind at approx. 200 20 m/s, which means minimum drag on the turbine and relatively low generator power. The windgenerator is in this 200 way protected against storm damage » See figure 3. #8 g 38 8 Our objectives at the design of the Windgenorator 065 has been: ° * To getas high reliaoility as possibie © To attain long lifetime - 25 years * To minimize maintenance * To stand all types of climate “These objectives has been attained by simple functions - fow moving parts - and by high quality of matorial and manu facturing, 4 6 8 02 Hw 6 ow mB Wind speeden’s. —— Electric power w Charging Current (A} AIG AtZ8V TECHNICAL SPECIFICATION Turbine Number of blades 3 Diameter 2.0m Max. number of revolutions max 1000 RPM Tip speed to windspeed approx. 7 Airfoil SVIAB1 Pitch of blade 5° The blades and the spinner are made of GRP (glass fibre reinforced plastic). They have a costing of polyurethane to resist ell weather conditions and winderosion. The blades are mounted in @ hub, which Is made of stainless steel and fitted direct on the generator shat, Generator Type Ascar Number of phases 3 Number of poles 3 Systom voltage optional 12 or 24V. Max power approx. 750 W Number of revolutions (at charging) 270-1000 RPM ‘The Assar generator is especially designed for windpower ‘high power at low number of revolutions). [thas a compound winding anda built in magnetizing device, which accomplishes optimal power adaptation to the prevailing wind. The generator is completely closed and can therefore resist all weather conditions. The shatt is made of stainless steel and has ball bearings. Battery charging control A separate charging control unit belongs to tho windgenerater. This unit protects the battery from overcharging as well 26 from deop discharge. When the battery is fully charged the clectric power is atematically diverted to an exira load, : —Wind direction Figure 1 Operating position Wind speed below 10 m/s, Wind direction Figure2, Operating position Windspeed 10- 20 m/s. Figure 3. Cut out position Wind speed above 20 m/s. MODE OF OPERATION ‘The turbine ang the generator are mounted on 2 machine frame, which has e vertical bearing at the centve of the tower (the so called yaw bearing). The windgenerator is tuned by ‘the pendular vane so that the turbine sheft will be in line with the wind direction. The aerodynamic force on the turbine combined with the excentric position of the turbine shaft in relation to the yaw bearing makes the windgenerator turn out of the winddirection. This is, however, counteracted by the aerodynamic force on the pendular vane because of angle to the winddirection. The penduiar vane is attached to the machine frame by a hinge, which has en inclined spindle. The gravitation on the pendular vane becomes therefore a horisontal component acting on the machine frame. At windspeeds balow 10m/s there is equilbrium between these forces and the turbine shattis alined with the winddirection - See figure 1 When the wwindspeed exceeds approx. 10 m/s the turbine shatt is tuned to the angle 2% to the winddirection ~ See figure 2 and the diagram. { ‘a = vewangle. Looking in the winddirection the aera of the turbine decreases when the yaw angle increases. The cirstream through the turbine depends directly on this gera and on the windspeed and will be reduced at increasing yaw angle. The turbine efficiency will also be lower at increased yaw angle and the ower wil crop, wien the windspesd exceeds approx. 15 mis. At approx. 20 m/s the turbine is complety tured out of the wind: itisin storm position - See figure 3. ‘The pendular vane is made of stainiess steal and the hinge has a shaft of stainless steel and plastic bearings. The yaw bearing has also a shaft of stainless steel and maintenance free bearings. The mactine frame is made of galvanized steal. THE SVIAB SWECS 065 (SWECS = Small Wind Energy Conversion System) Acomplete SWECS 065 consists of: '* Windgenarator 065 © Tower and foundation * Battery charging contro) unit and extra laad * Batteryles) and cables We can offer self-supporting steel truss towers, optional height 10 or 15 m or guy-wire supported towers mace of stee'pipe, optional height 5,5 or 10 m. All towers have a hing at the tundation so that the entire SWECS can be erected or lowered. The height of the tower should be min 10 m, when no trees, buildings or other obstacies are situated ear the SWECS. We reserve ourselves the right to change the design and the specification,Swedish Windpower Industries Ltd Vettershaga 2784 ° 760 10 Bergshamra * Sweden ® Phone: 0176/642 24, 08/46 68 01 Telex: 11361 dingo ab Arabs, Swoce 12/080 CeCotom MmeMontage och sk6tselinstruktion for SVIAB vindgenerator 0651. Inledning Vindgenerator 065 ar framst avsedd att forse sadana fritidshus med ¢l, som ej ar anslutna till allmanna elnatet. ISVIAB:s vindkraftanlaggning 065 ingar f6ljande huvuddelar: 1 st Vindgenerator 065, bestéende av turbin, generator, maskinstatly och pendelfena. 1 st Mast (levereras endast vid sitrskild bestillining) I st eller flera batterier (levereras endast vid sarskild bestdllning) 1 st Laddningsévervakningsutrustning, som skyddar blybatteriet (erna) Jrin over- och urladdning (Etfodras ej vid NIFE-batterier) 1 st Aktiv last, som vid fulladdade batterier omvandlar den elektriska éverskotisenergien till virme (Levereras endast vid sdrskild bestillning) 2. Montage Vindgeneratorn bestar av de enheter, som anges pa figur 1, 2 och 3 samt ritning nr 10100 och 10110. Vid leverans ar enheterna delvis ihopmonterade. Figur 1, 2 och 3 — Generatorn levereras kompleit inklusive kopplingsdosa det. 29 pA maskin- stativet samt kabel mellan denna och generatorn. — Maskinstativ och girlager ar ihopmonterade. Girlagret ar nedtill forsett med en flans fr montering p& masten, — Faste och arm for pendelfena levereras monterade. — Pendelfenan levereras separat. Fig.1 1 -Genernor Fig.2 | 5 iste? pendelfera 6 Arm 6. pendelfena Turbinrosor, smst 1 Generator Girlager 6 Armé pendelfens a 5 Fastef, pendelfena tarinrator, ams Ritning nr 10110 — Turbinroior, smst — Bladen det. 1 och noskon det. 8 osv levereras separat. — Navet levereras i en enhet och bestar av 1 st navcentrum det, 3 och 2 st navskivor det. 2Vindgenerator typ 065 turbinrotor, smst 10110 ea ag ee eeEnheterna ihopmonteras i foljande ordning: Ritning nr 10100 1 Faste for pendelfena det. 5 monteras pa maskinstativet det. 3 med 3 st skravar M10 x 30 det. 19 samt planbrickor och Locking muttrar det. 20 och 21. OBS! Fastet monteras nagot snett i forhallande till maskinstativet. Laget bestams av rorstiftet det. 27. Generatorn det. 1 monteras pa maskinstativet det. 3 med 4 st skruvar M10 x 40 och planbrickor det. 21 och 22. Anslut generatorkabeln till Kopplingsdosan pa maskinstativet det. 29.Vindgenerator typ 065 STS EDS eS Tr fo eastRitning nr 10110 3 Bladen det. 1 monteras mellan nayskivorna det. 2 sd att deras plana sida ar vand mot vinden. Observera att navcentrumets det. 3 kortaste ansats skall vara vand 4t samma hall som bladens plana sidor. Vardera bladet fustes med 3 st skruvar M10 x 60 det. 9 samt med planbrickor och Locking mutirar det. 10 och 11, Var fOrsiktig s4 att gangorna ej skadas, dé skruvarna monteras. Skruvarnas gangade andar skall ocksé vara vanda at samma haill som bladens plana sida 4 Mellan bladea monteras distansstycken det. 7 med samma skruy fOr bladen det. 9, 10 och 11. $ Turbinrotorn monteras pa generatomns axeltinde. Bladens plana side skall vara vand mot vinden, dvs. ej mot generator, Knacka latt med blykiubba och se till att turbinrotorn bildar rat vinkel mot generator- axeln. Lasbrickan det. 5 monteras. Darefter dras muttern det. 4 at Lasbrickan viks upp mot muttern och sls ned i halet @ 5 i navskivan det. 2 med kérnare. 6 Noskonen det. 8 fastes med skruvar det. 12 {i distansstyckena det. 7. 7 Mast levereras endast vid sarskild bestallning. Vi rekommenderar att masten gor minst 10 m hog da marken ar nagorlunda plan och da nagra hinder for vinden ej finns. Om byggnader, trad, buskar eller dylikt finns i nérheten bor masten gras hogre an 10 m. Overst bir masten besté av ett min. 800 mm langt ror @ 65 x 5mm, fOrsett med flans som passar till vindgeneratorn. Masten som bor g6ras faillbar, kan besta av en fristaende fackverksmast eller stadgad rérmast. 8 Vindgeneratorn monteras pa masten, da denna ar nedfalld. Fastes med 4st M 16skruvar. 9 Pendelfenan monteras p& dess arm s4 att fenan intar vertikalt lage, da masten ar rest. 10 Kabel med 2 si 10 mm’ ledare ansluts till generatoms kopplingsdosa det. 20. Kabeln tras igenom girlagrets axel och fixeras ovanfér denna med kabelhallaren det. 30. Kabeln far sedan hénga frtt i mastens centrum. Nedre gnden forses med en skarvkontakt. Kabeln mellan vindgeneratorn och batteriet bor ej vara kingre an 20 m. 11 Masten med vindgenerator reses med kran eller med ett spel och en hjalpmast. Mastfoten lises fast med skruvar. Vid stadgad mast spénns stagen. Kontrollera att masten och girlagret star vertikalt, s4 att vind- generatorn star stilla i alla riktningar vid vindstilla. Se sarskild instruktion.Vindgenerator typ 065 turbinrotor, smst 10110 Hees = EBEE SS= = ESE Eases = SPE eee Ee ST ©3. Elkopplingar Generatora ar kopplad for att avge 14V spanning, som ar ratt niva for laddning av 12 V blybatteri, Den kan kopplas om till 28 V likspanning, varvid locket lossas och bryggorna pa Kopplingsplintarna flyttas. Se bifogat kopplingsscema nr 10151. OBS! Laddningsévervakningen kan endast anvindas fr 12 V blybatteri Generatorn maste under drift alltid vara ansluten till ett eller flera batterier. Se bifogat kopplingsschema nr 10150. LaddningsOvervakning och batterier placeras lampligen inomhus. 4, Val ay batterityp Alt. 1 Blybatteri Blybatteriet skal! vara avseit fOr stationart bruk och sélunda tala djup- urladdningar. Denna typ av blybatteri ar dyrare an ett staribatteri for bil, men har i gengald Ianere livskingd - upp till ca 10 ar om det skots raitt. Startbatterier fér fordon ar mindre lampliga for detta anvandningsomrade. Alt. 2 Nickel - kadmium batteri Nickel - kadmium batteriet har avsevéirt langre livskingd an blybatteriet - nda upp till 30 ar. Det tal verladdning och minga djupurladdningar, varfor laddnings-Overvakningsutrustning och aktiv last ¢j erfodras. I zen- gild ar det dyrare an ett blybatteri. Erforderlig batterikapacitet Den erforderliga batterikapaciteten ar helt beroende pa hur manga och vilken typ av stromférbrukare som ar inkopplade samtidigt samt hur kinge dessa ar inkopplade. Minimikapaciteten bor vara 100 Ab. Sedan fér man utoka allt efter behovet. 5. Tillsyn och skétsel ‘indkraftanldiggningen krdver mycket lite underhall. Vissa rutinkontroller bor dock utforas enligt nedan, Tillsyn och skotsel av batterier utfors enligt batteritillverkarens anvisningar. 1 Kontrollera att kablar och kabelanslutningar ar hela och fria fran for- oreningar. RengOr batteripoler och kabelskor om nddvandigt samt feita in dem. 2 Kontroll av kabel i masten. Erfarenhetsmassigt kommer kabeln fran generatorn ned tll marken ait vridas omvaxlande at ena eller andra hallet, varfor resulterande vridning av denna inte blir sa stor. Man bor dock ha kabelns vridning under uppsikt. tem cetmete 90 Akbar 275 Li ptesort Wise sigreay sh \ gt £ ae vile ree ae Ley bo Sauda aa fells wick Rew SRE - kulitrey. ph alle blet gu batter feb. VINDKRAF TVERKET NJORD Kortfattad teknisk beskrivning. 4 aS: A Sorgen hers nk. Konstruktion: Lplocerod 3-blodig horisontalaxlad turbin. 8 meters diameter. Turbinblad byggda i glosfiberernerad plast. Turbinen kon fléjlos sé att den star stilla i vind (ovstallning). Fléjlingen anvénds till reglering av varvtolet fér att fa ut stérsta méjliga "arsenergi"” och fér att minske pikénningarna vid stora vindstyrkor. (Kroftverket dr bertknot Fer att téle vindstyrkor upp till 60 mk Regleringen dr automotisk, (elektrisk servomotor). Avstéllning géres manuellt genom strénbrytare pé mandverpanelen, son med fSrdel placeras inonhus). Mekonisk stkerhetsspérr fléjlar tubinen helt oberoende av reglerutrustningen i fall av dvervarv eller stor obalans. Allo maskindelor dr helt takta av képor byggda i glosfiberormered plost. Kraftverket limmar 3-fas vuxelstrim, 10 kW installerad effekt. Generatorn dr en kortsluten 3-fos esynkronmaskin (kan inkopplas p&é allninna nétet). Kroftverkets tot. vikt exkl, mast or co [275 &e\ Masten dr lutt féllber med verket monterat. He jd til] turbincentrun; 15 meter. Pris: ca 75 000 kr inkl. mons, frokt (inom Sverige) och uppséttning exkl. fundonent. Vid bestéllning ov flera onléggningar, _ Ue —_— ex.-vis frén flera kunder samtidigt, Box 139 kon priset bli logre. ~ 612 O1 FINSPONG i (0122/ 103 23, 82TURBINBLAD till horisontalaxlad vindturbin Z ued diameter upp till # 6 meter. (stondordut f8z0nde) Noggrannt utvalda bladprofiler for att erh&lla hég hAllfasthet tillsammans med god aerodynamik. °% Ny, 5 foot prt hills Ha c Col KOSERUKTION = NC , : Skalkonstruktion i glasfiberarmerad / polyesterplast med ninskande véggtjocklek de S Vig. mot bladspetsen- a Be / SKE & * % SASS HAlrunmet fyllt med expanderad hard a cellplast. ordering: Rot-spets 42°. Oo Ytskikt: Vit gelcoat- Paste mot nav; Kullager typ “vandkrenslager"- Kvadratisk flans med 4 st hal C Kan Stasivtas po for skruvar M16. + kund iron. lndlens, begiten Riraxel i hardat stl 130/II2. (utvandigt plast g 160) Hallfastighetsberdimad for 1000 r/m. Vikt inkl. nontageflans, lager och : réraxel: 48,5 ka. ~-+3 ZEA inaenimtiome Pris inkl. 23,46 % moms. exkl, frokt: Frén 2550 kr/st : Box 139 till 3900 kr/st. beroende pa utférande. 612 01 FINSPONG = 0122/103 23 Vid bestdllning av mer én 3 st. kan priset ‘ bli lagre. jon 83