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PLASMA TV
SERVICE MANUAL
CHASSIS : PD91A

MODEL : 50PS8000 50PS8000-ZA


CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

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CONTENTS

CONTENTS ............................................................................................................................... 2

SAFETY PRECAUTIONS ...........................................................................................................3

SPECIFICATION.........................................................................................................................4

ADJUSTMENT INSTRUCTION ..................................................................................................7

TROUBLESHOOTING GUIDE .................................................................................................12

BLOCK DIAGRAM ...................................................................................................................23

EXPLODED VIEW ...................................................................................................................34

SVC. SHEET ................................................................................................................................

PRINTED CIRCUIT DIAGRAM.....................................................................................................

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SAFETY PRECAUTIONS

IMPORTANT SAFETY NOTICE


Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the
Schematic Diagram and Exploded View.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
X-RADIATION, Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

General Guidance Leakage Current Hot Check (See below Figure)


Plug the AC cord directly into the AC outlet.
An isolation Transformer should always be used during the Do not use a line Isolation Transformer during this check.
servicing of a receiver whose chassis is not isolated from the AC Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor
power line. Use a transformer of adequate power rating as this between a known good earth ground (Water Pipe, Conduit, etc.)
protects the technician from accidents resulting in personal injury and the exposed metallic parts.
from electrical shocks. Measure the AC voltage across the resistor using AC voltmeter
with 1000 ohms/volt or more sensitivity.
It will also protect the receiver and it's components from being Reverse plug the AC cord into the AC outlet and repeat AC voltage
damaged by accidental shorts of the circuitry that may be measurements for each exposed metallic part. Any voltage
inadvertently introduced during the service operation. measured must not exceed 0.75 volt RMS which is corresponds to
0.5mA.
If any fuse (or Fusible Resistor) in this monitor is blown, replace it In case any measurement is out of the limits specified, there is
with the specified. possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.
When replacing a high wattage resistor (Oxide Metal Film Resistor,
over 1W), keep the resistor 10mm away from PCB.

Keep wires away from high voltage or high temperature parts. Leakage Current Hot Check circuit

Due to high vacuum and large surface area of picture tube, AC Volt-meter
extreme care should be used in handling the Picture Tube.
Do not lift the Picture tube by it's Neck.

Good Earth Ground


such as WATER PIPE,
Leakage Current Cold Check(Antenna Cold Check) CONDUIT etc.
To Instrument's
With the instrument AC plug removed from AC source, connect an 0.15uF
exposed
electrical jumper across the two AC plug prongs. Place the AC METALLIC PARTS
switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone 1.5 Kohm/10W
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1MΩ and 5.2MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.

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SPECIFICATIONS
NOTE : Specifications and others are subject to change without notice for improvement.

V Application Range
This spec is applied to the PLASMA TV used PD91A Chassis.

Chassis Model Name Market Brand

PD91A 50PS7000/60PS7000 Albania, Austria, Belgium, Bosnia, Bulgaria, Coratia, Czech, Denmark, LG
50PS8000/60PS8000 Estonia, Finland, France, Germany, Greece, Hungary, Ireland, Italy,
Kazakhstan, Latvia, Lithuania, Luxembourg, Morocco, Netherlands,
Norway, Poland, Portugal, Romania, Russia, Serbia, Slovenia, Spain,
Sweden, Slovakia, Switzerland, Turkey, Ukraine, UK

V Specification
Each part is tested as below without special appointment.
1) Temperature : 25±5°C (77±9°F), CST : 40±5
2) Relative Humidity: 65±10%
3) Power Voltage: Standard Input voltage (100-240V~, 50/60Hz)
* Standard Voltage of each product is marked by models.
4) Specification and performance of each parts are followed each drawing and specification by part number in accordance with BOM.
5) The receiver must be operated for about 20 minutes prior to the adjustment.

V Test Method
1) Performance : LGE TV test method followed.
2) Demanded other specification
Safety : CE, IEC specification
EMC : CE, IEC

Model Market Appliance

50PS7000/60PS7000 Albania, Austria, Belgium, Bosnia, Bulgaria, Coratia, Czech, Denmark, Safety : IEC/EN60065
50PS8000/60PS8000 Estonia, Finland, France, Germany, Greece, Hungary, Ireland, Italy, EMI : EN55013
Kazakhstan, Latvia, Lithuania, Luxembourg, Morocco, Netherlands, EMS : EN55020
Norway, Poland, Portugal, Romania, Russia, Serbia, Slovenia, Spain,
Sweden, Slovakia, Switzerland, Turkey, Ukraine, UK

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V Module Specification
(1) 50” FHD

No Item Specification Remark

1 Display Screen Device 50 inch Wide Color Display Module PDP


2 Aspect Ratio 16:9
3 PDP Module PDP50H3####,
RGB Closed(Well) Type, Glass Filter(38%)
Pixel Format: 1920 horiz. By 1080 ver.
4 Operating Environment 1) Temp. : 0 ~ 40deg
2) Humidity : 20 ~ 80% LGE SPEC.
5 Storage Environment 3) Temp. : -20 ~ 60deg
4) Humidity : 10 ~ 90%
6 Input Voltage AC100-240V~, 50/60Hz Maker LG

(2) 60” FHD

No Item Specification Remark

1 Display Screen Device 60 inch Wide Color Display Module PDP


2 Aspect Ratio 16:9
3 PDP Module PDP60H3####,
RGB Closed(Well) Type, Glass Filter(38%)
Pixel Format: 1920 horiz. By 1080 ver.
4 Operating Environment 1) Temp. : 0 ~ 40deg
2) Humidity : 20 ~ 80% LGE SPEC.
5 Storage Environment 3) Temp. : -20 ~ 60deg
4) Humidity : 10 ~ 90%
6 Input Voltage AC100-240V~, 50/60Hz Maker LG

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V Model General Specification

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ADJUSTMENT INSTRUCTION

1. Application [Caution]
This spec. sheet is applied to all of the PD91A chassis. - Use ‘power on’ button of a service R/C to power on TV set.
- Do not connect any external input cable if there is no any
specifics.

2. Specification 3. Update S/W using Auto Download


[Caution: The module keeping condition] through the USB
1. The module keeping condition: The normal temperature
condition(more than 15°C) Caution: S/W version of USB file (xxx.epk) must be bigger than
--> Immediately the line supply. one which is downloaded previously.
2. The module keeping condition: 0°C
--> The module must be kept for more than 2 hours at the (1) Insert the USB stick to the USB socket
normal temperature. (2) A downloaded file in USB stick will be detected
3. The module keeping condition: -20°C automatically.
--> The module must be kept for more than 3 hours at the (3) If S/W version of USB file (xxx.epk) is bigger than one
normal temperature. which is downloaded previously, the message, “Copying
4. The case of Gu-mi factory at the winter season. files from memory”, will appear.
--> The module must be kept for more than 5 minutes at (4) If an update procedure was completed, TV set will be
the heating zone(40°C~45°C). turned off and on automatically.
(5) If TV set is turned on, check an updated version.
(1) The adjustment is according to the order which is * If a downloaded version is more bigger than one of which
designated and which must be followed, according to the TV set had, TV set can lost channel data. In this case,
plan which can be changed only on agreeing. you have to scan channels again.
(2) If there is no specific designation, the adjustment must be
performed in the circumstance of 25±5°C of temperature
and 65±10% of relative humidity.
(3) The input voltage of the set must keep 100~240V, 4. After Downloading S/W, Adjust
50/60Hz. TOOL OPTION
(4) Input signal Unit: Product Specification Standard.
(5) The set must be operated for about 5 minutes prior to the (1) Push “IN-START” button on a service R/C.
adjustment. (2) Select “Tool Option 1” and Push “OK” button.
(3) Put the number of a below table in order of a suffix of the
O After turning on RGB Full Window pattern in HEAT-RUN “Tool Option(X)”.
Mode, the receiver must be operated. (Each model has a different number.)
O Enter into HEAT-RUN MODE
1) Press the ‘POWER ON’ button on R/C for adjustment.
2) Press the ‘ADJ’ button on R/C and enter EZ ADJUST
Select “7. Test Pattern” by using D/E(CH +/-) and press
ENTER(V)
Select “White” by using F / G (VOL +/-) and press
ENTER(V)

- Set heat run should be activated without a signal generator.


- Single color patterns (RED / BLUE / GREEN) of HEAT RUN
MODE are used to check a plasma panel.

- Caution: If you turn on a still screen more than 20 minutes


(Especially digital pattern, cross hatch pattern), an after
image may be made in the black level part of the screen.

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5. ADC Calibration Procedure 6. EDID Download Procedure
(1) Input the component (480i/Horizontal Color Bar) signal to a (1) Push “ADJ” button on a service R/C.
TV set. (2) Enter EDID auto download mode by selecting ‘8. EDID
1) Input Signal Timing : Component 480i D/L’.
(Other external connection is unnecessary except the (3) If you select ‘Start’ on a dialog box of the screen, EDID
component before executing ADC calibration.) download will be begun automatically.
2) Input Signal Pattern

<Horizontal Color Bar pattern>

@ MODEL: 209 in Pattern Generator(480i Mode)


@ PATTERN : 65 in Pattern Generator(MSPG-925
SERISE) (4) Press ‘EXIT’ button on a service R/C.

(2) Push “ADJ” button on a service R/C. (5) EDID Data


(3) Enter internal ADC mode by selecting ‘5. ADC Calibration’. 1) HDMI (256 bytes)
(4) If you select ‘Start’ on a dialog box of the screen, ADC
calibration will be begun.

Caution: Don’t connect any external input cable except the


component input(480i/Horizontal_Color_Bar) to adjust
ADC calibration
2) RGB (128 bytes)
O Auto ADC Calibration Map(RS-232C)
NO Item CMD1 CMD2 Data0

Enter Adjust When transfer the ‘Made


A A 0 0
Adjust MODE ‘Mode In’ In’, Carry the command.

Automatically adjustment
ADC
ADC Adjust A D 1 0 (The use of a internal
Adjust
pattern)

O EDID Data detailing (ⓐ, ⓑ, ⓒ, ⓓ, ⓔ, ⓕ)


# Adjust Sequence
- aa 00 00 [Enter Adjust Mode]
- xb 00 40 [Component1 Input (480i)]
- ad 00 10 [Adjust 480i Comp1]
- xb 00 60 [RGB Input (1024*768)]
- ad 00 10 [Adjust 1024*768 RGB]
- aa 00 90 End Adjust mode

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ⓐ Product ID 8. POWER Supply Unit PCB Ass’y
Va/Vs Voltage Adjustment
Caution: Both Vs and Va voltage adjustment are necessary.

8-1. Model name:


50PS7000-ZA, 60PS7000-ZA, 50PS8000-ZA, 60PS8000-ZA

8-2. Va/Vs Adjustment Procedure


(1) Connect positive(+) terminal of DMM to Vs/Va pin, connect
negative(-) terminal to GND.
(2) Turning ‘Vs/Va Adjust’ and adjust Vs/Va voltages to a
value which is written on a right/top label of a module.
ⓑ Serial No (deviation ; ±0.5V)
=> Controlled on production line

ⓒ Month, Year
=> Controlled on production line:

ⓓ Model Name

ⓔ Checksum
=> Changeable by total EDID data

ⓕ HDMI Port No.

O Auto EDID Download Map(RS-232C) [Caution]


- Each Power Supply Unit PCB assembly must be checked by
NO Item CMD1 CMD2 Data0 check JIG set. (Because power PCB Ass’y damages to PDP
Enter Module, especially be careful)
Download When transfer the ‘Made
download A A 0 0 - Set up “RF mode(noise)” before a voltage adjustment.
‘Mode In’ In’, Carry the command.
MODE - Test equipment: DMM 1EA
EDID data and Automatically download
Model option Download A E 00 10 (The use of a internal
download Data)
9. White Balance Adjustment
Caution: Press the POWER ON KEY on R/C before W/B
adjustment.
7. PCMCIA CARD Check
You must adjust DTV 29 Channel and insert PCMCIA CARD O Test Equipment
to socket. Color Analyzer (CS-1000, CA-100+(CH.10), CA-210(CH.10))
- If PCMCIA CARD works normally, video signals will appear
on screen. O Please adjust CA-100+ / CA-210 by CS-1000 before
But it works abnormally, “No CA module” will appear on measuring
screen. You should use Channel 10 which is Matrix compensated
(White, Red, Green, Blue revised) by CS-1000 and adjust
[ Caution: Set up “RF mode” before launching products. in accordance with White balance adjustment coordinate.

9-1. Color Temperature Standards According


to CSM and Module
CSM PLASMA
Cool 11000K
Medium 9300K
Warm 6500K

°°°°

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9-2. Change Target Luminance and Range O Auto W/B Adjustment Map(RS-232C)
RS-232C COMMAND
of the Auto Adjustment W/B Equipment [ CMD ID DATA ]
- 50PS7000-ZA(50H3)
Wb 00 00 White Balance Start
- 50PS8000-ZA(50H3)
Wb 00 FF White Balance End
- 60PS7000-ZA(60H3)
- 60PS8000-ZA(60H3) RS-232C COMMAND CENTER
[CMD ID DATA] Min (DEFAULT) MA X
Target luminance 50 Cool Med Warm Cool Med Warm
Range 20 R Gain jg Ja jd 00 192 192 192 255
G Gain jh Jb je 00 192 192 192 255
B Gain ji Jc jf 00 192 192 192 255
9-3. White Balance Adjustment Coordinate R Cut 64 64 64 128

and Color Temperature 50H3


60H3
G Cut 64 64 64 128
B C ut 64 64 64 128

9-5. Manual W/B Adjustment


(1) Execute the zero calibration of CA-100+ / CA-210.
(2) Press the ‘ADJ’ button on a service R/C and enter EZ
ASJUST by selecting ‘6. White Balance’.
(3) Then, 216 gray pattern will appear on the screen.
(4) Change the R/G/B-Gain as passing in 3 color coordinates
and temperatures, COOL, MEDIUM and WARM.
< Temperature: COOL >
- R-Cut / G-Cut / B-Cut is set to 64
- Control R-Gain and G-Gain.
- Each gain is limited to 192

< Temperature: MEDIUM >


[ PC (for communication through RS-232C) ? UART Baud - R-Cut / G-Cut / B-Cut is set to 64
rate : 115200 bps - Control R-Gain and G-Gain.
- Each gain is limited to 192

9-4. Automatic W/B Adjustment < Temperature: WARM >


(1) Internal PATTERN should be used when W/B is adjusted. - R-Cut / G-Cut / B-Cut is set to 64
Connect to auto controller like below. - Control G-Gain and B-Gain.
- Each gain is limited to 192

(5) Press ‘EXIT’ button on a service R/C.

(2) Start White-Balance adjustment, then the full white window


pattern will appear on the screen.
(3) Adjust in the place where the influx of light like floodlight
around is blocked.
(illumination is less than 10ux).
(4) Measure and adjust after sticking the Color Analyzer (CA-
100+, CA210 ) to the side of the module.

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<Notice> Module Heat-Run Condition for W/B 10-3. Command Set
1. The adjustment must be performed in the circumstance of
25±5°C of temperature and 65±10% of relative humidity if
there is no any specifics.
2. Before an W/B adjustment, the module which will be used
should be placed in the circumstance of 15°C~25°C for [Description]
above 2 hours. FOS Default write : <7mode data> write
3. If a module was placed in the circumstance of below 15°C, Vtotal, V_Frequency, Sync_Polarity, Htotal, Hstart, Vstart,
it should be placed in the circumstance of 15°C~25°C for 0, Phase
above 2 hours or be run for above 5 minutes in an aging Data write : Model Name and Serial Number write in
environment of 60°C. EEPROM,.
4. Before an W/B adjustment, TV set should be run for 5
minutes at least.

11. Check Information (Serial No. & Model name)


10. Serial Number Download (1) Push the menu button in DTV mode.
(2) Select the SETUP -> Diagnostics -> To set
10-1. Download Procedure (3) Check the Serial Number
(1) Press “Power on” button of a service R/C.(Baud rate :
115200 bps)
(2) Connect RS232-C Signal Cable.
(3) Write Serial number through RS-232C.
(4) Check the serial number at the Diagnostics of ‘SETUP’
menu. (Refer to below).

10-2. Signal TABLE

CMD : A0h
LENGTH : 85~94h (1~16 bytes)
ADH : EEPROM Sub Address high (00~1F)
ADL : EEPROM Sub Address low (00~FF)
Data : Write data
CS : CMD + LENGTH + ADH + ADL + Data_1 + ... +
Data_n
Delay : 20ms

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TROUBLESHOOTING GUIDE

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BLOCK DIAGRAM

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EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These
parts are identified by in the Schematic Diagram and EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the same components as
recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

400
601
520
602

603
208

900
206
200

250

A10
240

590

501
303
301

304

580
530

201
300

550

205
204
207
120

LV1
305

203
202
121
540

A2
302

570

561
306

560

330
310

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MAIN(TOP)

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MAIN(BOTTOM)

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Right LED(TOP) Right LED(BOTTOM) Center LED(TOP) Center LED(BOTTOM)

CONTROL(TOP) CONTROL(BOTTOM) BLUETOOTH(TOP) BLUETOOTH(BOTTOM)

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Feb., 2009
P/NO : MFL58921602 Printed in Korea

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Block Diagram

SC1_CVBS_IN / SC1_RGB DATA


Serial Flash for Boot
Scart 1 FE_VOUT SPI_CK/DI/DO
video
SC1_L/R IN ADDR2_D[15:0]
TV_L/R OUT DDR2
ADDR2_A[12:0] Audio
HYB18TC1G160CF
SC2_CVBS_IN BDDR2_D[15:0]
DDR2
DTV/MNT_VOUT BDDR2_A[12:0]
Scart 2 HYB18TC1G160CF
SC2_L/R IN
DTV/MNT_L/R OUT
NVRAM
EEPROM_SCL/SDA M24512-WMW6
FE_VMAIN
HDCP EEPROM
TV Tuner

EEPROM_SCL/SDA CAT24WC08W
FE_AM_AUDIO
FE_SIF
LVDS TMDS
FE_TS_DATA[0]/CLK/valid/SYNC PDP Module
SCL/SDA
PCMCIA

CI_MDI[7:0] CI_TS_DATA[7:0]
Saturn 6 SIDE_CY_IN/CVBS IN Side AV1
CI_DATA[7:0]
MSD3368EV SIDE_LR IN
Buffer

CI_ADDR[14:0]
(IC100)
COMP_Y/Pb/Pr COMP1
COMP_L/R IN
NAND flash PCM_A[7:0]
HY27US08121B
MAX3232 RS-232
DBG_TX/RX

DSUB_RGB USB
USB_DM/DP
DSUB_H/VSYNC
SPDIF_OUT SPDIF
DDC_SDA/UART_TX ISP_R/TXD

EEPROM I2S Audio AMP(STA339) LPF


RGB
PC_L/RIN
HDMI1 Speaker
HDMI 10W+10W
HDMI2
Bluetooth L/RIN MUX HDMI3
Bluetooth
BT_DM/DP
HDMI4

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Power Flow Diagram
5V_Stand-by AIC1117A-33 [AVDD_MPLL]
5V IC802 (1A)
+3.3V_ST +3.3V_AVDD_MPLL Saturn 6
HDMI CEC pull-up
Stand-by
+3.3V_HDMI_ST

Bead
AZ1117H-3.3 [AVDD_33_1~5]
P_+5V
120ohm 5A
+5V +3.3V_AVDD Saturn 6
IC801 (1A) [AVDD_AU]

AZ1117H-1.8 Bead
IC803 (1A) 120ohm 5A +1.8V_TU Tuner(TU1100)

AZ1085S-3.3 +3.3V
NAND flash(IC301)
IC804 (3A)

Serial flash(IC103)

Bead +3.3V_VDDP
[VDDP_1~8]
120ohm 5A
AZ1085S-ADJ +1.8V_DDR [AVDD_DDR_1~11] Saturn 6
+3.3V IC800 (1A)
Bead +1.8V_S_DDR
120ohm 5A [A_MVREF]

[VREF/VDD__] DDR(IC300)

[VREF/VDDL] DDR(IC301)

Bead
120ohm 5A [Pin21] Tuner(TU1100)
+3.3V_TU

Copyright ⓒ 2009 LG Electronics. Inc. All right reserved.


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Power Flow Diagram
P_+5V
+3.3V
Audio AMP

Bead
CI buffers
120ohm 5A +3.3V_CI
HDMI MUX

Bead MP2121ADN Bead +1.26V_VDDC


IC805 (3A) [VDDC_1~27] Saturn 6
120ohm 5A +5V_GENERAL 120ohm 5A

Bead FET S/W


RSR025P03 [Pin 17,51] CI slot
120ohm 5A +5V_CI Q501 ++5V_CI_ON

PCM_5V_CTL
[GPIO42/PCM2_CE_N]

AZ1085S +5V_TU Bead


IC807 (1A) 120ohm 5A [Pin4] Tuner(TU1100)

12V Bead
120ohm 5A P_12V
[scart 1,2 audio OPAMP block]

18V Bead
120ohm 5A P_16V
Audio AMP

Copyright ⓒ 2009 LG Electronics. Inc. All right reserved.


LGE Internal Use Only
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HW Power On Sequence (LGE3369A)

Copyright ⓒ 2009 LG Electronics. Inc. All right reserved.


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PDP TV Repair Process Index
- Trouble shooting by worst symptom

No. Symptom (L) Symptom (M) Page Remark

1 No Picture/Sound OK 1

2 No Picture/No sound 2

3 A. Picture Problem Mal-discharge/Noise/dark picture 3

4 Picture broken/Freezing 4

5 Vertical bar/ Horizontal Bar 5

6 No Power (Not turn on) 6


B. Power Problem
7 Turn off (Instant, under watching) 7

8 C. Sound Problem No sound/ Sound distortion 8

9 E. General function Problem Remote control & Local switch checking 9

First of all, Check whether there is SVC Bulletin in GCSC System for these model.

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Repair Process
A. Picture Problem Making 2009. 2 . 1
PDP TV Symptom
No Picture/Sound OK Revision 1/9

First of all, Check whether all of cable between board was inserted properly or not.
(Main B/D↔ Power B/D, Power B/D↔ Y-sus B/D,Y-Sus B/D ↔Z-Sus B/D,LVDS Cable,Speaker Cable,IR B/D Cable,,,)

Check Module pattern


Y Check Sound Y Check Y
by using “TILT” key Normal Normal Close
Sound OK LVDS Cable
on SVC R/C
N N
Move Replace
N
No Picture/No sound
Main B/D
Section

1.Check Control Board


Check voltage Check B+ Voltage . LED on
Check Y . -VY Y on Power Board Y . Crystal(X101)
Normal Normal Normal
Vs, Va . VSC / Control Board . 1.8V, 3V, 5V FET
. VZB .Check B+(5V) . Rom update
N N N 2.Replace Control B/D

Move Move
Power problem 1. Check Y-Sus/ Z-Sus Board Power problem
Section 2. Replace defective B/D Section

※Refer to the Module label for each voltage


<SVC R/C & Pattern>

Copyright ⓒ 2009 LG Electronics. Inc. All right reserved. -VY VSC VZB
Only for training and service purposes 1 LGE Internal Use Only

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Repair Process
A. Picture Problem Making 2009. 2 . 1
PDP TV Symptom
No Picture/No Sound Revision 2/9

Check Module pattern


Y Check Sound Y Check Y
by using “TILT” key Normal Normal Close
Sound OK LVDS Cable
on SVC R/C
N N

N Replace
Move Main B/D
No Picture/ Sound Ok
Section
N Repair/Replace
Check IR operation Normal
IR B/D

Y
Check Input signal
Y Y . RF Cable connection
Power OSD
. SCART Cable connection
LED ON? appear?
. HDMI Cable connection
. Component Cable …
N N

Latest S/W update


Replace
from GCSC
Main B/D
(Firmware Management)

N
Normal

Close

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Repair Process
A. Picture Problem Making 2009. 2 . 1
PDP TV Symptom
Mal-discharge/Noise/dark picture Revision 3/9

Check
Picture problem
Type Check CTRL ROM Ver. N N
Dot Normal Replace Normal Replace
and
type Picture? Control board Picture? Module
Rom Upgrade
Y Y
Mal-discharge
Close Close N

Check voltage Check


Scan Normal Y Normal N 1.Check Control B/D Normal
. –VY / VSC Y Drive B/D
Type Picture? & Picture? 2.Replace Board Picture?
(Y-Sus B/D) Replace B/D
N Y
Y
Close
Replace
Y-Sus B/D Close
※Check Discharge resistance (10Ω 2~3ea)
on Power B/D before replace Y Drive B/D

Check RF Cable Normal N Check Tuner


Picture Noise
Connection Picture? & Replace

Y
Close

Check Normal N 1. Check Z-Sus Board Normal N Replace


Dark Picture Picture mode Module
Picture? 2. Replace Board Picture?
setting
Y Y

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Repair Process
A. Picture Problem Making 2009. 2 . 1
PDP TV Symptom
Picture broken/Freezing Revision 4/9

. By using Digital signal level meter


. By using Diagnostics menu on OSD
Check RF Signal level ( Menu→Setup→Diagnostic)
- Signal strength (Normal : over 50%)
- Signal Quality (Normal: over 50%)

Y Check whether other equipments have problem or not.


Normal
(By connecting RF Cable at other equipment)
Signal?
→ DVD Player ,Set-Top-Box, Different maker TV etc

Check RF Cable
Normal Y Check SVC N Normal Y
Connection Close
1. Reconnection Picture? S/W Version Bulletin? Picture?

N Y N

S/W Upgrade Check


Normal N Contact with signal distributor Tuner soldering
Picture? or broadcaster (Cable or Air)
Normal N
Y Picture? Replace
Main B/D
Close Y

Close
※ ’09 years new model apply chip tuner
so, chip tuner is soldered on main PCB
[ Chip Tuner: IC1104(XC5000) ]
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Repair Process
A. Picture Problem Making 2009. 2 . 1
PDP TV Symptom
Vertical bar/ Horizontal Bar Revision 5/9

Check
defect type Regular Check Module pattern Y
Normal Replace
Vertical by using “TILT” key
Pattern? Module
Line / Bar on SVC R/C
N

1.Check CTRL B/D


Vertical 2.Replace Board ※CTRL B/D: Control board
Line/Bar

Check connection
Irregular N Check Main B/D
of Connector Y 1.Check CTRL B/D Normal
Vertical Normal Replace Module
Line / Bar (COF,TCP) 2.Replace Board Picture?
(If Main B/D doesn’t cause)
on CTRL B/D , X B/D
N
Y
1.Connector re-connection
Close
2.Eliminate foreign material on Connector

Half 1.Check X B/D Normal N Replace


No picture 2.Replace Board Picture? Module

Y
Close
※ H-Line’s Cause is rare CTRL B/D

Check connection Y N N
Horizontal 1. Check Y Drive B/D Normal 1.Check CTRL B/D Normal Replace
of Connector (FPC) Normal
Line/Bar 2. Replace Board Picture? 2.Replace Board Picture? Module
on Y Drive B/D

N Y Y

1.Connector re-connection Close Close


Copyright ⓒ 2009 LG Electronics. Inc. All right reserved. 2.Eliminate foreign material on FPC
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Repair Process
B. Power Problem Making 2009. 2 . 1
PDP TV Symptom
No Power (Not turn on) Revision 6/9

Y DC Power on N N
Check Check Repair/Replace
Power LED by pressing Power Key Normal Normal
Power LED ON? R/C IR Operation IR B/D
On Remote control
. Stand-By: Red Y Y
. Operating: Green N
Close
Check Power cord
was inserted properly
※ ’09 years new model apply mechanical power switch
to reduce power consumption in stand-by status.
Check & Repair If mechanical power switch off
Mechanical Power switch → Doesn’t turn on by remote control
on Local control of TV
→ Doesn’t appear LED light

Y
Normal Close
?
N

Check ST-BY 5V
on Power Board

Check
Y Check Y Check Y N
Normal Normal Normal the other pin’s Replace
AC DET Signal RL_ON Signal Normal
Voltage? Signal? Signal? Output voltage Power B/D
on Power B/D on Power B/D
on Power B/D
N N Y
N
Close
Check Power B/D Check Main B/D
Replace Power B/D Replace Main B/D
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Repair Process
B. Power Problem Making 2009. 2 . 1
PDP TV Symptom
Turn off (Instant, under watching) Revision 7/9

※ To check Power B/D Protection


Y 1. Check Y-Sus/ Z-Sus Board
Instant Turn on after pull out connector Power LED (especially Short or Open)
Turn off between Power B/D & Y-Sus Green? 2. Replace defective B/D

Check Power B/D


Replace Power B/D

REMOTE_KEY

Turn off N ACDET


Check This is not problem
“Off Timer”
Under watching Set? Power Off History
AUTO_Off Normal operation
Y
SW_DW
“Off timer”
Function off Move
Don’t appear
No Power problem
Power Off History Section

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Repair Process
C. Sound Problem Making 2009. 2 . 1
PDP TV Symptom
No sound/ Sound distortion Revision 8/9

1.No sound( If HDMI Input only have no sound, upload EDID data) Close

Check N Check Speaker N Y Apply Y


Normal Normal SVC Normal
“Speaker ON/Off” setting jack connection SVC Bulletin
Sound? Sound? Bulletin? Sound?
in OSD Menu & Speaker Cable open (S/W Upgrade etc)
N N
Y Y

Close Close
Check 17V N
Normal Check Power B/D
(Audio IC B+)
voltage? Replace Power B/D
on Power B/D
Y

2.Sound distortion & sound drop Check Audio IC Short


Replace Main B/D
Check Input signal Problem in all input
→Cable connection N Check N
Normal Normal
→Cable open AVL off/on
Sound? Sound?
- RF & external Clear voiceⅡ off/on Problem in only DTV(Case 1)
(HDMI,SCART,,,)
Y Y Problem in external input(Case 2)
Close Close (SCART,HDMI,,,)

Check whether Problem happen N Y Apply Y


in same output of other equipments or not. Normal SVC Normal
SVC Bulletin Close
(By connecting same output cable of other equipment) Sound? Bulletin? Sound?
(S/W Upgrade etc)
→ DVD Player ,Set-Top-Box, different maker TV etc
Y N N
Explain customer that Check Audio IC
Cause is RF Signal’s problem (Case 1) Replace Main B/D
Cause is Equipment’s problem (case 2)
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Repair Process
D. General Function Problem Making 2009. 2 . 1
PDP TV Symptom
Remote control & Local switch checking Revision 9/9

1. Remote controller (R/C) operating error Replace


Main B/D

Check & Repair N Y Y


Check R/C itself Normal Y Normal Check B+ 5V Normal Check IR Normal
Cable connection
Operation operating? operating? On Main B/D Voltage? Output signal Signal?
Connector solder
N
Y N N

Check R/C Operating Check & Replace Close Check 5v on Power B/D Repair/Replace
When turn off light Battery of R/C Replace Power B/D or IR B/D
in room Replace Main B/D
(Power B/D don’t have problem)
If R/C operate, Normal
Close
Explain the customer operating?
cause is interference
from light in room. N

Replace R/C

2. Local (Mechanical) switch operating error


Replace
Main B/D

Y Check & Repair N Check & Replace


Check R/C Normal Normal Normal N Check Key Normal Y
Cable connection Assembly status
Operation operating? operating? operating? Output signal Signal?
Connector solder (Key PCB + tool )

N Y Y N

Close Close Repair/Replace


Move
Power problem Local switch B/D
Section
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PDP TV Repair Process Index
- Trouble shooting by input block (Component level check)

No. Symptom (L) Input Block Page Remark

1 Power Problem Power-up Boot fail 1

2 Digital TV 2

3 Analog TV 3

4 Component 4
Video Probelm
5 RGB(D-SUB) 5

6 AV(Scart / CVBS/ S-Video) 6

7 HDMI 7

8 All Input 8

9 Digital TV / HDMI 9

10 Audio Problem Analog TV 10

11 Component / AV / RGB 11

12 Optical Audio 12

13 USB Problem USB Problem 13

14 No OSD All Input 14

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Making 2009. 2 . 1
PDP TV Symptom Power-Up Boot Fail
Revision 1/14

Yes No
Doesn’t the screen It is identical with Is the Interface
whole come out? power off condition? signal operated?
Yes Yes

No 1) Check the Power off condition 2) Check the Interface signal condition

Yes No No No Doesn’t the VSC


Doesn’t the low pressure Doesn’t the St-by 5V Doesn’t the 5V monitor Doesn’t the VSC signal
Low pressure output
output come out? signal come out? signal come out? RL_ON come out?
come out?
Yes Yes Yes Yes

3) Check the 4) Check the 5) Check the 6) Check the


No ST_BY 5V signal circuit 5V Monitor signal circuit VSC RL_ON signal VSC low pressure output

Yes No
Doesn’t the high tension Doesn’t the VSC Doesn’t the Vs,Va voltage
output come out? Vs-ON signal come out? output come out?
Yes Yes
No 7) Check the 8) Check the
VSC Vs_ON signal Vs, Va voltage output circuit

No
When remove the Input connector
Yes No When remove the Input connector No When remove the Input connector
High tension output of Y/Z-Sus Board ,
of Y-Sus Board, of Z-Sus Board,
Voltage drop it occurs? Does it occur Power Board
Does it occur output voltage drop ? Does it occur output voltage drop ?
high tension output voltage drop ?
No Yes Yes Yes

9) Check the power board 10) Check the 11) Check the
Manufacture enterprise output high tension circuit Z B/D Module output circuit Y B/D Module output circuit
meaning of a passage

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Input Making 2009. 2 . 1
PDP TV Block Digital TV Video Problem
Revision 2/14

Check RF Cable

Check 3.3V and 1.8V and 1.2V Voltage N


Replace IC1103 or IC1104
on IC1103, IC1104(Chip Tuner)

N Maybe Tuner has problems


Check TP Clock, Data, Sync
: Replace IC1104

Check Demodulator Input Clock N


Replace it X1102
X1102 (31.875MHz)

Check P403 N Replace Mstar(IC100) has


Clock data :PIN(16, 17, 32, 33) problems

Y
Check PDP Module
Control board
Refer to Module CAS

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Input Making 2009. 2 . 1
PDP TV Block Analog TV Video Problem
Revision 3/14

Check RF Cable

Check 3.3V and 1.8V and 1.2V Voltage N


Replace IC1103 or IC1104
on IC1103, IC1104(Chiptuner)

Check CVBS signal N


Replace Tuner(IC1104)
IC1104 #16 Pin

Replace Mstar(IC100)

< CVBS waveform – sample >


- Defend on the input signal.

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Input Making 2009. 2 . 1
PDP TV Block Component Video Problem
Revision 4/14

Check input signal format


Is it supported?

Check Component Cable

Check signal N Check the damage of JK701


on C214, C215, C216 And Replace Connector

Replace Mstar(IC100)
※ Measured signals depend on the input signal.

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Input Making 2009. 2 . 1
PDP TV Block RGB(D-Sub) Video Problem
Revision 5/14

Check input signal format


Is it supported?
Y

Check RGB Cable


conductors for damage

Y
N
Check JK1001 Replace connector (JK1001).

Check signal, Hsync, Vsync N


Replace R245, R246
R245, R246

Y
N
Check signal
Replace R218, R219, R220
R218, R219, R220

Replace Mstar(IC100)
※ Measured signals depend on the input signal.

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Input Making 2009. 2 . 1
PDP TV Block AV Video Problem
Revision 6/14

Check input signal format


Is it supported?

Check AV Cable / S-Video Cable for


damage or open conductors

Y
N
Check AV port of JK902, JK906 Replace or reconnect cable

Check signal N
C210 (SCART1 AV), C211 (SCART2 AV), Replace capacitor
C217 (Side AV), C219(S-Video)

Replace Mstar(IC100) ※ Measured signals depend on the input signal.

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Input Making 2009. 2 . 1
PDP TV Block HDMI Video Problem
Revision 7/14

Check input signal format


Is it supported?

Check HDMI Cable for damage or


open conductors

Y
Check JK600, JK601, JK602, JK603 N
Replace the Jack
for proper connection or damage

Y
Check EDID EEPROM
N
(IC600, 601, 602, 603) Replace IC600, 601, 602, 603
→ Power(#8) & I2C Signal (#5, #6)

Y
N
Check HDCP (IC107)
Replace IC107
→Power(#8) & I2C Signal (#5, #6)

Y
N
Check Mstar(IC100) Replace Mstar(IC100)

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Input Making 2009. 2 . 1
PDP TV Block All Input Audio Problem
Revision 8/14

Make sure you can’t hear any audio


Y
N
Check Mstar I2S Output
Replace IC100.
R231, 232, 233, 234

Y
Check IC701 Power N Check 17V (P800 #1,2),
17V(C721), 3.3V(R718) 3.3V (IC701 #21, 36)
Y
N Check
Check IC701 Status
Reset (R724)
Reset(#31) is High?
:They must be High (3.3V)
Y
N
Check SCL,SDA
Replace R1235, 1236
R1235, 1236

Replace IC701

Y
N
Check speaker for damage. Replace the Speaker

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Input Making 2009. 2 . 1
PDP TV Block Digital TV / HDMI Audio Problem
Revision 9/14

◆ Digital TV
N Follow procedure digital TV
Check video output
video trouble shooting
Y

Follow procedure All source audio N


Replace Mstar IC (IC100)
trouble shooting

◆ HDMI

Check EDID EEPROM (IC600, 601, N Re-download EDID data


602, 603)
or Replace IC
→ Power(#8) & I2C Signal (#5, #6)

Follow procedure All source audio


trouble shooting

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Input Making 2009. 2 . 1
PDP TV Block Analog TV Audio Problem
Revision 10/14

N Follow procedure analog TV


Check video output
video trouble shooting
Y

N
Check R1122,R1159 for 5V Check R1122,R1159 output

N
Check SIF signal L1105 Replace IC1104

N
Check SIF signal (R1161) Check SIF line

Follow procedure All source audio < SIF waveform – sample >
trouble shooting
- Defend on the input signal.
Y

Replace Mstar IC (IC100)

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Input Making 2009. 2 . 1
PDP TV Block Component / AV/RGB Audio Problem
Revision 11/14

Check Connector and cables


JK901 (Component) N Replace connector or
JK900.JK903 (SCART)
cable if found damaged
JK1001 (RGB)
JK902 (Side AV)
Y

Check signal
R953 / R954 (Component) N
R1030 / R1031 (RGB) Replace the Resistor
R906 / R911, R940 / R941 (SCART)
R930 / R933 (AV Side)

Y
Check IC100 signal
C2013 / C2014 (Component) N
C2015 / C2016 (RGB) Replace Capacitor
C229 / C230, C2008 / C2009 (SCART)
C2011 / C2012 (AV Side)
Y

Follow procedure
All source audio trouble shooting

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Input Making 2009. 2 . 1
PDP TV Block Optical Audio Problem
Revision 12/14

N
Check SPDIF signal (R230) Replace Mstar IC100

Check Signal (JK904 #3)

Replace JK904

< SPDIF waveform – sample >


- Defend on the input signal.

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Input Making 2009. 2 . 1
PDP TV Block USB Problem
Revision 13/14

Check USB 2.0 Cable for damage


or open conductors
Y
N
Check JK905 Replace JK905

N
Check IC900 #6 Replace IC900

Replace Mstar IC100

• Exception
- USB power could be disabled by inrushing current
- In this case, remove the device and try to reboot the TV (AC power off/on)

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Input Making 2009. 2 . 1
PDP TV Block No OSD Problem
Revision 14/14

Check P800 N
Check GPIO Path of IC100
Disp_EN,VaVs ON, 5V_MNT

Check Vs,Va, 5V,17V N


Replace Power Board
on Powwer Board

Check P403 N Maybe Mstar has problems


#17(CKM) , #16(CKP) ,
Replace IC100
#32(CKP) , #33(CKM)
Y

Check LVDS Cable damage N


Replace Cable
or open connectors.

Y
Check PDP Module
Control board
Refer to Module CAS

It should satisfy the Pixel Clock on CAS.

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