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[SERVICE MANUAL] LG 50PS8000
[SERVICE MANUAL] LG 50PS8000
PLASMA TV
SERVICE MANUAL
CHASSIS : PD91A
CONTENTS ............................................................................................................................... 2
SPECIFICATION.........................................................................................................................4
Copyright©2008 LG Electronics. Inc. All right reserved. -2- LGE Internal Use Only
Only for training and service purposes
Keep wires away from high voltage or high temperature parts. Leakage Current Hot Check circuit
Due to high vacuum and large surface area of picture tube, AC Volt-meter
extreme care should be used in handling the Picture Tube.
Do not lift the Picture tube by it's Neck.
Copyright©2008 LG Electronics. Inc. All right reserved. -3- LGE Internal Use Only
Only for training and service purposes
V Application Range
This spec is applied to the PLASMA TV used PD91A Chassis.
PD91A 50PS7000/60PS7000 Albania, Austria, Belgium, Bosnia, Bulgaria, Coratia, Czech, Denmark, LG
50PS8000/60PS8000 Estonia, Finland, France, Germany, Greece, Hungary, Ireland, Italy,
Kazakhstan, Latvia, Lithuania, Luxembourg, Morocco, Netherlands,
Norway, Poland, Portugal, Romania, Russia, Serbia, Slovenia, Spain,
Sweden, Slovakia, Switzerland, Turkey, Ukraine, UK
V Specification
Each part is tested as below without special appointment.
1) Temperature : 25±5°C (77±9°F), CST : 40±5
2) Relative Humidity: 65±10%
3) Power Voltage: Standard Input voltage (100-240V~, 50/60Hz)
* Standard Voltage of each product is marked by models.
4) Specification and performance of each parts are followed each drawing and specification by part number in accordance with BOM.
5) The receiver must be operated for about 20 minutes prior to the adjustment.
V Test Method
1) Performance : LGE TV test method followed.
2) Demanded other specification
Safety : CE, IEC specification
EMC : CE, IEC
50PS7000/60PS7000 Albania, Austria, Belgium, Bosnia, Bulgaria, Coratia, Czech, Denmark, Safety : IEC/EN60065
50PS8000/60PS8000 Estonia, Finland, France, Germany, Greece, Hungary, Ireland, Italy, EMI : EN55013
Kazakhstan, Latvia, Lithuania, Luxembourg, Morocco, Netherlands, EMS : EN55020
Norway, Poland, Portugal, Romania, Russia, Serbia, Slovenia, Spain,
Sweden, Slovakia, Switzerland, Turkey, Ukraine, UK
Copyright©2008 LG Electronics. Inc. All right reserved. -4- LGE Internal Use Only
Only for training and service purposes
Copyright©2008 LG Electronics. Inc. All right reserved. -5- LGE Internal Use Only
Only for training and service purposes
Copyright©2008 LG Electronics. Inc. All right reserved. -6- LGE Internal Use Only
Only for training and service purposes
1. Application [Caution]
This spec. sheet is applied to all of the PD91A chassis. - Use ‘power on’ button of a service R/C to power on TV set.
- Do not connect any external input cable if there is no any
specifics.
Copyright©2008 LG Electronics. Inc. All right reserved. -7- LGE Internal Use Only
Only for training and service purposes
Automatically adjustment
ADC
ADC Adjust A D 1 0 (The use of a internal
Adjust
pattern)
Copyright©2008 LG Electronics. Inc. All right reserved. -8- LGE Internal Use Only
Only for training and service purposes
ⓒ Month, Year
=> Controlled on production line:
ⓓ Model Name
ⓔ Checksum
=> Changeable by total EDID data
°°°°
Copyright©2008 LG Electronics. Inc. All right reserved. -9- LGE Internal Use Only
Only for training and service purposes
Copyright©2008 LG Electronics. Inc. All right reserved. - 10 - LGE Internal Use Only
Only for training and service purposes
CMD : A0h
LENGTH : 85~94h (1~16 bytes)
ADH : EEPROM Sub Address high (00~1F)
ADL : EEPROM Sub Address low (00~FF)
Data : Write data
CS : CMD + LENGTH + ADH + ADL + Data_1 + ... +
Data_n
Delay : 20ms
Copyright©2008 LG Electronics. Inc. All right reserved. - 11 - LGE Internal Use Only
Only for training and service purposes
Copyright©2008 LG Electronics. Inc. All right reserved. - 12 - LGE Internal Use Only
Only for training and service purposes
Copyright©2008 LG Electronics. Inc. All right reserved. - 23 - LGE Internal Use Only
Only for training and service purposes
400
601
520
602
603
208
900
206
200
250
A10
240
590
501
303
301
304
580
530
201
300
550
205
204
207
120
LV1
305
203
202
121
540
A2
302
570
561
306
560
330
310
Copyright©2009 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Copyright©2009 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Copyright©2009 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
EEPROM_SCL/SDA CAT24WC08W
FE_AM_AUDIO
FE_SIF
LVDS TMDS
FE_TS_DATA[0]/CLK/valid/SYNC PDP Module
SCL/SDA
PCMCIA
CI_MDI[7:0] CI_TS_DATA[7:0]
Saturn 6 SIDE_CY_IN/CVBS IN Side AV1
CI_DATA[7:0]
MSD3368EV SIDE_LR IN
Buffer
CI_ADDR[14:0]
(IC100)
COMP_Y/Pb/Pr COMP1
COMP_L/R IN
NAND flash PCM_A[7:0]
HY27US08121B
MAX3232 RS-232
DBG_TX/RX
DSUB_RGB USB
USB_DM/DP
DSUB_H/VSYNC
SPDIF_OUT SPDIF
DDC_SDA/UART_TX ISP_R/TXD
Bead
AZ1117H-3.3 [AVDD_33_1~5]
P_+5V
120ohm 5A
+5V +3.3V_AVDD Saturn 6
IC801 (1A) [AVDD_AU]
AZ1117H-1.8 Bead
IC803 (1A) 120ohm 5A +1.8V_TU Tuner(TU1100)
AZ1085S-3.3 +3.3V
NAND flash(IC301)
IC804 (3A)
Serial flash(IC103)
Bead +3.3V_VDDP
[VDDP_1~8]
120ohm 5A
AZ1085S-ADJ +1.8V_DDR [AVDD_DDR_1~11] Saturn 6
+3.3V IC800 (1A)
Bead +1.8V_S_DDR
120ohm 5A [A_MVREF]
[VREF/VDD__] DDR(IC300)
[VREF/VDDL] DDR(IC301)
Bead
120ohm 5A [Pin21] Tuner(TU1100)
+3.3V_TU
Bead
CI buffers
120ohm 5A +3.3V_CI
HDMI MUX
PCM_5V_CTL
[GPIO42/PCM2_CE_N]
12V Bead
120ohm 5A P_12V
[scart 1,2 audio OPAMP block]
18V Bead
120ohm 5A P_16V
Audio AMP
1 No Picture/Sound OK 1
2 No Picture/No sound 2
4 Picture broken/Freezing 4
First of all, Check whether there is SVC Bulletin in GCSC System for these model.
First of all, Check whether all of cable between board was inserted properly or not.
(Main B/D↔ Power B/D, Power B/D↔ Y-sus B/D,Y-Sus B/D ↔Z-Sus B/D,LVDS Cable,Speaker Cable,IR B/D Cable,,,)
Move Move
Power problem 1. Check Y-Sus/ Z-Sus Board Power problem
Section 2. Replace defective B/D Section
Copyright ⓒ 2009 LG Electronics. Inc. All right reserved. -VY VSC VZB
Only for training and service purposes 1 LGE Internal Use Only
N Replace
Move Main B/D
No Picture/ Sound Ok
Section
N Repair/Replace
Check IR operation Normal
IR B/D
Y
Check Input signal
Y Y . RF Cable connection
Power OSD
. SCART Cable connection
LED ON? appear?
. HDMI Cable connection
. Component Cable …
N N
N
Normal
Close
Check
Picture problem
Type Check CTRL ROM Ver. N N
Dot Normal Replace Normal Replace
and
type Picture? Control board Picture? Module
Rom Upgrade
Y Y
Mal-discharge
Close Close N
Y
Close
Check RF Cable
Normal Y Check SVC N Normal Y
Connection Close
1. Reconnection Picture? S/W Version Bulletin? Picture?
N Y N
Close
※ ’09 years new model apply chip tuner
so, chip tuner is soldered on main PCB
[ Chip Tuner: IC1104(XC5000) ]
Copyright ⓒ 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes 4 LGE Internal Use Only
Check
defect type Regular Check Module pattern Y
Normal Replace
Vertical by using “TILT” key
Pattern? Module
Line / Bar on SVC R/C
N
Check connection
Irregular N Check Main B/D
of Connector Y 1.Check CTRL B/D Normal
Vertical Normal Replace Module
Line / Bar (COF,TCP) 2.Replace Board Picture?
(If Main B/D doesn’t cause)
on CTRL B/D , X B/D
N
Y
1.Connector re-connection
Close
2.Eliminate foreign material on Connector
Y
Close
※ H-Line’s Cause is rare CTRL B/D
Check connection Y N N
Horizontal 1. Check Y Drive B/D Normal 1.Check CTRL B/D Normal Replace
of Connector (FPC) Normal
Line/Bar 2. Replace Board Picture? 2.Replace Board Picture? Module
on Y Drive B/D
N Y Y
Y DC Power on N N
Check Check Repair/Replace
Power LED by pressing Power Key Normal Normal
Power LED ON? R/C IR Operation IR B/D
On Remote control
. Stand-By: Red Y Y
. Operating: Green N
Close
Check Power cord
was inserted properly
※ ’09 years new model apply mechanical power switch
to reduce power consumption in stand-by status.
Check & Repair If mechanical power switch off
Mechanical Power switch → Doesn’t turn on by remote control
on Local control of TV
→ Doesn’t appear LED light
Y
Normal Close
?
N
Check ST-BY 5V
on Power Board
Check
Y Check Y Check Y N
Normal Normal Normal the other pin’s Replace
AC DET Signal RL_ON Signal Normal
Voltage? Signal? Signal? Output voltage Power B/D
on Power B/D on Power B/D
on Power B/D
N N Y
N
Close
Check Power B/D Check Main B/D
Replace Power B/D Replace Main B/D
Copyright ⓒ 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes 6 LGE Internal Use Only
REMOTE_KEY
1.No sound( If HDMI Input only have no sound, upload EDID data) Close
Close Close
Check 17V N
Normal Check Power B/D
(Audio IC B+)
voltage? Replace Power B/D
on Power B/D
Y
Check R/C Operating Check & Replace Close Check 5v on Power B/D Repair/Replace
When turn off light Battery of R/C Replace Power B/D or IR B/D
in room Replace Main B/D
(Power B/D don’t have problem)
If R/C operate, Normal
Close
Explain the customer operating?
cause is interference
from light in room. N
Replace R/C
N Y Y N
2 Digital TV 2
3 Analog TV 3
4 Component 4
Video Probelm
5 RGB(D-SUB) 5
7 HDMI 7
8 All Input 8
9 Digital TV / HDMI 9
11 Component / AV / RGB 11
12 Optical Audio 12
Yes No
Doesn’t the screen It is identical with Is the Interface
whole come out? power off condition? signal operated?
Yes Yes
No 1) Check the Power off condition 2) Check the Interface signal condition
Yes No
Doesn’t the high tension Doesn’t the VSC Doesn’t the Vs,Va voltage
output come out? Vs-ON signal come out? output come out?
Yes Yes
No 7) Check the 8) Check the
VSC Vs_ON signal Vs, Va voltage output circuit
No
When remove the Input connector
Yes No When remove the Input connector No When remove the Input connector
High tension output of Y/Z-Sus Board ,
of Y-Sus Board, of Z-Sus Board,
Voltage drop it occurs? Does it occur Power Board
Does it occur output voltage drop ? Does it occur output voltage drop ?
high tension output voltage drop ?
No Yes Yes Yes
9) Check the power board 10) Check the 11) Check the
Manufacture enterprise output high tension circuit Z B/D Module output circuit Y B/D Module output circuit
meaning of a passage
Check RF Cable
Y
Check PDP Module
Control board
Refer to Module CAS
Check RF Cable
Replace Mstar(IC100)
Replace Mstar(IC100)
※ Measured signals depend on the input signal.
Y
N
Check JK1001 Replace connector (JK1001).
Y
N
Check signal
Replace R218, R219, R220
R218, R219, R220
Replace Mstar(IC100)
※ Measured signals depend on the input signal.
Y
N
Check AV port of JK902, JK906 Replace or reconnect cable
Check signal N
C210 (SCART1 AV), C211 (SCART2 AV), Replace capacitor
C217 (Side AV), C219(S-Video)
Y
Check JK600, JK601, JK602, JK603 N
Replace the Jack
for proper connection or damage
Y
Check EDID EEPROM
N
(IC600, 601, 602, 603) Replace IC600, 601, 602, 603
→ Power(#8) & I2C Signal (#5, #6)
Y
N
Check HDCP (IC107)
Replace IC107
→Power(#8) & I2C Signal (#5, #6)
Y
N
Check Mstar(IC100) Replace Mstar(IC100)
Y
Check IC701 Power N Check 17V (P800 #1,2),
17V(C721), 3.3V(R718) 3.3V (IC701 #21, 36)
Y
N Check
Check IC701 Status
Reset (R724)
Reset(#31) is High?
:They must be High (3.3V)
Y
N
Check SCL,SDA
Replace R1235, 1236
R1235, 1236
Replace IC701
Y
N
Check speaker for damage. Replace the Speaker
◆ Digital TV
N Follow procedure digital TV
Check video output
video trouble shooting
Y
◆ HDMI
N
Check R1122,R1159 for 5V Check R1122,R1159 output
N
Check SIF signal L1105 Replace IC1104
N
Check SIF signal (R1161) Check SIF line
Follow procedure All source audio < SIF waveform – sample >
trouble shooting
- Defend on the input signal.
Y
Check signal
R953 / R954 (Component) N
R1030 / R1031 (RGB) Replace the Resistor
R906 / R911, R940 / R941 (SCART)
R930 / R933 (AV Side)
Y
Check IC100 signal
C2013 / C2014 (Component) N
C2015 / C2016 (RGB) Replace Capacitor
C229 / C230, C2008 / C2009 (SCART)
C2011 / C2012 (AV Side)
Y
Follow procedure
All source audio trouble shooting
N
Check SPDIF signal (R230) Replace Mstar IC100
Replace JK904
N
Check IC900 #6 Replace IC900
• Exception
- USB power could be disabled by inrushing current
- In this case, remove the device and try to reboot the TV (AC power off/on)
Check P800 N
Check GPIO Path of IC100
Disp_EN,VaVs ON, 5V_MNT
Y
Check PDP Module
Control board
Refer to Module CAS