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CT45 Operating Manual
CT45 Operating Manual
FOREWORD ..................................................................................................................................................... I
BEFORE SERVICING THIS MACHINE .................................................................................................... II
DECLARATION OF CONFORMITY ....................................................................................................... III
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.......................................................................... IV
1 SAFETY ......................................................................................................................................................... 1
1.1 SAFETY INFORMATION ..................................................................................................................... 1
1.1.1 RECOGNIZE SAFETY LABEL ..................................................................................................... 1
1.1.2 UNDERSTAND SIGNAL WORDS ................................................................................................ 1
1.1.3 COMPLIANCE WITH SAFETY REGULATIONS ........................................................................ 1
1.2 SAFETY OPERATION OF THE MACHINE ....................................................................................... 17
1.2.1 BEFORE STARTING THE ENGINE ............................................................................................ 17
1.2.2 AFTER STARTING THE ENGINE ............................................................................................... 19
1.3 SAFETY AND MAINTENANCE INSTRUCTIONS ........................................................................... 29
1.4 WARNING SIGNS AND ICONS ......................................................................................................... 36
1.4.1 PRODUCT NAMEPLATE ............................................................................................................ 36
1.4.2 THE LOCATION OF THE WARNING SIGNS AND ICONS ...................................................... 37
2 STRUCTURE AND TECHNICAL FEATURE ........................................................................................... 44
2.1 STRUCTURE OF THE WHOLE MACHINE ....................................................................................... 44
2.2 STRUCTURE AND DIMENSION ....................................................................................................... 47
2.3 TECHNICAL FEATURE ...................................................................................................................... 47
2.3.1 OPERATING WEIGHT ................................................................................................................. 47
2.3.2 ENGINE ......................................................................................................................................... 47
2.3.2a ENGINE ....................................................................................................................................... 47
2.3.3 RUNNING SYSTEM..................................................................................................................... 48
2.3.4 TURNING SYSTEM ..................................................................................................................... 48
2.3.5 HYDRAULIC SYSTEM ............................................................................................................... 48
2.3.6 ELECTRIC SYSTEM .................................................................................................................... 48
2.3.6A ELECTRIC SYSTEM ................................................................................................................. 49
2.3.7 SERVICE REFILL CAPACITY .................................................................................................... 50
2.3.8 DIGGING PARAMETER .............................................................................................................. 50
2.3.9 DIMENSION OF CYLINDERS .................................................................................................... 52
2.3.10 BULLDOZING SYSTEM ........................................................................................................... 52
2.3.11 BUCKET CAPACITY ................................................................................................................. 52
2.3.12 CONTROL SYSTEM .................................................................................................................. 52
3 MACHINE OPERATION ......................................................................................................................... 58
3.1 WORKING TEMPERATURE PERMITTED ....................................................................................... 58
3.2 ENGINE STARTING ............................................................................................................................ 58
3.3 ENGINE STOPPING ............................................................................................................................ 58
3.3A ENGINE STOP ................................................................................................................................... 58
3.4 OPERATION TECHNIQUES ............................................................................................................... 58
3.4.1 WALKING ON SLOPE OR ON ROUGH ROAD SURFACE ...................................................... 59
3.4.2 TRENCHING ................................................................................................................................. 59
3.4.3 BACKFILL OR GRADING .......................................................................................................... 59
3.4.4 BUCKET FITTING ....................................................................................................................... 59
3.4.5 TRANSPORTATION ..................................................................................................................... 60
4 EXAMINATION AND MAINTENANCE .................................................................................................. 61
4.1 OPERATION AND MAINTENANCE IN WEAR-IN TERM .............................................................. 61
5 MAINTENANCE ......................................................................................................................................... 62
5.1 COMMONE EXAMINATION ............................................................................................................. 62
5.2 FUEL CIRCUIT .................................................................................................................................... 62
5.2.1 FILLING ........................................................................................................................................ 62
5.2.2 TANK CLEARANCE .................................................................................................................... 62
5.2.3 FUEL GUSHING PRESSURE EXAMINATION ......................................................................... 63
5.2.4 AIR OUTLET OF FUEL CIRCUIT ............................................................................................... 64
5.2.5 CLEAN OR REPLACE FUEL FILTER ELEMENT ..................................................................... 64
5.2.6 CLEAN INLET FILTER NET OF FUEL TRANSFER PUMP ..................................................... 65
5.3 COOLING CIRCUIT SYSTEM ............................................................................................................ 66
5.3.1 EXAMINATION OF COOLANT .................................................................................................. 66
5.3.2 EXAMINATION OF TRANSFER TUBE AND HOOP ................................................................ 66
5.3.3 CLEANING RADIATOR CORE ................................................................................................... 66
5.3.4 COOLANT REPLACEMENT ....................................................................................................... 66
5.3.5 COOLANT..................................................................................................................................... 67
5.4 HYDRAULIC SYSTEM ....................................................................................................................... 67
5.4.1 PRE-HEATING OF HYDRAULIC OIL ........................................................................................ 67
5.4.2 EXAMINE SURFACE OF HYDRAULIC OIL ............................................................................. 67
5.4.3 CLEAR WATER AND IMPURITY IN HYDRAULIC OIL TANK .............................................. 67
5.4.4 RENEW THE HYDRAULIC OIL AND CLEAN THE OIL FILTER ........................................... 68
5.4. 5 RENEW THE FILTER ELEMENT OF THE BACK OIL FILTER .............................................. 68
5.4.6 CHANGE THE OIL FILTER ELEMENT OF THE PILOT CONTROL SYSTEM ...................... 69
5.4.7 THE PRECAUTIONS WHEN USE THE HYDRAULIC HARMER ........................................... 70
5.4.8 CHECK THE PRESSURE ............................................................................................................. 70
5.5 ENGINE ................................................................................................................................................ 71
5.5.1 CHECK THE LEVEL OF THE ENGINE OIL .............................................................................. 71
5.5.2 RENEW THE ENGINE OIL ......................................................................................................... 71
5.5.3 CLEAN AND RENEW THE FILTER ELEMENT OF THE OIL FILTER.................................... 71
5.5.4 CHECK TENSION OF FAN BELT ............................................................................................... 72
5.5.1A CHECK THE LEVEL OF THE ENGINE OIL ........................................................................ 72
5.5 2A REPLACE ENGINE OIL ......................................................................................................... 72
5.5.3A REPLACE OIL FILTER ........................................................................................................... 73
5.5 4A CHECK DRIVE BELT AND TENSION OF FAN BELT ........................................................ 73
5.5.5 CHECK FIXING OF THE ENGINE ............................................................................................. 73
5.5.6 OTHER OPERATION OF ENGINE ............................................................................................. 74
5.5.6A OTHER OPERATION OF ENGINE ........................................................................................... 74
5.6 AIR FILTER .......................................................................................................................................... 74
5.6.1 CLEAN THE REAR LID .............................................................................................................. 74
5.6.2 CLEAR OR CHANGE THE FILTER ELEMENT IN THE AIR FILTER ..................................... 75
5.6.3 CLEAR ALL PARTS IN THE FILTER.......................................................................................... 75
5.6.4 CHANGE AIR FILTER ELEMENT .............................................................................................. 75
5.7 STORATE BATTERY .......................................................................................................................... 76
5.7.1 EXAMINE THE LIQUID LEVEL OF THE ELECTROLYTE ..................................................... 76
5.7.2 EXAMINE ACID AND CHARGE STATUS ................................................................................. 76
5.8 WALING SPEED REDUCER .............................................................................................................. 76
5.8.1 EXAMINE LUBE LEVEL IN EACH SPEED REDUCER ........................................................... 76
5.8.2 CHANGE LUBE ............................................................................................................................ 77
5.8.3 EXAMINE FIXING OF THE REDUCER..................................................................................... 77
5.9 GYRE SPEED REDUCER .................................................................................................................... 77
5.10 PEDRAIL ............................................................................................................................................ 78
5.10.1 EXAMINE AND ADJUST TENSIONING OF THE PEDRAIL ................................................. 78
5.11 SUPPORTING WHEEL, PEDRAIL WHEEL AND PILOT WHEEL ................................................ 78
5.11.1 EXAMING FIXING MOMENT OF SUPPORTING WHEEL .................................................... 78
5.11.2 THE OIL LEVEL OF SUPPORTING WHEEL, PEDRAIL WHEEL AND PILOT WHEEL ..... 78
5.12 LUBRICATE....................................................................................................................................... 79
5.13 CHECK AND MAINTENANCE TABLE........................................................................................... 81
5.14 OIL SELECTING ................................................................................................................................ 82
5.15 LONG TERM STORE ......................................................................................................................... 83
5.16 MALFUNCTION AND SOLVING .................................................................................................... 84
5.14A OPTIONAL FUEL LIST .................................................................................................................. 88
FOREWORD
This manual contains a number of instructions and safety recommendations regarding
driving, handling, lubrication, maintenance, inspection and adjustment of the excavator.
The manual is to promote safety maintenance and enhance machine performance.
Keep this manual handy and have all personnel read it periodically.
If you sell the machine, be sure to give this manual to the new owners.
This machine complies with EC directive "2006/42/EEC".
1. Read and understand this manual before operating the machine.
This operator's manual may contain attachments and optional equipment that are not
available in your area. Please consult your local CARTER distributor for those items you
require.
Improper operation and maintenance of this machine can be hazardous and could result in
serious injury or death.
Some actions involved in operation and maintenance of the machine can cause a serious
accident, if they are not done in a manner described in this manual.
The procedures and precautions given in this manual apply only to intended uses of the
machine. If you use your machine for any unintended uses that are not specifically
prohibited, you must be sure that it is safe for you and others. In no event should you or
others engage in prohibited uses of actions as described in this manual.
2. Inspect the jobsite and follow the safety recommendations in the safety hints section
before operating the machine.
3. Use genuine CARTER spare parts for the replacement of parts.
We expressly point out that CARTER will not accept any responsibility for defects resulting
from non genuine parts or non workmanlike repair.
In such cases CARTER cannot assume liability for any damage.
Continuing improvements in the design of this machine can lead to changes in detail which
may not be reflected in this manual. Consult CARTER or your CARTER distributor for the
latest available information for your machine or for questions regarding information in this
manual.
I
BEFORE SERVICING THIS MACHINE
It is the responsibility of the owner and all service and maintenance personnel to avoid
accidents and serious injury by keeping this machine properly maintained.
It also is the responsibility of the owner and all service and maintenance personnel to avoid
accidents and serious injury while servicing the machine.
No one should service or attempt to repair this machine without proper training and
supervision.
All service and maintenance personnel should be thoroughly familiar with the procedures and
precautions contained in this manual.
All personnel also must be aware of any federal, state, provincial or local laws or regulations
covering the use and service of construction equipment.
The procedures in this manual do not supersede any requirements imposed by federal, state,
provincial or local laws.
CARTER can not anticipate every possible circumstance or environment in which this machine
may be used and serviced.
Ask your supervisor if you are uncertain about a particular task. Do not try to do too much too
fast.
Vibration:
The vibration total value to which the hand-arm system is subjected does not exceed 2.5m/s2;
the height root mean square value of weighted acceleration to which the whole body subjected
is 5.3m/s2.
Note: vibration levels are influenced by many different parameters. Many items are listed
below:
-Operator training, behavior, mode and stress;
-Job site organization, preparation, environment, weather, and material;
-Machine type, quality of the seat, quality of the suspension system, attachments, and condition
of the equipment.
II
DECLARATION OF CONFORMITY
Declaration of Conformity
(Manufacturer’s Declaration)
Notes:
This declaration becomes invalid, if technical or operational modifications are introduced
without the manufacturers consent.
III
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
Manufacturing year
Manufacturer
Address
IV
SAFETY-Safety information
1 SAFETY
1.1 SAFETY INFORMATION
(b) When you see this label on the machine or in this manual, you should be
aware that it reminds of the risk of injury.
(c) Please follow recommended precautions and safe practices.
The safety signs on the machine which indicate the degree of harm DANGER, WARNING or
CAUTION and the mark is used in conjunction with signs on the machine safety signs.
DANGER indicates a hazard with a high level of risk which, if not avoided, will result in death or
serious injury. Safety signage is positioned on the particular hazard nearby.
WARNING indicates a hazard with a medium level of risk which, if not avoided, could result in death
or serious injury. Safety signage is set in a particular crisis in the vicinity.
CAUTION indicates a hazard with a low level of risk which, If not avoided, may cause in minor or
moderate injury. General precautions listed in the CAUTION safety signs. In the present manual, the
IMPORTANT is also used to remind the attention to the safety instructions.
To avoid confusion between the machine protection and personal safety instructions, the signal word
"important" is used to indicate a situation that may cause damage to the machine.
2
SAFETY-Safety information
5. Emergency preparedness
Take precautions against fire or accident
(a) Prepared and placed first aid kit and fire extinguisher
equipment nearby.
(b) Carefully read and understand the instructions
attached to the fire extinguisher and correctly use the
fire extinguishers
3
SAFETY-Safety information
• Hard helmet
• Safety Shoes
• Safety glasses, goggles or face shield
• Hearing protection
• Reflective clothing
• Rain gear
7. Noise protection
(a) Prolonged exposure to loud noise can cause hearing
impairment or loss.
(b) Wear suitable hearing protectors, such as ear plugs
to avoid harmful or strong unpleasant noise.
8. Check machine
(a) To avoid personal injury, every day before starting
the machine, check the machine carefully.
4
SAFETY-Safety information
5
SAFETY-Safety information
6
SAFETY-Safety information
(b) If the machine begins to move in the absence of the operator, do not jump on the machine and tried to
stop it.
(b) If the damage to the roof window made of Plexiglas (polycarbonate), they will explode and lose their
protective function; roof window has been damaged by a falling rock or burst, be replaced with a new
window.
(b) When working in a dark place, turn on work lights and headlights on the machine, if necessary, set the
auxiliary lighting in the work area.
(c) If the vision is not good, as fog, snow, rain or dust, to stop the operation.
7
SAFETY-Safety information
8
SAFETY-Safety information
9
SAFETY-Safety information
10
SAFETY-Safety information
• Fuel oil, hydraulic oil and grease leaks may cause fire
disaster.
13
SAFETY-Safety information
If the Sulfuric acid were spilled on the body accidentally, should process as follows:
• First, flushing skin with water.
• Addition, rinsing with water for 10-15 minutes and seek medical advice immediately.
14
SAFETY-Safety information
15
SAFETY-Safety operation of the machine
(b) CARTER is not responsible for the injury caused by using of unauthorized accessories or parts.
(c) When installing and using the optional accessories should read the accessories manual or manual
attachment.
(a) Different types or combinations of the working apparatus may cause the risk of collision the driver's
cabin or other components of the machine.
(b) Before using unfamiliar working device, please check whether there is the risk of interfering with
each other, and work carefully.
(b) In the case of without the approval of the CARTER, for any harm caused as a result of the
modification, accident or product failure, CARTER assumes no liability whatsoever.
16
SAFETY-Safety operation of the machine
• The machine is not intended for use in unhealthy enviroments, e.g. contaminated areas.
• The machine is not intended for operation with a hydraulic- or demolition-hammer.
Hydraulic excavator CT150 is suitable for I-IV soil excavation and loading operations. In the mechanized
construction of industrial and civil construction, transportation, road construction, water resources and
electric engineering, farmland transformation, it can be widely used for excavation pit channel, backfill
pavement, earth mining, digging build subgrade, stripping, mining and so on.
·Check the coolant level, fuel level and engine oil sump oil level.
·Check the air filters if it is blocked, and check the wires for damage.
·The seat adjusted to the easy operation, and checks the seat belt or the retaining clips damage or not.
·Check that the instrument is working properly, check the light and the angle of the lights and check the
control lever is all in the middle position.
·Adjust the rearview mirror, so that you can clearly see from the seat and the back of the machine.
·Make sure there are nobody and barrier around the machine.
(a) To complete warm-up operation. If the machine before operating the joystick does not warm up
thoroughly, there will be unresponsive, resulting in accidents.
(b) If the battery electrolyte is frozen, not to charge the battery or use a different power to start the
engine, otherwise the battery will be the risk of fire.
(c) Charging or with different power before starting the engine, make the battery electrolyte melt,
17
SAFETY-Safety operation of the machine
The incorrect engine start procedure will cause the machine out of control, could result in serious injury
or death.
The safety lever only in the locked position to start the engine, you can not start the engine in the
unlocked position.
18
SAFETY-Safety operation of the machine
The crew on the machine is vulnerable to injuries, for example, hit by foreign objects or thrown from
the machine.
The decorative Vice seat in the cabin allows equipped with a ride staff.
(a) When doing inspection, moves the machine to a wide area without any obstacle, and slowly operates
the machine, does not allow anyone close to the machine.
(d) Check the machine's sound, vibration, heat, smell or instrument whether there is abnormal, check the
oil or fuel leaks.
(e) If any abnormality is found, to be repaired immediately.
(f) To be maintenance, switch the safe operation lever to the LOCK position and suspension overhaul
signage.
19
SAFETY-Safety operation of the machine
2. machine direction
Personnel relations:
• If the motor running beneath the cabin, when
forward brake pedal / lever, the machine will move
backward.
20
SAFETY-Safety operation of the machine
21
SAFETY-Safety operation of the machine
22
SAFETY-Safety operation of the machine
If you attempt to climb or block mobile machines, it is possible the occurrence of serious injury or
death.
23
SAFETY-Safety operation of the machine
Reversing or turning on the machine, if someone in the vicinity of the machine, will be hit by a machine
or overwhelming, resulting in serious injury or death.
24
SAFETY-Safety operation of the machine
10.Prevent emptied
27
SAFETY-Safety operation of the machine
fire around.
18.Safety transport
(a) In the truck or trailer plate loading and
unloading machine, the machine will be overturn.
28
SAFETY-Safety and maintenance instructions
29
SAFETY-Safety and maintenance instructions
(d) When the machine is moving, not the machine lubrication or maintenance.
(e) To avoid the hands, feet and clothes touch with rotating parts.
30
SAFETY-Safety and maintenance instructions
31
SAFETY-Safety and maintenance instructions
(a) Only use the right tools and the correct use of
tools.
8. Accumulator
The accumulator red high-pressure nitrogen.When
operating the accumulator, carelessness may cause
explosion ,resulting in serious injury or
32
SAFETY-Safety and maintenance instructions
9. Welding operations
33
SAFETY-Safety and maintenance instructions
(a) In order to long-term safe operation of the machine, it is necessary to periodically refueling and
maintenance.To further enhance security, hoses, seat belts and other safety-related parts must be
replaced periodically.
(b) Exceeds a predetermined time, the parts of the material will naturally change. Repeated use can
cause deterioration, wear and damage, the result will malfunction and cause serious injury or damage.
When in operation, according to external inspection or touch difficult to judge how long these parts can
be used,therefore must be replaced regularly.
(c) If you find any defects in safety-critical parts, has not yet reached a specified time, you have to
replace or repair.
34
SAFETY-Safety and maintenance instructions
. R134a refrigerant is non-toxic gas at room temperature, but it will become highly toxic gas when
exposed to an ignition source.
35
SAFETY-Warning signs and icons
36
SAFETY-Warning signs and icons
37
SAFETY-Warning signs and icons
38
SAFETY-Warning signs and icons
39
SAFETY-Warning signs and icons
10. WARNING! Be careful to the damage of belt.
40
SAFETY-Warning signs and icons
41
SAFETY-Warning signs and icons
42
SAFETY-Warning signs and icons
21.Emergency exit
43
STRUCTURE AND TECHNICAL FEATURE-Structure of the whole machine
This machine comprises working system, upper dial and chassis travel system. Working system and upper dial is
connected by turning connector; while upper dial and chassis travel system is connected by rotating bearing
Power installation is a 4 cylinder water cooled diesel engine. It drives a hydraulic pump.
Every action of the excavator is under hydraulic pilot control. The working speed could be adjusted with stepless
shift. The two pilot valves besides the driver's chair control the turning around of the working system and revolving dial.
When a pilot handle lies between two positions,pushing control piston cup could achieve multiple action of the two
parts.
The hydraulic oil which goes through lift arm, arm or bucket cylinder could control the bucket and arm’s action. It
also could control the lift arm and arm’s raising and falling. It could control the working system’s location and pose.
The hydraulic oil which goes through multiple valve and rotary motor could make the motor turning either in
44
STRUCTURE AND TECHNICAL FEATURE-Structure of the whole machine
forward direction or in reverse direction. The motor drives the turning speed reducer to implement the revolving dial’s
360ºturning.
The turning speed reducer is multistage planetary shift. The output shaft of the speed reducer has a gear wheel
which is in gear with annular gear of rotating bearing。The annular gear and outer ring of the rotating bearingare
respectively connected with revolving dial and chassis. The output shaft of the speed reducer make annular gear and
outer ring do relative motion, which leads to the turning around of the revolving dial.
The turning motor is equipped with a valve which supplies oil could prevent air pocket emerging. And it’s also
equipped with mechanical braking system.
The hydraulic oil which goes through multiple valve to left and right travelling motor makes the motor turning in
forward or reverse direction. Then the multistage planetary shift speed reducer drives the two pedrails and makes the
excavator move, reverse and turning. The motor is equipped with balance valve to make sure the machine is not
overspeed.
There is big room and good visual field in the cabin. It could be overturned 30ºand easy for maintenance. There is a
handle of safety mechanism for the pilot control system on the left side of the cabin. Before the driver left his chair,
pull up the handle to cut oil source of all the pilot valves.
The travelling speed of this machine is fast to transfer field. But if there is a long distance to go, it could also be
transported by truck.
Warm air blower is optional.
45
STRUCTURE AND TECHNICAL FEATURE-Structure of the whole machine
46
STRUCTURE AND TECHNICAL FEATURE-Structure and dimension
CT 45
PICTURE3 CT45DIMENSION
2.3.2 ENGINE
kW/rpm 28/2200
2.3.2a ENGINE
kW/rpm 32/2200(Cummins)
27.1/2200(Yanmar)
47
STRUCTURE AND TECHNICAL FEATURE-Technical feature
voltage 24V
accumulator 2×60Ah
Prohibit direct flushing the cab, the electric control box device .When cleaning, use wipe mode.
48
STRUCTURE AND TECHNICAL FEATURE-Technical feature
31. voltmeter 32. fuel level indication 33. water thermometer of engine
34. pressure gauge of engine mobile oil 35. hydraulic oil temperature gauge
36. engine tachometer 37. warm-up pilot lamp 38. calculagraph
39. gauge 40. lamp and radio fuse 41. lamp switch
42. lamp 43. radio 44. loudhailer
voltage 12V
accumulator 2×60Ah
49
STRUCTURE AND TECHNICAL FEATURE-Technical feature
50
STRUCTURE AND TECHNICAL FEATURE-Technical feature
CT 45
51
STRUCTURE AND TECHNICAL FEATURE-Technical feature
52
STRUCTURE AND TECHNICAL FEATURE-Technical feature
rightward the handle to turn the revolving dial right and so it does when push it leftward.
53
STRUCTURE AND TECHNICAL FEATURE-Control system
1. media player
2. left pilot valve
3. subsidiary pilot valve pedal
4. left travelling pilot valve pedal
5. left pilot valve lever
6. right travelling pilot valve lever
7. right travelling pilot valve pedal
8. right pilot valve
9. bulldozing pilot valve
10. engine accelerograph
11. control of the burningout of the engine
12. safety control lever
left pilot control valve walking control right pilot control valve earthmoving control
54
STRUCTURE AND TECHNICAL FEATURE-Control system
As 9 shows in PICTURE 6, push forward control lever to let earthmoving blade down, backward to lift it.
1 media player
2 left pilot control valve
3 pedal for auxiliary pilot control valve
4 pedal for left walking pilot control valve
5 lever for left walking pilot control valve
6 lever for right walking pilot control valve
7 pedal for right walking pilot control valve
8 right pilot control valve
9 earthmoving pilot control valve
10 engine accelerator control lever
11safety lever for pilot control
55
STRUCTURE AND TECHNICAL FEATURE-Control system
56
STRUCTURE AND TECHNICAL FEATURE-Control system
2.3.12.11driver seat
Seat is adjustable to front and back. Flexible upwards or downwards. Both armrest can be turned backwards.
57
MACHINE OPERATION-Working temperature permitted
3 MACHINE OPERATION
3.1 WORKING TEMPERATURE PERMITTED
Hydraulic oil temperature:
Bucket <80℃
Hydraulic rock breaker 80℃-85℃
2)make sure there are none blocks around the machine site
Due to small width, when machine walking up on slope or rough road surface, especially horizontally across slope, be
careful to place working equipment upwards along slope. When walking down, bucket should be placed close to the
ground.
⊿ATTENTION PLEASE!
1)when stopping machine on slope, put blade down to ground and insert bucket into earth.
2)horizontally walking on slope where gradient is more than 12°is forbidden. Avoid to turn around on slope.
3.4.2 TRENCHING
⊿ATTENTION PLEASE!
1)make sure not to touch electrical cable .
2)avoid destroying underground pipelines.
3)when getting an electric shock, do not leave driver seat and keep others away from the machine until machine walks
out and electricity extinguished.
Drive the machine perpendicular to ditch, cut blade into earth, and push earth into ditch.
As PICTURE 9 shows,
Operate arm to make its hole and bucket hole in the same line. Then insert steel bar①(diameter:300mm) in.
Uplift lifting arm and arm, making bucket perpendicular to arm.
Operate arm cylinder, making hole of connecting bar and bucket side hole in the same line.
Fix pin ②
Take out steel stick and fix the pin②
That is all.
59
MACHINE OPERATION-Operation techniques
3.4.5 TRANSPORTATION
60
MACHINE OPERATION-Operation techniques
⊿ATTENTION PLEASE!
1)whenever uploading or downloading excavator, transportation truck should be strictly fixed. When driving the
machine, must’t operate other working equipment.
2)fixed machine by chocks and rope.
3)after finishing operation, before leaving seat, please pull up safety lever of pilot control system to cut down oil flow,
avoiding possible accidents otherwise.
5 MAINTENANCE
5.1 COMMONE EXAMINATION
According to the period, examine aspects as follows:
1 leakage by eyeballing(if leakage happens, should examine corresponding circuit oil pressure)
2 elasticity parts, to see if there is nick, break and distortion.
3 appearance of mechanical parts.
4 condition of operation system, control lights and other indicators.
5 emission color and if there is abnormal noise.
5.2.1 FILLING
62
MAINTENANCE-Commone examination
▲push the stopper, open air filter cover(1 in PICTURE 11), take out filter net(4 in PICTURE 14).
▲Fill half of fuel tank with fuel through filter. Then let out fuel again. Clean filter net and put it in place.
▲Fix the stopper and fully fill fuel tank.
Let out air in fuel circuit.
63
MAINTENANCE-Commone examination
when replacing fuel filter, cutting fuel pipeline, cleaning fuel filter or accidentally emptying fuel tank, air maybe enter
fuel circuit. Then air outlet is necessary before starting engine.
Solutions are as follows:
64
MAINTENANCE-Commone examination
2 clean surface of filter gasket with smooth cloth and throw away O-ring.
3 install new O-ring, injecting filter with clean fuel, and lubricate O-ring with clean oil.
Remarks: In order to reducing possibility of fuel leakage, be sure to fix filter properly. Too tight fitting will do harm
to filter itself. Please accord to engine operation manual exactly.
65
MACHINE OPERATION-Cooling circuit system
66
MACHINE OPERATION-Hydraulic system
5.3.5 COOLANT
Coolant is mixture of water, antifreeze and antiseptic. When temperature below 0℃, antifreeze is
necessary for coolant according to antifreeze manufacturer’s guidance.
Coolant water should be soft water, tap water or bottled water.
If you can not make sure if it is soft water, you can wash your hand with it. If it is soft water, there will be bubble.
Antifreeze feature of coolant: -20℃ for temperate zone; -30℃ for frigid zone.
Before winter, must examine concentration of coolant and test its antifreezing ability.
In torrid zone with temperature above +35℃, too hot engine will reduce coolant conductibility. In this case, coolant
should be water; meanwhile add aseptic to avoid erosion and lime deposit.
Aseptic for water is 0.101L.
Attention please!
1 when coolant has consists of antifreeze, aseptic is unnecessary. Coolant with -20℃ antifreezing ability is 5.7L.
2 when working temperature below -20℃, antifreeze proportion should be increased.
3 do not pour water and antifreeze into radiator before their complete mixture in another vessel.
4 be careful that antifreeze is poisonous.
5 when antifreeze into eye, must clean eye with pure water firstly, then sending the sick to hospital.
6 storage of antifreeze and coolant should accord to all product instructions.
▲Loosen the bolt at the bottom of the oil tanker slowly to let the oil out.( see the pic 18,part 6)
▲Let the water and the impurity out until you see the clear hydraulic oil out and then tight the bolt.
▲Fill up the oil tank when the oil is not enough.
5.4.4 RENEW THE HYDRAULIC OIL AND CLEAN THE OIL FILTER
Do it per 2000 work hours if the capability of the hydraulic tanker is 80L.
Note:
1).For preventing the operator from being scalded, operating only in the condition of the hydraulic oil is cool or at the
time before working.
2).Make sure do not let the water or impurity into the oil tanker when renew the oil.
5.4.4.2 Follow these items when change the hydraulic oil. Vent the air in the hydraulic system.
5.4.4.2.1 Vent the air in the pump.
▲Loose the oil drain plug screw R1,fill the hydraulic oil to the hydraulic fluid connection then fix up the plug. Start the
diesel engine Let the cylinders and motors run 5 times at the speed of 1000rpm.Then let the diesel run 8 minutes
without load.
▲Turn the screw slowly, let the air in the pump out. Then tight the screw in 65NM moment of force..
SYSTEM
Change it every 1000 hours .See the picture 19.
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MACHINE OPERATION-Hydraulic system
Note: Make sure you discharge the air in the hydraulic oil tank.
▲Screwing our the shell of the oil filter.(22)
▲Remove the filter element. (20)
▲Fix a new O-ring on the filter element.
▲Before installation of the filter element, you should paint the hydraulic oil on the surface of the oil
filter.
▲Clean the shell of the oil filter(22) and soft magnet. Do not let the booty or dust into the shell of the oil
filter.
▲Tight the shell of the oil filter and the end of the oil filter at the moment 25-35N·M.
▲Connect the hose and start the engine at low speed, keep the engine run 3 minute to eliminate the air in
the system.
▲Let the machine park in the level ground and check the oil level after stop the engine. Supply the oil if
necessary.
This table shows the change cycle adjust the all time work of the bucket and hydraulic harmer. The
change cycle should be adjust according the work time of the bucket and hydraulic hammer when they
are not work all the time.
5.5 ENGINE
5.5.3 CLEAN AND RENEW THE FILTER ELEMENT OF THE OIL FILTER
The first time for clean the oil filter is after working 50 hours for the new machine ,then clean the filter element with
the clean diesel oil every 100 work hours.
▲Loose and screw out the filter element, clean or renew it.
▲Start the engine, check the leak tightness of the oil filter element. The warning light of the oil press should be off. If
not, take a check.
▲Stop the engine, check the oil level of the engine oil. Supply the oil if necessary.
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MACHINE OPERATION-Engine
▲Cover the oil filling, start the engine and let it run at low speed for 5 min.
▲After engine stop 10- 20 mins, check the oil level. Reinforce if necessary.
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MACHINE OPERATION-Engine
▲Examine the inner hull of the filter. Don’t permit any foreign matter into inner filter.
▲Remount the rear lid. Pay attention to let dust exhaust vent downward.
PICTRURE23 CT45
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MACHINE OPERATION-Waling speed reducer
moment.
▲Open up plug ②, and examine the oil level. The level should reach to the lower margin of the plug.
▲If necessary, oil can be refilled (act as refilling operation process below).
▲Clean plug ②, remount it to the speed reducer with screw moment 12-15N·m.
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MACHINE OPERATION-Pedrail
5.10 PEDRAIL
PILOT WHEEL
It must be carried out every 800 hours.
▲Take out the plug ②,③,④ respectively from the supporting wheel, pedrail wheel and pilot wheel.
▲Refill in the wheels with oil can.
▲When oil flows from oil hole, screw down plug ②, ③, ④ again.
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MACHINE OPERATION-Lubricate
5.12 LUBRICATE
Lay the bucket on the ground.
Lay the earth-push board on the ground
79
MACHINE OPERATION-Lubricate
80
MACHINE OPERATION-Check and maintenance table
81
MACHINE OPERATION-Check and maintenance table
82
MACHINE OPERATION-Long term store
83
MACHINE OPERATION-Malfunction and solving
The engine
Something wrong with the starting motor Change or repair the engine
can’t start or Low battery Recharge or change the battery
difficult to
warm-up or its circuitry unmerited Repair the warm-up block
start Oil spout time is wrong Check the spout time
The hose block Clean the oil circle
Oil filter block Clean or change the filter
Air/water/dust in the oil pipe Drain the air/water
Spout nipple dusty or low pressure Repair it
Something wrong with Spout pump Ask the agent
Not enough oil Fill oil
Air Inlet an outlet block Clean the hose
Engine Oil filter block Clean the oil filter
shock/work Air/water in the oil system Repair it
irregular/down Oil hose block, spout nipple dusty Drain the air, clean the oil circle
High pressure hose demage Change the hose
Fuel not enough Fill the oil
Cant’ adjust the accelerator Ask the agent
Spout nipple damage Ask the agent
Spout pump not in time or the nipple block Check the time and the nipple
The power of Air in the fuel Drain the air
the engine too Oil support blocked Clean it
low Spout oil time not correct Adjust the time
Spout nipple work incorrect Check the pressure
Air filter block Clean the filter
Air inlet and outlet incorrect Adjust it
The cylinder cushion broken Change the cushion
Spout pump incorrect Ask the agent
Engine too hot Check the radiator, the block, the
strain of the strap
The engine is The radiator oil is not enough Add it
too hot Temperature sensor incorrect Change a new one
The air filter block Clean it
The strap of the fan to loose Change to strain it
Radiator dusted Clean it
Thermometer incorrect Change it
Bad oil or to much oil Change the oil
Oil pressure Too less oil Add it
too low The oil filter block Clean it
84
MACHINE OPERATION-Malfunction and solving
85
MACHINE OPERATION-Malfunction and solving
safety value or steering system and excess turn to local agent company
flow value with high pressure
malfunction reason solve
86
MACHINE OPERATION-Malfunction and solving
87
MACHINE OPERATION-Malfunction and solving
Maintenance term(hours)
S/N CONTENT OF MAINTENANCE Work day 50 100 200 400 800
3 4 5 6 7 8
6 air filter clean rear lid ▲
clean or replace air filter ▲
element
7 accumulator electrolyte oil level ▲
check acidity and charging ▲ ※
state
8 speed check oil level ▲
reduction replace oil ▲
driver check joint bolt moment △ ▲
9 pedrail check the tension of the pedrail ▲
10 supporting check supporting wheel △ ▲
wheel, moment
chain wheel check their oil position ▲
and induct
steering
wheel
11 lubricate digging equipment, bulldoze ▲
equipment, deflexion
equipment and gyrus
equipment
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MACHINE OPERATION-Malfunction and solving
grease III
Fuel: >0ºC for 0#
0# light diesel oil in summer -15º-0ºC for -10#
-10#or-20# diesel oil in winter -25ºC-0ºC for -20#
Attachment: introduction of media player
1. power switch and sound control knob
turn to the right of knob is for open the power. Go on with it will be make sound louder. Opposite is the
same.
2. sound control knob:
the same as the first step
3. getting tape knob:
press the knob and the tape will be out
4. tape loading:
push the tape into that door
attention: at leisure please keep the tape out prevent from abrasion the wheels of tapes.
5. skip toward and backward knob:
press the skip toward key, it will skip toward while press the backward key, it will skip backward.
6. balance control knob:
control the sound of left and right voice.
7. scan knob:
searching for the programs in the radio
8. AM and FM knob:
9. working power:
show tape working and its direction.
89