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GB T03094 2012 Cold Drawn Shaped Steel Tubes
GB T03094 2012 Cold Drawn Shaped Steel Tubes
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First edition in July 2012
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Book number: 155066 • 1-45271
Preface
This standard is drafted according to the rules provided in GB/T 1.1-2009.
This standard is revised in reference to ASTM A 500-07 Standard Specification for Cold-formed
Welded and Seamless Carbon Steel Structural Tubing in Rounds and Shapes
This standard is the substitute for GB/T 3094-2000 Cold Drawn Seamless Shaped Steel Tubes. In
comparison with GB/T 3094-2000, this standard includes the following major changes:
—Steel grades Q215, Q235, Q345 and Q390 are added, and Q295 deleted;
—Order content is added;
—Requirements for curvature and torsion value are modified;
—Marking example is deleted;
—General length is modified;
—Mechanical properties of steel tubes are modified;
—Requirements for impact test of steel tubes are added;
—Steel tube specification and dimensions in Annex A are modified.
This standard is proposed by China Iron and Steel Industry Association.
This standard is managed by the National Technical Committee on Steel of Standardization
Administration of China (SAC/TC 183).
This standard is drafted by Shanghai Shaped Steel Tube Co., Ltd. and Jiangsu JieDa Specific New
Material Co., Ltd.
Main draftsmen: Gao Zhijian, Chen Hongqi, Zhu Sujian, Xue Jianliang, Wang Wei, Hu Hongwei,
Yang Wenyi and Lei Liangliang.
Previous versions substituted by this standard:
—GB 3094-1982;
—GB/T 3094-2000.
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GB/T 3094-2012
This standard provides the classification, codes, order content, shape, dimensions, technical
requirements, test methods, inspection rules, packaging, marking and quality certificate of cold
drawn shaped steel tubes.
This standard is applicable to cold-formed shaped steel tubes with simple section (hereinafter
referred to as steel tubes).
2 Normative References
The following references are indispensable to application of this document. For dated references,
only the dated versions are applicable to this document. For undated references, the latest versions
(including all amendments thereto) are applicable to this document.
GB/T 222 Permissible Tolerances for Chemical Composition of Steel Products
GB/T 223.5 Steel and Iron - Determination of Acid-soluble Silicon and Total Silicon Content -
Reduced Molybdosilicate Spectrophotometric Method
GB/T223.9 Iron, Steel and Alloy - Determination of Aluminium Content - Chrom Azurol S
Photometric Method
GB/T 223.12 Methodsfor Chemical Analysis of Iron, Steel and Alloy – The Sodium Carbonate
Separation-Diphenyl Carbazide Photometric Method for the Determination of Chromium Content
GB/T223.14 Methods for Chemical Analysis of Iron, Steel and Alloy - The
N-benzoy-N-phenylhydroxylamine Extraction Photometric Method for the Determination of
Vanadium Content
GB/T 223.17 Methods for Chemical Analysis of Iron, Steel and Alloy - The Diantipyryl Methane
Photometric Method for the Determination of Titanium Content
GB/T223.19 Methods for Chemical Analysis of Iron, Steel and Alloy - The
Neocuproine-chloroform Extraction Photometric Method for the Determination of Copper Content
GB/T 223.23 Iron, Steel and Alloy - Determination of Nickel Content - The Dimethylglyoxime
Spectrophotometric Method
GB/T 223.40 Iron, Steel and Alloy - Determination of Niobium Content - The Sulphochlorophenol
S Spectrophotometric Method
GB/T 223.59 Iron, Steel and Alloy - Determination of Phosphorus Content - Bismuth
Phosphomolybdate Blue Spectrophotometric Method and Antimony Phosphomolybdate Blue
Spectrophotometric Method
GB/T 223.60 Methods for Chemical Analysis of Iron, Steel and Alloy - The Perchloric Acid
Dehydration Gravimetric Method for the Determination of Silicon Content
GB/T 223.62 Methods for Chemical Analysis of Iron, Steel and Alloy - The Butyl Acetate
Extraction Photometric Method for the Determination of Phosphorus Content
GB/T 223.63 Methods for Chemical Analysis of Iron, Steel and Alloy - The Sodium (Potassium)
Periodate Photometric Method for the Determination of Manganese Content
GB/T 223.64 Iron, Steel and Alloy - Determination of manganese content - Flame Atomic
Absorption Spectrometric Method
GB/T 223.68 Methods for Chemical Analysis of Iron, Steel and Alloy - The Potassium Iodate
Titration Method after Combustion in the Pipe Furnace for the Determination of Sulfur Content
GB/T 223.69 Iron, Steel and Alloy - Determination of Carbon Contents - Gas-volumetric Method
after Combustion in the Pipe Furnace
GB/T 223.71 Methods for Chemical Analysis of Iron, Steel and Alloy - The Gravimetric Method
after Combustion in the Pipe Furnace for the Determination of Carbon Content
GB/T 223.72 Iron, Steel and Alloy - Determination of Sulfur Content - Gravimetric Method
GB/T 228.1 Metallic Materials - Tensile Testing - Part 1: Method of Test at Room Temperature
GB/T 229 Metallic Materials - Charpy Pendulum Impact Test Method
GB/T 699 Quality Carbon Structural Steels
GB/T 700 Carbon Structural Steels
GB/T 1591 High Strength Low Alloy Structural Steels
GB/T 2102 Acceptance, Packing, Marking and Quality Certification of Steel Pipe
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GB/T 3094-2012
GB/T 2975 Steel and Steel Products - Location and Preparation of Test Pieces for Mechanical
Testing
GB/T 3077 Alloy Structural Steels
GB/T 4336 Carbon and Low-alloy Steel - Spark Discharge Atomic Emission Spectrometric
Method (Routine Method)
GB/T 20066 Steel and Iron - Sampling and Preparation of Samples for the Determination of
Chemical Composition
GB/T 20123 Steel and Iron - Determination of Total Carbon and Sulfur Content - Infrared
Absorption Method after Combustion in an Induction Furnace (Routine Method)
GB/T 20125 Low - alloy Steel - Determination of Multi-element Contents - Inductively Coupled
Plasma Atomic Emission Spectrometric Method
4 Order Content
According to this standard, contract or order for steel tubes should include without limitation the
following content:
a) Standard number;
b) Product name;
c) Steel grade and quality grade (if applicable);
d) Dimensions;
e) Quantity ordered (total weight or length);
f) Delivery state;
g) Special requirements.
Shape and dimensions of steel tubes should be conforming to diagrams A.1〜A.6 and tables A.1〜
A.6, Annex A. As agreed by the supplier and demander through consultation, steel tubes of shapes
and/or dimensions other than those provided in diagrams A.1〜A.6 and tables A.1〜A.6 may be
supplied.
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GB/T 3094-2012
Tolerance
Dimension
Ordinary grade High grade
Round radius of steel tube end surface (R) should be in line with table 3.
5.5 Curvature
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GB/T 3094-2012
Steel tubes should be free of visible torsion. Torsion value of square, rectangular and right
trapezoid steel tubes should be conforming to table 5.
As requested by the demander, agreed by the supplier and demander through consultation, and
specified in the contract, steel tubes of torsion values other than those listed in table 5 may be
supplied.
Table 5 Torsion value of steel tubes
≤30 ≤1.5
>30〜75 ≤2.0
>75 ≤2.5
5.7 Length
5.7.2.1 As requested by the demander, agreed by the supplier and demander through
consultation and specified in the contract, steel tubes may be delivered in cut length or multiple
length.
5.7.2.2 Cut length or multiple length should be within the range of general length. Allowable
deviation of cut length and multiple length is +150 mm and +100 mm respectively, and each multiple
length should be reserved with cut allowance of 5mm〜10mm.
End surfaces of steel tubes should be vertical to tube axis, and any burrs be removed.
5.9 Weight
Steel tubes are delivered as per actual weight, and may be delivered as per theoretical weight if
specified in the contract. Refer to Annex A for calculation formula of theoretical weight (steel
density 7.85kg/dm3).
6 Technical Requirements
6.1.1 Quality carbon structural steel grades are 10, 20, 35 and 45, and their chemical
composition (melting analysis) should be conforming to GB/T 699.
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GB/T 3094-2012
Carbon structural steel grades are Q195, Q215 and Q235, and their chemical composition (melting
analysis) should be conforming to GB/T 700.
High strength low alloy structural steel grades are Q345 and Q390, and their chemical
composition (melting analysis) should be conforming to GB/T 1591.
As requested by the demander and agreed by the supplier and demander through consultation,
alloy structural steel tubes may be supplied, but their grades and chemical composition (melting
analysis) should be conforming to GB/T 3077.
6.1.2 The demander’s request for chemical analysis of finished products should be specified
in the contract. Chemical composition tolerances of finished steel tubes should be in conformity
with GB/T 222.
6.1.3 As requested by the demander and agreed by the supplier and demander through
consultation, steel tubes of other grades may be supplied.
6.2.1 Seamless steel tubes should be used for steel tube manufacturing by cold drawing and
forming.
6.2.2 As requested by the demander, agreed by the supplier and demander through
consultation and specified in the contract, welded steel tubes may be used for manufacturing of
steel tubes by cold drawing and forming. Welded joints of cold drawn welded tubes should avoid
filleted corners.
Steel tubes should be delivered as cold drawn, and may be supplied as thermally treated if
requested by the demander, agreed by the supplier and demander through consultation and
specified in the contract.
6.4.1 Steel tubes delivered as cold drawn are not subject to test of mechanical properties.
When steel tubes are delivered as thermally treated, their longitudinal mechanical properties
should be conforming to table 6, and the properties of alloy structural steel tubes be in conformity
with GB/T 3077.
6.4.2 Q195, Q215, Q235, Q345 and Q390 steel tubes delivered as thermally treated with
perimeter over 240 mm and wall thickness over 10 mm should be subject to impact test, and its
Charpy V-notch impact absorbed energy (KV2) be conforming to table 6. The width of impact test
samples should be the larger of 10 mm, 7.5 mm or 5 mm as possible; impact test may not be
performed if it is impossible to cut test samples 5 mm in width.
The impact absorbed energy listed in table 6 is the required Charpy V-notch impact absorbed
energy for standard test samples. When small-size impact test samples are used, the required
Charpy V-notch impact absorbed energy should be the required value for standard test samples
multiplied by the coefficient of reduction listed in table 7.
6.4.3 For alloy structural steel tubes with perimeter over 240 mm and wall thickness over 10
mm, impact absorbed energy of standard test samples should be conforming to GB/T 3077.
6.4.4 Samples for mechanical property test of cold drawn welded steel tubes should be taken
from the base metal area.
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GB/T 3094-2012
1 10 - 335 205 24 - -
2 20 - 410 245 20 - -
3 35 - 510 305 17 - -
4 45 - 590 335 14 - -
A - -
6 Q215 335〜450 215 30
B + 20 27
A - -
B + 20
7 Q235 370〜500 235 25
C 0 27
D -20
A - -
20
B +20
8 Q345 C 470〜630 345 0 34
D 21 -20
E -40 27
A - -
18
B +20
9 Q390 C 490〜650 390 0 34
D 19 -20
E -40 27
Table 7 Coefficient of reduction for impact absorbed energy of small test samples
6.5.1 Inner and outer surfaces of steel tubes should be free of cracking, folding, scarring,
rolling break and delamination. These defects should be completely removed, the removed depth
should be no more than negative tolerance of nominal wall thickness, and actual wall thickness of
the removed parts be no less than the allowable minimum tolerance.
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GB/T 3094-2012
6.5.2 Other local defects below negative tolerance of wall thickness are allowed.
6.5.3 It is allowed that inner and outer surfaces of steel tubes delivered as cold processed have
phosphate and lubricant adhesion layer caused in the manufacturing process, which may be
removed by the supplier if requested by the demander, agreed by the supplier and demander
through consultation and specified in the contract.
6.5.4 Overlap welding and overburning are not allowed for cold drawn welded steel tubes.
External burrs in tube weld joints should be removed, and the remaining height be no more than
0.5 mm; internal burrs are allowed for tube weld joints. Special requirements may be applied to
internal burrs if requested by the demander, agreed by the supplier and demander through
consultation and specified in the contract.
7 Test Methods
7.1 Gauges of the required accuracy should be used for measuring dimensions and shape of steel
tubes piece by piece. Refer to Annex B for measuring method of torsion.
Side length, side convex-concave degree and torsion should be measured in positions at least the
maximum side length (no less than 50 mm) from both ends of steel tubes, and wall thickness be
measured in a plane position outside the corner arc of steel tubes.
7.2 Inner and outer surfaces of steel tubes should be visually inspected piece by piece under
sufficient illumination.
7.3 Refer to table 8 for sampling and test methods of other test items of steel tubes.
Table 8 Test items and methods, sampling quantity and methods of steel tubes
2 Tensile test 2 samples of two tubes per lot GB/T 2975 GB/T 228.1
1 group of 3 samples from two
3 Impact test GB/T 2975 GB/T 229
tubes per lot
8 Inspection Rules
Inspection and acceptance of steel tubes should be performed by quality and technical supervision
department of the supplier.
8.2.1 Lot inspection and acceptance are required for steel tubes.
8.2.2 Each lot should be composed of steel tubes of the same grade, heat number,
specification and heat treatment system or melting number (if applicable). The number of steel
tubes in a lot should be no more than:
a) Perimeter≤ 240mm: 400 pieces;
b) Perimeter >240mm: 200 pieces.
Refer to GB/T 2102 for re-inspection and judgment rules of steel tubes.
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GB/T 3094-2012
Packaging and quality certificate of steel tubes should be conforming to GB/T 2102. The marking
content of cold drawn welded steel tubes should include welding mark. Refer to GB/T 2102 for
other requirements for marking of steel tubes.
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GB/T 3094-2012
Annex A
(Normative)
Shape and Dimensions of Steel Tubes
A.1 Refer to diagrams A.1〜A.6 and tables A.1〜A. 6 for shape and dimensions of steel tubes.
Theoretical weight and physical parameters of steel tubes listed in tables A.1〜A.6 are for
reference.
Table 1 Dimensions, theoretical weight and physical parameters of square steel tubes
Basic dimensions Sectional area Theoretical weighta Inertia moment Section modulus
A S F G Jx=Jy Wx=Wy
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GB/T 3094-2012
Table A. 1 (continued)
Basic dimensions Sectional area Theoretical weighta Inertia moment Section modulus
A S F G Jx=Jy Wx=Wy
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GB/T 3094-2012
Table A. 1 (continued)
Basic dimensions Sectional area Theoretical weighta Inertia moment Section modulus
A S F G Jx=Jy Wx=Wy
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GB/T 3094-2012
Table A. 1 (continued)
Basic dimensions Sectional area Theoretical weighta Inertia moment Section modulus
A S F G Jx=Jy Wx=Wy
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GB/T 3094-2012
Table A. 1 (continued)
Basic dimensions Sectional area Theoretical weighta Inertia moment Section modulus
A S F G Jx=Jy Wx=Wy
a Theoretical weight of square tubes is calculated by formula (A.1) for S≤6 mm and R=1.5S, or by formula (A.2)
for S>6 mm and R = 2S.
Wherein:
G—Theoretical weight of square tubes (steel density 7.85 kg/dm3) in kg/m;
A—Side length of square tubes in mm;
S—Nominal wall thickness of square tubes in mm.
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GB/T 3094-2012
Table 2 Dimensions, theoretical weight and physical parameters of rectangular steel tubes
Sectional Theoretical
Basic dimensions Inertia moment Section modulus
area weight
A B S F G Jx Jy Wx Wy
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GB/T 3094-2012
Sectional Theoretical
Basic dimensions Inertia moment Section modulus
area weight
A B S F G Jx Jy Wx Wy
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GB/T 3094-2012
Sectional Theoretical
Basic dimensions Inertia moment Section modulus
area weight
A B S F G Jx Jy Wx Wy
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GB/T 3094-2012
Sectional Theoretical
Basic dimensions Inertia moment Section modulus
area weight
A B S F G Jx Jy Wx Wy
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GB/T 3094-2012
Sectional Theoretical
Basic dimensions Inertia moment Section modulus
area weight
A B S F G Jx Jy Wx Wy
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GB/T 3094-2012
Sectional Theoretical
Basic dimensions Inertia moment Section modulus
area weight
A B S F G Jx Jy Wx Wy
aTheoretical weight of rectangular tubes is calculated by formula (A.3) for S≤6 mm and R=1. 5S, or by formula
(A.4) for S>6 mm and R = 2S.
Wherein:
G—Theoretical weight of rectangular tubes (steel density 7.85 kg/dm3) in kg/m;
A, B—Length and width of rectangular tubes in mm;
S—Nominal wall thickness of rectangular tubes in mm.
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GB/T 3094-2012
Table 3 Dimensions, theoretical weight and physical parameters of oval steel tubes
Sectional Theoretical
Basic dimensions Inertia moment Section modulus
area weight a
A B S F G Jx Jy Wx Wy
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GB/T 3094-2012
Sectional Theoretical
Basic dimensions Inertia moment Section modulus
area weight a
A B S F G Jx Jy Wx Wy
Wherein:
G—Theoretical weight of oval steel tubes (steel density7.85kg/dm3) in g/m;
A, B—Long axis and short axis of oval steel tubes in mm;
S—Nominal wall thickness of oval steel tubes in mm.
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GB/T 3094-2012
Table 3 Dimensions, theoretical weight and physical parameters of flat oval steel tubes
Sectional Theoretical
Basic dimensions Inertia moment Section modulus
area weight a
A B S F G Jx Jy Wx Wy
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GB/T 3094-2012
Sectional Theoretical
Basic dimensions Inertia moment Section modulus
area weight a
A B S F G Jx Jy Wx Wy
Wherein:
G—Theoretical weight of flat oval steel tube (steel density 7.85 kg/dm3) in kg/m;
A, B—Length and width of flat oval steel tubes in mm;
S— Nominal wall thickness of flat oval steel tubes in mm.
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GB/T 3094-2012
Table A.5 Dimensions, theoretical weight and physical parameters of inner/outer hexagonal
steel tubes
Theoretical
Basic dimensions Sectional area Inertia moment Section modulus
weight a
B S F G Jx=Jy Wx Wy
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GB/T 3094-2012
Theoretical
Basic dimensions Sectional area Inertia moment Section modulus
weight a
B S F G Jx=Jy Wx Wy
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GB/T 3094-2012
Theoretical
Basic dimensions Sectional area Inertia moment Section modulus
weight a
B S F G Jx=Jy Wx Wy
Wherein:
G—Theoretical weight of inner/outer hexagonal steel tube (R=1.5S, steel density 7.85 kg/dm3) in kg/m;
B— Opposite side distance of inner/outer hexagonal steel tube in mm;
S—Nominal wall thickness of inner/outer hexagonal steel tube in mm.
Table A.6 Dimensions, theoretical weight and physical parameters of right trapezoid steel
tubes
Theoretical
Basic dimensions Sectional area Inertia moment Section modulus
weight a
A B H S F G Jx Wxa Wxb
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GB/T 3094-2012
Theoretical
Basic dimensions Sectional area Inertia moment Section modulus
weight a
A B H S F G Jx Wxa Wxb
a Theoretical weight of right trapezoid steel tubes is calculated by formula (A.8) as recommended:
Wherein:
G—Theoretical weight of right trapezoid steel tube (R=1.5S, steel density 7.85 kg/dm3) in kg/m;
A—Lower bottom of right trapezoid steel tube in mm;
B—Upper bottom of right trapezoid steel tube in mm;
H—Height of right trapezoid steel tube in mm;
S—Nominal wall thickness of right trapezoid steel tube in mm.
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GB/T 3094-2012
Annex B
(Normative)
Torsion Determination of Shaped Steel Tubes
For manufacturing reasons, a torsion angle will be generated when steel tube is rotated around its
longitudinal axis into spiral shape. Its corresponding maximum value per unit length is called
torsion value in mm/m.
If the steel tube is twisted, in unit length, there must be an endpoint on one side deviating from the
plane formed by the other three end points. The distance of deviation is the torsion value.
Take two pieces of steel sheets with side length greater than that of the measured steel tube, and
fix the sheets on a standard plate in a parallel spacing of 1m as the simple gauge for determination
of torsion value of the measured tube. During measurement, cover the gauge on the measured tube
surface (in consistent direction with the tube) to make one end of the gauge clung to the tube plane;
if there is torsion, the other end of the gauge will form an angle with the tube plane; use a filler
gauge to measure the maximum distance H of this angle (refer to (B.1) for the calculation formula),
which is torsion value of the steel tube (as shown in diagram B.1).
Wherein:
H—Torsion value in mm/m;
a—Torsion angle per meter in °;
A—Side length of steel tube in mm;
R—Corner radius of steel tube in mm.
GB/T 3094-2012