Premier Seals (India) PVT.

LTD

PROCESS MODULE
PRODUCT APPROVAL PROCESSES
Process No. :- QMS / PM / 05 Rev No./Date :- 00/01.01.2018
Process Owner :- QA Incharge / QMSR & MDT members Prepared by :- QMSR
:- To ensure customer engg. Design record & specification requirements are properly understood by the organisation & that
Purpose Approved by :- Plant Head
the process has potential to produce consistently meeting these requirements during actual production run
Scope :- This procedure is applicable to for a new part or product, correction of discrepancy on a previously submitted part, product modified by an engineering change.
Reference :- AIAG Manual for PPAP, Cl.No. 8.3.1.1, 8.3.2.1 of Quality Manual
Sr.
Reference Output Measures Monitoring
No Inputs Activity Flow Chart Record Responsibility
Document Efficiency Effectiveness Frequency
.
1 MDT members 1. Take trial production run
2 Customer Drawings 2.Conduct initial process Start List of special X bar & R Chart QA Incharge On time Approval from Yearly
3 APQP summary study for all special Characteristics PSIPL/D&D/18 a. Part submission submission customer
4 APQP Timing chart characteristics Trial Production run Gauge R& R Report Warrant of sample
5 Customer Inputs 3. Conduct Measurement PSIPL/D&D/19 QA Incharge b.Master sample
6 Preliminary listing of system analysis for all the Initial process Data Evaluation Sheet c. Customer design
Special process & special instruments specified in capability study for for Attribute / drawings
characteristics control plan sp. Char. d. Authorized engg.
7 Prelaunch Control Plan 4. Material testing shall be List of Material test certificates QA Incharge Change
8 Prelaunch process FMEA carried out by NABL lab. MSA Study for approved for purchased materials document if any
9 List of Instruments 5. Atleast one part from trial instruments Supplier Sample QA Incharge e.Dimensional
10 List of approved suppliers production run shall be Inspection Report results
throughly inspected as per ( Und. Dev.) f.Checking aids
Material Testing
drawing g. Material /
6.Prepare following performance
documents Laout Inspection test reports
Layout inspection
a. Part submission Warrant of part from prod. PSIPL/QA/13 QA Incharge h. Process Flow
b.Master sample Trial run QA Incharge diagram
c. Customer design / Customer drawings QA Incharge I. PFMEA
Resources drawings Prepare necessary Modification note QA Incharge j. Control Plans
1 NABL Lab. For material d. Authorized engg. Change documents PSIPL/D&D/30 k. Qualified
testing, calibration of document if any Layout Inspection Report QA Incharge laboratory Doc.
instruments e.Dimensional results
Retain master l. Initial process
2 Calibrated instruments f.Checking aids sample List of checking aids QA Incharge m.Appearance
study results
3 Qualified personnel g. Material / performance Material test results QA Incharge approval
4 Machineries test reports Receipt Inspection report if any
Supplier PPAP
5 Tools h. Process Flow diagram PSIPL/D&D/20 MDT members
I. PFMEA PSIPL/QA/31 MDT members
j. Control Plans PSIPL/QA/32 MDT members
 Premier Seals (India) PVT. LTD

PROCESS MODULE
PRODUCT APPROVAL PROCESSES
Process No. :- QMS / PM / 05 Rev No./Date :- 00/01.01.2018
Process Owner :- QA Incharge / QMSR & MDT members Prepared by :- QMSR
:- To ensure customer engg. Design record & specification requirements are properly understood by the organisation & that
Purpose Approved by :- Plant Head
the process has potential to produce consistently meeting these requirements during actual production run
Scope :- This procedure is applicable to for a new part or product, correction of discrepancy on a previously submitted part, product modified by an engineering change.
Reference :- AIAG Manual for PPAP, Cl.No. 8.3.1.1, 8.3.2.1 of Quality Manual
Sr.
Reference Output Measures Monitoring
No Inputs Activity Flow Chart Record Responsibility
Document Efficiency Effectiveness Frequency
.

FORM NO. QF/QMS/02/00 Page 1 of 2

k. Qualified laboratory Doc. n. Supplier

QA Incharge Warrant &
l. Initial process study
m.Appearance approval Approval of supplier Supporting
results
report if any PPAP documents
n. Supplier Warrant & Supplier PPAP file QA Incharge o. Manufacturing Process Lay out
Supporting documents Approval of PPAP p. Process plan
file from customer
o. Control Plan (FP/BO/OL) PSIPL/D&D/27 QA Incharge q.Bulk material
p. Process plan QA Incharge requirement
Periodically review of
q.Bulk material requirement all documents if applicable
if applicable r. PDIR
r. PDIR PDIR QA Incharge
PSIPL/QA/30
7. Retain master sample Review of QA Incharge
8. Supplier PPAP documents if any 7. Being as a very small suppliers
9. DH QA shall approve the modification occurs Theit PPAP doc. Have includes min. 6 documents
supplier PPAP a. Control Plan b. Process Flow c. FMEA
10. Get approval from Re-approval of d. List of Checking Aids e. Insp. Report f PSW
customer through PSW PPAP file from
customer
11.Periodically review all Document Master Index MDT members
PPAP documents.
12. If any modification occur End Change Note MDT members
in the part , subsequently PSIPL/D&D/30
all documents shall be
reviwed Supplier PPAP shal not
13.Take re-approval of maintained for Tool CR
 Premier Seals (India) PVT. LTD

PROCESS MODULE
PRODUCT APPROVAL PROCESSES
Process No. :- QMS / PM / 05 Rev No./Date :- 00/01.01.2018
Process Owner :- QA Incharge / QMSR & MDT members Prepared by :- QMSR
:- To ensure customer engg. Design record & specification requirements are properly understood by the organisation & that
Purpose Approved by :- Plant Head
the process has potential to produce consistently meeting these requirements during actual production run
Scope :- This procedure is applicable to for a new part or product, correction of discrepancy on a previously submitted part, product modified by an engineering change.
Reference :- AIAG Manual for PPAP, Cl.No. 8.3.1.1, 8.3.2.1 of Quality Manual
Sr.
Reference Output Measures Monitoring
No Inputs Activity Flow Chart Record Responsibility
Document Efficiency Effectiveness Frequency
.
customer Room supplier's
LINKAGES & SUPPORTING PROCESSES:- Process modules of Customer Related processes, Customer Satisfaction , Engineering Changes, MSA, Production, APQP
FORM NO. QF/QMS/02/00 Page 2 of 2
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