Training Manual

BOEING 737NG

B737--600/-700/-800/-900
SYSTEMS

ATA 38
Water and Waste

102 B737 NG 40-Hour Familiarization Training For Training and

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TABLE OF CONTENTS
ATA 38 WATER AND WASTE . . . . . . . . . . . . . . . . . 1 38-32 VACUUM WASTE SYSTEM - INTRODUCTION . . . . . . . . . . 62
COMPONENTLOCATION - LAVATORY . . . . . . . . . . . . . . 64
38-00 WATER AND WASTE - INTRODUCTION . . . . . . . . . . . . . . . 2 COMPONENT LOCATION - AFT CARGO COMPRTMNT 66
GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . 4 WASTE SERVICE PANEL - COMPONENTS . . . . . . . . . . 68
FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 6 FLUSH SWITCH 70
38-10 POTABLE WATER - INTRODUCTION . . . . . . . . . . . . . . . . . 8 VACUUM TOILET ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 72
38-10 POTABLE WATER - INTRODUCTION . . . . . . . . . . . . . . . . . . 10 FLUSH CYCLE - OPERATION . . . . . . . . . . . . . . . . . . . . . . 74
FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 12 VACUUM BLOWER AND FILTER . . . . . . . . . . . . . . . . . . . . 76
VACUUM CHECK VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
38-1 1 POTABLE WATER SERVICE PANEL . . . . . . . . . . . . . . . . . . 14
VACUUM BLOWER BAROMETRIC SWITCH . . . . . . . . . 80
FILL/OVERFLOW VALVE AND CONTROL CABLE . . . . . 16
VACUUM BLOWER - FUNCTIONAL DESCRIPTION . . . 82
WATER TANK DRAIN VALVE AND CONTROL CABLE . 18
LIQUID SEPARATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
WATER TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
WASTE TANK 86
LAVATORY WATER SUPPLY SHUTOFF VALVE . . . . . . . 22
WASTE DRAIN BALL VALVE AND PULL ROD . . . . . . . . 88
FORWARD LAVATORY DRAIN VALVE . . . . . . . . . . . . . . . 24
WASTE DRAIN VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . 90
LAVATORY FAUCET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
WASTE TANK RINSE FITTING ASSEMBLY . . . . . . . . . . 92
38-13 WATER HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 WASTE TANK RINSE FILTER . . . . . . . . . . . . . . . . . . . . . . . 94
WATER HEATER - FUNCTIONAL DESCRIPTION . . . . . 30 WASTE TANK RINSE NOZZLE . . . . . . . . . . . . . . . . . . . . . . 96
38-14 WATER QUANTITY INDICATION SYSTEM - INTRO . . . . . 32 DRAIN LINE BLOCKAGE REMOVAL VALVE . . . . . . . . . . 98
WATER QUANTITY TRANSMITTER . . . . . . . . . . . . . . . . . 34 FUNCTIONAL DESCRIPTION - MECHANICAL 100
WATER QUANTITY INDICATOR . . . . . . . . . . . . . . . . . . . . 36 38-33 WASTE TANK QUANTITY INDICATION 102
FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 38 WASTE TANK POINT LEVEL SENSOR 104
38-42 WATER TANK PRESSURIZATION SYSTEM - INTRO . . . . 40 WASTE TANK CONTINUOUS LEVEL SENSOR 106
COMPONENT LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . 42 LOGIC CONTROL MODULE 108
AIR COMPRESSOR / INLET AIR FILTER . . . . . . . . . . . . . 44 ATTENDANT PANEL WASTE QUANTITY INDICATOR . 110
PRESSURE LIMIT SWITCH . . . . . . . . . . . . . . . . . . . . . . . . 46 FUNCTIONAL DESCRIPTION 112
AIR COMPRESSOR FUNCTIONAL DESCRIPTION . . . . 48 LOGIC CONTROL MODULE 114
PRESSURE REGULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . 50
CHECK VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
IN-LINE AIR FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
PRESSURE RELIEF VALVE . . . . . . . . . . . . . . . . . . . . . . . . 56
38-30 WASTE DISPOSAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
38-31 GRAY WATER SYSTEM - DRAIN MAST . . . . . . . . . . . . 102
. . . B737
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TABLE OF FIGURES
Figure 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Figure 36 Vacuum Waste - Flush Cycle - Operation . . . . . . . . . . . . 75
Figure 2 General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Figure 37 Vacuum Waste - Vacuum Blower and Filter . . . . . . . . . . 77
Figure 3 Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Figure 38 Vacuum Waste - Vacuum Check Valve . . . . . . . . . . . . . . 79
Figure 4 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Figure 39 Vacuum Waste - Vacuum Blower Barometric Switch . . 81
Figure 5 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Figure 40 Vacuum Waste - Vacuum Blower - Funktional Description 83
Figure 6 Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Figure 41 Vacuum Waste - Liquid Separator . . . . . . . . . . . . . . . . . . 85
Figure 7 Potable Water Service Panel . . . . . . . . . . . . . . . . . . . . . . . . 15 Figure 42 Vacuum Waste - Waste Tank . . . . . . . . . . . . . . . . . . . . . . 87
Figure 8 Water Tank Drain Valve and Control Cable . . . . . . . . . . . . 19 Figure 43 Vacuum Waste - Waste Drain Ball Valve and Pull Rod . 89
Figure 9 Water Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Figure 44 Vacuum Waste - Waste Drain Valve Assembly . . . . . . . 91
Figure 10 Lavatory Water Supply Shutoff Valve . . . . . . . . . . . . . . . 23 Figure 45 Vacuum Waste - Waste Tank Rinse Fitting Assembly . . 93
Figure 11 Lavatory Drain Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Figure 46 Vacuum Waste - Waste Tank Rinse Filter . . . . . . . . . . . . 95
Figure 12 Lavatory Faucet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Figure 47 Vacuum Waste - Waste Tank Rinse Nozzle . . . . . . . . . . 97
Figure 13 Water Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Figure 48 Waste Tank Drain Line Blockage Removal Valve . . . . . 99
Figure 14 Water Heater - Functional Description . . . . . . . . . . . . . . 31 Figure 49 Vacuum Waste - Functional Description - Mechanical . 101
Figure 15 Water Quantity Indication System - Introduction . . . . . . 33 Figure 50 Waste Tank Quantity Indication - Introduction . . . . . . . . 103
Figure 16 Water Quantity Transmitter and Adapter Cable . . . . . . . 35 Figure 51 Waste Tank Point Level Sensor . . . . . . . . . . . . . . . . . . . . 105
Figure 17 Water Quantity Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Figure 52 Waste Tank Continuous Level Sensor . . . . . . . . . . . . . . . 107
Figure 18 Water Quantity Indication - Functional Description . . . 39 Figure 53 Waste Tank Quantity Indication - Logic Control Module 109
Figure 19 Water Tank Pressurization - Introduction . . . . . . . . . . . . 41 Figure 54 Attendent’s Panel Waste Quantity Indicator . . . . . . . . . . 111
Figure 20 Water Tank Pressurization - Component Location . . . . . 43 Figure 55 Waste Tank Quantity Indication - Functional Description 113
Figure 21 Air Compressor and Inlet Air Filter . . . . . . . . . . . . . . . . . . 45 Figure 56 Logic Control Module - Training Information Point . . . . . 115
Figure 22 Pressure Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Figure 23 Air Compressor Functional Description . . . . . . . . . . . . . . 49
Figure 24 Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Figure 25 Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Figure 26 In-Line Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Figure 27 Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Figure 28 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Figure 29 Gray Water System - Drain Mast . . . . . . . . . . . . . . . . . . . 61
Figure 30 Vacuum Waste System - Introduction . . . . . . . . . . . . . . . 63
Figure 31 Vacuum Waste - Component Locations - Lavatory . . . . 65
Figure 32 Component Locations - Aft Cargo Compartment . . . . . . 67
Figure 33 Vacuum Waste - Waste Service Panel Components . . 69
Figure 34 Vacuum Waste - Flush Switch . . . . . . . . . . . . . . . . . . . . . 71
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38-00 WATER AND WASTE - INTRODUCTION

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102 B737 NG 40-Hour Familiarization Training For Training and
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GENERAL DESCRIPTION

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102 B737 NG 40-Hour Familiarization Training For Training and
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FUNCTIONAL DESCRIPTION

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102 B737 NG 40-Hour Familiarization Training For Training and
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38-10 POTABLE WATER - INTRODUCTION

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102 B737 NG 40-Hour Familiarization Training For Training and
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38-10 POTABLE WATER - INTRODUCTION

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102 B737 NG 40-Hour Familiarization Training For Training and
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FUNCTIONAL DESCRIPTION

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102 B737 NG 40-Hour Familiarization Training For Training and
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38-1 1 POTABLE WATER SERVICE PANEL

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102 B737 NG 40-Hour Familiarization Training For Training and
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FILL/OVERFLOW VALVE AND CONTROL CABLE

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102 B737 NG 40-Hour Familiarization Training For Training and
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WATER TANK DRAIN VALVE AND CONTROL CABLE

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102 B737 NG 40-Hour Familiarization Training For Training and
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WATER TANK

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102 B737 NG 40-Hour Familiarization Training For Training and
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LAVATORY WATER SUPPLY SHUTOFF VALVE

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102 B737 NG 40-Hour Familiarization Training For Training and
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FORWARD LAVATORY DRAIN VALVE

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102 B737 NG 40-Hour Familiarization Training For Training and
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LAVATORY FAUCET

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102 B737 NG 40-Hour Familiarization Training For Training and
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38-13 WATER HEATER

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102 B737 NG 40-Hour Familiarization Training For Training and
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WATER HEATER - FUNCTIONAL DESCRIPTION

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102 B737 NG 40-Hour Familiarization Training For Training and
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38-14 WATER QUANTITY INDICATION SYSTEM - INTRODUCTION

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102 B737 NG 40-Hour Familiarization Training For Training and
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WATER QUANTITY TRANSMITTER

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102 B737 NG 40-Hour Familiarization Training For Training and
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WATER QUANTITY INDICATOR

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102 B737 NG 40-Hour Familiarization Training For Training and
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FUNCTIONAL DESCRIPTION

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102 B737 NG 40-Hour Familiarization Training For Training and
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38-42 WATER TANK PRESSURIZATION SYSTEM - INTRODUCTION

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102 B737 NG 40-Hour Familiarization Training For Training and
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COMPONENT LOCATION

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102 B737 NG 40-Hour Familiarization Training For Training and
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AIR COMPRESSOR / INLET AIR FILTER

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102 B737 NG 40-Hour Familiarization Training For Training and
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PRESSURE LIMIT SWITCH

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102 B737 NG 40-Hour Familiarization Training For Training and
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AIR COMPRESSOR FUNCTIONAL DESCRIPTION

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102 B737 NG 40-Hour Familiarization Training For Training and
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PRESSURE REGULATOR

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102 B737 NG 40-Hour Familiarization Training For Training and
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CHECK VALVE

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IN-LINE AIR FILTER

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102 B737 NG 40-Hour Familiarization Training For Training and
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PRESSURE RELIEF VALVE

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102 B737 NG 40-Hour Familiarization Training For Training and
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38-30 WASTE DISPOSAL

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102 B737 NG 40-Hour Familiarization Training For Training and
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38-31 GRAY WATER SYSTEM - DRAIN MAST

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102 B737 NG 40-Hour Familiarization Training For Training and
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38-32 VACUUM WASTE SYSTEM - INTRODUCTION

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102 B737 NG 40-Hour Familiarization Training For Training and
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COMPONENTLOCATION - LAVATORY

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COMPONENT LOCATION - AFT CARGO COMPARTMENT

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WASTE SERVICE PANEL - COMPONENTS

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102 B737 NG 40-Hour Familiarization Training For Training and
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FLUSH SWITCH

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102 B737 NG 40-Hour Familiarization Training For Training and
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VACUUM TOILET ASSEMBLY

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102 B737 NG 40-Hour Familiarization Training For Training and
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FLUSH CYCLE - OPERATION

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VACUUM BLOWER AND FILTER

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VACUUM CHECK VALVE

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102 B737 NG 40-Hour Familiarization Training For Training and
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VACUUM BLOWER BAROMETRIC SWITCH

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102 B737 NG 40-Hour Familiarization Training For Training and
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VACUUM BLOWER - FUNCTIONAL DESCRIPTION

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102 B737 NG 40-Hour Familiarization Training For Training and
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LIQUID SEPARATOR

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102 B737 NG 40-Hour Familiarization Training For Training and
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WASTE TANK

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102 B737 NG 40-Hour Familiarization Training For Training and
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WASTE DRAIN BALL VALVE AND PULL ROD

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102 B737 NG 40-Hour Familiarization Training For Training and
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WASTE DRAIN VALVE ASSEMBLY

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102 B737 NG 40-Hour Familiarization Training For Training and
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WASTE TANK RINSE FITTING ASSEMBLY

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WASTE TANK RINSE FILTER

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102 B737 NG 40-Hour Familiarization Training For Training and
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WASTE TANK RINSE NOZZLE

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102 B737 NG 40-Hour Familiarization Training For Training and
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WASTE TANK DRAIN LINE BLOCKAGE REMOVAL VALVE

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102 B737 NG 40-Hour Familiarization Training For Training and
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FUNCTIONAL DESCRIPTION - MECHANICAL

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102 B737 NG 40-Hour Familiarization Training For Training and
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38-33 WASTE TANK QUANTITY INDICATION

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102 B737 NG 40-Hour Familiarization Training For Training and
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WASTE TANK POINT LEVEL SENSOR

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102 B737 NG 40-Hour Familiarization Training For Training and
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WASTE TANK CONTINUOUS LEVEL SENSOR

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LOGIC CONTROL MODULE

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ATTENDANT PANEL WASTE QUANTITY INDICATOR

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102 B737 NG 40-Hour Familiarization Training For Training and
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FUNCTIONAL DESCRIPTION

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102 B737 NG 40-Hour Familiarization Training For Training and
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LOGIC CONTROL MODULE

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102 B737 NG 40-Hour Familiarization Training For Training and
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