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ALMED EQUIPMENTS

ENERGY EFFICIENT AND ALMOST


MAINTENANCE FREE ALTERNATIVE
SYSTEM FOR CENTRALIZED AHU
RESULTING INTO PHENOMENAL IAQ IN
HEALTHCARE INDUSTRY
About
ALMED
ALMED EQUIPMENT is one of the
prominent ISO CERTIFIED COMPANY
which is continued to be trendsetter
throughout the years of history. We
have certificates from government
organization like ISO, CE, NSIC and
MSME which represents and proves
the quality of our manufacturing unit
VISION
By Making Affordable and
Economical Innovation in the Field of
Air Borne Infection Control Almed
Equipments have a Vision of making
Technologically Advance System
available for everyone. Almed' Vision
always has been -

"CLEAN AIR, EVERYWHERE"


MISION
By Making Advances in Air
Borne Infection Control
Product and making it
accesible to everyone Almed
is on a mission -

" To Make The World Free of


Air Borne Infection "
Product Development
Persistent Innovation leading to Success

Ductless Air Handling Ductless Laminar Air Ceiling Air Handling Unit cum
Unit Flow System with Laminar Air Flow System
As A solution for Air To support our ductless After the success of both
Infection we innovated Air Handling Unit and to our innovation We
ductless Air Handling provide class I particle Developed a special
unit for Operation count near HEPA we system which is
Innovated Ductless combination of both of our
Theatre and Critical
Laminar Air Flow product resulting in more
Care area
System efficient , compact and
easy to maintain system
Market Analysis
On Problems of Air Borne Infection

According to NABH expert diagnosis for infection control Air


condition is one of the major sources of infection in operation
theatre because they are pure re-circulating units and has
convenient pockets for microbial growth which cannot be sealed

During the non functional hours AHU blower will be


operational round the clock (may be without temperature
control)
The AHU of each OT should be dedicated one and should
not be linked to air conditioning of any other area
What does the NABH guideline say about
AHU without Duct..??
—Air handling in the OT including air Quality:
Air is supplied through Terminal HEPA (High-efficiency particulate
arrestance) filters in the ceiling .The HEPA can be at AHU level if it
not feasible at terminal level inside OT.
The minimum size of the filtration area should extend one feet (i.e.
304.8 millimetres) on each side of the OT table to cover the entire OT
table and surgical team.
—The minimum supply air volume to the OT (in cubic feet per minutes
CFM) should be compliant with the desired minimum air change.
Our Solution
01 Ductless System 02 Dedicated System 03 Class I near HEPA
This is the only The Conditioning of This system provides
patented product that the system is not best Indoor air quality
provides ductless Air linked with any other with
Handling System areas ,No return duct, Class I near HEPA,
which reduces the No supply duct and it Class II one and half
chances of surgical has single source feet away from HEPA,
site infection and which means no Class III on the table
nosocomial Infection chance of air Class IV anywhere
turbulance inside the Enclosure
INFECTION CONTROL IN A DAY!!
—With Ceiling mounted Ductless AHU
and Laminar In a same Unit, We
have achieved to make a compact
system which is cost effective and
WHAT Easy to install this Accelerates the
WE OFFER ? process of installation and makes it
possible in a Single Day.
Ductless Air Handling Unit
PICTORIAL DIAGRAM OF AHU WITHOUT DUCT
KEY
FEATURES
QUALITY OF PANEL NO CONDENSATION
—We have used Aluminium —The thermal break system
composite panels with helps to maintain the difference
thermal profile which is great between indoor and outdoor
for profiling as it has multiple temperature which prevents
benefits such as it does not condensation on outer Body of
rust , increasing the life of the system. This also helps in
the Ductless AHU System maintaining the required
Body of Ceiling significantly temperature in the OT even if
the ambient temperature is 50
Mounted AHU degree Celsius.

Cum Laminar Air SOUND OF THE SYSTEM COMPACT SYSTEM


Flow System
—The Acoustic material used in The system does not requires
the system reduces the noise excessive space for installing
of the system to a air handling unit room as it has
considerable amount thus the compact design which is
noise of the system does not dedicated for each enclosure or
hamper Doctor’s work. area
•Unlike Ducted system •The system Works
this system does not on 1500 CFM which
require be kept ON helps in Electricity
round the clock.it has Consumption. Unlike
to be turned ON just 4500 CFM in ducted
one hour before system
Electrical operation
Consumption of
the system •This system •Condensing coil
requires 8 tonnage used in the system
as compared to 11 has larger surface
tons in the ducted area which creates
system. lesser load on
compressor ensuring
smooth functioning
and this lowers
Power consumption.
ANAESTHETIC GAS NEGATIVE IONIZER
SCAVENGING
SYSTEM
ALTERNATIVE
The Activated Carbon Negative Ionizer used
Filter used in our system releases 2 lakh
helps to removes Negative Ion This
anaesthetic gas deactivates bacteria
mixtures from operating and viruses in the air
theatres and any other —
Added areas fitted with nitrous
oxide terminal units.
Features
UV LIGHT PUMP
UV light near cooling We have provided
coil does not allow pump to remove excess
fungus to grow in water near cooling coil
positive pressure which would ensure
cooling system to that water does not
ensure sterile air accumulate due to
condensation
PRESSURE DAMPER AIR CYCLE PER HOUR

It has Pressure Damper in This system maintain


the unit to get desired level minimum 20 - 30 air
of fresh air and to maintain changes per hour
positive pressure inside the
operation theatre ,The Fan
used in the system
continues to provide fresh
air even when the system is
Added Features OFF to maintain positive
pressure in the room

TYPES OF FILTERS USED NYLON FILTERS


•Ultra HEPA (high efficiency Nylon pre filters used in
particulate air) filter with 0.3 the system are
micron filtrate which is used to washable filters which
filtrate not only particulate makes this system easy
matter but also air borne to maintain
micro-organisms in indoor
environment
3 Micron Microvee Filter
5 Micron and 10 Micron
Pre- filters
BLUE/GOLDEN FINS IN
CONDENSING COILS
01 •Blue/Golden Fins are used in the system which can accelerate the
defrosting process.

02 This technology is 100% eco friendly

03 •It is a thin yet super powerful coating.

•The gold fin condenser coil works exceptionally well even in humid climatic
04 conditions.

05 •It can work in enhancing the lifespan of the condenser.

•Gold fins contribute towards lowering the air conditioner energy consumption
06 and running cost.
10 X Better Indoor Air Quality
Ductless Air Handling Unit Ducted Air Handling Unit
Class I near Plenum HEPA (1 Class II near Plenum HEPA (10
to 10) to 100)
Class III on the OT table (100 to Class IV on the OT table (100 to
1000) 1000)
Class IV anywhere in the room Class V Anywhere in the room
Most Advance System for
Checking Best Air Quality
Actual Temperature Display with control.
Actual Humidity (Rh) Display with control.
Air Flow From HEPA Filter.
Air Cycle Per Hour (ACH).
CO2 sensor given the system so accordingly fresh air damper will open to get
desire air Quality.
Air Particle Quality.
HEPA Filter working status.
Positive Pressure (Pascal) inside the OT.
OT ready for operation indication will get on mobile with display of all
parameter with every hour SMS alert.
SMS alert will be given by system for any type of fault in AC with detailed
description, which will be solve on telephone if its minor problem and if
requireservice person will be arranged.
USB to PC (485) connection for recording very useful for medico-legal issue.
.
COMPETITIVE
ANALYSIS OF
DUCTLESS AND
DUCTED AHU Understanding the
Key Features and
difference between
the Competitive
system
Ducted Air Handling Unit Ductless Air Handling Unit

11 TR Compressor required in Outdoor Unit. 8 TR Outdoor Unit sufficient to give cooling in OT.

0.180 kW blower to give air velocity 90-120 FPM


3-5 kW electrical consumption for AHU blower
flow at grill/diffuser level.
depending on length of the duct.

Easy routine cleaning of pre filters given in lowers


Routine Cleaning of the duct is not possible
of AHU, hence it is easy for maintenance.

Not Available UV light given near cooling coil to avoid fungus,


bacterial growth on condensing coil.

Ducted System does not provide HEPA filter status


through digital differential pressure gauge, they Digital Differential Pressure Gauge for checking
provide digital differential pressure gauge only to HEPA filter status and positive pressure in room.
check positive pressure in Operation Theatre.

During the non functioning hour AHU blower will LAF has to start before 1 hour to get desire
be operational round the clock and particle count particle count (class 100) on table and
get on table class-10000 and OT room class get 1 temperature & humidity & OT class is class-10000.
Lac.
Let's Do
Some Maths
Electrical Consumption:
Ducted System-Outdoor Unit Working Hours
Generally, Power consumption of 1 ton - 0.8 kW/hr
Tonnage required in Ducted System is 11 tons
Power consumption of 11 tons ducted system = 11X 0.8 kW = 8.8
kW/hour
Considering Minimum hours usage= 6
Let consider Rate of a single Unit is 12 Rs.
Power Consumption in 6 hours= 52.8kW
Power Consumption rate per day for 6 hours = Rs. 633.60
Power Consumption rate per month = Rs. 19008
Power Consumption rate per year= Rs. 2,31,264
Electrical Consumption:
Ducted System-Outdoor Unit Resting Hours
Rest Hours= 18
To maintain Ambient Temperature even is Variable Fan Device is
reduced to 50%
Power consumption in remaining hours= 6 kW X 18 = 108 kW
Let consider Rate of a single Unit is 12 Rs.
Power Consumption rate per day = Rs. 1296
Power Consumption rate per month = Rs. 38,880
Power Consumption rate per year= Rs. 4,73,040
Total Power Consumption Rate
Power Consumption rate per day = Rs. 1929.60
Power Consumption rate per month = Rs. 57,888
Power Consumption rate per year= Rs. 7,04,304
Electrical Consumption:
Ducted System-Indoor Unit Working Hours

Generally, Power consumption of Ducted 5 kW/hr


Considering Minimum hours usage= 6 hours working
Power Consumption in 6 hours= 30 kW
Let consider Rate of a single Unit is 12 Rs.
Power Consumption rate per day = Rs. 360
Power Consumption rate per month = Rs. 10,800
Power Consumption rate per year= Rs. 1,31,400
Electrical Consumption:
Ducted System-Indoor Unit Resting Hours
Rest 18 hours using VFD considering 50% Reduction= 2.5 kW
Power Consumption in 18 hours= 45 kW
Let consider Rate of a single Unit is 12 Rs.
Power Consumption rate per day = Rs. 540
Power Consumption rate per month = Rs. 16200
Power Consumption rate per year= Rs. 1,97,100

Total Power Consumption rate per day = Rs. 900


Power Consumption rate per month = Rs. 27,000
Power Consumption rate per year= Rs. 3,28,500

TOTAL POWER CONSUMPTION OF DUCTED AHU PER YEAR IS Rs. 10,32,804


Electrical Consumption:
Ductless System Outdoor Unit Working Hours
Generally, Power consumption of 1 ton - 0.8 kW/hr
Tonnage required in Ductless System is 8 tons
Power consumption of 8 tons Ductless system = 8 X 0.8 kW= 6.4 kW/hour
Considering Minimum hours usage= 6 plus 1-hour prior system has to be
switched ON for 20 air cycles
Power Consumption in 7 hours= 44.8 kW
Let consider Rate of a single Unit is 12 Rs.
Power Consumption rate per day = Rs. 537.60
Power Consumption rate per month = Rs. 16,128
Power Consumption rate per year= Rs. 1,96,224
Rest Hours= 17
No need to keep Air handling Unit ON
Power Consumption rate per year= Rs. 1,96,224
Electrical Consumption:
Ductless System Indoor Unit Working Hours
Generally, Power consumption is 0.2 kW/hr
Power consumption of 6 hours plus additional 1 hour = 7 X 0.2 kW= 1.4 kW/hour

Let consider Rate of a single Unit is 12 Rs.


Power Consumption rate per day = Rs. 16.80
Power Consumption rate per month = Rs. 504
Power Consumption rate per year= Rs. 6,132

TOTAL POWER CONSUMPTION OF DUCTLESS AHU PER YEAR IS Rs. 2,02,356


ANNUAL
MAINTAINANCE
COST

Approximately 7% which goes upto


75,000 to 1,00,000 Rupees
DUCTED AHU Because of maintenance of leakages
and
Insulation of Duct

or
ANNUAL
MAINTAINANCE COST
DUCTLESS 3% which is nearly 25,000
AHU Because there is no Duct, which reduces
maintenance cost
Ducted Air Handling Unit Ductless Air Handling Unit
Robotic Duct Cleaning Robotic Duct Cleaning
Robotic Duct cleaning has to be done Robotic Duct Cleaning is not required.
Every 6 months before changing HEPA
Filters which costs upto 50,000 Rupees i.e. 1,00,000
annually HEPA Filter
HEPA Filter HEPA filter has to be replaced after 2 years
Cost of HEPA filter is 2000 Rupees/sq.ft which goes hence Cost is Reduced. That is I.e 48,000
upto 96,000 every 6 months Rupees per year
i.e. Rs. 1,92,000 per year Body Life
Body Life
ACP paneling and Aluminum thermal break
GI paneling of AHU gets Rusted and Decay from
dy life is not more profile is used hence there is no chance of
ins ide w ithin 3-4 years and AH U bo
rusting and decay of material. This increases
than 5 years
lifetime of body of AHU
Room For AHU
Ductless AHU is a bulky system which requires space Room For AHU
for room of atleast 10 X 10 Ft Size No Special Room Required
Minimum Cost 5 Lakh Per Annum
Calculation For Modular Operation Theater
We often consider cost as the price we bought the product at ,and
almost always neglect the extra cost associate with the product
which over years when added up it become a considerably high
amount in this slide we will calculate all the etxra cost which is
required in a ducted System and Ductless System

Cost

Operating Cost Annual Maintenance Comprehensive


Cost Maintenance Cost
Total Cost Consumption
Ducted Air Handling Unit Ductless Air Handling Unit
Electrical Consumption 10,32,804 2,02,356
Annual Maintenance 1,00,000 25,000

HEPA Filter 1,92,000 48,000


Robotic Duct Cleaning 1,00,000 -
AHU Room 5,00,000 -

Total 19,24,804 2,75,356


As We can see from the calculation the Ducted system consume
7 Times more cost i.e 16,49,448 Rs of the Ductless Air Handling Unit
Just by installing a Ductless System instead of Ducted you will be
saving 16,49,448
in Maintenance Annually

This difference is so Huge that If we Do the Math we find out that in 5


Months the Ductless system will have saved enough Money to recover
the complete cost of the system and from the 6th Months you will be
making Profit from our system

As The Saying Goes


"A Rupee Saved is A Rupee Earned"
Similarly if We Calculate the Cost in the Time Span of 8 Years
Ducted Air Ductless Air
Handling Unit Handling Unit
1st Year 19,24,804 2,75,356

3rd Year (Multiplied by 3) 57,74,412 8,26,068

5th Year (After 4 years major duct maintenance starts Taking


that into consideration and adding 2lakhs for changing of duct 98,24,020 13,76,780,
and insulation
Comprehensive Maintenance Contract(CMC) Approx 10% Approx 6%
2,00,000 X 7 60,000 X 7
8th year (The end of life for ducted system as it can not
1,69,98,432 27,62,848
be used further )
As the year progress the maintenance of Ducted system keeps becoming more expensive and
troublesome and as we can see a clear difference of more than 1.42 CR which is a high amount
and furthermore the Ducted AHU has to be scraped after 8 years but as it has a life cycle of 6
to 8 years
Certificates
For your time and attention
Any Questions?

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