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TYPES OF FOUNDATION IN INDUSTRIAL STRUCTURES
TYPES OF FOUNDATION IN INDUSTRIAL STRUCTURES
TYPES OF FOUNDATION IN
INDUSTRIAL STRUCTURES
SUBMITTED BY – CIVIL GROUP 1
Acknowledgement
1. Introduction 1
2. Industrial Foundations 8
3. Raft Foundations 9
4. Pile Foundations 14
5. Pier Foundation 19
6. Conclusion 25
References
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INTRODUCTION
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Generally, foundation can be classified in to two types; shallow foundations and deep
foundations.
1. Shallow foundation:
The foundation is known as shallow, if the depth of foundation is less than its
width. It can be used where the bearing capacity of underlaying soil is maximum.
Depth of shallow foundation can range from 800 mm to 4 meters.
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Individual Footing or Isolated Footing:
Individual footing or an isolated footing is the most common type of
foundation used for building construction. This foundation is constructed for a single
column and also called a pad foundation. The shape of individual footing is square or
rectangle and is used when loads from the structure is carried by the columns.
Combined Footing:
Combined footing is constructed when two or
more columns are close enough and their isolated
footings overlap each other. It is a combination of
isolated footings, but their structural design differs. The
shape of this footing is a rectangle and is used when
loads from the structure is carried by the columns.
Fig 1.3 Combined Footing
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from the structure on columns and walls are very high. This is used to prevent
differential settlement of individual footings, thus designed as a single mat (or
combined footing) of all the load-bearing elements of the structure.
2. Deep Foundation:
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Types Of Deep Foundation-
1. Cylinders:
With only single-cell cylinders are small caissons and used for water crossings
and other marine applications that require foundations with the high load resistance.
For sites where water depth and potential scour result in a long free-length of pile
above the mud-line concrete cylinder, piles are well suited.
Use:
Concrete cylinder piles are large diameter precast piles that are commonly used
for water crossings and other marine applications that require foundations with high
load resistance that are highly resistant to corrosion.
2. Shaft foundations: -
By drilling a cylindrical hole within a deep excavation and subsequently
placing concrete or another prefabricated load-bearing unit in it, shaft foundations
are constructed. Under low overhead conditions and near existing structure drilled
shafts can be constructed and making them suitable for use in projects like
numerous seismic retrofit projects. Under certain conditions such as soils with
boulders, soft soil, loose sand, and sand underwater, it may be difficult to install
them.
Uses:
It is largely used to help buildings with axial and lateral loads by digging
cylindrical shafts into the ground and filling them with concrete.
3. Pile Foundations: -
Through driving preformed units into the required founding level or by drilling
in driving tubes filled with concrete to the desired depth, pile foundations are
constructed in different ways, tubes can be filled with concrete and they can be filled
during or before the withdrawal. When the soil constructional or economic
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conditions make it necessary to transmit loads of structures to strata that are beyond
the reach of shallow foundations, then a pile foundation is used. Pile foundation can
be used to help resist uplift, lateral forces, and overturning and for waterfront
installations, bridges, and buildings they are used as foundations.
Uses:
Piles are used to bear the vertical compressive load.
Vertical piles are used to carry the vertical compressive load of superstructures
such as bridges, buildings, etc.
Piles are used for the foundation of a building to hold the load from the
superstructure.
Piles are also used to resist bending as well as horizontal forces.
Use of piles to resist lateral loads in bridge and retaining wall structures.
5. Buoyancy rafts:
Buoyancy rafts are hollow substructures designed to provide a buoyant or
semi-buoyant substructure beneath which the net loading on the soil is reduced to
the desired low intensity. Buoyancy rafts can also be constructed in place in open
excavations and can be designed to be sunk as caissons. These are used in building
construction on soft and weak soils and over the soil, it reduces the load intensity.
Use:
In the past, raft foundations have been widely used in the construction of
commercial buildings such as warehouses or supermarkets. However, over the last
few decades they are increasing in popularity as a simple and inexpensive solution
for domestic construction projects, such as extensions and conservatories.
6. Basements:
One of the types of deep foundation to provide working or storage space
below ground level is known as basements and the basements are hollow
substructures and the structural design is governed by their functional requirements.
In open excavations, they are constructed and functional requirements govern their
structural design.
Uses:
Daylight basements can be used for many purposes such as the garage,
maintenance room, or living space.
The buried part is used for storage, laundry rooms, hot water tanks, and HVAC.
Daylight basement homes are usually taller than standard-basement homes
include more viable dwelling areas in the deep foundation.
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Advantages Of Deep Foundation:
Piles can be prefabricated off-site which allows efficient installation on the site.
The induced piles displace and compact the soil which will increase the bearing
capacity of the pile.
Piles will keep the facility safe and strong for many years.
Increase overall productivity.
A pile quickly damaged by driving through stones and boulders.
Piles can be attacked by saltwater marine bits.
A stack cannot be above ground level.
It is very difficult to know the actual required length in advance.
Vibrations are produced when the piles are driving which affects neighbouring
structures.
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INDUSTRIAL FOUNDATIONS
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RAFT FOUNDATION
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3. Then, a waterproof plastic sheet is laid over the earth.
4. After that, 7cm layer of plain cement concrete is poured to create a perfectly flat
and level base for the foundation.
5. Reinforcement is laid on spacers over the foundation bed. Reinforcements are
provided in both directions in the form of steel mesh. Two meshes are reinforced
at the top and bottom of the foundation to balance upward and downward
bending forces.
6. After all the steel has been put in place, concrete is poured to the desired
thickness.
7. Finally, a suitable curing regime is used to make sure that concrete achieves the
designated compression strength.
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1. Flat Plate Type Raft Foundation
Flat plate type raft foundations consist a reinforced concrete slab of
uniform thickness covering the whole bearing area. This is suitable when
the columns are placed with uniform space between them and carrying
equal and small loads. Reinforcement in slab is provided in both directions
in the form of steel mesh. Two mesh are reinforced at top and bottom of
the slab to balance upward and downward bending forces. Maximum
thickness of 300 mm is provided for concrete slab in case of raft
foundation.
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3. Beam and Slab Type Raft Foundation
In case of Beam and slab type raft foundation, beams are laid in
perpendicular directions and all of these beams are connected by raft slab.
Columns are situated exactly on intersections of beams of raft foundation.
This type raft foundation is suitable when the columns are carrying
unequal loads and there is large space between them.
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5. Cellular Raft Foundation
Cellular raft foundation is also known as box type raft foundation or rigid
frame raft foundation. In this type of foundations, boxes like structures are formed
where the walls of each box acts as beams and these are connected by slabs at top
and bottom. The beams and slabs are united in such a way that their cross section
look like I-section. This type of foundations can resist very high bending stresses and
suitable for loose soils where settlement is uneven.
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PILE FOUNDATION
Pile foundations are deep foundations. They are formed by long, slender,
columnar elements typically made from steel or reinforced concrete, or sometimes
timber. A foundation is described as 'piled' when its depth is more than three times
its breadth.
Pile foundations are usually used for large structures and in situations where
the ground water table is high, when there is possibility of scouring, when there is a
canal or deep drainage system near the structure, when the soil at shallow depth is
not suitable to resist excessive settlement, resist uplift, etc.
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Construction Of Pile Foundation
Sheet Piles
This type of pile is mostly used to provide lateral support. Usually, they resist
lateral pressure from loose soil, the flow of water, etc. They are usually used to serve
the following purpose:
Construction of retaining walls.
Protection from river bank erosion.
Retain the loose soil around foundation trenches.
For isolation of foundation from adjacent soils.
For confinement of soil and thus increase the bearing capacity of the soil.
This type of pile foundation is mainly used to transfer the vertical loads from
the structure to the soil. These foundations transmit loads through the soil with poor
supporting property onto a layer which is capable of bearing the load.
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a transition layer of a weak and strong slayer. As a result, the pile acts as a column
and safely transfers the load to the strong layer.
Friction Pile
Friction pile transfers the load from the structure to the soil by the frictional
force between the surface of the pile and the soil surrounding the pile such as stiff
clay, sandy soil, etc. Friction can be developed for the entire length of the pile or a
definite length of the pile, depending on the strata of the soil. In friction pile,
generally, the entire surface of the pile works to transfer the loads from the structure
to the soil. One can increase the pile diameter, depth, number of piles and make pile
surface rough to increase the capacity of friction pile.
Timber Piles
Timber piles are placed under the water level. They last for approximately
about 30 years. They can be rectangular or circular in shape. Their diameter or size
can vary from 12 to 16 inches. The length of the pile is usually 20 times of the top
width. They are usually designed for 15 to 20 tons. Additional strength can be
obtained by bolting fish plates to the side of the piles.
Concrete Piles
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Steel Piles
Steel piles may be of I-section or hollow pipe. They are filled with concrete.
The size may vary from 10 inches to 24 inches in diameter and thickness is usually ¾
inches. Because of the small sectional area, the piles are easy to drive. They are
mostly used as end-bearing piles.
The pile can be pre-made its length breadth its size according to site use
We can use piles in a place where drilling and holes are not done.
Vibrations generate when piles are driving which affects the neighboring
structures.
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PIER FOUNDATION
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The soil must have a low bearing capacity of water unless the pillars will sink
under the weight of the house.
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2. Drilled caisson
The terms drilled caisson, foundation pier, or sub pier are
interchangeably used by engineers to denote a cylindrical foundation. A
drilled caisson large compressed member subjected to an axial load at the
top and reaction at the bottom.
Drilled caisson is generally drilled with mechanical means. Drilled caisson may be of
three types
Concrete caisson with the enlarged bottom.
The caisson of steel pipe with concrete filled in the pipe.
Caisson with concrete and steel core in steel pipe.
1. Excavation of Piers
1. Generally, auger drill is used for the excavation of drilled pier. Other drilling
equipment like rotary systems, hydraulic power etc. are also used as per the need.
2. An auger is attached to a shaft and rotated under pressure to dig into the soil.
When it is filled with soil, it is raised above the ground and emptied.
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3. When the soil stratum does not have the adequate bearing capacity, belled piers
are generally used. For the formation of a bell, the auger is replaced by an under-
reaming tool which consists of a cylinder with cutting blades that are hinged at
the top.
4. The cutting blades are in the folded position when the under-reamer is lowered
into the hole. On reaching the bottom of the hole, the blades are spread outward
by a mechanism.
5. As the under-reamer is rotated, a bell is formed and the loose soil falls inside the
cylinder, which is raised and emptied. The process is repeated until the bell is
completely formed. The diameter of the bell is kept two to three times the
diameter of the shaft. The angle of the bell is 30o to 45o with the vertical.
Chicago Method:
In this method, a circular hole is excavated up to the depth at which the soil will
stand unsupported (about 0.5m for soft clay and 2m for stiff clay). Vertical
boards known as laggings, are then set in position around the excavated face
and are held tightly against the soil by steel rings.
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The shaft is then excavated further for 1 to 2m and another setting of boards
and rings is made. The process is repeated until the desired level is reached. The
Gow Method-
In this method, excavation of the hole is done manually. Telescopic steel shells
are used to support the soil and are extended as the hole is deepened. The shells are
removed as the concreting progress. One section of the shell is removed at one time.
The minimum diameter of the hole in this method is about 1.25m.
3. Concreting of Piers
1. After the hole has been drilled to the required depth, the shaft is dewatered and
the bottom is cleaned. The casing (if used) is removed.
2. The reinforcement cage is then inserted and concreting is done. As far as possible,
concreting should be done in a dry shaft hole.
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3. Concreting can be done in a dry hole by gravity pouring, provided the concrete
does not strike the sides. However, if dewatering is not possible or slurry is used to
support the shaft sides, concrete is placed using a tremie.
This method is easy which requires a small amount of material and labor.
The necessary material is easily available and has a wide range of design
variations.
The pier foundation saves money and time because it does not require extensive
excavation and much concrete which causes minimal disruption to the soil
environment.
The space between the house and the ground is sufficient to install utilities such
as plumbing and electrical wiring between them.
It is comfortable for walking on the floor, which does not rest on a solid surface
and it is good for those who have stiffness and back pain.
Inspection is possible because the diameter of the shaft is large.
Workers can easily find the space between the house and the ground to solve
issues related to plumbing and electrical as there is enough space to crawl.
Ground vibration that is normally associated with driven piles is absent in the case
of drilled pier construction.
Bearing capacity can be increased by under-reaming the bottom (in non-caching
material).
The installation of drilled piers requires careful supervision and quality control of
all materials used in construction.
The method is bulky so adequate storage space is required for all materials used
in construction.
The construction of piers in a heavy flow of groundwater due to the pressure of
the artesian is very difficult.
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CONCLUSION
• The Turbo Generator PA/ FD / ID Fan shall be supported over RCC deck. The
RCC deck shall be in turn supported on Vibration Isolation System mounted
on top of RCC substructure.
• The motor driven (MDBFP) and Turbine driven Boiler Feed Pumps shall also be
supported on RCC deck (Inertia Block) which in turn shall be supported on
Vibration Isolation System mounted on top of Structural Steel Auxiliary
structures inside the Turbine Bay.
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References
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