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mei2008
The manuscript was received on 5 August 2008 and was accepted after revision for publication on 24 October 2008.
DOI: 10.1243/09544097JRRT249
Abstract: This article proposes a radically new approach for the detection of wheel slip/slide
and re-adhesion control of AC traction motors in railway applications, which provides an impor-
tant alternative and advantageous technique in traction/braking control systems to maximize
the use of adhesion in poor contact conditions. The proposed concept explores the variations in
the wheelset dynamic properties caused by the condition changes at the wheel–rail contact, and
detects and controls the slip conditions from the dynamic behaviour of a wheelset, indirectly. All
the dynamic motions of rail wheelset, which are closely related to wheel–rail contact mechanics,
are included in the study; the influence of contact conditions on the relevant modes is assessed,
which is essential in the development of a mechatronic solution based on dynamic interactions.
This is different from the more general approaches in many other studies on traction controls
where the inclusion of only wheelset rotation and longitudinal motions are considered as suffi-
cient. The development of the slip detection and re-adhesion control schemes is presented and
comprehensive simulation results are produced to support the proposed idea.
JRRT249 © IMechE 2009 Proc. IMechE Vol. 223 Part F: J. Rail and Rapid Transit
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296 T X Mei, J H Yu, and D A Wilson
Proc. IMechE Vol. 223 Part F: J. Rail and Rapid Transit JRRT249 © IMechE 2009
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Mechatronic approach for effective wheel slip control 297
∂ 2 θ (x, t) ∂ 2 θ (x, t)
ρJ = GJ (8)
∂t 2 ∂x 2
∂θ(0, t) ∂ 2 θ (0, t)
GJ + τ0 (t) = Il (9)
∂x ∂t 2
∂θ(L, t) ∂ 2 θ (L, t)
− GJ + τL (t) = Ir (10)
∂x ∂t 2
The partial differential equation is solved in the
computer simulations in the study of the performance
Fig. 2 Creepage and creep force characteristics evaluations of the proposed anti-slip control tech-
nique, but is not useful for the control development.
A detailed analysis in [13] shows that the common
using creepage–creep force coefficient curves for any rotational and the first torsional modes are dominant
given creepages. in a wheelset, and therefore the torsional dynamics
There are strong interactions between different may be approximated by using a simplified lumped
motions of a wheelset through the creep forces at the parameter model, in which only the first-order tor-
wheel–rail contact acting in both longitudinal and lat- sional mode must be included as indicated in equation
eral directions. It is, therefore, essential in the study (11). The rotational dynamics of the right wheel, which
of wheelset dynamics and the development of effec- is driven directly by a traction motor, and the left
tive slip control solutions, to develop and use a more wheel are therefore governed by equations (12) and
comprehensive model that include all motions of the (13), respectively
wheelset related to the contact forces. The total creep
force at the two wheels in the longitudinal direction Ts = ks (ωr − ωl )dt + C(ωr − ωl ) (11)
provides the essential tractive effort for 1/4 of a vehi-
cle, and therefore the equation of the forward motion Ir (dωr /dt) = Tm − Ts − Ftr_x · r0 (12)
can be expressed in equation (5). The yaw movement Il (dωl /dt) = Ts − Ftl_x · r0 (13)
of the wheelset is affected by the difference in the lon-
gitudinal creep force between the two wheels and the The modern traction systems are mostly equipped
equation of motion is governed by equation (6), and with induction motors controlled by the sophisticated
the lateral dynamics are determined by the total creep techniques such as field orientated vector control.
force of the two wheels in the lateral direction as shown The dynamics of the traction motor and its associ-
in equation (7) ated control is an integral part of the traction system
and are included in the study to ensure that there will
Mv v̇ = Ftr_x + Ftl_x (5) be no potential interactions with the anti-slip con-
Iws ψ̈w = Ftr_x · Lg − Ftl_x · Lg − kw · ψw (6) trol. An indirect vector control scheme is designed
in the study and used to provide a fast and accurate
mws ÿw = Ftr_ y + Ftl_ y (7) torque control of the motor for the provision of trac-
tive effort. The vector control techniques have been
The torsional dynamics of the wheelset are often well-reported in the past [14] and the schematic dia-
neglected in the studies for traction control, as the axle gram of the system modelled in the study is shown
is relatively rigid and the natural frequency is typically in Fig. 3, where the model of a voltage source pulse
in the range of ∼60 Hz or above. However, the torsional width modulation inverter (switched at a frequency
vibrations in the slip conditions have caused serious of 1 kHz) is included to provide the voltages to the
problems in practice [11] and the detection of the tor- traction motor.
sional vibrations forms the basis of this study. In this
section, a rigorous analysis of the wheelset axle is pro-
vided by considering the shaft elasticity and treating 3 WHEELSET DYNAMICS AND SLIP DETECTION
the axle as a distributed parameter system. A sim-
plified model consisting of the dominant modes of The contact forces at the wheel–rail interface are
the wheelset is then deduced for the development of essential in the provision of the guidance control
the practical slip detection and re-adhesion scheme and the delivery of traction for railway vehicles, but
proposed in the study can produce undesirable dynamic effect in more
The free torsional vibration of the wheelset is gov- extremely contact conditions.When the adhesion level
erned by the partial differential equation as shown in is high, contact forces at the wheel–rail interface are
equation (8) [12], where the two boundary conditions approximately linear functions to the creepages, i.e.
JRRT249 © IMechE 2009 Proc. IMechE Vol. 223 Part F: J. Rail and Rapid Transit
Downloaded from pif.sagepub.com at PENNSYLVANIA STATE UNIV on May 25, 2015
298 T X Mei, J H Yu, and D A Wilson
in the low creep and linear region, and the creep coef- the torsional torque waveform of a 40 Hz wheelset and
ficients are normally of large values. The large creep 80 Hz wheelset, respectively under the same contact
coefficients (in the order of MNs) provide a high level condition, where the frequency of the dynamic oscilla-
of damping to all dynamic motions of a wheelset, with tions agrees with that of the dominant torsional mode
the exception of the kinematic instability, which are of the wheelset axle.
in practice stabilized separately in the design of pri- The problem of the torsional vibrations may be tack-
mary suspensions [15]. In low adhesion conditions, it led at the design stage of rail vehicles by including
is much more likely that a wheelset would operate in sufficient damping to the system. However, the link
the non-linear or even the unstable region of the slip between the level of damping (or stability) for the
curve, where the damping effect is significantly lower
or becomes negative.
A stability analysis based on a simplified wheelset
model and linearized creep–creep force curves at indi-
vidual operating points is given in [7], which demon-
strates a strong link between the wheelset dynamic
behaviours and different contact conditions. Most
noticeably, it has been observed that there are poten-
tially two unstable modes in the wheelset when the
creep is increased beyond the point of maximum
adhesion. One is an unbounded increase in speed for
the common rotation of the two wheels indicated by
an unstable pole on the real axis. The other is the
torsional oscillations of the axle, which is indicated
by a pair of unstable conjugate poles [7]. The former
is obvious as the majority of the tractive effort from Fig. 4 Torsional torque (60 Hz axle)
the motor will be applied to accelerate the wheels
when the wheel slip occurs. The latter is considered
in the railway industry as a highly undesirable prob-
lem because they may lead to component failure or rail
corrugation [11, 16].
The presence of the axle torsional vibrations
observed in the practical applications may be con-
firmed in computer simulations by using the math-
ematical models presented in the previous section.
Figure 4 shows the torsional torque waveform of a
60 Hz wheelset (i.e. the frequency of the dominant tor-
sional mode is 60 Hz), where the wheel–rail contact
condition encounters a sudden drop of adhesion at
the time t = 4 s. The result reveals a typical torsional
oscillation at the torsional natural mode when a slip
occurs at the wheel–rail interface. Figures 5 and 6 give Fig. 5 Torsional torque (40 Hz axle)
Proc. IMechE Vol. 223 Part F: J. Rail and Rapid Transit JRRT249 © IMechE 2009
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Mechatronic approach for effective wheel slip control 299
JRRT249 © IMechE 2009 Proc. IMechE Vol. 223 Part F: J. Rail and Rapid Transit
Downloaded from pif.sagepub.com at PENNSYLVANIA STATE UNIV on May 25, 2015
300 T X Mei, J H Yu, and D A Wilson
Proc. IMechE Vol. 223 Part F: J. Rail and Rapid Transit JRRT249 © IMechE 2009
Downloaded from pif.sagepub.com at PENNSYLVANIA STATE UNIV on May 25, 2015
Mechatronic approach for effective wheel slip control 301
JRRT249 © IMechE 2009 Proc. IMechE Vol. 223 Part F: J. Rail and Rapid Transit
Downloaded from pif.sagepub.com at PENNSYLVANIA STATE UNIV on May 25, 2015
302 T X Mei, J H Yu, and D A Wilson
of a second and used to reduce the demand in trac- Fig. 18 Re-adhesion performance with position sensing
tive effort. Then the torque output from the traction error (60 Hz axle)
motor is reduced accordingly after the torque reduc-
tion controller is enabled and the wheel speeds are
‘pulled’ back to the vehicle’s speed in ∼1 s to restore Condition 3: An initial speed of 10 km/h , the tor-
the adhesion. sional frequency of the axle 60 Hz;but the vehicle
is accelerated on the track with the low (initial) at
Condition 2: An initial speed of 10 km/h, the tor- µ = 0.05. Figure 18 shows the speed difference in the
sional frequency of the axle 40 Hz and 80 Hz; the slip condition and Fig. 19 shows the magnitude of the
maximum adhesion is reduced suddenly at the time natural frequency component (60 Hz) from the esti-
t = 4 s from a dry condition (µ = 0.4) to a low adhe- mated torsional torque variation. In this case, the slip
sion at µ = 0.05. For the wheelset with different tor- develops in a slower manner than the condition of
sional frequencies, the proposed slip detection and the sudden change and the re-adhesion is achieved
re-adhesion control scheme works equally effectively. after two attempts. The torque reduction was not large
Figures 16 and 17 present the results indicating that the enough in the first instance, because of the more gen-
re-adhesion is achieved in < 1.5 s and 1 s, respectively. tle occurrence in the wheel slip with a slower increase
Fig. 16 Re-adhesion performance with position sensing Fig. 19 Detected magnitude of the torsional vibration at
error (40 Hz axle) the natural frequency (60 Hz axle)
Proc. IMechE Vol. 223 Part F: J. Rail and Rapid Transit JRRT249 © IMechE 2009
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Mechatronic approach for effective wheel slip control 303
REFERENCES
JRRT249 © IMechE 2009 Proc. IMechE Vol. 223 Part F: J. Rail and Rapid Transit
Downloaded from pif.sagepub.com at PENNSYLVANIA STATE UNIV on May 25, 2015
304 T X Mei, J H Yu, and D A Wilson
Proc. IMechE Vol. 223 Part F: J. Rail and Rapid Transit JRRT249 © IMechE 2009
Downloaded from pif.sagepub.com at PENNSYLVANIA STATE UNIV on May 25, 2015