K.

RAJESHKUMAR
Location: Dubai, UAE
Email: rajeshkumark21111995@gmail.com | Contact: +971 567 346 936 /+91 917 6902 922
Visa Status: Holding Visit Visa
LinkedIn: https://www.linkedin.com/in/rajeshkumar-k-16b4b6106/
Personal Particulars:
Date of Birth: 21/11/1995 | Nationality: Indian
CAREER SNAPSHOT
 Highly technical and knowledgeable CNC Programmer and Maintenance Expert with six years of hands-on experience
in CNC machining, programming, and maintenance across various industries.
 Proficient in CAD/CAM software, ensuring precise and efficient programming for complex machining tasks.
 Expertise in CNC machine repair and maintenance, ensuring minimal downtime and optimal machine performance.
 Experienced in using industry-standard software for designing and manufacturing precision parts.
 Hands-on experience in diagnosing and repairing CNC machine issues to minimize downtime and maintain optimal
performance.
 Experience working in diverse automotive, aerospace, and manufacturing sectors.
 Dedicated to continuous improvement and quality control, ensuring products meet or exceed industry standards.
 In-depth understanding of CNC machinery, tooling, and related technologies.
 Excellent team player and communicator, effectively collaborating with colleagues and clients to achieve project goals.
CORE COMPETENCIES

CNC Programming | CAD/CAM Software | CNC Machining | Machine Maintenance | Precision Engineering | Machine
Troubleshooting | Quality Control | Industrial Automation | Machine Repair | Problem-Solving | G-code and M-code
Programming | Tooling and Fixture Design | Preventive Maintenance | Process Optimization | Mechanical Aptitude |
Production Efficiency | Continuous Improvement

WORK EXPERIENCE

AHMED S.AL-DIBSH AL-Qahtani Establishment, Saudi Arabia | 2020 – Till Date

Production Engineer (Teka Mixing Machine OF CNC Milling)
CNC MACHINE: VERTEX 75 III, TPX6111B Horizandil Milling, Boring, Cutting Machine 3-axis,4-axis,5-axis,6-axis
 Operate CNC machines, loading and unloading parts, and performing machine offsets and tool changes.
 Simultaneously check product dimensions to ensure accuracy.
 Utilize position guides, stops, holding blocks, and other fixtures to secure and direct workpieces, using hand tools and
measuring devices.
 Monitor machine production continuously.
 Ensure product quality meets client demands and specifications.
 Document production rates and error occurrence rates in production reports.
 Address dimensional errors by adjusting tool geometry as needed.
 Submit machine error reports to the maintenance department for further action.
Software Used
CAD Software: AutoCAD (2D and 3D), Inventor (3D)
CAM Software: Fusion 360, Solid Work, FANU 31i M-B5

WUD AL-BENNA CO, Saudi Arabia | 2019 – 2020

Maintenance Engineer (CNC Operation)
CNC MACHINE: VERTEX 55 III, surface grinding machine.3-axis,4-axis,5-axis
 Review blueprints, check toolbar availability, and prepare process plans for new component development.
 Test the machine to ensure it is in good condition before starting production.
 Set controls and regulate speed, feed, coolant flow, and angle of cut.
 Identify and resolve machine malfunctions.
 Calculate machine speed and feed ratios, as well as the size and position of cuts.
 Compare numerical displays with process sheet data to verify dimensional adjustments.
 Manipulate dials and switches to override programs and correct machine performance.
 Ensure the first run piece meets specifications and spot-check subsequent pieces for compliance.
 Verify machine settings for accuracy.
Software Used
CAD Software: AutoCAD (2D and 3D), Inventor (3D)
CAM Software: Fusion 360, Solid Work, FANU 31i M-B5

Mitsuba India Private Limited, India | 2017 – 2018

CNC Programmer & Maintenance of Repairing
CNC MACHINE: Mild steel CNC Die Mould making machine, MTDM 4040 | 3 Axis CNC Mould Die Making Machine ME
6060
 Delivered blueprints and mechanical drawings to understand task specifications and desired results.
 Translate instructions into computer commands for the machines to execute the correct functions.
 Prepare and load raw materials and parts onto the machines.
 Conduct a test run to ensure the machines produce outputs that meet specifications.
 Set machines to complete full cycles for fabricating large quantities of parts.
 Supervise machines during operation, making necessary adjustments to improve results.
 Inspect and measure finished products, comparing them with requirements to ensure proper process completion.
 Perform daily checks and maintenance on machinery to ensure functionality.
Software Used
CAD Software: AutoCAD (2D and 3D), Inventor (3D)
CAM Software: Fusion 360, Solid Work

HANDLING DEVICES
 Linear Hight Master
 Micrometre
 Bore Dial
 Air Gauges
 Vernier Caliper
 Plug Gauges
 Trimas

Handling Machining Software’s:

 FANUC SERIES Oi-T
 FANUC SERIES Oi MATE-MC

Handling Machines & Controls

 MAKINO - Fanuc Control
 AMS - Fanuc Control
 BFW - Mitsubishi Control
 HASS - Hass Control 5 Axis Machine
 DAHLIH - Fanuc Control
 COSMOS - Mitsubishi Control
 DOOSAN - Fanuc Control

TRAINING

Trainings Attended:
 CNC Programming classes.
 Geometrical Dimensioning & Tolerance (GD&T)
 Tooling lecture through SECO TOOLS.

Implant Trainings
 Johnson India (10-day training program)
 Tamil Nadu State Transport Corporation (TNSTC) from Government of Tamil Nadu undertaking
 Godrej Consumer Products Limited
 Jyothy Laboratories Limited
 NDA Workshop (Industry program)

Research Training
Nicola Educational & Research Institute
Standards
 Ensure each component's machining complies with product standards (API, ASME, ASTM, NACE, IEC, ISO) and
customer specifications, including machine safety, maintenance, and operation.
Production Document Preparation
 Prepare and maintain daily, weekly, and monthly production status reports.
 Develop OEE (Overall Equipment Effectiveness) reports to meet customer demand effectively.
 Create technical specifications for materials and special processes to meet machining requirements.

DISTINGUISHED ACHIEVEMENTS
 Designed and implemented innovative work holding and tool holding techniques.
 Designed and fabricated V-Block fixtures and jigs for flanged gate valve bodies.
 Developed new manual programming techniques to achieve quicker cycle times and reduce tooling costs.
 Analyzed and implemented rapid tooling strategies to minimize cycle time during operations.

EDUCATION

Bachelor of Engineering from St. Joseph’s College of Engg & Tech (2013 - 2017)