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Materials System Specification

32-SAMSS-030 13 December 2011


Manufacture of Small Metallic Atmospheric Storage Tanks
Document Responsibility: Vessels Standards Committee

Saudi Aramco DeskTop Standards


Table of Contents

1 Scope............................................................ 2
2 Conflicts and Deviations................................ 3
3 References.................................................... 3
4 Definitions...................................................... 6
5 Materials........................................................ 7
6 Design........................................................... 8
7 Fabrication................................................... 12
8 Inspection and Testing................................ 16
9 Nondestructive Examination........................ 18
10 Documentation............................................ 18
11 Disinfection.................................................. 18
12 Shipping Requirements .............................. 19
13 Tank Labeling.............................................. 22

Appendix I – Supplement to API SPEC 12F....... 23


Appendix II – Supplement to API STD 650
Appendix J................................................... 26
Appendix III – Supplement to UL 142................. 29
Appendix IV – Supplement to Appendix H
of API STD 650 Internal Floating Roofs...... 36

Previous Issue: 29 January 2011 Next Planned Update: 13 December 2016


Page 1 of 42
Primary contact: Naffaa, Mahmoud Youniss on 966-3-8809614

Copyright©Saudi Aramco 2011. All rights reserved.


Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 13 December 2011
Next Planned Update: 13 December 2016 Manufacture of Small Atmospheric Metallic Tanks

1 Scope

1.1 This Saudi Aramco Materials System Specification (SAMSS) defines the
minimum mandatory requirements governing material, design, fabrication,
inspection, and testing of small metallic, aboveground and underground
atmospheric-pressure storage tanks used in production facilities, process plant,
bulk plant, building services, fuel dispensing, or community facilities
applications for the following services:
1) Water,
2) Oily water,
3) Combustible products (Petroleum Products, Alcohols, Alcohol-Gasoline
Mixtures),
4) Flammable liquids, and
5) Chemicals

1.2 Tanks purchased in accordance with the various industry standards and
specifications shall also meet the requirements contained within the body of this
specification, plus the supplementary requirements contained in the appendices
of this specification as follows.

Standard or Specification Appendix


API SPEC 12F I
API STD 650, Appendix J II
UL 142 III

1.3 This specification does not cover the following:


a) Portable or movable containers.
b) Containers mounted on vehicles.
c) In-service storage tanks.

1.4 Internal floating roof tanks shall meet all relevant requirements of API STD 650
and this specification.

1.5 Supplementary requirements for internal floating roofs are contained in


Appendix IV of this specification.

1.6 This specification may be attached to and form an integral part of a purchase
order.

Page 2 of 42
Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 13 December 2011
Next Planned Update: 13 December 2016 Manufacture of Small Atmospheric Metallic Tanks

1.7 A tank that is an integral part of a skid-mounted packaged equipment unit


(e.g., chemical injection) shall be designed and manufactured by a manufacturer
of such unit per the relevant SAP database.

1.8 The Tank Manufacturer is responsible for the design, supply of materials,
fabrication, inspection, testing, surface preparation and painting of tanks in
accordance with the tank data sheet and requirements of this specification.

1.9 Proposals
1) The Tank Manufacturer's proposal shall be based on details for individual
tank and the requirements of this specification.
2) The Tank Manufacturer may offer an alternative design, but must quote on
the base inquiry documents.
3) The proposal shall include a detailed description of any exception to the
requirements of this specification.

2 Conflicts and Deviations

2.1 Any conflict between this specification and other Saudi Aramco Materials
System Specifications (SAMSSs), Saudi Aramco Engineering Standards
(SAESs), industry codes and standards, and Saudi Aramco Standard Drawings
(SASDs) and Forms shall be resolved in writing by the Company or Buyer
Representative through the Manager, Consulting Services Department of Saudi
Aramco, Dhahran.

2.2 Direct all requests to deviate from this specification in writing to the Company or
Buyer Representative, who shall follow internal company procedure SAEP-302
and forward such requests to the Manager, Consulting Services Department of
Saudi Aramco, Dhahran.

3 References

Materials or equipment supplied to this specification shall comply with the latest edition
of the references listed below, unless otherwise noted.

3.1 Saudi Aramco References

Saudi Aramco Engineering Procedures


SAEP-302 Instructions for Obtaining a Waiver of a Mandatory
Saudi Aramco Engineering Requirement
SAEP-1142 Qualification of non-Saudi Aramco NDT Personnel

Page 3 of 42
Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 13 December 2011
Next Planned Update: 13 December 2016 Manufacture of Small Atmospheric Metallic Tanks

Saudi Aramco Engineering Standards


SAES-A-112 Meteorological and Seismic Design Data
SAES-H-100 Coating Materials and Application
SAES-J-600 Pressure Relief Devices
SAES-L-105 Piping Material Specifications
SAES-L-133 Corrosion Protection Requirements for Pipelines,
Piping and Process Equipment
SAES-W-017 Welding Requirements for API Tanks
SAES-X-600 Cathodic Protection of Plant Facilities

Saudi Aramco Materials System Specification


09-SAMSS-107 Qualification Requirements and Application of
Composite Fluoropolymer/Ceramic Coatings to
Fasteners

Saudi Aramco Inspection Requirements


Form 175-325100 Steel Tanks Aboveground according to API-12F,
API-650 Appendix-J and UL-142

Saudi Aramco Forms


Form SA-2696-ENG Appurtenance Schedule and Orientations
Form NMR-7918-1 Nonmaterial Requirements for Tanks

Saudi Aramco Standard Drawings


AB-036003 Manholes and Vents for Tanks
AD-036061 Roof Center Vents for Cone-Roof Tanks
AA-036355 Impressed Current Tank Bottom, Cathodic
Protection Details
AB-036387 Grounding

3.2 Industry Codes and Standards

American Petroleum Institute


API SPEC 12F Specification for Shop Welded Tanks for Storage of
Production Liquids
API STD 650 Welded Steel Tanks for Oil Storage

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Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 13 December 2011
Next Planned Update: 13 December 2016 Manufacture of Small Atmospheric Metallic Tanks

API STD 2000 Venting Atmospheric and Low-Pressure Storage


Tanks
API RP 2003 Protection Against Ignitions Arising Out of Static,
lightning, and Stray Currents

American Society of Civil Engineers


ASCE 7 Minimum Design Loads for Buildings and Other
Structures

American Society of Mechanical Engineers


ASME B16.11 Forged Steel Fittings, Socket-Welding and Threaded

American Society of Mechanical Engineers/Boiler and Pressure Vessel Code


ASME SEC V Nondestructive Examination

American Society for Testing and Materials


ASTM A193 Alloy Steel and Stainless Steel Bolting Materials for
High Temperature Services
ASTM A380 Practice of Cleaning, Discleaning and Passivation
of Stainless Steel Part Equipment and System

American Water Works Association


AWWA C652 Disinfection of Water Storage Facilities

National Fire Protection Association


NFPA 68 Guides for Venting of Deflagration

National Association of Corrosion Engineers


NACE TM0208-2008 Laboratory Test to Evaluate the Vapor-Inhibiting
Ability of Volatile Corrosion Inhibitor Materials
for Temporary Protection of Ferrous Metal
Surfaces

Underwriters Laboratories, Inc.


UL 142 Steel Aboveground Tanks for Flammable and
Combustible Liquids

Process Industry Practices


VEFV1100 Vessel/S&T Heat Exchanger Standard Details
STF05501 Fixed Ladders and Cages

Page 5 of 42
Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 13 December 2011
Next Planned Update: 13 December 2016 Manufacture of Small Atmospheric Metallic Tanks

STF05520 Pipe Railing for Walking and Working Surface


Details
STF05521 Details for Angle Railing for Walking and Working
Surfaces
STF05535 Vessel Circular Platform Details

4 Definitions

Combustible Liquid: A liquid that has a flash point greater than 54°C (130°F).
Examples are fluids such as diesel, C7+ feed stocks, bunker fuel, and sulfur.
A combustible liquid stored at a temperature equal to or higher than 8°C (15°F) below
its flashpoint shall be considered to be a flammable liquid.

Design Engineer: The Engineering Company responsible for specifying the design
requirements for tanks on the design tank data sheet.

Flammable Liquid: A liquid that has a flash point equal to or less than 54°C (130°F).
Examples would be fluids such as stabilized crude, gasoline, Jet A-1, Jet JP-4, Jet JP-8,
C6 and lighter feed and blending stocks, and methanol.

Hydrogen Induced Cracking (HIC) Environment: Process streams that introduce


HIC according to SAES-L-133.

Internal Floating Roof Tank: Aboverground fixed-roof cylindrical storage tank with
an internal floating roof according to API STD 650.

Low-Flash Liquids: Hydrocarbon liquids with a flash point below 54°C (129°F) or
stored within 8°C (14.4°F) of their flash point.

Saudi Aramco Engineer: The chairman of the Tanks Standards Committee.

Saudi Aramco Inspector: The person or company authorized by the Saudi Aramco
Inspection Department to inspect tanks to the requirements of this specification.

Skid-mounted packaged equipment unit: Self-contained units for process and utility
applications (e.g. chemical injection) fabricated and skid-mounted in one section.
Such unit consists of equipment (tanks, pumps, etc.), interconnecting piping, electrical
and/ or instrument components, and support structures.

Small Tanks: Shop fabricated atmospheric pressure storage tanks, in sizes that permit
complete shop assembly and delivery to the installation site in one piece, limited to a
maximum capacity and dimensions given by the relevant industry standards according
to paragraph 1.2 of this Specification.

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Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 13 December 2011
Next Planned Update: 13 December 2016 Manufacture of Small Atmospheric Metallic Tanks

Sulfide Stress Cracking (SSC) Environment: Process streams that introduce SSC
according to SAES-L-133.

Tank Manufacturer: The Company responsible for the design and fabrication of tanks.

Underground Storage Tank: Tanks installed below ground level, excluding buried
tanks, with complete and direct accessibility for inspection and maintenance.

5 Materials

5.1 General

5.1.1 Materials of construction required for tanks shall be as specified on the


tank data sheet.

5.1.2 Prior approval by the Saudi Aramco Engineer is required for use of
alternative materials of construction. Alternative materials shall comply
with all requirements of the relevant industry standard and this
specification. The chemical compositions and mechanical properties of
non-ASTM materials shall be submitted for evaluation by the Saudi
Aramco Engineer.

5.1.3 All materials shall be clearly identified and provided with supplier test
certificates.

5.2 Bolting

5.2.1 Bolting shall be as specified in the Tank data sheet.

5.2.2 Bolts are permissible in sizes up to and including M25 (1 in) in diameter.
Studs shall be used in sizes over M25 (1 in).

5.2.3 Flange bolting material shall conform to ASTM A193 Grade B7 for bolts
with ASTM A194 Grade 2H for nuts.

5.2.4 Flange bolting materials exposed to SSC environment shall conform to


ASTM A193 Grade B7M for bolts with ASTM A194 Grade 2HM for
nuts.

5.2.5 All bolts and nuts used for underground tanks and tanks in offshore
facilities shall be coated with a Fluoropolymer coating in accordance
with 09-SAMSS-107.

5.2.6 Materials of construction for external bolts and nuts in offshore facilities
shall be compatible with the marine environment.

Page 7 of 42
Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 13 December 2011
Next Planned Update: 13 December 2016 Manufacture of Small Atmospheric Metallic Tanks

5.2.7 Material of construction for anchor bolts shall be ASTM A193/ A193M,
ASTM F1554 Grade 36 or ASTM F1554 Grade 105 with the
corresponding material of construction for nuts according to
SASD AA-036322.

5.3 Gaskets

Gasket materials shall be non-asbestos according to SAES-L-105.

6 Design

6.1 Design Considerations

Information provided by the Design Engineer on the tank data sheet and a
completed Form SA-2696-ENG shall be used for the tank design in accordance
with the relevant industry standard and this specification.

6.2 Design Loads

The loads listed in this Section shall be determined and specified in design
calculations. Design loads are defined and classified as follows:

6.2.1 Dead Load (L1)

The Dead Load is the installed weight of the tank including internals,
platforms, linings, piping, and other permanent attachments.

6.2.2 Operating Live Load (L2)

The Operating Live Load is the weight of the liquid at the maximum
operating level.

6.2.3 Pressure Load (L3)

The Pressure Load is the design pressure (internal or external at the


coincident temperature) load. For tanks with more than one chamber,
each chamber shall be designed to withstand the most severe condition
of all possible coincident pressure and temperature conditions.

6.2.4 Thermal Load (L4)

Thermal Loads are loads caused by restraining thermal expansion/


interaction of the tank and/or its supports.

6.2.5 Test Load (L5)

The Test Load is the weight of the test medium (usually water).

Page 8 of 42
Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 13 December 2011
Next Planned Update: 13 December 2016 Manufacture of Small Atmospheric Metallic Tanks

Design basis shall consider that the tank will be tested in its normal
operating position.

6.2.6 Wind Load (L6)

The Wind Load shall be determined in accordance with the procedures


detailed in ASCE 7, using Occupancy Category III and based on design
data corresponding to the site location per SAES-A-112.

6.2.7 Seismic Load (L7)

The Seismic Load shall be determined in accordance with the


procedures detailed in ASCE 7, using Occupancy Category III and based
on design data corresponding to the site location per SAES-A-112.

6.2.8 Piping and Superimposed Equipment Loads (L8)

Loads caused by piping (other than the dead load) and superimposed
equipment shall be considered as applicable.

6.2.9 Dynamic Load (L9)

Dynamic loads caused by the action of vibratory equipment


(e.g. agitators), liquid sloshing, sub-liquid surface jets, etc.

6.2.10 Live Load (L10)

Live Load is due to objects, including vehicles, and operators moving on


top of the tank.

6.2.11 Buoyancy load (L11)

Buoyancy load shall be considered in design of underground tanks,


considering rainwater filling completely the reinforced concrete
containment, unless complete drainage is provided for.

6.3 Load Combinations

Tanks and their supports shall be designed to meet the most severe of the
following load combinations:

1. L1+L6 Erected Condition with Full Wind Load


2. L1+L2+L3+L4+L6+L8+L9+L10 Design Condition with Full Wind Load
3. L1+L2+L3+L4+L7+L8+L9+L10 Design Condition with Seismic Load
4. L1+ L3+L5+ (0.25) L6 Initial Hydrostatic Test Condition with Tank in
Normal Operating Position and 25% of Wind Load

Page 9 of 42
Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 13 December 2011
Next Planned Update: 13 December 2016 Manufacture of Small Atmospheric Metallic Tanks

5. L1+L2+L3+L4+L8+L10+L11 Design Condition with Buoyancy Load, as a result


of filling the reinforced concrete containment with
rain water.

6.4 Local Stress Analysis

The Tank Manufacturer shall ensure that local stresses imposed on a tank due to
piping, equipment, lifting, supports and other external loads do not exceed the
allowable limits in accordance with API STD 650. The stress analysis shall be
completed in accordance with the procedures as detailed in WRC 107,
WRC 297, Appendix P of API STD 650 or a finite element analysis.

6.5 Openings

The number, size, type, and orientation of nozzles and manholes shall be as
specified on the tank data sheet.

6.6 Venting

6.6.1 Normal and emergency venting requirements shall be specified in


accordance with API STD 2000, SAES-J-600, SASD AB-036003 and
AD-036061 and the requirements of this specification.

6.6.2 Maximum filling and emptying rates specified on the tank data sheet
shall be used as a basis for determining the normal venting capacity.

6.6.3 All open vents shall be protected by corrosion-resistant coarse-mesh bird


screens 13 mm nominal openings.

6.6.4 The need to protect fixed roof tanks against internal deflagration shall be
determined by the design engineer according to NFPA 68. The design of
deflagration venting shall be submitted to the Chief Fire Prevention
Engineer and CSD for review.

6.6.5 Connections for venting devices shall be designated only to provide


protection against overpressure/vacuum conditions. No other devices
e.g., flame arrestors shall be installed in combination with venting
devices.

6.7 Platforms, Walkways, and Handrails

6.7.1 Ladders and platforms shall be as specified in the storage tank data sheet.

6.7.2 Design and material for ladders, platforms, and handrails shall be in
accordance with PIP STF05501, PIP STF05520, PIP STF05521, and
PIP STF05535.

Page 10 of 42
Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 13 December 2011
Next Planned Update: 13 December 2016 Manufacture of Small Atmospheric Metallic Tanks

6.7.3 Platforms and walkways shall be fabricated of open grating. Checker-


plate grating is not permitted.

6.8 Foundations

Aboveground flat bottom steel tank supported directly on soil foundation shall
meet the following requirements:

6.8.1 A foundation drip ring shall be provided in order to prevent the ingress
of rainwater or condensation between the tank bottom and foundation.
The ring shall meet the following requirements:
1) Material shall be carbon steel, 3 mm thick.
2) Continuously seal welded to the edge of the tank bottom or annular
plate. All radial joints between the drip ring sections shall also be
seal welded.
3) Extend at least 75 mm beyond the outer periphery of the concrete
ring wall.
4) Turn down at its outer diameter at a 45 degree angle.
5) The top of the drip ring and a 75 mm height of the tank shell shall
be painted with a 250-300 microns (10-12 mils) thick epoxy
coating in accordance with SAES-H-001, APCS-1.

6.8.2 Tank's bottom shall be coated with APCS-3 or APCS-113, as applicable,


on its soil side leaving minimum 2.5 cm wide strip of uncoated steel
along the underside of the floor plate, centered on, and directly below the
weld seam. This will typically require masking a strip along the
underside of each end (edge) of each bottom plate approximately 5 cm
wide. Cathodic protection for the soil side of tank bottoms shall be
provided according to SAES-X-600. APCS-3 shall be specified for tank
with maximum operation temperature of 70C, while APCS-113 shall be
specified for higher operation temperatures.

6.8.3 The top 10-15 cm (4-6 inch) fill layer shall be a mixture of sweet sand
and cement (33:1 ratio by weight, i.e., 3% cement). The material
specifications and mixing requirements shall be as follows:
1) The maximum permissible salt content is 0.1%. Sand shall be
dried to a free-moisture content of not more than 2.0% by weight of
dry soil.
2) The dry sand must be screened through 6 mm mesh (maximum).
Care must be taken in using clean mixing and handling equipment

Page 11 of 42
Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 13 December 2011
Next Planned Update: 13 December 2016 Manufacture of Small Atmospheric Metallic Tanks

to ensure mixture remains free from foreign matter.


3) The sand shall then be thoroughly mixed with cement in a 33:1
ratio by weight in a concrete mixer. After laying the mixture shall
be rolled a minimum six times by a 3 ton roller. Vibratory plate
tampers may be used in lieu of rollers for areas where a roller
cannot reach and/or cover.

6.8.4 Under Tank Leak Detection and Sub-grade Protection

6.8.4.1 Tanks in services other than water shall be provided with an


under tank leak detection and sub-grade protection according to
API STD 650, Appendix I. Acceptable construction details are
Figures I-1, I-2, I-3, I-6, I-7, I-8, I-9 or I-10.

6.8.4.2 Flexible membrane liner of minimum 1000 microns (40 mils)


thickness compatible with the stored product shall be specified
under the tank bottom. The liner shall be placed according to
SASD AA-036355, extending to the internal top edge of the
ring foundation.

6.8.4.3 Joints in the liner shall satisfy the leak tightness, permeability,
and chemical resistance requirements for the liner material.

6.8.4.4 Alternative under-tank leak detection and sub-grade protection


systems shall not be permitted without the prior approval of the
Saudi Aramco Engineer.

7 Fabrication

7.1 General

All flange bolt holes shall straddle the axial centerline of the tank.

7.2 Fabrication Tolerances

7.2.1 General

Fabrication tolerances shall be in accordance with PIP document


VEFV1100, with the following exceptions to tolerances on page 1 of
drawing VEFV1102:

Tolerance 1: Height from base line to face of top nozzle shall be the
smaller of 4 mm per 3000 mm of height or 19 mm.

Tolerance 2: Flange face of nozzle with agitator shall be aligned

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Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 13 December 2011
Next Planned Update: 13 December 2016 Manufacture of Small Atmospheric Metallic Tanks

within ± ¼ degree of indicated plan in any direction.

Tolerance 3: Delete.

Tolerance 4: Delete.

Tolerance 5: Delete.

Tolerance 7: Unless more stringent tolerances are specified by the


process licensor, alignment of flange face of nozzle
without an agitator shall be within ± ½ degree of
specified plan, but not to exceed 5 mm across the
diameter.

Tolerance 12: Bottom of tank support to base line 0 mm, -6 mm.

Tolerance 13: For supports located above baseline, tolerances shall be


0 mm, + 6 mm.

Tolerance 14: Maximum deviation from straight applied to the shell


shall be: 3 mm in any 3000 mm or 12 mm in any
15000 mm of length, but shall not exceed 19 mm along
the overall shell length. In addition, distortion caused
by welding of longitudinal or circumferential joints shall
not exceed 6 mm maximum depth in a 900 mm length
of shell centered on the weld.

Tolerance 15: Delete.

Tolerance 16: Delete.

Tolerance 17: Delete.

Tolerance 18: Delete.

Tolerance 19: Delete.

Tolerance 20: Deviation from average I.D. (as determined by


strapping) from nominal I.D. shall be as follows:
a) ±3 mm for I.D. ≤ 1200 mm
b) ±6 mm for I.D. > 1200 mm

Out-of- roundness tolerances shall not exceed ±13 mm.

Tolerance 25: Delete.

Page 13 of 42
Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 13 December 2011
Next Planned Update: 13 December 2016 Manufacture of Small Atmospheric Metallic Tanks

Tolerance 26: Supports out of level shall be within ±3 mm.

Tolerance 28: Delete.

Tolerance 29: Delete.

Tolerance 30: Delete.

Tolerance 31: Distance between centerlines of support bolt holes


shall be within ±6 mm and maximum diagonal
measurements shall be within ±6 mm.

7.2.2 In addition to the applicable tolerances in paragraph 7.2.1 of this


specification, the maximum out-of-plumbness of roof supporting
columns, guide poles, or other vertical internal components of flat
bottom vertical cylindrical tanks shall not exceed 19mm.

7.3 Reinforcing Pads

7.3.1 Reinforcing pads for openings shall be circular and meet requirements of
API STD 650.

7.3.2 Reinforcing pads for all external and internal attachments shall have
rounded corners of minimum 25 mm radius, such that distance from any
edge of attachment to the closest edge of the reinforcing pad not less
than 50 mm.

7.3.3 ¼ - inch tapped telltale vent hole shall be provided at low location in
reinforcing pads for attachments, including nozzles and manways, as
follows:
a) One hole in single piece reinforcing pad.
b) Where a pad is split, each segment shall have at least one hole at
low location in the segment.

Telltale hole shall be drilled and tapped for ⅛ -inch pipe thread to
facilitate performing pneumatic testing of the reinforcing pad
attachment.

7.3.4 Telltale holes in external attachment pads, including nozzle reinforcing


pads, shall be plugged with grease or other materials adequate for the
operating temperature but not capable of retaining pressure, to prevent
moisture ingress between the pad and the tank. Telltale holes in internal
attachment pads shall be seal welded.

Page 14 of 42
Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 13 December 2011
Next Planned Update: 13 December 2016 Manufacture of Small Atmospheric Metallic Tanks

7.3.5 Telltale holes in internal attachment pads shall be seal welded after
completion of pneumatic testing.

7.4 The soil side of the bottom plates shall be cleaned of all foreign matter and
grit-blast cleaned prior to being coated and placed in position for welding.
Where coating is specified for the topside surface of bottom plates, surface shall
also be grit-blast cleaned after welding. Surface preparation shall be according
to APCS-3 or APCS-113, as applicable.

7.5 Postweld Heat Treatment (PWHT)

7.5.1 Adequate support of the tank shall be provided throughout the PWHT
process, considering the intended PWHT procedure.

7.5.2 Contractor responsible for performing PWHT shall submit a detailed


procedure to the Saudi Aramco Engineer as defined in this specification
prior to the start of field work with sufficient time for review. However,
review of the procedure does not in any way relieve the contractor from
his responsibility of meeting good engineering practices and all
requirements of relevant Saudi Aramco standards and industry
specifications. The procedure shall include, but not limited to the
following:
1) Scope of the procedure.
2) Details on the intended heating system (e.g. burners, electric-
resistance elements, etc.).
3) Temperature control (method, thermocouples, recording, etc.)
4) Insulation (coverage, material specification, thickness, etc.)
5) Heat treatment parameters (heating/ cooling rates, soak
temperature, soak time, insulation removal).
6) Documentation and records deliverables throughout the entire
PWHT process.
7) Relevant safety precautions and measures.

7.5.3 Adequacy of PWHT procedures shall be substantiated by performing


stress and stability (overall and local buckling) analyses, considering but
not limited to the following:
a) Dead weight at intended PWHT soaking temperature;
b) 40% of maximum wind load, based on the wind speed design,
according to SAES-A-112, at the location where in-situ PWHT will
be performed.

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Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 13 December 2011
Next Planned Update: 13 December 2016 Manufacture of Small Atmospheric Metallic Tanks

c) Temperature gradients in equipment wall due to the intended


PWHT procedure.
d) Mechanical restraints that may prevent the equipment from free
movement (expansion/ contraction) during PWHT.
e) All significant discontinuities (such as nozzles, attachments, roof-
to-shell juncture, bottom-to-shell juncture, etc.).

7.5.4 It is the responsibility of the contractor that will perform PWHT to either
perform or subcontract performance of stress and stability analyses, per
paragraph 4.4.3 of this standard. Results of Stress and stability analyses
shall include, but not limited to the following:
a) Description of the equipment, including its materials of
construction, temperature-dependent material properties,
geometrical dimensions and outline. Where finite element analysis
(FEA) is deemed necessary, data shall include FEA model details.
b) Overall and local stress distributions due to the combined effect of
the thermal loading, weight and 40% of the wind design load.
c) Overall and local buckling analyses due to the combined effect of
the thermal loading, weight and 40% of the wind design load.
d) Discussion including evaluation of the calculated stresses and
buckling analysis results versus the acceptance criteria of the
applicable code.

8 Inspection and Testing

8.1 Inspection

8.1.1 Inspection shall be in accordance with Saudi Aramco Inspection


Requirements Forms 175-325100, the relevant industry standard, this
specification and the following additional requirements.

8.1.2 Saudi Aramco shall have the right to inspect the fabrication at any state
and to reject material or workmanship, which does not conform to the
specified requirements.

8.1.3 Inspection procedures shall be established in accordance with


ASME SEC V and the relevant industry standard addressed by this
specification. A written procedure for each inspection method and
technique, including acceptance criteria to be used, shall be submitted to
the Saudi Aramco Inspector for approval. Qualification of the procedure
may be required, as determined by the Saudi Aramco Inspector.

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Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 13 December 2011
Next Planned Update: 13 December 2016 Manufacture of Small Atmospheric Metallic Tanks

Inspection procedures in conformance with other standards are


acceptable only with the approval of the Saudi Aramco Inspector.

8.1.4 Written reports and evaluations of all inspections performed shall be


submitted to the Saudi Aramco Inspector.

8.1.5 Prior to final inspection and pressure testing, the inside and outside of
the tank shall be thoroughly cleaned of all slag, scale, dirt, grit, weld
spatter, paint, oil, etc.

8.2 Testing

8.2.1 After completion of all external and internal welding, nondestructive


examination, as applicable, and prior to coating, tanks shall be pressure
tested using water as the testing media in accordance with the applicable
Saudi Aramco Inspection Requirements Forms 175-325100 , the relevant
industry standard and this specification.

8.2.2 Water used for pressure testing shall be potable. For tanks manufactured
from stainless steel, the water shall not contain more than 50 ppm
chlorides with pH value of 10 to 11 at the time of filling the tank.

8.2.3 The Tank Manufacturer shall furnish all test materials and facilities,
including blinds, bolting, and gaskets.

8.2.4 Hydrostatic pressure testing shall be performed with gaskets and bolting
identical to those required in service and as specified on the data sheet.
These gaskets may be used as service gaskets if the bolted joint is not
disassembled after completion of hydrostatic pressure testing.

8.2.5 The manufacturer shall supply the following:


a) Minimum two sets of spare gaskets with a blind flange for each
manway and blinded nozzle in the tank.
b) Minimum one set of service gasket set and two sets of spare
gaskets for each nozzle with companion flanges in the tank.
c) All bolting with minimum 10% spare bolting (3 minimum for each
size) per tank.

8.2.6 Horizontal tanks shall be tested while resting on their permanent support
saddles without additional supports or cribbing.

8.2.7 Tanks shall be protected from being over pressured, while being pressure
tested, by use of pressure test relief valve(s) meeting the following:

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Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 13 December 2011
Next Planned Update: 13 December 2016 Manufacture of Small Atmospheric Metallic Tanks

a) Relief valves shall be of adequate capacity set to relieve at 10%


above the test pressure.
b) Sizing of relief valve(s) shall be according to API RP 520, Part I.
c) The relief valve(s) shall be tested, dated, and tagged within one
week prior to the pressure test.
d) The pressure test relief valve shall be accompanied with a
calibration certificate that includes the cold differential test
pressure (CDTP), test date and the spring range. The CDTP shall
be within the spring range.

8.2.8 After completion of pressure testing, the tank shall be completely


drained and thoroughly dried including surfaces of internals.
For tanks made completely of stainless steels and tanks internally
cladded or weld-overlaid with these materials, pickling and passivation
shall be applied according to ASTM A380.

9 Nondestructive Examination

9.1 All Non-destructive Examination (NDE) shall be in accordance with the


requirements of the relevant industry standard and this specification.

9.2 All NDE shall be done by personnel certified to SAEP-1142 or approved


equivalent for the particular method or technique to be used.

10 Documentation

10.1 The Tank Manufacturer shall prepare drawings, calculations, and data in
accordance with Form SA NMR-7918-1, Non-Material Requirements.

10.2 Drawings and calculations that are approved by the Design Engineer shall not
relieve the Tank Manufacturer of the responsibility to comply with the relevant
industry standard and this specification.

10.3 All approved tank data sheets, drawings and forms are to be submitted to
EK&RD/Drawing Management Unit (DMU) for inclusion into Corporate
Drawings Management System.

11 Disinfection

All potable water storage tanks shall be disinfected in accordance with AWWA C652.

The chlorine and bacteriological tests shall be approved by the Environmental Health
Department of Saudi Aramco.

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Document Responsibility: Vessels Standards Committee 32-SAMSS-030
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Next Planned Update: 13 December 2016 Manufacture of Small Atmospheric Metallic Tanks

12 Shipping Requirements

12.1 General

12.1.1 Tank shall be protected against corrosion during shipping and at


fabrication yard and construction sites.

12.1.2 Prior to shipping, tanks are to be completely and thoroughly dried and
cleaned from all loose scales, weld slags, dirt and debris to the
satisfaction of the Saudi Aramco Inspector.

12.1.3 The Tank Manufacturer is responsible for ensuring that the tanks and
internals being shipped are adequately braced and shall provide
temporary supports where appropriate to ensure adequate supporting of
the tank during shipment.

12.1.4 Tanks partially shop fabricated and/or liable to suffer distortion during
transit and erection shall be suitably braced. All ends that will be open
during shipment shall be covered to prevent ingress of dirt and other
foreign matters. The Tank Manufacturer shall advise the Saudi
Aramco Engineer of the method of protection for review and approval.

12.2 Internal Protection

12.2.1 Thoroughly dry the internal surface of the tank. Remove all free water.
Thoroughly purge tank with dry air so that relative humidity inside
tank is less than 40% at the lowest ambient temperature likely to be
experienced in shipping and storage.

12.2.2 The interior surfaces of tanks, including internals, shall be protected


from corrosion by the use of a nontoxic liquid or powder vapor phase
corrosion inhibitor (VpCI) that is compatible with the metallurgy of all
components in the equipment being protected and is environmentally
friendly for disposal at sea. The chemistry shall be based on amine
carboxylates, amine benzoates, or amine oleates with additional
components as necessary. Nitrites shall not be used. Following are
specific requirements for corrosion inhibitors:

12.2.2.1 Water-soluble liquid products shall provide both vapor


phase and contact inhibition. These products shall be
applied at the rate of 1 liter per cubic meter of internal
space or the minimum specified by the inhibitor
manufacturer, whichever is greater. Liquid products are
preferred as these are easily removed with the process flow
on start up.

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Document Responsibility: Vessels Standards Committee 32-SAMSS-030
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12.2.2.2 Ready to spray, oil soluble liquid vapor phase corrosion


inhibitors can be used at a surface application rate of 25 to
30 square meters per liter of chemical, or the minimum
application rate recommended by vendor, whichever is
greater. Oil soluble inhibitors will leave an oily film on the
interior of the equipment that must be acceptable to the end
user.

12.2.2.3 Powders shall be free flowing crystals for ease of


application and be environmentally friendly for disposal at
sea if necessary. Powder products shall be applied at the
rate of 0.3 kg per cubic meter of internal void space or the
minimum specified by the inhibitor manufacturer,
whichever is greater. Powder can be fogged into the
equipment or it can be placed inside Tyvek bags and then
placed inside the equipment. Tyvek bags must be removed
before start-up. For gas and LNG service, excess loose
powder must be removed before start-up by vacuuming or
by water rinsing.

12.2.2.4 Products shall be tested per NACE TM0208-2008 and


shall provide Grade 3 or Grade 4 performance. When the
equipment contains a copper/copper alloy component,
the VpCI shall also be tested per Section 7 of
NACE TM0208-2008.

12.2.2.5 For any questions on application rates, or any situations


requiring clarification or for approval of other products,
forms, or chemistries of vapor phase corrosion inhibitors,
obtain the prior written approval of the Supervisor,
Corrosion Technology Unit, Materials Engineering and
Corrosion Control Division, CSD.

12.2.2.6 Tanks must be sealed vapor tight using metallic covers, for
inhibitors to be effective.

12.2.3 For tanks that have permanent internal coatings covering some or all of
the tank internals, the Tank Manufacturer shall contact the Supervisor,
Corrosion Technology Unit, Materials Engineering and Corrosion
Control Division, CSD, and obtain prior written agreement on required
preservation techniques.

12.2.4 Use of non-toxic desiccants is considered acceptable as an alternative


internal protection measure against corrosion for tanks ONLY when

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Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 13 December 2011
Next Planned Update: 13 December 2016 Manufacture of Small Atmospheric Metallic Tanks

the warranty will be revoked by using non-toxic vapor phase inhibitor;


provided that the following conditions are met:

12.2.4.1 The plan is pre-approved in writing by the Supervisor,


Corrosion Technology Unit, Materials Engineering and
Corrosion Control Division, CSD.

12.2.4.2 Silica gel application rate shall be a minimum of 3.0 kg per


cubic meter of internal space.

12.2.4.3 The tank shall be maintained 100% vapor tight using bolted
metal blind flanges.

12.2.4.4 The plan includes methods and designated responsible


persons to evaluate the condition of the desiccant and re-
apply if necessary.

12.2.4.5 Calcium chloride desiccants shall not be used.

12.2.4.6 The desiccant must be removed on site prior to operating


the tank.
Commentary Note:

These circumstances have arisen in the past when a tank is shipped


from a manufacturer with a catalyst in place prior to field erection.

12.2.5 Other preservation products or methods may be applied with the prior
written approval of the Supervisor, Corrosion Technology Unit,
Materials Engineering and Corrosion Control Division, CSD.

12.3 External Protection

12.3.1 The protection of external surfaces shall be obtained by using one of


the following:
a) A hard temporary preservative appropriate for the metallurgy of
the tank and can be easily removed at site prior to surface
preparation and application of the Saudi Aramco coating and
painting system.
b) Prepare the surface and apply the complete (primer and final
coatings) Saudi Aramco surface preparation, and coating and
painting system in the shop.
c) For solid Stainless Steel tanks, which are to be shipped via ocean
freight, shall be protected using a temporary protective system

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Document Responsibility: Vessels Standards Committee 32-SAMSS-030
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compatible with stainless steel and suitable outdoor exposure.

12.3.2 Telltale holes in reinforcing pads shall be protected with wooden plugs
or packed with rust preventative grease.

12.3.3 Flanged connections and all other machined surfaces shall be protected
by a coating suitable for the metallurgy of the tank and can be easily
removed in the field and fitted with steel or wood cover, 3 mm thick
and neoprene gaskets.

12.3.4 Covers shall be securely attached by a minimum of four bolts equally


spaced. For ocean shipment, flanged connections shall also be covered
with heavy-duty plastic bags securely taped to the nozzles.

12.3.5 Flanges with permanent blind flanges or covers shall be secured with
the gaskets and bolting specified for service.

13 Tank Labeling

13.1 For aboveground tanks, the tank number and content shall be painted in both
Arabic and English at 180 degree intervals around the tank.

13.2 Marking shall be done with materials containing no substances that would attack
or harmfully affect the tank at both ambient and operating temperature.

13.3 For metallic tanks, marking materials shall be free of lead, sulfur, zinc,
cadmium, mercury, chlorine, or any other halogens.

Revision Summary
13 December 2011 Major revision.

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Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 13 December 2011
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Appendix I – Supplement to API SPEC 12F

The following paragraph numbers refer to API SPEC 12F, Twelfth Edition, October
2008, which is part of this specification. The text in each paragraph below is an
addition to API SPEC 12F unless it is noted as an exception. Paragraph numbers not
appearing in API SPEC 12F are new paragraphs to be inserted in numerical order.

4 Material

4.2 Plates

(Exception) Rimmed and capped steels are not permitted.

4.3 Delete this paragraph.

4.8 Couplings

(Exception) Threaded and socket welded connections shall be in accordance


with ASME B16.11.

4.9 Bolting

(Exception) Bolting shall be in accordance with Paragraph 5.2 of the body of


32-SAMSS-030.

5 Design

5.6 Bottom Type Design

The tank bottom type shall be in accordance with that specified on the tank
data sheet.

5.9 Shell Attachment

(Exception) The tank bottom shall be attached to the tank shell, if the bottom
is flanged by a double-welded butt joint with complete penetration.

5.10 Shell Thickness Design

Shell plates shall have a minimum nominal thickness of 6 mm, including a


corrosion allowance of 1.6 mm. Corrosion allowance in excess of 1.6 mm
shall be added when specified on the tank data sheet.

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Document Responsibility: Vessels Standards Committee 32-SAMSS-030
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5.13 Thickness

Deck plates shall have a minimum nominal thickness of 6 mm.

5.15 Shell Attachment

5.15.1 For insulated tanks, the design of the insulation system shall prevent the
infiltration of rainwater into the insulation.

5.15.2 The tank deck shall be attached to the tank shell if the deck is flanged by a
double-welded butt joint with complete penetration.

5.17 Connections Design

All connections 3 inch NPS and larger that are used to support piping loads
shall be reinforced.

5.20 Anchoring

Anchoring shall be provided as required to prevent tank overturning due to


wind and seismic loads.

5.21 Grounding

Tanks in hydrocarbon services shall be provided with grounding lugs in


accordance with SASD AB-036387 and API RP 2003 requirements.

6 Venting Requirements

(Exception) Normal and emergency venting requirements shall be specified


in accordance with paragraph 3.3 of the body of 32-SAMSS-030. Provision
of frangible joint at the shell-to-roof juncture is prohibited.

7 Fabrication, Testing, and Painting

7.2 Welding

7.2.1 All welding procedures and procedure qualifications shall be in accordance


with SAES-W-017 and be submitted for review by Saudi Aramco.

7.2.2 Weld hardness testing requirements and acceptance criteria shall be in


accordance with SAES-W-017.

7.2.3 All structural attachment welds to the tank shell, bottom, deck, and
appurtenances shall be continuously seal welded.

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7.2.4 All welds shall be free from coarse ripples, undercuts, grooves, overlaps,
abrupt ridges and valleys.

7.3 Testing

7.3.1 The tank shall be tested by filling it with water to 50 mm (2 in.) above the
weld connecting the roof plate or compression bar to the top angle or shell.

7.3.2 All reinforcing pads shall be tested by applying pneumatic pressure between
the shell and pad and checking for leaks using a soap film. Pneumatic
testing pressure shall be 15 psi (103 kPa).

7.3.3 Upon completion of the test and where it is required to have gas-tight all
roof weld joints shall be tested for leakage using the vacuum box method
test with a soap solution before any surface coating is applied.

7.4 Delete this paragraph.

7.5 Delete this paragraph.

7.6 Coatings and Painting

7.6.1 The type of coating and painting systems to be applied shall be as specified
on the tank data sheet.

7.6.2 Surfaces to be coated shall be cleaned and prepared prior to its coating in
accordance with SAES-H-100.

7.6.3 Application of first layer of primers on external surfaces, except for 3-inch
wide strip centered and along weld joints, prior to hydrostatic testing is
acceptable.

7.6.4 Gasket contact surfaces shall not be coated or painted.

8 Marking

(Exception) All tanks with internal coatings shall have the Saudi Aramco's
Approved Protective Coating Specification number (APCS number) marked
on the nameplate.

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Document Responsibility: Vessels Standards Committee 32-SAMSS-030
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Appendix II – Supplement to API STD 650 Appendix J

The following paragraph numbers refer to API STD 650 Appendix J, Eleventh Edition,
June 2007 with Addendum 2, November 2009, which is part of this specification. The
text in each paragraph below is an addition to API STD 650 Appendix J unless it is
noted as an exception. Paragraph numbers not appearing in API STD 650 Appendix J
are new paragraphs to be inserted in numerical order.

J.2 Materials

(Exceptions)

a) Carbon steel bolting shall be in accordance with Paragraph 5.2 of the


body of 32-SAMSS-030.

b) Rimmed and capped steels are not permitted.

c) Stainless steel bolting shall be according to Appendix S of


API STD 650.

J.3 Design

J.3.1 Joints

J.3.1.6 For insulated tanks, the design of the insulation system shall prevent the
infiltration of rainwater into the insulation.

J.3.3 Shells

(Exception) The nominal thickness of shell plates shall not be less than 6 mm,
including a corrosion allowance of 1.6 mm. Corrosion allowance in excess of
1.6 mm shall be added when specified on the tank data sheet.

J.3.5 Roofs

J.3.5.1 General

J.3.5.1 (Exception) Roof plate lap joints shall have a minimum of 25 mm overlap.

J.3.5.5 When an internal coating is specified, the roof lap joints shall be
continuously welded on both sides.

J.3.6 Tank Connections and Appurtenances

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J.3.6.3 Threaded Connections

Threaded and socket welded connections shall be in accordance with


ASME B16.11.

J.3.6.4 Grounding

Tanks in hydrocarbon services shall be provided with grounding lugs in


accordance with SASD AB-036387 and API RP 2003 requirements.

J.3.10 Venting

Normal and emergency venting requirements shall be specified in


accordance with paragraph 3.3 of the body of 32-SAMSS-030. Provision of
frangible joint at the shell-to-roof juncture is prohibited.

J.4 Fabrication and Construction

J.4.2 Testing, Repairs, and Inspection

J.4.2.2 Testing

The tank shall be tested by filling it with water to 50 mm (2 in.) above the
weld connecting the roof plate or compression bar to the top angle or shell.
All reinforcing pads shall be tested by applying a pressure up to 103 kPa
(15 psig) pneumatic pressure between the shell and pad and checking for
leaks using a soap film. Upon completion of the test, all roof weld joints
shall be tested for leakage using the vacuum box method test with a soap
solution.

J.6 Welding Procedure and Welder Qualifications

J.6.1 All welding procedures and procedure qualifications shall be in accordance


with SAES-W-017 and be submitted for review by Saudi Aramco.

J.6.2 Weld hardness testing requirements and acceptance criteria shall be in


accordance with SAES-W-017.

J.6.3 All structural attachment welds to the tank shell, bottom, roof, and
appurtenances shall be continuously seal welded.

J.6.4 All welds shall be free from coarse ripples, undercuts, grooves, overlaps,
abrupt ridges and valleys.

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Document Responsibility: Vessels Standards Committee 32-SAMSS-030
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J.7 Marking

All tanks with internal coatings shall have the Saudi Aramco's Approved
Protective Coating Specification number (APCS number) marked on the
nameplate.

J.8 Non-destructive Testing Procedures

J.8.1 Personnel responsible for or affecting the results of Non-destructive Testing


(NDT) shall be certified at least Level II In the method being used.

J.8.2 Radiographic Standards

Tungsten inclusions in gas tungsten arc welds shall be evaluated as


individual rounded indications. Clustered or aligned tungsten inclusions
shall be removed and repaired.

J.9 Coatings and Painting

J.9.1 The type of coating and painting systems to be applied shall be as specified
on the tank data sheet.

J.9.2 Surfaces to be coated shall be cleaned and prepared prior to its coating in
accordance with SAES-H-100.

J.9.3 Application of first layer of primers on external surfaces, except for 3-inch
wide strip centered and along weld joints, prior to hydrostatic testing is
acceptable.

J.9.4 Gasket contact surfaces shall not be coated or painted.

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Document Responsibility: Vessels Standards Committee 32-SAMSS-030
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Appendix III – Supplement to UL 142

The following paragraph numbers refer to UL 142, Ninth Edition, December 2006,
including revisions through and up to February 2010, which is part of this specification.
The text in each paragraph below is an addition to UL 142 unless it is noted as an
exception. Paragraph numbers not appearing in UL 142 are new paragraphs to be
inserted in numerical order.

1 Scope

1.8 Multiple wall tanks shall be such that the outer tank is physically separated
from the inner primary containment tank by standoffs; where the inner tank
is completely contained within the outer tank.

5 Materials

5.5 Bolting shall be in accordance with Paragraph 5.2 of the body of


32-SAMSS-030.

5.6 Rimmed and capped steels are not permitted.

6 Construction

6.1 Joints
Figure 6.1 (Exception). Only shell joint numbers 1 and 2 shall be used.
Figure 6.2 (Exception). Only head joint numbers 1 and 2 shall be used.
Figure 6.3 (Exception). Only bottom joint numbers 1 and 5 shall be used.
Figure 6.4 (Exception). Only roof joint numbers 5, 6, 7 and 9 shall be used.
For insulated tanks, the design of the insulation system shall prevent the
infiltration of rainwater into the insulation.
Figure 6.5 (Exception). Only corner joint numbers 7 through 9 shall be used.

6.2 All structural attachment welds to the tank shell and appurtenances shall be
continuously seal welded.

6.3 All welds shall be free from coarse ripples, undercuts, grooves, overlaps,
abrupt ridges and valleys.

6.4 All welding procedures and procedure qualifications shall be in accordance


with SAES-W-017 and be submitted for review by Saudi Aramco.

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6.5 Weld hardness testing requirements and acceptance criteria shall be in


accordance with SAES-W-017.

6.6 Non-destructive Testing

6.6.1 All reinforcing pads shall be tested by applying up to 15 psi (103 kPa)
pneumatic pressure between the shell and the pad and checking for leaks
using a soap film.

6.6.2 All lap-welded bottom joints in vertical cylindrical tanks shall be tested for
leakage by using the vacuum box method test with soap solution before any
surface coating is applied.

6.7 Grounding

6.7.1 Vertical tanks in hydrocarbon services shall be provided with grounding lugs
in accordance with SASD AB-036387 and API RP 2003 requirements.

6.7.2 Horizontal and rectangular tanks in hydrocarbon services shall be provided


with a grounding lug connection welded to the tank support in accordance
with PIP VEFV1100.

7 Tank Connections

7.1, 7.2 (Exception) All connections 2 inch NPS and larger shall be attached by full-
penetration welds. A fillet weld is acceptable to join the reinforcing pad to
the nozzle neck and to the shell or roof. All connections 3 inch NPS and
larger that are used to support piping loads shall be reinforced.

8 Venting

(Exception) Normal and emergency venting requirements shall be specified


in accordance with paragraph 3.3 of the body of 32-SAMSS-030. Provision
of frangible joint at the shell-to-roof juncture is prohibited.

11 Coatings and Painting

11.1 The type of coating and painting systems to be applied shall be as specified
on the Storage tank data sheet.

11.2 Surfaces to be coated shall be cleaned and prepared prior to its coating in
accordance with SAES-H-100.

11.3 Application of first layer of primers on external surfaces, except for 3-inch
wide strip centered and along weld joints, prior to hydrostatic testing is
acceptable.

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11.4 Gasket contact surfaces shall not be coated or painted.

PART I – PRIMARY CONTAINMENT TANKS

HORIZONTAL CYLINDRICAL TANKS

13 Construction

13.2 Steel Thickness

(Exception) In Table 13.1, the minimum thickness for carbon steel tanks
shall not be less than 6 mm, and the minimum thickness for stainless steel
tanks shall not be less than 4 mm.

13.3 Heads and head joints

13.3.1 (Exception) Only joint numbers 1 or 2 of Figure 6.1 shall be used for multi-
piece heads.

13.3.3 (Exceptions)
 Bracing of flanged flat head shall be according to Table 13.2 with
bracing arrangement per detail number 3 of Figure 13.1.
 Only joint numbers 1 or 2 of Figure 6.1 shall be used for multi-piece
heads.

13.4 Compartment tank construction

13.4.1 (Exception) Compartment tanks shall be as in details number 1 or 3 in


Figure 13.1with bracing arrangement per detail number 3 of the same figure.

VERTICAL CYLINDRICAL TANKS

15 Construction

5.2 Steel Thickness

(Exception) In Table 15.1, the minimum thickness shall be as follows:

Carbon Steel Stainless Steel


Shell 6 mm 4 mm
Bottom 6 mm 4 mm
Top 6 mm 4 mm

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15.3 Tank Top (Roof)

15.3.1 Roof constructed of two or not more than four pieces shall be joined
according to:

a) Only joint detail number 1 or 2 of Figure 6.1 for dished and cone roofs.

b) Only joint detail number 7 of Figure 6.4 for cone roofs.

15.3.4 Roof plate lap joints in cone roofs shall have a minimum of 25 mm overlap.

15.3.5 When an internal coating is specified, the roof lap joints shall be
continuously welded on both sides.

15.4 Tank Bottom (Floor)

15.4.1 (Exception) Bottom plates shall be butt welded in accordance with


Figure 6.1, joint number 1 or 2.

15.4.2 Anchoring shall be provided as required to prevent tank overturning due to


wind and/or seismic loads.

15.5 Weak Shell-to-Roof Joint Construction.

Provision of weak shell-to-roof joint construction for emergency venting is


prohibited.

RECTANGULAR CONSTRUCTIONS

17 Construction

17.2 Steel thickness

(Exception) The minimum thickness for carbon steel tanks shall not be less
than 6 mm, and the minimum thickness for stainless steel tanks shall not be
less than 4 mm.

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PART II - SECONDARY CONTAINMENT TANKS

ALL SECONDARY CONTAINMENT TANK CONSTRUCTIONS

HORIZONTAL CYLINDRICAL CONSTRUCTIONS

20 General

20.1 Secondary containment horizontal cylindrical tanks shall comply with the
construction requirements for all tanks in Sections 4 – 11 of UL 142 with the
exceptions, additions or deletion stipulated in 32-SAMSS-030.

20.2 Shell and heads of a secondary tank shall not be in contact with the primary
tank.

20.3 Heads of a secondary tank shall be either flat flanged or dished.

21 Construction

21.1 The primary containment tank shell and heads of a secondary containment
tank shall meet the requirements of Sections 12 and 13 of UL 142 including
the exceptions, additions or deletion stipulated in 32-SAMSS-030.

21.2 The outer shell and head of a secondary containment tank shall meet the
requirements of Sections 12 and 13 of UL 142 with the exceptions, additions
or deletion stipulated in 32-SAMSS-030.

21.3 (Exception) The secondary tank shell shall be separated from the primary
tank shell using standoffs positioned as shown in Figure 21.1. For primary
tanks over 144 inches in diameter, use same standoff positioning of tanks
with maximum diameter 144 inches with two additional standoffs.

21.5 Delete this paragraph.

21.6 (Exceptions)

 The minimum thickness for the outer carbon steel tanks shall not be less
than 6 mm, and the minimum thickness for stainless steel tanks shall
not be less than 4 mm.

 Flat flanged heads of secondary containment tank shall be braced


according to table 13.2 with bracing arrangement per detail number 3 of
Figure 13.1.

21.8 Delete this paragraph.

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VERTICAL CYLINDRICAL CONSTRUCTIONS

22 General

22.1 Secondary containment vertical cylindrical tanks shall comply with the
construction requirements for all tanks in Sections 4 – 11 of UL 142 with the
exceptions, additions or deletion stipulated in 32-SAMSS-030.

22.2 A secondary tank shall not be in contact with the primary tank.

22.3 Roof of a secondary tank shall have shape similar to that of the primary tank.

23 Construction

23.1 General

23.1.1 The primary containment tank shell and heads of a secondary containment
tank shall meet the requirements of Sections 14 and 15 of UL 142 including
the exceptions, additions or deletion stipulated in 32-SAMSS-030.

23.1.2 The outer shell and head of a secondary containment tank shall meet the
requirements of Sections 14 and 15 of UL 142 with the exceptions, additions
or deletion stipulated in 32-SAMSS-030.

23.1.4 Delete this paragraph.

RECTANGULAR CONSTRUCTIONS

24 General

24.1 Secondary containment rectangular tanks shall comply with the construction
requirements for all tanks in Sections 4 – 11 of UL 142 with the exceptions,
additions or deletion stipulated in 32-SAMSS-030.

25 Construction

25.1 The primary containment tank of a secondary containment tank shall meet
the requirements of Sections 16 and 17 of UL 142 including the exceptions,
additions or deletion stipulated in 32-SAMSS-030.

25.2 The outer tank of a secondary containment tank shall meet the requirements
of Sections 16 and 17 of UL 142 with the exceptions, additions or deletion
stipulated in 32-SAMSS-030.

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39 Tank Leakage Test

39.2 Primary Containment Tanks

39.2.1 The leakage test shall be conducted in accordance with the method described
in Paragraph 39.2.1b.

39.2.3 All reinforcing pads shall be tested by applying pneumatic pressure between
the shell and pad and checking for leaks using a soap film. Pneumatic
testing pressure shall be 15 psi (103 kPa).

48 Marking Elements

48.1 All Tanks

48.1.1(f) All tanks with internal coatings shall have the Saudi Aramco's Approved
Protective Coating Specification number (APCS number) marked on the
nameplate.

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Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 13 December 2011
Next Planned Update: 13 December 2016 Manufacture of Small Atmospheric Metallic Tanks

Appendix IV – Supplement to Appendix H of API STD 650


Internal Floating Roofs

H.1 Scope

(Exception) Types of internal floating roofs are limited to those specified


in paragraph H.2.2 of this appendix. Other types stipulated or referenced
in API STD 650, Appendix H shall not be considered.

H.2 Types

H.2.1 (Exception) The internal floating roof shall be selected by the design
engineer.

H.2.2 (Exception) Only type c (metallic pontoon roofs), type d (metallic


double-deck roofs) or type e (metallic roofs on floats) shall be used.

H.3 Material

H.3.1 (Exception) The Design Engineer shall specify the materials required.

Internal floating roofs with non-metallic components as part of the floats


are prohibited.

H.3.2 Steel

(Exception) Galvanized components shall not be used.

H.3.3 Aluminum

(Exceptions)

Aluminum shall not be used in services where caustic constituents are


present in the stored liquid.

Delete reference to sandwich panel type.

H.4 Requirements for All Types

H.4.1 General

H.4.1.6 (Exceptions)
1) A minimum of four anti-static stranded stainless steel cables of
minimum 3 mm in diameter, uniformly distributed, shall be
provided from the fixed roof to the internal floating roof. Design

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Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 13 December 2011
Next Planned Update: 13 December 2016 Manufacture of Small Atmospheric Metallic Tanks

of the cables shall take into account strength, flexibility, joint


reliability and service life.
2) The cable used for bonding all moveable cover accessories shall be
minimum 3.2 mm (1/8) in diameter of stranded stainless steel, with
a length at least twice the normal travel of these device covers.
Design of the cables shall take into account strength, flexibility,
joint reliability and service life.

H.4.1.8 (Exceptions)

All closed floating compartments shall be seal welded to prevent liquid


or vapor entry.

Delete reference to floating roof type H.2.2.g.

H.4.1.9 Delete this paragraph.

H.4.1.10 (Exception) Drains for decks surfaces above the liquid level shall be
designed to return any spillage or condensate to the product. Such drains
shall close automatically or extended at least 100 mm (4 in.) into the
product to minimize vapor loss.

H.4.2 Internal Floating Roof Design

H.4.2.1 Buoyancy Requirements

H.4.2.1.3 Delete reference to floating roof type H.2.2.g.

H.4.3 Joint Design

H.4.3.3 (Exception) Pivot joints that allow flexure between adjacent floats shall
be provided on internal floating roof designs that employ a metallic roof
on tubular floats.

H.4.3.3.1 (Exception) Only austenitic type stainless steel SS 304 hardware shall be
used to join aluminum and/or stainless components to each other or to
carbon steel.

H.4.4 Peripheral Seals

H.4.4.2 (Exceptions)
1) The peripheral seal type and material shall be selected by the
Design Engineer.
2) Any fabric or non-metallic materials used as a seal or seal

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Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 13 December 2011
Next Planned Update: 13 December 2016 Manufacture of Small Atmospheric Metallic Tanks

component shall be selected based on the design temperature,


flammability, permeability, abrasion resistance, aging, resistance to
aromatics, and chemical resistance, and selected from the following
Table:

Seal Materials Table

Fluid Stored Non-Metallic Seal Material


Fluoroelastomer based on a Terpolymer of Vinylidene
difluorideVF2/Hexafluoropropylene,HFP/Tetrafluoroet
Crude Oil hylene,TFE
Copolymer of tetrafluoroethylene and propylene
("TFE/P")
Refined Fluoroelastomer based on a Dipolymer of VF2/HFP
Products Polytetrafluoroethylene, PTFE, laminate
PTFE (Teflon) laminate
Gasoline/MTBE A copolymer of ethylene, tetra-fluoroethylene and
Blend perfluoromethylvinyl ether, and a cure site monomer;
peroxide cure site.
Polytetrafluoroethylene laminate
A copolymer of ethylene, tetra-fluoroethylene and
MTBE (100%)
perfluoromethylvinyl ether, and a cure site monomer;
peroxide cure site.

3) Fabric or non-metallic materials used as a seal or seal component


shall be tested for their compatibility with the intended service by
an independent laboratory.
4) The Tank Manufacturer may offer an alternate design and material
at the time of proposal. However, the alternate design shall comply
with the following requirements:
a) Seals shall be located on the skirt.
b) Materials for non-metallic components of seals shall meet
requirements in paragraph H.4.4.2 (2) above.
5) All fabric or non-metallic materials used as a seal or seal
component shall have a flammability spread index not exceeding
25 established per NFPA 255.

H.4.4.4 Types of Primary Seals

(Exceptions)
1) Any fabric or non-metallic materials used as a seal or seal
component shall be selected based on the design temperature,

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Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 13 December 2011
Next Planned Update: 13 December 2016 Manufacture of Small Atmospheric Metallic Tanks

permeability, abrasion resistance, aging, flammability, resistance to


aromatics, and chemical resistance, and selected from the table in
paragraph H.4.4.2 of this specification.
2) Only resilient foam-filled liquid-mounted and vapor-mounted rim
seals shall be used.
3) Circumferential joints in envelope fabric seals shall overlap by at
least 150 mm (6 in.).
4) Galvanized steel components are prohibited.

H.4.4.5 (Exception) All fasteners used in sealing devices shall be Type 304
stainless steel.

H.4.5 Roof Penetrations

(Exception) All roof penetrations shall be surrounded by a well that


extends at least 100 mm (4 in.) into the stored liquid.

H.4.6 Roof Supports

H.4.6.1 (Exception) The floating roof shall be provided with fixed or adjustable
supports.

H4.6.2 (Exception) The height of the floating roof shall be adjustable to two
positions with the tank out of service. The design of the supports shall
prevent damage to the fixed roof and floating roof at the tank maximum
design liquid level.

H.4.6.3.2 (Exception) Where propeller-type mixers are used, the support legs shall
provide a minimum clearance of 300 mm (12 inch) from the underside of
the internal floating roof to the top of the mixer paddle(s).

H.4.6.4 (Exception) Delete reference to floating roof types H.2.2.a, b and g.

H.4.6.5 (Exception) Drainable pipe supports shall be used.

H.4.6.6 (Exception) Steel bearing plates shall be provided under all support legs
so as to distribute the weight of the internal floating roof on the tank
bottom plates and to avoid damage to internal tank coatings.
The bearing plates shall be twice the diameter of the support section,
12.7 mm (1/2 inch) thick, and shall be attached to the bottom by 4.8 mm
(3/16 inch) continuous fillet welds.

H.4.6.14 Jet-nozzle mixers are not permitted.

Page 39 of 42
Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 13 December 2011
Next Planned Update: 13 December 2016 Manufacture of Small Atmospheric Metallic Tanks

H.5 Openings and Appurtenances

H.5.2 Vents

H.5.2.1 Internal Floating Roof Pressure-Relieving Vents

H.5.2.1.1 (Exception) As a minimum, two overpressure/vacuum bleeder type vents


shall be installed in the internal floating roof. Vents shall be sized to
handle a total of 125% of the maximum filling/withdrawal rates that are
specified on the Storage Tank Data Sheet.
Commentary Note:

Bleeder vents shall be designed to open and close automatically when


the roof is 75 mm (3 inch) above its low support legs position upon
emptying and filling the tank, respectively.

H.5.2.2 Tank Circulation Vents

H5.2.2.1 (Exception) Peripheral circulation vents shall be located above the shell-
to-roof junction with an outward projecting hood with bottom air-intake
to minimize dust ingress.

H.5.2.2.3 (Exception) Pressure/vacuum venting devices shall provide protection


against overpressure/vacuum for normal conditions (resulting from
operational requirements and atmospheric changes) and emergency
conditions (resulting from exposure to an external fire) according to
API STD 2000.

H.5.2.3 Internal floating roofs shall be provided with overpressure/vacuum vents


for the floating condition in accordance with Appendix C (paragraph
C.3.9.2) of this specification.

H.5.5.3 Inspection Hatches

(Exception) Inspection hatches shall be located on the fixed roof to


permit visual inspection of the seal region.

H.5.6 Inlet Diffuser

(Exception) An inlet diffuser with slots shall be specified for tanks with
internal floating roofs with the following requirements:
1) Size of diffuser and number and dimensions of its slots shall
accommodate the maximum pumping-in rate.
2) Slots shall be located at 60 degrees (2 o'clock and 10 o'clock
positions) from the vertical centerline of the diffuser.

Page 40 of 42
Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 13 December 2011
Next Planned Update: 13 December 2016 Manufacture of Small Atmospheric Metallic Tanks

H5.7 Gauging and Sampling Devices

(Exception) Internal floating roofs shall be provided with gauging and


sampling devices when specified by the Design Engineer.

H.6 Fabrication, Erection, Welding, Inspection, and Testing

H.6.4 (Exception) Floatation test and initial fill inspection shall be performed
by the erector and witnessed by the purchaser.

H.6.6 Initial Flotation

H.6.6.1 (Exception) Internal floating roofs in accordance with types H.2.2(c),


(d), and (e) shall be given a flotation test on water. During this test, the
roof and all accessible compartments shall be checked to confirm that
they are free from leaks. The appearance of a damp spot on the upper
side of the part in contact with the liquid shall be considered evidence of
leakage.

H.6.6.3 (Exception) Potable water having less than 50 ppm chlorides shall be
used for testing when the internal floating roof is constructed of
aluminum or stainless steel.

H.6.7 Internal floating roof components that are fabricated or attached by


welding, such as clips, gusset plates, etc., shall be completely seal-
welded.

H.6.8 Shop Fabrication

H.6.8.1 Straightening of material shall be done by pressing or other non-injurious


methods before the material is laid out or worked on in any way.
Materials shall not be hammered.

H.6.8.2 When the edges of plates are cut with a torch, the resulting surface shall
be uniform, smooth, and free from scale and slag before performing any
welding.

H.6.9 Shop Inspection and Testing

H.6.9.1 Internal floating roofs manufactured in accordance with this specification


are subject to verification by the Saudi Aramco Inspector in accordance
with Saudi Aramco Inspection Requirements Form 175-324900.

H.6.9.2 Inspection at the mill, shop, or fabrication yard shall not release the
manufacturer of the internal floating roof from responsibility for
repairing or replacing any defective material or workmanship that may

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Document Responsibility: Vessels Standards Committee 32-SAMSS-030
Issue Date: 13 December 2011
Next Planned Update: 13 December 2016 Manufacture of Small Atmospheric Metallic Tanks

be subsequently discovered in the field.

H.6.9.3 All support brackets that are welded to tubular pontoons shall be dye-
penetrant inspected.

H.6.9.4 Welded tubular pontoons shall be pneumatically pressure tested with air
at 35 kPa (5 psig) and the welds visually inspected by using a soapy
water solution or by immersing the pontoons under water. All defective
welds shall be repaired and the pontoons re-tested prior to shipment.

H.6.10 Installation

H.6.10.1 Internal floating roofs shall be installed by contractors who have been
approved by the manufacturer of the internal floating roofs.

H.6.10.2 Internal floating roofs shall be installed in accordance with the


procedures specified by the internal floating roof manufacturer.

H.7 Drawings and Calculations

The internal floating roof manufacturer shall prepare drawings,


calculations, and data in accordance with Form NMR-7918-2,
Nonmaterial Requirements. Drawings and calculations that are approved
by the Design Engineer shall not relieve the internal floating roof
manufacturer of the responsibility to comply with API STD 650 and this
specification.

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