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To cite this article: Atef Chibani, Slimane Merouani & Aissa Dehane (27 Nov 2023): Effects of
different heat transfer enhancers in PCM-based latent thermal energy storage for hydrogen
storage in activated carbon bottle, Numerical Heat Transfer, Part B: Fundamentals, DOI:
10.1080/10407790.2023.2286254
Article views: 76
1. Introduction
Hydrogen has been recognized as a promising energy carrier due to its high energy content and
potential to replace fossil fuels [1]. One kilogram of hydrogen contains about 141.8 MJ of energy,
which is more than double the energy content of gasoline (about 46.4 MJ/kg) and natural gas
(about 55.5 MJ/kg) [1]. It can be produced from various sources such as renewable energy, nat
ural gas, and biomass through different methods including steam methane reforming, water elec
trolysis, and biomass gasification [1–6]. However, hydrogen storage remains a major challenge as
it requires high-pressure tanks or low-temperature storage in liquid or solid forms [7]. These
storage methods have limitations such as high cost, safety concerns, and low storage capacity [8].
Therefore, the development of efficient and cost-effective hydrogen storage systems is crucial for
the widespread adoption of hydrogen as an alternative energy source [9].
CONTACT Atef Chibani chibaniatef@gmail.com Research Center in Industrial Technologies CRTI, P.O.Box 64, Cherag,
Algiers 16014, Algeria.
� 2023 Taylor & Francis Group, LLC
2 A. CHIBANI ET AL.
Nomenclature
−1 −1
CP specific heat, J.kg .K q Density, kg m−3
D diameter, m a Thermal diffusivity of the liquid PCM,
DH molar enthalpy of reaction at standard m2s−1
conditions, J.mol−1
DS molar entropy of reaction under standard Subscripts
conditions, J.mol−1.K−1
E activation energy, J mol−1 i Initial
h convection heat transfer coefficient, l Liquefied phase
W.m−2.K−1 s Solidified phase
M molar mass of hydrogen, kg.mol−1 f fluid
P hydrogen pressure, Pa g gas
T temperature, K m melting
t time, s w wall
R universal gas constant, J.mol−1.K−1 b bed
S source term from reaction, kg.m−3.s−1 eff effective
~
v Superficial velocity vector, m s−1 pcm Base paraffine
v kinematic viscosity (m2 s−1) ref Reference
V velocity, m.s−1 PCM Phase change material
MF Metal foam
Greek NP Nanoparticles
AC Activated Carbon
b thermal expansion coefficient (K-1) sens sensible
m Dynamic viscosity (kg m-1 s-1) lat latent
e Metal foam porosity
Hydrogen storage on solid supports such as metal hydrides has been extensively studied in
recent years as an alternative to high-pressure or cryogenic storage methods [10]. Various mate
rials, such as rare earth alloys, intermetallic compounds, and metal-organic frameworks, have
been investigated for their potential as hydrogen storage media [11]. One promising candidate
is magnesium hydride, which has a high hydrogen storage capacity of 7.6 wt% and can release
hydrogen at moderate temperatures [12]. Other metal hydrides, such as LiH, NaAlH4, and
LiBH4, have also been investigated for their hydrogen storage properties [13]. With the combin
ation of PCM to the different stocking systems, Ben-Maad et al. [14] quantitatively investigated
the use of LaNi5 metal hydride (MH) with LiNO3-3H2O PCM for managing the heat generated
during hydrogen absorption. They found that 80.0% of the stored hydrogen in the MH could
be discharged using only the heat stored in the PCM during the charging cycle. Additionally,
researchers have explored the use of carbon nanotube (CNT) nanoparticles to improve heat
transfer in PCM-based systems for building ventilation applications [15]. Other studies have
demonstrated that the conductivity of the PCM can be improved by incorporating heat transfer
fluid (HTF) tubes or metal foams, which can significantly enhance the performance of the MH-
PCM storage system [16–18]. Mghari et al. [19] reported that the MH-PCM reactor had a
favorable impact on the dehydriding/hydriding period, with the latent heat of the PCM having
a greater effect on the system’s reaction than thermal conductivity. It is worth mentioning that
metal hydrides suffer from several drawbacks, including limited reversibility and high operating
temperatures, which make them unsuitable for many practical applications [8]. To overcome
these limitations, new materials and novel approaches, such as catalytic enhancement and nano
structuring, have been proposed to improve the hydrogen storage properties of metal hydrides
[8]. Despite these efforts, solid state hydrogen storage remains a challenging and active research
area in the field of hydrogen energy.
NUMERICAL HEAT TRANSFER, PART B: FUNDAMENTALS 3
Hydrogen storage on activated carbon has gained significant attention due to its high surface
area, low cost, and stability. Activated carbon is a porous material with a large surface area, typic
ally ranging from 500 to 2500 m2/g, which provides high adsorption capacity and fast adsorption
kinetics [20]. Hydrogen adsorption on activated carbon is known to be an exothermic process
during the adsorption step and an endothermic one during the desorption step. This reversible
behavior makes activated carbon a promising candidate for hydrogen storage. Many studies have
been conducted on hydrogen storage on activated carbon, and several methods have been pro
posed to enhance hydrogen uptake and release. In their study, Hirscher and Panella [21] deter
mined that activated carbon with a BET surface area of 2560 m2/g had a maximum storage
capacity of 4.5 wt% at a temperature of 77.4 K. On the other hand, Kojima et al. [22] investigated
the adsorption and desorption of hydrogen in various carbon materials at two different tempera
tures, namely 296 K and 77 K. Their findings showed that superactivated carbon with a specific
surface area (SSA) of 3220 m2/g could adsorb 1.3 wt% of hydrogen at 296 K and 5 wt% of hydro
gen at 77 K, surpassing the values of conventional activated carbon, graphite nanofiber, and sin
gle-walled carbon nanotube. Besides, numerical simulations are increasingly being employed to
gain insights into hydrogen storage in activated carbon. For example, Paggiaro et al. [23] devel
oped a two-dimensional model to investigate the thermal effects during the high-pressure filling
of a cryo-adsorptive hydrogen storage tank using powdered activated carbon as the adsorbent.
The simulation results showed good agreement with experimental data. Momen et al. [24]
employed a numerical model based on the solution of the 2D transport equations for mass,
momentum, and energy in porous media to study hydrogen charging in packed bed storage
tanks. Their findings revealed that high thermal conductivity packed beds could overcome cap
acity limitations caused by thermal heating. Xiao et al. [25] created a finite element model to
simulate the heat and mass transfer in an activated carbon hydrogen storage tank, considering
the heat capacity of the adsorbed phase, contact thermal resistance between the AC bed and the
steel wall, and the inertial resistance of high-speed charging hydrogen gas. In addition to the
aforementioned works, other theoretical studies [26,27] have been conducted to enhance and
accelerate the improvement of hydrogen storage in solid phase.
To make the process practical, an efficient heat transfer system is required to recover the heat
released during the adsorption step and supply the heat needed during desorption. Many studies
have investigated the use of heat transfer fluids (HTF) and heat exchangers [28–33] to improve
the energy efficiency of the process [34–38]. In recent years, efforts have been made to optimize
the heat recovery process in hydrogen storage systems by using different heat transfer fluids
(HTFs) such as oils or molten salts and nanofluids [39–41]. However, the use of phase change
materials (PCMs) has been proposed as an alternative to HTFs due to their high energy density
and ease of use [42–45]. PCMs are able to store and release large amounts of thermal energy dur
ing phase change, which makes them suitable for use in heat recovery systems for hydrogen stor
age on activated carbon. Compared to the sensible thermal energy storage in materials like
concrete and water, the latent heat storage unit may save up to 90% of mass and area to store the
same amount of thermal energy [46]. Generally, phase change materials (PCMs) with large latent
heat, high thermal conductivity, adequate melting temperature, chemical stability, low cost, non
toxic and non-corrosive are in high demand for an efficient application in thermal storage units
[47]. Research in this area has shown promising results, with PCMs being able to significantly
improve the thermal performance of the system and reduce the overall energy consumption. In
the theoretical study of Chibani et al [48], a qualitative and quantitative study was conducted to
investigate the performance of hydrogen adsorption (on activated carbon bed) in the presence of
PCM (during charging and dormancy periods) and oil (over the discharge phase). Taking into
account the enthalpy contours and liquid fraction of PCM (18 and 30% at 400 and 4000s,
respectively), it was concluded that the thermal conductivities of the employed PCM and acti
vated carbon bed should be enhanced for a better performance of the hydrogen stocking system.
4 A. CHIBANI ET AL.
In another study [49] an industrial scale for hydrogen storage was investigated in the presence of
metal foam (e ¼ 0.8–1)-PCM system. The heat recovery during the hydrogen adsorption was
remarkably enhanced with the incorporation of metal foam (copper). Additionally, with the
decrease in MF porosity (from 1 to 0.8), a substantial improvement (several times) was retrieved
for the heat flux, heat transfer coefficient, and melting rate of PCM.
Despite the growing interest in using PCMs as thermal energy storage in hydrogen storage sys
tems, some scarcity is observed for the use of PCM in the case of adsorptive storage tanks.
Additionally, there is a lack of comparative studies on different heat transfer enhancement techni
ques for large-scale reactors. While some studies have investigated the use of metal foam, fins or
nanoparticles as enhancers, few have compared their effectiveness or explored their potential in
combination with other techniques. This gap in knowledge highlights the need for further
research to optimize heat transfer in PCM-enhanced hydrogen storage systems.
Therefore, the objective of this study is to compare the performance of different PCM heat
transfer enhancers, including metal foam, fins and nanoparticles, for use in large-scale hydrogen
storage reactors. By investigating the effectiveness of these enhancers in enhancing heat transfer,
we aim to provide insight into the optimization of PCM-enhanced hydrogen storage systems.
This study will contribute to filling the gap in knowledge regarding the comparative effectiveness
of various heat transfer enhancement techniques.
Figure 1. Schematic of the physical model (a), and computational domain and grid structure for AC-nano-PCM, AC-PCM with
MF and AC-PCM with fins (b).
NUMERICAL HEAT TRANSFER, PART B: FUNDAMENTALS 5
(AC) is packed in the bottle’s interne (of R1 ¼ 11.5 cm), whereas the PCM-based system (i.e.
pure, with nanoparticles, with MF, or with fins) was loaded in the annular section (11.5 cm
<R < 18 cm) (Figure 1(a)). Rectangular fins (thickness: 0.1 mm, length: 5.5 cm) was adopted.
Copper (Cu) is selected as the matter of foam while CuO was chosen as nanoparticles. This
choice is not arbitrary, it was because of their (Cu and CuO) high thermal conductivity as well as
their frequent use as enhancers in different thermal energy storage systems [50–52]. It is worth
mentioning that the thermal conductivity of nanoparticles is considered as the main parameter
affecting the thermal performance of the different thermal units. However, this is not the only
key parameter (i.e. thermal conductivity) controlling the selection of nanoparticles, because other
criteria, such as the impacts of nanoparticles on the different parameters of the Nano-PCM sys
tem, namely: physicochemical stabilities, cost-effectiveness, specific heat, latent heat of fusion,
density, and viscosity, play a potent role in the adoption of these nanoparticles [53]. Furthermore,
the homogeneous emulsification of the nanoparticles and PCM is considered as a crucial process
for maximizing the thermal performance (reduction of melting/solidification rates of PCM and
increasing the energy storage capacity) of the Nano-PCM system [53]. Thermal–physical parame
ters of copper and CuO in addition to those of the activated carbon, hydrogen, phase change
material (RT 22 HC), and the steel wall are shown in Table 1. It should be noted that for the
case of fins, the upper section of the reactor (PCM side) is slightly modified (Figure 1(b)) just to
include the last fin and achieve 5% of fins in the PCM volume. This modification has absolutely
no effect on the simulation results due to the negligible volume of PCM added (inferior to 0.1%).
For this study, a single percentage of 5% (v/v) of copper and CuO was selected as the optimal
dosage of the enhancer (nanoparticles, metal foam, or fins) in the PCM volume for each system.
It should be stressed here that this percentage (5%, v/v) has been shown to be effective in various
applications, such as paraffin wax and hydrated salt systems, and has been found to be an accept
able choice for an optimum balance between the positive (increasing the thermal conductivity of
PCM) and negative (reducing the available latent heat of PCM, increasing the PCM’s viscosity
and possibly reducing the stability of Nano-PCM due to the sedimentation and agglomeration)
6 A. CHIBANI ET AL.
effects resulting from the addition of nanoparticles to PCM body [11,54–60]. In these studies, the
authors investigated the effect of varying percentages of the enhancer on the thermal performance
of PCM and found that 5% was an appropriate dosage for achieving significant enhancements in
heat transfer. Furthermore, Chibani et al. [61] found that increasing the percentage of nanopar
ticles beyond 5% did not significantly enhance the thermal performance of PCM melting, and
may even decrease its stability. These findings suggest that 5% is an appropriate dosage of the
enhancer in the PCM volume to achieve significant enhancements in heat transfer while main
taining the stability of the PCM. It is important to note that higher enhancer quantities can
reduce the amount of PCM available for storing energy, which can reduce the overall energy stor
age capacity of the system. In addition, nanoparticles have a tendency to agglomerate at higher
dosage, thus increasing the viscosity of the PCM, which can have a detrimental effect on the ther
mal performance of the system [55,59,61]. However, it is important to note that the optimal per
centage may vary depending on the specific application and should be carefully determined
through experimentation. In this study, the selected percentage of 5% was deemed appropriate
for enhancing heat transfer while maintaining the stability of the PCM.
where, nmax (mol kg−1) is the limit adsorption, the value of nmax is 71.6 mol kg−1, m is a num
ber generally close to a small integer and equal to 2 for most activated carbons. R is the uni
versal gas constant, and p is the equilibrium pressure. The value of the saturation pressure p0
is 1470 MPa. The enthalpy a and the entropic factors b are 3080 J mol−1 and 18.9 J mol−1
K−1, respectively. The adsorption kinetics in the model is approximated by the linear driving
force (LDF) model [62]:
dn
¼ k ðn� − nÞ (9)
dt
The parameter n� is the adsorbed gas in equilibrium with the gas phase and k is a mass trans
fer coefficient at an aggregated level. In this paper, a value of k ¼ 0.45 s−1 is assumed. In add
ition, we select 10,500 J/mol as the constantisosteric heat of adsorption [62].
~ ð1 f l Þ2
S¼ A~
v¼ Amush v
~ (12)
f 3l þ0:001
where Amush refers to the consecutive number in the mushy region. This constant is often
between 105 and 107 [55]. The approximation of Boussinesq is utilized, and Amush is taken as 105
[11,55,56].
Enthalpie:
� �
@hsens ðTÞ dhlat ~ ~
q þr:hsens ðTÞq~
v¼rðkrTÞ q þV:r:hlat (13)
@t dt
Total energy:
@ � � � �X � �
~ e~
eqf Ef þð1 eÞqs ES þr: ~ keff rT
v ðqf Ef þPÞ ¼r: ~ hi ji þð%s :~
v Þ þSe (14)
@t i
p v2
With: E ¼ h þ (15)
q 2
The total energy per unit mass (E) contained in the system is comprised of three parts:
internal, kinetic and potential. The sensible-heat hsens(T), i.e. heat stored in the form of tempera
ture increase in the liquid or the solid phase, is given as [70]:
ðT
ð Þ
hsens T ¼href þ CP dT (16)
Tm
href is the reference enthalpy at Tm ¼ 295 K and Cp is the specific heat capacity at constant pres
sure. The energy stored during PCM phase transition, hlat(T), is given as [69]:
hlat ðTÞ¼ f ðTÞ:DhS L (17)
where DHS-L is the total latent heat of the solid-liquid phase transition and ’f‘ is the liquid frac
tion (0 � f � 1). f is given as [71]:
8
>
> 0 T� TS
>
<T T
s
f¼ Ts � T� Tl (18)
>
> Tl Ts
>
: 1 T�Tl
Subscripts "s" and "l" denote the PCM solid and liquid phases, respectively.
NUMERICAL HEAT TRANSFER, PART B: FUNDAMENTALS 9
For the MF-PCM system, the formulation of the constitutive equations depends on the choice
of the unknowns and the assumptions made. By way of example, the three equations adopted in
the fluent thermo-physical simulation code are as follows:
- In the x-direction
� �
qpcm @u 1
ð~
þ r: VuÞ
e @t e
! (20)
@P lpcm 2 ð1 f l Þ2 l qCpcm juj ~
¼ þ ðr uÞ Amush 3 u þ pffiffiffi V u
@x e f l þ0:001 K K
- In the y-direction
� �
qpcm @v 1
~
þ r:ðVvÞ
e @t e
! (21)
@P lpcm 2 ð1 f l Þ2 l qCpcm jvj ~
¼ þ ðr vÞ Amush 3 v þ pffiffiffi V vþðqbÞpcm g:ðT Tm Þ
@y e f l þ0:001 K K
n¼ 0
ðkpcm rTpcm kfin rTfin Þ:~ (26)
n¼ 0
ðkpcm rTpcm kMF rTMF Þ:~ (27)
10 A. CHIBANI ET AL.
3. Model validation
Model validation is a crucial step in numerical simulation studies as it ensures the accuracy and
reliability of the results obtained from the simulation. By comparing the simulation results with
experimental data, the validity of the mathematical model and numerical methods used can be
Figure 2. Model validation using the Hermosilla-Lara et al. [26] experimental data.
NUMERICAL HEAT TRANSFER, PART B: FUNDAMENTALS 11
verified. This helps to increase confidence in the results obtained from the simulation and
improve the understanding of the physical phenomena involved. Therefore, in this section, our
model will be validated with experimental data of Hermo-silla-Lara et al. [20] before the results
and discussion section. The Hermosilla-Lara et al.’s experimental work was conducted using a
packed bed of activated carbon (cylindrical form), and the hydrogen adsorption was carried out
at different temperatures and pressures [20]. The authors measured the amount of hydrogen
adsorbed by the activated carbon as well as the heat of adsorption during the charging process.
The temperature evolution is several points in the AC bed was monitored. These profiles were
used as probes in our model validation section. The comparison between the experimental evolu
tions and the simulated profiles (using our model) is shown in Figure 2.
The comparison between the experimental and simulated profiles showed excellent concord
ance (Figure 2), with the model accurately capturing the experimental temperature evolution over
a time of 600 s. The temperature increased during the adsorption cycle, reaching a maximum at
200 s, and then decreased during the cooling phase. The model provided the following maximum
temperatures: 347, 340, and 310 K for points 3, 5, and 6, respectively, while the corresponding
experimental temperatures were 343, 334, and 312 K. This gives deviations of 1.2 (point 3), 1.8
(point 5), and −0.64% (point 6) for our simulations results compared to the experimental ones
(at 200 s). At 600 s, the experimental temperatures were 317, 309, and 300 K for points 3, 5, and
6, respectively, whereas the model predicted 318, 312, and 301 K. Therefore, at 600 s, our simula
tion results are deviated by 0.32 (point 3), 0.97 (point 5), and 0.33% (point 6) compared to the
experimental ones. As a result, the deviations between the model and experimental temperatures
ranged from −0.64% to 1.8%, which are within acceptable limits for a numerical model. Overall,
the excellent agreement between the experimental and simulated profiles confirms the accuracy of
our model in predicting the thermal behavior of hydrogen adsorption on activated carbon bed.
4. Results
4.1. Hydrogen adsorption in the presence of mass transfer enhancers
With 5% of each enhancer, we simulated the average temperature and hydrogen concentration in
the activated carbon bed. The latent thermal unit (inducing PCM þ enhancers) surrounded the
activated carbon bed to absorb the generated heat from the exothermal reaction. The average
temperature and hydrogen concentration in the activated carbon bed were followed as a function
of time for the four systems, namely: PCM pure (no enhancer), nano-PCM, PCM with metal
foam, and PCM with fins. The results are shown in Figure 3(a,b).
The activated carbon (AC) temperature in all cases increased suddenly from 295.15 K at t ¼ 0
to 388 K at t ¼ 500 s, and then decreased near-exponentially up to t ¼ 10,000 s, Figure 3(a).
However, the AC temperature profile after 500 s was slightly different, where the PCM with metal
foam provided the best cooling action (lower temperature profiles after 500 s). The temperature
profile of the AC with PCM with fin provides slightly better cooling than the pure PCM, with a
difference of about 2 to 3%. The AC bed temperature with the nano-PCM exhibits the same
trend as that of the pure PCM. The sudden increase in AC temperature is independent of the
enhancer type and is due to the exothermic reaction that occurs quickly in the activated carbon
bed during the hydrogen adsorption process. The PCM with the MF system enhances the cooling
performance by increasing the heat transfer coefficient, as reported in the literature [17,72,73].
The MF provides a large interfacial area between the PCM and the activated carbon bed, leading
to efficient heat transfer [74]. Furthermore, the PCM with the MF system exhibits better thermal
conductivity than the other systems, leading to enhanced heat dissipation. In contrast, the PCM
with fins system provides a lower interfacial area (compared to MF), leading to a lower heat
transfer rate and reduced cooling performance. The PCM with nano-oxide additives shows lower
12 A. CHIBANI ET AL.
Figure 3. Evolution of (a) the average bed (AC) temperature and (b) the hydrogen concentration (adsorption capacity) with time
during the bottle charging using 1 m/s of hydrogen rate at the bottle entrance (PH2,inp. ¼ 0.048 MPa).
thermal conductivity, leading to lower heat dissipation and similar cooling performance to the
pure PCM system. This later observation (nano-PCM) is similar to that reported in [60]. On the
other hand, the adsorbed H2 concentration in the activated carbon bed increases linearly with
time for all systems, reaching a plateau at around 25 mmol/g (Figure 3(b)). A similar profile has
been recently reported by Chibani et al. [11,48,59,63,75] for hydrogen storage in metal hydride
system coupled with different nano-PCMs and PCM-MFs systems, for lab- and large-scale reac
tors using AC or metal hydride. The similar H2 concentration profiles for all systems suggest that
the presence of enhancers in the PCM does not significantly affect the adsorption capacity of the
activated carbon bed. This trend results mainly from the quick exothermic adsorption of hydro
gen on AC, as revealed in Figure 3(a) where the AC temperature increased suddenly and inde
pendently of the latent thermal system. However, it is worth noting that higher quantities of
enhancers could potentially reduce the PCM mass, which serves as the storage site for the gener
ated heat and hence reduces the amount of energy that can be stored. Additionally, the use of
nanoparticles as enhancers can lead to the detrimental phenomenon of nanoparticle agglomer
ation and an increase in viscosity, which can negatively affect the performance of the system [55].
These factors should be considered when selecting the type and quantity of enhancers for PCM-
based hydrogen storage systems.
NUMERICAL HEAT TRANSFER, PART B: FUNDAMENTALS 13
Providing specific references that support our findings about the order of superiority between
metal foam, fins, and nanoparticles for latent thermal energy storage is not possible because most
studies didn’t compare different enhancer systems, but compare the performance of the same
Figure 4. The melt fraction of the PCM (a), the overall heat transfer coefficient (b), and overall total heat flux (c) over time for
pure PCM, nano-PCM, PCM with MF and PCM with fins. 5% v/v for each enhancer.
14 A. CHIBANI ET AL.
enhancer at varying material types. However, some studies made comparisons between two
enhancers instead. In a series of recent publications on metal hydride-enhancer systems, Chibani
et al. [11,55,59,75] highlighted (i) the absence of a thermal efficiency difference between pure
PCM (paraffin) and nano-PCM [59] (ii) the huge improvement of the thermal energy storage by
using MF [11,75], and (iii) the dependence of the nanoparticles enhancing effect to the reactor
design (lab- or large scale) and the operating conditions [55].
Figure 5. Velocity contour for the three investigated mass transfer enhancers and the pure paraffin, for different operating times
(400 s, 5000 and 10000 s).
the PCM melt fraction for the PCM with metal foam was 0.33, while the PCM melt fraction for
the PCM with fins was 0.41. This can be attributed to the fact that fins provide better heat trans
fer from the PCM to the surrounding environment, resulting in a higher melting rate. The higher
16 A. CHIBANI ET AL.
Figure 5. Continued.
heat transfer coefficient of fins facilitates the transfer of heat from the PCM to the surrounding
environment, resulting in a higher rate of melting. Therefore, while metal foam may provide bet
ter cooling performance, fins are more efficient in melting the PCM. This highlights the impor
tance of considering multiple factors when selecting enhancers for PCM applications, as the best
performance will depend on the specific application and desired outcome.
NUMERICAL HEAT TRANSFER, PART B: FUNDAMENTALS 17
On the other hand, the lower performance of nano-PCM compared to MF and fins enhancers
can be attributed to several factors. Firstly, as observed in the previous section, the thermal con
ductivity of nanoparticles is generally lower than that of bulk materials. Therefore, the nanopar
ticles may not be as effective in transferring heat from the activated carbon to the PCM, resulting
in lower melting rates. Secondly, the surface area of nanoparticles is typically much smaller than
that of metal foam or fins. As previously discussed, a larger surface area results in more contact
between the enhancer and the PCM, which can improve the cooling performance of the activated
carbon bed. Therefore, the smaller surface area of nanoparticles could also contribute to the lower
melting rates observed for the nano-PCM. Finally, the size and shape of nanoparticles can also
affect their performance as enhancers. For instance, in a study by Venkateshwar et al. [76], the
impact of various factors, such as size, density, and concentration of nanoparticles, as well as vis
cosity and the difference in density between the solid and liquid phases of phase change materi
als, were investigated to determine their effect on the stability of nano-PCMs. The researchers
analyzed two different concentrations of copper oxide (<50 nm) and iron oxide (50–100 nm)
nanoparticles in Rubitherm35 HC and CuO in coconut oil. The experimental results indicated
that nanoparticle size had a more significant effect on stability than nanoparticle density. The sta
bility of nano-PCMs was improved by the higher density and viscosity of the PCM; however, a
considerable difference in density between the solid and liquid phases of the PCM led to
increased sedimentation. Increasing the concentration of nanoparticles also substantially increased
sedimentation. Therefore, the specific properties of the nanoparticles used in our study may have
also contributed to the lower performance of the nano-PCM compared to MF and fins enhancers.
Overall, the lower melting rate of nano-PCM compared to MF and fins enhancers can be
explained by a combination of lower thermal conductivity, smaller surface area, and possibly
other specific properties of the nanoparticles used in this study.
Figure 6. Mass fraction and temperature contours for the three investigated mass transfer enhancers and the pure paraffin, at
5000 s.
different PCM systems at 400 s can be attributed to the low liquid fraction of the PCM (5%
max.), which is mostly located at the shell wall. This behavior is consistent with previous studies
on solid-liquid phase change systems, where the velocity field is low in the solid region and
higher in the liquid region [70].
NUMERICAL HEAT TRANSFER, PART B: FUNDAMENTALS 19
Figure 7. Melting enhancement (%) for the three investigated mass transfer enhancers compared to the pure paraffin, over the
operating period from 500 to 10000 s.
At 5000s (2nd column of Figure 5), the velocity density of the gas in the activated carbon
becomes lighter and more homogenous throughout the bottle. This behavior can be attributed to
the gradual saturation of the activated carbon bed with hydrogen, which leads to a lower resist
ance to the flow. On the other hand, the relatively higher velocity field observed at the PCM wall
neighboring the AC-bed can be attributed to the presence of the enhancer particles, which can
affect the flow behavior in the PCM. A liquid shell of PCM is formed at this zone, due to the
heat adsorption from the exothermic hydrogen absorption. However, because of the low PCM
conductivity, the progress of the liquid shell of the PCM could be very slow, which is confirmed
by the third column of Figure 3. At 10000 s, the layer thickness of the PCM liquid adjacent to the
activated carbon bed increases a little, leading to an intense velocity field in this region. This
behavior can be attributed to the heat released during the hydrogen adsorption process, which
causes the PCM to melt and increases the liquid fraction. This is consistent with previous studies
on phase change materials, which have shown that the liquid fraction of the PCM can signifi
cantly affect the velocity field and flow behavior [77]. Based on our observations, it can be con
cluded that the presence of enhancers in the PCM has a marginal effect on the velocity field in
the PCM side. This could be attributed to the lower thermal conductivity of the PCM compared
to the activated carbon bed, which limits the transfer of thermal energy from the bed to the
PCM. In addition, the presence of enhancers may also contribute to the increase in viscosity of
the PCM (in the case of a nano-PCM system), further hindering the fluid flow and reducing the
velocity field.
In summary, the observations of the velocity contours for the pure and PCM-enhancer systems
indicate that the flow behavior is mainly influenced by the activated carbon bed, with the pres
ence of enhancer particles affecting the flow behavior in the PCM. The changes in velocity dens
ity over time can be attributed to the saturation of the activated carbon bed with hydrogen and
the melting of the PCM due to the heat released during the hydrogen adsorption process.
of nanoparticles (CuO) on the melt fraction of PCM. This is mainly attributed to the low thermal
conductivity of the adopted metal oxide (Table 1). The low efficiency of nanoparticles is clearly
confirmed according to the enhancement plot in Figure 7, where a maximal improvement of
1.2% is retrieved in this case (i.e. metal oxide). Accordingly, a slight enhancement is observed for
the temperature contours with a difference of only �2K (1st and 2nd columns of Figure 6). For
example, at the bed core, the peak temperature in the presence and absence of metal oxide is
372.4 and 375.41 K, respectively. This slight improvement in the heat evacuation is the same over
the whole solid adsorbed; with approximately a constant temperature of 295.15 K throughout the
cooling systems (i.e. pure PCM and Nano-PCM).
On the other side, in the 3rd and 4th columns of Figure 6, remarkable enhancements of the
mass fractions and temperature distributions are observed with the integration of the metal foam
and fins. As it was discussed previously and in corroboration to the findings of Figure 4(a), the
use of fins is more beneficial for a maximal melting of PCM compared to the case of copper
metal foam. Over the majority of the Fins-PCM system, an average of �60% PCM melting is
obtained compared to �40% for metal foam.
This outcome is evidenced through Figure 7, with 15.9% maximal enhancement using fins
compared to 9.1% for metal foam.
In contrast, with the use of metal foam (3rd column in Figure 6), more cooling is obtained
compared to the fins case (4th column in Figure 6). As a result, maximal temperatures of �320
and 329 K are retrieved at the solid bed center for the metal foam and fins system, respectively.
The relatively rapid cooling of the solid adsorbent is translated by more heating of the surround
ing PCM-metal foam compared to the fins-PCM system (3rd and 4th columns in Figure 6).
5. Conclusions
In conclusion, this study has successfully compared the melting efficiency of phase change materials
with and without enhancers, namely nanoparticles, metal foam, and fins. The results have shown
that the addition of enhancers can significantly improve the melting efficiency of PCM (in the annu
lar space of the adsorbing bed) in addition to the cooling process of the activated carbon beds.
However, a negligible impact was observed for the adsorbed amount of hydrogen in the presence of
these enhancers. On the other hand, the performance of each enhancer was found to be highly
dependent on their surface area and contact with the PCM. Based on the results, fins have proven to
be the most efficient enhancer for melting PCM, while metal foam has shown better cooling per
formance. The numerical simulations using ANSYS Fluent have also provided valuable insights into
the velocity field and temperature distribution within the activated carbon bed during hydrogen
charging. Furthermore, the hydrogen adsorption results indicate that activated carbon can be an effi
cient hydrogen storage material. As a perspective, this study could inspire further research on the
development of novel or the optimization of the existing PCM-enhancer systems for efficient ther
mal management applications at a large scale. On the other side, another area of research could be
to explore the use of different types of activated carbon (under different operating conditions of
pressure and temperature), such as chemically modified or nanoporous carbon, to enhance hydro
gen adsorption capacity and improve the overall performance of the system.
Disclosure statement
No potential conflict of interest was reported by the author(s).
ORCID
Atef Chibani http://orcid.org/0000-0002-5861-7498
NUMERICAL HEAT TRANSFER, PART B: FUNDAMENTALS 21
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