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Materials System Specification

32-SAMSS-036 15 January 2012


Manufacture of Small Pressure Vessels
Document Responsibility: Vessels Standards Committee

Saudi Aramco DeskTop Standards


Table of Contents
1 Scope............................................................. 2
2 Conflicts and Deviations................................. 3
3 References..................................................... 3
4 Definitions....................................................... 6
5 Responsibilities.............................................. 7
6 Proposals....................................................... 7
7 Mechanical Design......................................... 7
8 Nozzles and Manways................................. 12
9 Internals....................................................... 15
10 Vessel Support............................................. 15
11 Clips, Brackets and
Internal Supporting Rings..................... 18
12 Materials....................................................... 19
13 Fabrication................................................... 23
14 Nondestructive Examination........................ 28
15 Postweld Heat Treatment............................ 32
16 Examination, Inspection,
Pressure Tests and Repairs................. 33
17 Nameplates and Stampings......................... 37
18 Coatings and Painting.................................. 38
19 Shipping Requirements................................ 38
20 Drawings, Calculations and Data................. 42
Table 1 – Nondestructive Examination
Requirements………………….……….. 43

Previous Issue: 31 January 2011 Next Planned Update: 6 September 2013


Revised paragraphs are indicated in the right margin Page 1 of 43
Primary contact: Naffaa, Mahmoud Youniss on 966-3-8809614

Copyright©Saudi Aramco 2012. All rights reserved.


Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 15 January 2012
Next Planned Update: 6 September 2013 Manufacture of Small Pressure Vessels

1 Scope

1.1 This specification covers the minimum mandatory requirements for the
manufacture of pressure vessels with diameter not exceeding 4 feet and a tangent-
to-tangent length not exceeding 12 feet, under the following design conditions:
a) Design pressure no greater than 1.69 MPa (245 psi) and,
b) Design temperature no greater than 121°C (250°F)
Note: Such vessels are also referred to as small pressure vessels.

1.2 Vessels under the scope of this specification are purchased on a stand-alone
basis or as an integral part of a skid-mounted packaged equipment unit.
Note: This is applicable irrespective of the party contractually responsible for the
purchase order (Saudi Aramco facility, LSTK contractor, sub-supplier, etc.).

1.3 The requirements are in addition to and supplement the requirements of the
ASME Boiler and Pressure Vessel Code Section VIII D1.

1.4 This specification does not cover in-service pressure vessels and pressure
vessels stamped “UM” per ASME SEC VIII D1.

1.5 Pressure vessels having partial or complete cladding shall also conform to
32-SAMSS-031 in addition to the requirements of this specification.

1.6 This specification does not cover pressure vessels under the following services
and design conditions:
a) Hydrogen service.
b) Lethal service.
c) Cyclic service.
d) Vessels which required design wall thickness is not governed by loadings
due to wind pressure or earthquake forces.
e) Devices used as an integral part of piping systems, made of what are
recognized as piping components (piping, fittings, etc.) and serve purposes
such as straining, filtering, mixing, separating, distributing, metering and
controlling flow.
f) Pressure vessels used as part of heating, ventilation and air conditioning
(HVAC) systems.
g) Compressed gas cylinders.

Page 2 of 43
Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 15 January 2012
Next Planned Update: 6 September 2013 Manufacture of Small Pressure Vessels

1.7 Where a licensor's specification requirement is more stringent than that of this
specification, the licensor's specification requirement will govern.

1.8 A vessel that is an integral part of a skid-mounted packaged equipment unit shall
be designed and manufactured by a manufacturer of such unit per the relevant
SAP database.

2 Conflicts and Deviations

2.1 Any conflicts between this Specification and other applicable Saudi Aramco
Materials System Specifications (SAMSSs), Standard Drawings (SASDs), or
industry standards, codes, and forms shall be in writing by the Company or
Buyer Representative through the Manager, Consulting Services Department of
Saudi Aramco, Dhahran.

2.2 Direct all requests to deviate from this specification in writing to the Company or
Buyer Representative, who shall follow internal company procedure SAEP-302
and forward such requests to the Manager, Consulting Services Department of
Saudi Aramco, Dhahran.

3 References

Materials or equipment supplied to this specification shall comply with the latest edition
of the references listed below, unless otherwise noted.

3.1 Saudi Aramco References

Saudi Aramco Engineering Procedures


SAEP-302 Instructions for Obtaining a Waiver of a Mandatory
Saudi Aramco Engineering Requirement
SAEP-347 Supplying Material from Stockists

Saudi Aramco Materials System Specifications


01-SAMSS-016 Qualification of Pipeline and Pressure Vessel Steels
for resistance to Hydrogen-Induced Cracking
32-SAMSS-031 Manufacture of Clad Vessels and Heat Exchangers

Saudi Aramco Engineering Standards


SAES-A-007 Hydrostatic Testing Fluids and Lay-Up Procedures
SAES-A-112 Meteorological and Seismic Design Data
SAES-A-206 Positive Materials Identification

Page 3 of 43
Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 15 January 2012
Next Planned Update: 6 September 2013 Manufacture of Small Pressure Vessels

SAES-H-100 Coating Materials and Application


SAES-L-133 Corrosion Protection Requirements for Pipelines,
Piping and Process Equipment
SAES-M-001 Structural Design Criteria for Non-Building
Structures
SAES-N-001 Industrial Insulation
SAES-W-010 Welding Requirements for Pressure Vessels

Saudi Aramco Inspection Requirements


Form 175-321950 Manufacture of Small Pressure Vessels

Saudi Aramco Forms and Data Sheets


NMR-7919-1 Nonmaterial Requirements for Pressure Vessels
9527-ENG Pressure Vessel Data Sheet
(herein referred to as data sheet)

Saudi Aramco Standard Drawing


AA-036322 Anchor Bolt Details

3.2 Industry Codes and Standards

American Institute of Steel Construction


AISC Manual of Steel Construction

American Petroleum Institute


API RP 520 Part I - Sizing, Selection, and Installation of
Pressure Relieving Devices in Refineries
API RP 582 Recommended Practice and Supplementary Welding
Guidelines for the Chemical, Oil, and Gas
Industries

American Society of Civil Engineers


ASCE 7 Minimum Design Loads for Buildings and Other
Structures

American Society of Mechanical Engineers (Boiler and Pressure Vessel Codes)


ASME SA-20 Specification for General Requirements for Steel
Plates for pressure Vessels
ASME SEC V Nondestructive Examination

Page 4 of 43
Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 15 January 2012
Next Planned Update: 6 September 2013 Manufacture of Small Pressure Vessels

ASME SEC VIII D1 Rules for Construction of Pressure Vessels


ASME SEC VIII D2 Rules for Construction of Pressure Vessels,
Alternative Rules
ASME B16.5 Pipe Flanges and Flanged Fittings NPS ½ through
NPS 24
ASME B16.11 Forged Steel Fittings, Socket Welding and Threaded
ASME B1.20.1 Pipe Threads, General Purpose (Inch)
ASME B16.20 Metallic Gaskets for Pipe Flanges-Ring-Joint,
Spiral-Wound, and Jacketed
ASME B16.21 Nonmetallic Flat Gaskets for Pipe Flanges
ASME B16.25 Butt-welding Ends
ASME B16.47 Large Diameter Steel Flanges NPS 26 through
NPS 60

American Society for Nondestructive Testing


ASNT CP-189 Standard for Qualification and Certification of
Nondestructive Testing Personnel
ASTM A380 Practice of Cleaning, Discleaning and Passivation
of Stainless Steel Part Equipment and System
ASTM E381 Standard Method of Macrotech Testing Steel Bars,
Billets, Blooms, and Forgings American Society
for Nondestructive Testing

International Standards Organization


ISO 15156 Petroleum and Natural Gas Industries - Materials
for Use in H2S Containing Environments in Oil
and Gas Production

National Association of Corrosion Engineers


NACE RP0472 Methods of Control to Prevent In-Service Cracking
of Carbon Steel Welds in P-1 Materials in
Corrosive Petrochemical Refining Environments
NACE RP0590 Recommended Practice for Prevention, Detection
and Correction of Deaerator Cracking
NACE TM0208 Laboratory Test to Evaluate the Vapor-Inhibiting
Ability of Volatile Corrosion Inhibitor Materials
for Temporary Protection of Ferrous Metal
Surfaces

Page 5 of 43
Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 15 January 2012
Next Planned Update: 6 September 2013 Manufacture of Small Pressure Vessels

Process Industry Practices


VEFV1100 Vessel/S&T Heat Exchanger Standard Details

Welding Research Council


WRC 107 Welding Research Council Bulletin
WRC 297 Welding Research Council Bulletin

4 Definitions

AARH: Average arithmetic roughness height, which is a measure of surface texture.

Cyclic Services: Services that require fatigue analysis per 5.5.2 “Screening Criteria for
Fatigue Analysis” of ASME SEC VIII D2.

Design Engineer: The Engineering Company responsible for specifying on the data
sheet the mechanical design requirements for pressure vessels.

High - Alloy Steels: Steels with a total alloying content more than 5%.

Hydrogen Induced Cracking (HIC) Environment: Process streams that introduce


HIC according to SAES-L-133.

Hydrogen Services: Process streams containing relatively pure hydrogen and process
streams containing hydrogen as a component with an absolute partial pressure of
350 kPa (50 psi) and higher.

Lethal Services: Process streams containing a concentration of hydrogen sulfide in


excess of 20% volume per total volume of vessel shall be considered lethal. Other
services as determined by the project design may also be designated as lethal services.

Low Alloy Steels: Steels with a total alloying content less than 5% but more than that
specified for carbon steels.

MDMT: Minimum design metal temperature, determined by the Design Engineer.

Nominal Thickness: Thickness selected as commercially available, and supplied to the


Manufacturer. For plate material, the nominal thickness is the measured thickness of the
plate at the joint or location under consideration after forming.

Pressure Vessel and Vessel: As defined in the ASME Boiler and Pressure Vessel Codes.

Saudi Aramco Engineer: The Supervisor of the Process Equipment Unit, Consulting
Services Department, Dhahran.

Page 6 of 43
Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 15 January 2012
Next Planned Update: 6 September 2013 Manufacture of Small Pressure Vessels

Saudi Aramco Inspector: The person or company authorized by the Saudi Aramco
Inspection Department to inspect pressure vessels to the requirements of this
specification.

Small Pressure Vessels: Vessels under scope of this specification.

Skid-mounted packaged equipment unit: Self-contained units for process and utility
applications (e.g., air dryers, portable air compressors, filtering unit, nitrogen generation,
dehydration, etc.) fabricated and skid-mounted in one section. Such unit consists of
equipment (pressure vessels, compressors, pumps, storage tank, etc.), interconnecting
piping, electrical and/ or instrument components, and support structures.

Sulfide Stress Cracking (SSC) Environment: Process streams that introduce SSC
according to SAES-L-133.

Utility Services: Water, and air and nitrogen services within scope limitations of this
specification.

Vessel Manufacturer: Company responsible for the manufacture of new pressure


vessels in accordance with this specification.

5 Responsibilities

The Vessel Manufacturer is responsible for the manufacture of pressure vessels, which
includes complete mechanical design, Code and structural calculations, supply of all
materials, fabrication, nondestructive examination, inspection, testing, surface
preparation, and preparation for shipment in accordance with the completed data sheet
and the requirements of this specification.

6 Proposals

6.1 The Vessel Manufacturer's proposal shall be based on details for individual
vessels and the requirements of this specification.

6.2 The proposal shall include a detailed description of any exception to the
requirements of this specification.

7 Mechanical Design

7.1 General

7.1.1 All pressure vessels shall be designed in accordance with the rules of
the Boiler and Pressure Vessel Code, ASME SEC VIII D1 (hereinafter
referred to in this document as the Codes), and the requirements of this
specification.

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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 15 January 2012
Next Planned Update: 6 September 2013 Manufacture of Small Pressure Vessels

7.1.2 Should the vessel Manufacturer have any part of stress analysis
executed by a third party, the Vessel Manufacturer shall advise the
Saudi Aramco Engineer.

7.1.3 Proof testing is prohibited.

7.1.4 Application of ASME Code Cases to the manufacturing of pressure


vessels requires approval of the Saudi Aramco Engineer.

7.1.5 All welded joints of category A, B, C and D shall be complete fusion


full penetration welds, except for joint welds of slip-on flanges
specified per paragraph 8.1.3(d) of this specification.

7.2 Design Pressure

The value of design pressure(s) shall be in accordance with the data sheet.

7.2.1 Unless otherwise specified on the data sheet the design pressure will be
assumed to be at the top of the vessel in the operating position.

7.2.2 Design pressure(s) acting at the bottom of vessels shall take into
account pressure heads, both static and dynamic, due to the maximum
liquid levels.

7.2.3 The external design pressure and corresponding temperature shall be as


specified on the data sheet.

7.3 Maximum Allowable Working Pressure

7.3.1 The Vessel Manufacturer shall calculate the maximum allowable


working pressure (MAWP) acting on the top of a vessel, in the hot and
corroded condition in accordance with the Code.

7.3.2 The MAWP of a vessel shall not be limited by flange ratings.

7.4 Design Temperature

The value of design temperature(s) shall be as specified on the data sheet.

7.5 Minimum Design Metal Temperature (MDMT)

7.5.1 The value of the minimum design metal temperature (MDMT) shall be
as specified on the data sheet.

7.5.2 The MDMT shall be used to determine the requirements for impact
testing in accordance with Section 12 of this specification.

Page 8 of 43
Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 15 January 2012
Next Planned Update: 6 September 2013 Manufacture of Small Pressure Vessels

7.6 Service and Description

7.6.1 The service of a vessel shall be as specified on the data sheet.

7.6.2 The process description of a vessel (Examples: DGA filter


Regenerator, Air Receiver) shall be specified on the data sheet.

7.7 Joint Efficiency

The joint efficiency shall be as specified on the data sheet.

7.8 Corrosion Allowance

7.8.1 A corrosion allowance is to be added to all pressure retaining parts


which are in contact with the process fluid, including, shells, heads
nozzle/manway necks, covers, and non-removable internals.

7.8.2 Corrosion allowance shall be as specified on the data sheet.

7.9 Nominal Thickness

In no case, shall the nominal thickness of shells and heads be less than the
following:
a) Carbon steels, 6 mm.
b) Alloy steels, 5 mm.

7.10 Head Types

7.10.1 Refer to the data Sheet for the type of head.

7.10.2 The type of heads to be used shall be ASME 2:1-ellipsoidal, ASME


hemispherical or ASME torispherical heads.

7.10.3 One piece construction shall be used for heads.

7.10.4 Minimum inside radius of knuckles for conical transition sections shall
not be less than 0.17 of the inside diameter of the adjoining the
cylindrical section with the conical section.

7.10.5 Minimum inside radius of knuckles for torispherical heads shall not be
less than 0.17 of its inside diameter.

7.11 Design Loads

Design loads are defined and classified as follows:

Page 9 of 43
Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 15 January 2012
Next Planned Update: 6 September 2013 Manufacture of Small Pressure Vessels

7.11.1 Dead Load (L1)

Dead Load is the installed weight of the vessel including internals,


supports (e.g., skirts, lugs, saddles and legs), insulation, and
appurtenances (e.g., platforms, ladders, etc.), attached equipment such
as motors machinery, valves, other vessels, and piping.

7.11.2 Operating Live Load (L2)

Operating Live Load is the weight of liquid contents under the


maximum operating conditions, including that on trays.

7.11.3 Pressure Load (L3)

Pressure load is the internal design pressure and, as applicable, external


design pressure.

7.11.4 Thermal Load (L4)

Thermal loads are the loads caused by the restraint of thermal


expansion/interaction of the vessel and/or its support(s).

7.11.5 Hydrotesting Load (L5)

All pressure vessel components whether shop or field fabricated shall


be designed to withstand a full hydrostatic test in the erected position.

7.11.6 Wind Load (L6)


a) Wind loads shall be calculated for the vessel in its erected
position in accordance with ASCE 7, using Occupancy Category
III and based on design data corresponding to the site location per
SAES-A-112.
b) Wind pressures shall be assumed to act on the projected surface
area of the pressure vessel and shall include due allowances for
platforms, ladders, piping, insulation, and equipment supported
from the pressure vessel as specified on the data sheet.

7.11.7 Seismic Load (L7)

Seismic loads shall be calculated for the vessel in its erected position in
accordance with ASCE 7, using Occupancy Category III and based on
design data corresponding to the site location per SAES-A-112.

Page 10 of 43
Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 15 January 2012
Next Planned Update: 6 September 2013 Manufacture of Small Pressure Vessels

7.11.8 Piping, Equipment and External Loads (L8)


a) Imposed external piping loads that will affect the overall integrity
of the vessel shall be considered as applicable. Such loads shall
be added to moments and forces due to other external primary
loads (weight, wind or earthquake loads).
b) The vessel manufacturer shall ensure that local stresses imposed
on a vessel due to piping (other than dead loads), equipment,
lifting, supports and other external loads shall not exceed the
allowable limits in accordance with the Code.

7.12 Load Combinations

7.12.1 All components of a vessel, including its support(s), shall be designed


to the following loading combinations:
a) L1 + L6: Erected condition with full wind load.
b) L1 + L2 + L3 + L4 + L6 + L8: Design condition with full wind
load (includes both full and zero pressure conditions L3).
c) L1 + L2 + L3 + L4 + L7 + L8: Design condition with full seismic
load (includes both full and zero pressure conditions L4).
d) L1 + L3 + L5 + (0.5) L6: Full hydrostatic test condition with
vessel in its erected position and with 50% of design wind load.
Combined stresses shall not exceed 90% of the lowest Specified
Minimum Yield Strength (SMYS) of the materials of construction
at test temperature.
e) L1 + L3 + L5 + (0.5) L7: Full hydrostatic test condition with
vessel in its erected position and with 50% of design seismic load.
Combined stresses shall not exceed 90% of the lowest Specified
Minimum Yield Strength (SMYS) of the materials of construction
at test temperature.

7.12.2 Anchor bolts shall be designed for load combinations, based on the
allowable stress design method (Service Loads) in accordance with
SAES-M-001.

7.12.3 Loads (moments or forces) acting on a vessel due to external piping


that will affect the overall integrity of the vessel shall be added to
moments and forces due to other external primary loads (weight, wind
or earthquake loads). Addition of piping loads shall be based on
performing stress analysis.

Page 11 of 43
Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 15 January 2012
Next Planned Update: 6 September 2013 Manufacture of Small Pressure Vessels

7.12.4 All pressure vessel components whether shop or field fabricated shall
be designed to withstand a full hydrostatic test in the erected position.

7.12.5 Combined stresses due to full hydrostatic test and the greater of wind
and earthquake loads shall be within the allowable limits per
ASME SEC VIII D2, paragraph 4.1.6.2, based on the lowest Specified
Minimum Yield Strength (SMYS) of the materials of construction at
test temperature. However, wind and earthquake design loads can be
reduced to 50% of its values.

7.13 Local Stress Analysis

Stress analysis due to piping, equipment, lifting, supports and other external
loads shall be completed in accordance with the procedures as detailed in
WRC 107, WRC 297 or a finite element analysis.

8 Nozzles and Manways

8.1 General

8.1.1 The quantities, sizes, ratings, (ASME pressure classes), facings,


elevations, and orientations of nozzles and manways shall be as
specified on the data sheet.

8.1.2 Unless otherwise specified on the data sheet, the minimum projections
for nozzles and manway necks, as measured from the outside surface
of the shell or head to the face of a flange, shall meet the following
requirements:
a) 6 inches for NPS 6 nozzles and smaller.
b) 8 inches for NPS 8 nozzles and larger and manways necks.
c) For insulated vessels, projection shall be sufficient to allow
bolting/unbolting without interference with the insulation.
d) For vessel drain connections and other connections, where a
process stream is likely to be stagnant, the projection shall not
exceed three times the connection nominal diameter.

8.1.3 Permissible types of nozzles and manways are according to the


following:
a) Forged steel long welding neck.
b) Forged steel welding neck flange. Such type of flange is welded
to seamless pipe, rolled plate with 100% radiography or an

Page 12 of 43
Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 15 January 2012
Next Planned Update: 6 September 2013 Manufacture of Small Pressure Vessels

integrally reinforced contour shaped forged nozzle or manway.


The bore of flange shall match the bore of nozzle and manway, as
applicable.
c) Studded nozzles and proprietary designs may be offered as
alternatives provided their design is in accordance with the
applicable Code and approved by the Saudi Aramco Engineer.
d) Slip-on type flanges with seamless pipe nozzle necks or rolled
plate with 100% radiography are permissible for vessels intended
for only non-cyclic air and water services.

8.1.4 Threaded or socket-welded connections are prohibited in the following


services and conditions:
a) Caustic service.
b) Continuous or intermittent vibration.
c) Any service where crevice corrosion or severe erosion may
occur.
d) Services where leakage would result in serious consequences for
the operation or safety of plant or personnel.

8.1.5 Threaded connections shall conform to ASME B1.20.1.

8.1.6 Threaded or socket-welded connections with 3000# rating conforming


to ASME B16.11 may be used for 1-½ inch NPS and smaller vents,
drains and instrument connections in services other than those
specified in paragraph 8.1.4 of this specification.

8.1.7 Vessels in services other than air and water shall be provided with a
minimum 2-inch NPS flanged steam-out connection.

8.1.8 The ends of butt-welded connections shall be in accordance with


ASME B16.25.

8.1.9 The Vessel Manufacturer shall design nozzles that are required for the
supporting of mechanical mixers and shall include the additional loads
and dimensional tolerances as specified on the data sheet.

8.1.10 Minimum, four gusset plates shall be provided for the reinforcement of
nozzles supporting mixers.

8.1.11 Nozzles less than 2-inch NPS are not permissible.

Page 13 of 43
Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 15 January 2012
Next Planned Update: 6 September 2013 Manufacture of Small Pressure Vessels

8.2 Reinforcement of Openings

8.2.1 Reinforcement of vessel openings shall be in accordance with the Code


and this specification.

8.2.2 The thickness of reinforcing pads shall not exceed the shell or head
thickness of a vessel.

8.2.3 Use of internal reinforcing elements is not permitted.

8.3 Flange Ratings, (ASME Pressure Classes) and Facings

8.3.1 The ASME pressure classes and facings shall be as specified on the
data sheet.

8.3.2 Bolted joints specified with non-ASME flanges shall be designed to


meet all anticipated loading conditions of the vessel.

8.3.3 Pressure ratings for standard flanges shall be in accordance with the
following:
a) ASME B16.5 for flanges NPS 24 and smaller.
b) ASME B16.47, Series A for flanges larger than NPS 24.

8.3.4 Gasket seating surfaces shall comply with the following:


a) For spiral wound gaskets, 125 to 250 AARH.
c) The side-walls of rings joint flanges in all services, 63 AARH.
d) For Nonmetallic gaskets, 250 to 500 AARH.

8.3.5 Machined surfaces other than gasket contact faces shall not exceed
500 AARH.

8.4 Manway

8.4.1 The number, nominal inside diameter and locations of manways shall be
as specified in the data sheet.

8.4.2 Manway shall be circular. The manway cover shall be hinged or


provided with a handling davit according to PIP VEFV1100.

8.5 Weld Attachment Details

8.5.1 All nozzles and manway necks shall be attached by welding


completely through the total thickness of the vessel shell, head or

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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 15 January 2012
Next Planned Update: 6 September 2013 Manufacture of Small Pressure Vessels

nozzle wall, including any reinforcement. Backing rings used in


attaching nozzles and manways to vessels shall be removed after
welding.

8.5.2 Permissible types of nozzles, manways and their connections shall be


according to the table below.

Figure reference from indicated


Design Conditions/ Services Group Attachment
ASME Code Section VIII, Division 1
Group I
 All nozzle sizes and
(a) Unfired steam boilers with design manway necks
pressure exceeding 50 psi
Figure UW-16.1, details: (f-1), (f-2), (f-3) or (f-4)
 Connections
(b) Openings larger than 900 mm (Note 1) attached to nozzles
and manways
(c) Vessels that will undergo PWHT (Note 1)

NPS 4 and smaller Figure UW-16.1, details: (a), (a-1), (b), (c), (d), (e), (f-
nozzles 1), (f-2), (f-3), (f-4) or (g).

Group II Nozzles larger than


NPS 4 and manway
Design conditions and services other than necks Figure UW-16.1, details: (c), (d), (e), (f-1), (f-2), (f-3),
those in group I of this table (f-4) or (g)
Connections attached
to nozzles and
manways

Note 1: Alternatively, detail per Figure UW-16.1(g) may be used, provided that design condition (a) of group I is not
applicable.

8.5.3 Integrally reinforced contoured shaped attachments made partially or


completely of build-up welding are prohibited.

9 Internals

9.1 All fixed and removable internals, including, distributors, screens, etc., shall be
specified on the data sheet.

9.2 The Vessel Manufacture shall design, supply and install all internals, as
specified on the data sheet.

9.3 All removable internals are to be designed so that they may be passed through
vessel manways.

10 Vessel Support

10.1 General

10.1.1 Refer to the data sheet for the type of support.

10.1.2 Each vessel shall be designed as a self-supporting unit in accordance

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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 15 January 2012
Next Planned Update: 6 September 2013 Manufacture of Small Pressure Vessels

with the requirements of the Code and AISC.

10.1.3 Supports shall be designed to prevent excessive localized stresses due


to deformations produced by the internal pressure, primary loads and,
if applicable, thermal gradients in the vessel and support system.

10.1.4 The material of anchor bolts shall be in accordance with this


specification.

10.1.5 All supports shall be continuously welded to the vessel.

10.1.6 The material of anchor bolts shall be in accordance with this


specification.

10.1.7 Base plates shall be designed by the Vessel Manufacturer for all
loading conditions in accordance with this specification.

10.1.8 Base plate shall be designed to results in a bearing stress in concrete


foundation not exceeding 5170 kPa.

10.2 Supports for Vertical Vessels

10.2.1 The data sheet shall specify the type, location and overall dimensions
required for the design of supports for vertical vessels.

10.2.2 The Vessel Manufacturer shall design all supports required, including
skirts, legs, lugs, and base-plates, number of anchor bolts in
accordance with the data sheet.

10.2.3 Skirts shall have a minimum thickness of 6 mm.

10.2.4 The mean corroded diameter of the shell and the mean diameter of the
skirt shall coincide [rounded off to the nearest 3 mm], and shall be
symmetrical about the vessel centerline. Exceeding the
aforementioned offset limit shall require prior approval of the Saudi
Aramco Engineer.

10.2.6 No flanged connection shall be provided inside skirts for vessels in


services other than water.

10.2.7 Piping passing through skirt openings shall be adequately supported to


prevent damage during shipment.

10.2.8 The Vessel Manufacturer shall provide skirt bracing to prevent


buckling during shipping and lifting in the field.

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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 15 January 2012
Next Planned Update: 6 September 2013 Manufacture of Small Pressure Vessels

10.2.9 Leg supports, lug supports, and lifting lugs that will impose stress
levels higher than the acceptable Code limits shall be welded to an
attachment pad. The pad shall be a minimum 10 mm (3/6 in) thick but
not greater than the vessel thickness.

10.2.10 Skirt-to-vessel juncture shall be according to ASME SEC VIII D2,


Figure 4.2.4, detail (a) or (b). Adjacent edges of head-to-shell and
skirt-to-head welds shall not be closer than the head thickness or 1
inch, whichever is greater.

10.3 Supports for Horizontal Vessels

10.3.1 Horizontal vessel shall be supported by two saddles with anchor bolts.
The vessel shall be fixed at one saddle support and free to slide at the
other saddle. Saddles shall be in full contact with the foundation.

10.3.2 The data sheet shall specify locations of the fixed and sliding saddles
and dimension from vessel centerline to underside of saddle base plate.

10.3.3 Saddle supports and the vessel shell shall be analyzed for operating and
hydrotest loads including any piping loads.

10.3.4 Minimum of 10 mm thick reinforcing pad is required at the junction of


the saddle and the vessel with all corners rounded to a minimum radius
of 50 mm.

10.3.5 The anchor bolt holes on the sliding-end saddle shall be slotted to
facilitate thermal expansion/ contraction along the longitudinal axis of
the vessel.

10.4 Anchor Bolts

10.4.1 The Vessel Manufacturer shall determine the size and number of
anchor bolts required.

10.4.2 Anchor bolts shall not be less than 19 mm minimum nominal diameter.

10.4.3 Design of anchor bolts shall be based on the following allowable


stresses:
a) 104 MPa (tension).
b) 69 MPa (shear).

10.4.4 Vessels supported on skirts, lugs or legs shall be provided with an even
number of anchor bolts with a minimum of four anchor bolts.

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10.4.5 Vessels supported on saddles shall be provided with an even number of


anchor bolts with a minimum of two anchor bolts per saddle.

11 Clips, Brackets and Internal Supporting Rings

11.1 General

The Vessel Manufacturer shall supply and install all clips and attachments as
specified on the data sheet.

11.2 Insulation Support

11.2.1 Support for insulation system shall be according to the data sheet.

11.2.2 The Vessel Manufacturer shall supply and install supports required for
insulation.

11.2.3 The bottom heads of vertical vessels that are externally insulated shall
be provided with 12 mm blank nuts. Blank nuts shall be welded edge
and located on 300 mm square centers.

11.3 Fireproofing Supports

11.3.1 Support for fireproofing system shall be according to the data sheet.

11.3.2 The Vessel Manufacturer shall supply and install supports required for
fireproofing materials.

11.3.3 Vertical vessels, which are not externally insulated, shall be provided
with a 5 mm thick steel weather cap on the skirt to provide a flashing
for fireproofing.

11.4 Grounding Lugs

All pressure vessels shall be provided with a grounding lug connection welded
to the vessel support in accordance with PIP VEFV1100.

11.5 Equipment Davit

11.5.1 A davit for the lifting of equipment shall be supplied when specified on
the data sheet.

11.5.2 The davit shall be in accordance with PIP VEFV1100.

11.6 Reinforcing Pads

Reinforcing pads for all internal and external welded attachments shall be sized

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to meet requirements of paragraph 7.11.8 of this specification. Pads shall be a


minimum of 10 mm (3/8”) thick, but shall not exceed the shell thickness; with
all of their corners rounded to a minimum radius of 50 mm. Distance from any
edge of the attachment to the closest edge of the reinforcing pad shall not be less
than 50 mm.

12 Materials

12.1 General

12.1.1 All carbon, low alloy and high alloy steels required for pressure and
non-pressure components shall be as specified on the data sheet.

12.1.2 The Vessel Manufacturer may propose alternative materials at the time
of proposal, with prior approval of Saudi Aramco Engineer.
Alternative materials must comply with all the requirements of the
Code and this specification.

12.1.3 All materials must be clearly identified and provided with legible
original or certified true copies of Mill Test Certificates. Lack of
adequate identification and certification shall be cause for rejection.

12.1.4 Material of construction shall be tested, as applicable, to verify that


their mechanical properties will be retained considering the following:
a) All heat treatment cycles that will be required for the fabrication
of the vessel, including the final postweld heat treatment (PWHT)
and,
b) Two PWHT cycles to account for future repairs and/or
alterations.

12.1.5 As an alternative to material qualification requirements per paragraph


12.1.4 of this specification for carbon steel nozzles and standard
flanges according to ASME B16.5 and B16.47 that do not require
impact testing, materials of construction shall have minimum 70 MPa
(10 ksi) over their specified minimum yield strength and ultimate
tensile strength values.

12.1.6 All material, except carbon steels, shall be alloy-verified by the Vessel
manufacturer according to SAES-A-206.

12.1.7 Use of high alloy steels, including austenitic stainless steels, shall be
on a case-by-case basis, with prior approval of the Saudi Aramco
Engineer as defined in this specification. Material selection shall be

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based on the design temperature, minimum design metal temperature


and intended service.

12.1.8 Forgings shall meet a material cleanliness C2/R2/S2 rating, as


described in ASTM E381.

12.1.9 Specimens for material testing shall be taken per the following:
a) Plates
Specimens shall be taken from each plate transverse to the rolling
direction in accordance with SA-20 at the standard test locations
and at a depth of ½T (T = maximum heat-treated thickness)
location. If required, ½T specimens should be used for hot tensile
and step cooling tests.
b) Plate-like forgings (forged rings, tubesheets, blind flanges, etc.)
Specimens shall be taken from each heat transverse to the major
working direction in accordance with the material specification,
and at a depth of ½T of a prolongation or of a representative
separate test block.
c) Standard flanges according to ASME B16.5 and B16.47.
1. For flanges with T equal to or less than 50 mm, specimens
shall be removed in accordance with the material
specification.
2. For flanges with T greater than 50 mm, specimens shall be
removed in accordance with the material specification from a
production forging or a representative separate test block that
are machined to essentially the finished product configuration
prior to heat treatment. The center axis of the specimen shall
be at a depth of ½T and the mid-length of the test specimen
shall be at a depth at least equal to T from any second heat-
treated surface.
d) Other forgings that are contour shaped or machined to essentially
the finished product configuration prior to heat treatment, test
specimens shall be removed in accordance with the material
specification of a production forging or a representative separate
test block. The center axis of the specimen shall be at a depth of
½T and the mid-length of the test specimen shall be at a depth at
least equal to T from any second heat-treated surface.

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e) Pipe
Specimens shall be taken from each heat and lot of pipe,
transverse to the major working direction in accordance with used
material specification except that test specimens should be taken
from a depth of ½T.
f) A separate test block, if used, should be made from the same heat
and should receive substantially the same reduction and type of
hot working as the production forgings that it represents. It should
be of the same nominal thickness as the production forgings and
shall be machined to essentially the finished product configuration
prior to heat treatment. The separate test forgings should be heat-
treated in the same furnace charge and under the same conditions
as the production forgings.

12.1.10 Materials for vessels exposed to SSC environments shall be in


accordance with the following:
a) Forged flanges and forged fittings are restricted to: SA-350 LF1 or
LF2 or SA-266 Grade 4.
b) Flanges above 24-inch diameter shall be SA-266 Grade 4.
c) Studs are restricted to: SA-193 B7M or SA-320 L7M.
d) Nuts are restricted to: SA-194 Grade 2HM.
e) It shall satisfy the requirements of ISO 15156 and NACE RP0472.

12.1.11 Low alloy steels shall be specified in the normalized and tempered
heat-treated or quenched and tempered conditions. Material of
construction shall be tested, as applicable, to verify that their
mechanical properties will be retained considering thermal treatments
specified in paragraph 12.1.4 of this specification.

12.1.12 Material for nameplate mounting brackets shall be of the same type
and material grade as the shell material.

12.1.13 SA-36 and SA-285 materials may be used only for pressure retaining
components of vessels in water and air services with plate thickness
not exceeding 19 mm.

12.1.14 Material of supports legs, lugs, skirts, and saddles shall be the same
ASME material as the shell base material.

12.1.15 External attachments, other than those in paragraph 12.1.14 of this


specification, and internal attachments welded to the vessel shall be of

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the same material as the vessel wall base material. With prior approval
of Saudi Aramco Engineer as defined in this specification, Stainless
Steel (SS) internal attachments can be welded to carbon steel pressure-
retaining parts of vessels in non-sour services.

12.1.16 Internal attachments to clad vessels shall be of the same material as


that of the cladding. SS 321 and SS 347 can be used interchangeably.

12.1.17 Material of construction for anchor bolts shall be ASTM A193 /


A193M, ASTM F1554 Grade 36 or ASTM F1554 Grade 105 with the
corresponding material of construction for nuts according to SASD
AA-036322.

12.1.18 Materials for pressure vessels for de-aeration service shall be in


accordance with NACE RP0590.

12.2 HIC Resistant Materials

Hydrogen Induced Cracking (HIC) resistant steel qualified in accordance with


01-SAMSS-016. HIC resistant steel shall be procured from Saudi Aramco
approved manufacturers within a list available by the Saudi Aramco buyer, as
defined in this specification.

12.3 Gasket Materials

Types and material specifications of gaskets shall be as specified on the data


sheet.

12.4 Impact Testing

12.4.1 The Vessel Manufacturer is responsible of determining the required


Charpy impact energy value(s) based on the test temperature specified
on the data sheet and the purchased vessel’s component thickness.

12.4.2 Impact test temperature for a component of a vessel shall be as


specified on the data sheet.

12.4.3 Minimum acceptable Charpy impact energy values for all materials of
construction (base and weld metals) shall not be less than 34/27 Joules.
Commentary Note:

The first number of required energy values is the minimum average


energy of three specimens and the second number is the minimum for
one specimen of the impact test results. The second number shall not
be less than 80% of the average value.

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12.4.4 Impact testing exemptions of ASME Code, Section VIII, Division 1:


UG-20 (f), UCS-66 (b)(1) and (3), UCS-68(c), UG-84 (b)(2) and by
reference to Table UG-84.4 are not permitted.

12.4.5 Impact testing is required, with no exception, for pressure vessels made
of low alloy steels.

12.4.6 Impact testing of materials and welding procedures are required when
test temperature is lower than -28°C.

12.5 All forgings shall be forged as close as practicable to finished shape and size to
develop metal flow in a direction most favorable for resisting the stresses
encountered in service.

12.6 All flanges, fittings and piping for use as integral parts of pressure vessels shall
be purchased from Saudi Aramco approved manufacturers, either directly or
through approved stockists. Procurement of these items from stockists shall be
in accordance with SAEP-347.

13 Fabrication

13.1 Fabrication Tolerances

13.1.1 Fabrication tolerances shall be in accordance with the more stringent of


the Code and PIP document VEFV1100, with the following exceptions
to tolerances on page 1 of drawing VEFV1102:

Tolerance 1: Height from base line to face of top nozzle shall be the
smaller of 4 mm per 3000 mm of height or 19 mm.

Tolerance 2: Flange face of nozzle with agitator shall be aligned


within ±¼ degree of indicated plan in any direction.

Tolerance 7: Unless more stringent tolerances are specified by the


process licensor, alignment of flange face of nozzle
without an agitator shall be within ±½ degree of
specified plan, but not to exceed 5 mm across the
diameter.

Tolerance 12: Bottom of vessel support to base line 0mm, -6mm.

Tolerance 13: For supports located above baseline, tolerances shall be


0 mm, +6 mm.

Tolerance 14: Maximum difference in peak deviations from straight,


applied to the shell at any location along the

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circumference clear of openings, shall be 3 mm in any


3000 mm of shell length. In addition, distortion caused
by welding of longitudinal or circumferential joints
shall not exceed 6 mm maximum depth in a 900 mm
length of shell centered on the weld.

Tolerance 20: Deviation from average I.D. (as determined by


strapping) from nominal I.D. shall be as follows:
±3mm for I.D. ≤ 1200mm
±6 mm for I.D. > 1200mm
Out-of- roundness tolerances shall be according to
ASME Code Section VIII, Division 1.

Tolerance 26: Supports out of level shall be within ±3 mm.


Deviation from flatness of support base plate is not
acceptable, i.e., support base plates shall be in full
contact with the foundation.

Tolerance 28: Delete.

Tolerance 31: Distance between centerlines of support bolt holes shall


be within ±6mm and maximum diagonal measurements
shall be within ±6mm

13.1.2 Dished heads shall achieve at least the minimum required thickness in
all areas after forming.

13.2 Forming and Assembly

13.2.1 Tapered transitions shall be made only on the external surface of the
vessel, according to the rules of the applicable Code, in the following
conditions:
a) There will be an interference with the removal of a vessel's
internals.
b) Vessels that have strict requirements regarding smooth internal
profiles for flow or cyclic loading conditions or internal volume
constraints.

13.2.2 The beveled edges of weld preparations for carbon steel plates shall be
magnetic particle examined for linear discontinuities. Defects shall not
exceed limits as per ASME SA-20.

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13.2.3 Plate edge laminations revealed by magnetic particle examination shall


be completely removed and repaired.

13.2.4 Each shell section shall be completely welded longitudinally and


corrected for out of roundness and peaking of the weld seam prior to
welding to adjoining shell or head.

13.2.5 All re-rolling or forming of the shell sections is to be completed prior


to radiography.

13.2.6 Welds Encroachment

13.2.6.1 It is the responsibility of the manufacturer to ensure that the


outer edge of welds attaching manways, nozzles (with and
without reinforced pads) and other structural attachments
(with and without reinforced pads) to pressure-retaining
components shall not be closer than 1 inch from the
adjacent edge of any other weld. It is the responsibility of
the manufacturer to ensure that requirements of paragraph
7.11.8 of this specification are met in the vicinity of the
welds.

13.2.6.2 Where the optimized fabrication layout and/ or process


design requirements do not absolutely allow meeting the
spacing requirement in paragraph 13.2.6.1 of this
specification, NDE per paragraph 14.6 shall be performed.

13.2.6.3 It is prohibited to cover butt welds in wall of vessels that


will undergo PWHT by structural attachments (with or
without reinforcing pads).

13.2.7 Telltale Holes in Reinforcing Pads

13.2.7.1 ¼ - inch telltale vent holes drilled and tapped for ⅛ -inch
NPT shall be provided in reinforcing pads for welded
attachments, including nozzles and manways, per the
following:
1) One hole in single piece reinforcing pad.
2) Where a pad is split, each segment shall have at least
one hole.

13.2.7.2 Telltale holes shall be located at the lowest position


accessible for inspection with center of the hole 25 mm

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from edge of the pad. This is applicable to each segment of


a split reinforcing pad.
Commentary Note:

In case of reinforcing pads for attachments, other than


nozzles and manways, center of telltale hole shall be
25 mm from the closest edge of the pad.

13.2.7.3 Telltale holes in reinforcing pads for external welded


attachments shall be plugged with grease or other materials
adequate for the operating temperature but not capable of
retaining pressure, to prevent moisture ingress between the
pad and the vessel pressure-retaining component. Telltale
holes in internal attachment pads shall be seal welded.

13.2.8 Segments of split reinforcing pad shall be welded together without


using a backing strip.

13.2.9 All internal and external attachments, including clips, welded directly
to pressure-retaining parts, shall be fully seal welded, except for blank
square nuts used for external insulation where tack welding is allowed.

13.2.10 No tack welding is permitted between heads and skirts on the inside of
skirts.

13.2.11 Forming and Heat Treatment

13.2.11.1 Cold forming shall not be performed below 20°C and in the
temperature range of 120°C to 480°C.

13.2.11.2 Post weld heat treatment is required after cold forming (by
pressing or cold spinning) for the following:
1) Calculated extreme fiber elongation exceeds 5% shell
sections and heads for carbon steels.
2) Calculated extreme fiber elongation exceeds 3% shell
sections and heads for low alloy steels.
3) PWHT per the applicable Code shall be performed for
cold spun heads.
4) Per Table 6.2 ASME Section VIII, Division 2 for high
alloy materials.
5) Per Table 6.3 ASME Section VIII, Division 2 for
non-ferrous materials.

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13.2.11.2 Calculation of forming fiber elongation strain εf (%) shall


be according to the following:

Type of Part Being Formed Fiber Elongation Strain εf (%)


For double curvature heads that are formed from
one-piece or welded multi-piece blanks by any
εf = 100 ln [Db/(Df -2ta)]
process that includes dishing or cold spinning (e.g.,
dished heads or cold spun heads)
For heads that are assembled from formed segments
(e.g., spherical dished shell plates or dished segments εf = 100 tb / Rfd
of ellipsoidal or torispherical heads)
Cylinders and cones formed from plate εf = (50 tb / Rfc) [1-(Rfc / Ro)]

Where:
ln is the natural logarithm
Db is the diameter of unformed blank plate or diameter of intermediate product
Df is original outside diameter
Rfd is the smallest mean radius of curvature of formed segment (mean radius of spherical
segment, mean knuckle radius of knuckle segment of multi sectional semi-ellipsoidal or
torispherical heads)
Rfc is the mean radius of curvature of finished product (mean radius of cylinder, mean
radius of the smaller diameter of cone)
Ro is the mean radius of initial product (flat plate) or the intermediate product (in case of
unformed initial product equals to infinity)
ta is the nominal thickness of the plate before forming or intermediate product
tb is the nominal thickness of the plate before forming

Commentary Note:

For semi-ellipsoidal and torispherical heads formed from one-piece or welded multi-piece blanks,
maximum calculated extreme fiber elongation strain among all head’s zones shall be used to
determine the need of heat treatment. Separate calculation for each zone (spherical crown,
knuckle area, etc.) shall be made, using the greatest measured thickness and smallest radius of
curvature of the zone after forming.

13.2.12 Correction of fit-up offsets of the closing longitudinal butt joint in a


rolled shell ring shall be achieved by only employing rolling machine
operation until the deviations are within the specified Code tolerances.

13.2.13 Alignment of completely fabricated sections at girth joints (shell ring-to-


shell ring and head-to-shell ring), with fit-up deviations exceeding the
Code tolerances, shall be achieved by only reforming the shell (using

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rolling machine) or head (employing pressing machine), whichever is


out-of-true, until the deviations are within the specified limits.

13.3 Welding

13.3.1 All welding shall be in accordance with the requirements of


SAES-W-010.

13.3.2 Dissimilar metal welds (DMW) are not permitted in sulfide stress
cracking environment as defined in this specification. Welds in clad
systems are acceptable if the DMW interface with the ferritic steel is
not in contact with the sour fluid.

13.3.3 Maximum allowable carbon equivalent (CE) of 0.43% shall be met for
pressure vessels intended for sulfide stress cracking environment.

13.3.4 The method of weld overlay shall be such as to produce a minimum of


3.2 mm thickness meeting the specified chemical composition of the
specified weld overlay material.

14 Nondestructive Examination

14.1 General

14.1.1 All required Nondestructive Examination (NDE) shall be performed in


accordance with inspection procedures that are in complete compliance
with ASME SEC V and this specification. This written procedure shall
address each inspection method and technique used including
acceptance criteria. When required by the purchase order the
procedure(s) shall be submitted to Saudi Aramco Inspection
Department for approval.

14.1.2 All Nondestructive Examination, including Magnetic Particle and Liquid


Penetrant examinations, shall be performed by personnel certified in
accordance with ASNT CP-189, or equivalent National Certification
Programs that has been approved by the Saudi Aramco Inspection
Department. Personnel responsible for interpretation of Nondestructive
Examination results shall be certified to a minimum of Level II.

14.1.3 All required NDE for final acceptance of the vessel shall be performed
after the completion of all welding and repairs and prior to pressure
testing. In vessels requiring PWHT, all NDE for final acceptance shall
be performed after the final PWHT.

14.1.4 All pressure and non-pressure welds shall be visually inspected where

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accessible. All segments of longitudinal, circumferential or built-up


head pressure weld seams covered or rendered inaccessible by
internals, lifting lugs or other attachments shall be fully radiographed
the entire affected length plus 25 cm (10 inches) either side prior to
installation of the attachment.

14.2 Radiographic Examination

14.2.1 All radiography shall be performed with intensifying screens. Only


lead or lead foil (fluoro-metallic) screens shall be permitted unless
otherwise approved by the Saudi Aramco Inspection Department.

14.2.2 Tungsten inclusions in Gas Tungsten Arc welds shall be evaluated as


individual rounded indications. Clustered or aligned tungsten
inclusions shall be removed and repaired.

14.2.3 Radiography examination requirements for weld joints categories A, B,


C and D shall be according to Table 1 of this specification.

14.3 Ultrasonic Examination

14.3.1 Ultrasonic examination requirements for weld joints categories A, B, C


and D shall be according to Table 1 of this specification.

14.3.2 Plates with thickness more than 12.5 mm (0.5 inch) shall be
ultrasonically examined by the vessel manufacturer in accordance with
ASME SA-435. Any area where one or more discontinuities produce a
continuous total loss of back reflection accompanied by continuous
indications on the same plane (within 5% of plate thickness) that
cannot be encompassed within a 25 mm (1 inch) diameter circle is
unacceptable.

14.3.3 100% Ultrasonic examination is required for the following weld joints:
a) Butt-welds in vessel supports.
c) Full-penetration welds in external attachments (supports,
brackets, lugs, etc.) to pressure retaining parts.

14.3.4 All forgings shall be 100% ultrasonically examined by the equipment


manufacturer in accordance with ASME SA-388. Acceptance criteria
shall be in accordance with ASME SEC VIII D2, 3.3.4.2. Indications
per ASME SEC VIII D2, paragraphs 3.3.4.3 and 3.3.4.4 are not
acceptable.

14.3.5 100% ultrasonic examination is required for weld attaching vessel to


skirt. Where ultrasonic examination cannot be utilized, due to only

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construction geometric configuration, the whole joint shall be either


magnetic particle (MP) or liquid penetrant (LP) examined after each
6 mm depth of weld deposit and the finished weld surface.

14.3.6 100% conventional ultrasonic examination is required for all full


penetration welds in vessel supports. Alternatively, 100% radiography
examination shall be used.

14.4 Magnetic Particle Examination

14.4.1 Permanent magnetic yokes are not permitted.

14.4.2 Prods are not permitted for use on air-hardenable materials, materials
that require impact testing, and on the fluid side of pressured
components for vessels in wet sour service.

14.4.3 Except for non-Ferro magnetic materials, magnetic particle


examination using an AC yoke is required for the following welds:
a) Pressure containing weld joints categories A, B, C and D per
Table 1 of this specification.
b) Welds in vessel support (skirt, saddle, lug, and leg)
c) Attachment welds to the pressure vessel
d) Areas where temporary attachments have been removed
e) Arc strike areas

Internal welds shall be examined with Wet fluorescent MPI. External


welds shall be examined with wet visible MPI or Wet fluorescent MPI
(Note: if wet visible MPI is used, a white color contrast coating shall
be applied prior to the examination).

14.4.4 All edges prepared for welding and all openings shall be magnetic
particle examined in accordance with the applicable Code.

14.4.5 Forgings shall be examined on all surfaces, utilizing wet fluorescent


magnetic particle method after final machining. All defects shall be
removed and repaired by welding in accordance with SAES-W-010.
Exception:

Except for welding edges, liquid penetrant examination is acceptable


as an alternative to magnetic particle examination.

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14.5 Liquid Penetrant Testing

For non-Ferro magnetic materials, liquid penetrant examination shall be used for
the following welds:
a) Pressure containing welds joints categories A, B, C and D per Table 1 of
this specification.
b) Welds in vessel support (skirt, saddle, lug, and leg)
c) Attachment welds to the pressure vessel
d) Areas where temporary attachments have been removed
e) Arc strike areas

14.6 Welds Encroachment

Where the optimized fabrication layout and/ or process design requirements do


not absolutely allow meeting the spacing requirement in paragraph 13.2.6.1 of
this specification, NDE per the following table shall be performed.

Case PWHT is required ( Note 1) PWHT is not required


RT of butt weld in vessel for a length
1. Nozzle or manway without a
equal to three times the diameter of the
reinforcing pad installed onto a butt Same as when PWHT is required.
opening with the center of the opening
weld in vessel wall
at mid-length.
RT of butt weld in vessel for a length
N/A equal to three times the diameter of the
2. Nozzle or manway with a
opening with the center of the opening
reinforcing pad installed onto a butt
(See paragraph 8.5.2 of this at mid-length. The butt weld shall be
weld in vessel wall
specification) ground flush prior to installation of the
pad.
RT of butt weld in vessel for a length
3. Nozzle or manway, without a
equal to three times the diameter of the
reinforcing pad, encroaching on a Same as when PWHT is required.
opening with the center of the opening
butt weld in vessel wall
at mid-length.
N/A RT of butt weld in vessel for a length
4. Reinforced nozzle or manway with
equal to three times the diameter of the
the reinforcing pad encroaching on
(See paragraph 8.5.2 of this opening with the center of the opening
the butt weld in vessel wall
specification) at mid-length.
RT of butt weld in vessel for a length
5. Reinforced nozzle or manway with N/A equal to three times the diameter of the
penetration encroaching the butt opening with the center of the opening
weld and the reinforcing pad (See paragraph 8.5.2 of this at mid-length. The butt weld shall be
covering it specification) ground flush prior to installation of the
pad.
RT of butt weld in vessel for a length
6. Structural attachment, without a equal to the projection of the
reinforcing pad, encroaching on a attachment weld plus a minimum of 50 Same as when PWHT is required.
butt weld in vessel wall mm on either side. Minimum length of
the radiographed weld is 12 inches.

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Case PWHT is required ( Note 1) PWHT is not required


RT of butt weld in vessel for a length
7. Reinforced structural attachment, equal to the projection of the
with the reinforcing pad reinforcing pad attachment weld plus a
Same as when PWHT is required.
encroaching on a butt weld in vessel minimum of 50 mm on either side.
wall Minimum length of the radiographed
weld is 12 inches.
RT of butt weld in vessel for a length
N/A equal to the projection of the
8. Structural attachment, without a
reinforcing pad attachment weld plus a
reinforcing pad, covering a butt
(See prohibition in paragraph 13.2.6.3 minimum of 50 mm on either side.
weld in vessel wall
of this specification) Minimum length of the radiographed
weld is 12 inches.
RT of butt weld in vessel for a length
equal to the projection of the
reinforcing pad attachment weld plus a
9. Reinforced structural attachment, N/A
minimum of 50 mm on either side.
with the reinforcing pad covering a (See prohibition in paragraph 13.2.6.3
Minimum length of the radiographed
butt weld in vessel wall of this specification)
weld is 12 inches. The butt weld shall
be ground flush prior to installation of
the pad.
10. Structural attachment (with or
without reinforcing pads)
MP or LP on the entire outermost fillet
encroaching:
weld of each attachment on the vessel
a) Another structural attachment
side per paragraph 14.4 or 14.5, as Same as when PWHT is required.
(with or without reinforcing pads)
applicable, after completion of all
b) Reinforced nozzle or manway
welds in all attachments.
c) Nozzle or manway without a
reinforcing pad
Note 1: NDE for final acceptance of the vessel shall be performed after the final PWHT per paragraph 14.1.3 of this
specification.

14.7 Hardness Testing

Weld hardness testing shall be in accordance with the requirements of


SAES-W-010.

15 Postweld Heat Treatment

15.1 Postweld heat treatment shall be done when required by the Code or when
specified on the data sheet.

15.2 Code exemptions for postweld heat treatment of ferritic materials based on the
use of austenitic or nickel-based electrodes are not permitted for vessels in
sulfide stress cracking environments as defined in this specification.

15.3 Code exemptions for postweld heat treatment of P4 and P5 materials are not
permitted for applications involving either wet sour or hydrogen services or for
materials exceeding 1.25% nominal chromium content.

Page 32 of 43
Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 15 January 2012
Next Planned Update: 6 September 2013 Manufacture of Small Pressure Vessels

15.4 The maximum postweld heat treating soaking temperature for quenched and
tempered carbon steel materials shall not exceed the temperature at which the
test pieces were heat treated, as shown on the Mill Test Reports or 650°C
maximum for carbon steel and 700°C for low chrome alloy steels.

15.5 Time and temperature of post weld heat treatment for carbon steel vessel with
potential environmental cracking shall be in accordance with requirements of
API RP582.

15.6 Final postweld heat treatment shall follow all welding and repairs but shall be
performed prior to any hydrotest or other load test.

15.7 A sign shall be painted on a postweld heat treated vessel and located such that it
is clearly visible from grade reading:

“Caution-Vessel Has Been Postweld Heat Treated-Do Not Weld”

15.8 Postweld heat treatment shall be in accordance with the requirements of


SAES-W-010.

16 Examination, Inspection, Pressure Tests and Repairs

16.1 Examination

16.1.1 The responsibility for examination rests with the Vessel Manufacturer
in accordance with the Code and the requirements of this specification.

16.1.2 Additional examination of any weld joint at any stage of the fabrication
may be requested by the Saudi Aramco Inspector, including repeating
examination of previously examined joints. The Saudi Aramco
Inspector also has the right to request or conduct independent
Nondestructive Examination of any joint. If such examination should
disclose nonconformance to the requirements of the Code or this
specification, all repair and Nondestructive examination costs shall be
done at the Vessel Manufacturer's expense.

16.1.3 All necessary safety precautions shall be taken for each examination
method.

16.1.4 Surface irregularities, including weld reinforcement, inhibiting


accurate interpretation of the specified method of nondestructive
examination shall be ground smooth.

16.1.5 Examination of all welds shall include a band of base metal at least one
inch wide on each side of the weld.

Page 33 of 43
Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 15 January 2012
Next Planned Update: 6 September 2013 Manufacture of Small Pressure Vessels

16.2 Inspection

16.2.1 The Saudi Aramco Inspector shall have free access to the work at all
times.

16.2.2 Saudi Aramco shall have the right to inspect the fabrication at any
stage and to reject material or workmanship, which does not conform
to the specified requirements.

16.2.3 Saudi Aramco reserves the right to inspect, photograph, and/or


videotape all material, fabrication, coating, and workmanship and any
materials, equipment, or tools used or to be used for any part of the
work to be performed.

16.2.4 Saudi Aramco may reject the use of any materials, equipment, or tools
that do not conform to the specification requirements, jeopardize safety
of personnel, or impose hazard or damage to Saudi Aramco property.

16.2.5 All of the rights of Saudi Aramco and their designated representatives
for access, documentation, inspection, and rejection shall include any
work done by sub-contractors or sub-vendors.

16.2.6 The Vessel Manufacturer shall provide the Saudi Aramco Inspector all
reasonable facilities to satisfy him that the work is being performed as
specified.

16.2.7 The fabricator shall furnish, install, and maintain in a safe operating
condition all necessary scaffolding, ladders, walkways, and lighting for
a safe and thorough inspection.

16.2.8 Pressure vessels manufactured in accordance with this specification are


subject to verification by the Saudi Aramco Inspector in accordance
with Saudi Aramco Inspection Requirements Form 175-321950,
Manufacture of Pressure Vessels.

16.2.9 Prior to final inspection and pressure testing, the inside and outside of
the vessel shall be thoroughly cleaned of all slag, scale, dirt, grit, weld
spatter, paint, oil, etc.

16.2.10 Inspection at the mill, shop, or fabrication yard shall not release the
Vessel Manufacturer from responsibility for repairing or replacing any
defective material or workmanship that may be subsequently
discovered in the field.

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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 15 January 2012
Next Planned Update: 6 September 2013 Manufacture of Small Pressure Vessels

16.3 Pressure Testing

16.3.1 After completion of all external and internal welding, nondestructive


examination, repairs and heat treatment, as applicable, and prior to
painting, vessels shall be pressure tested using water as the testing
media in accordance with the Code, SAES-A-007 and this
specification. Hydrostatic test pressure shall be held for a minimum of
one hour.

16.3.2 Pneumatic testing in lieu of hydrostatic testing requires the approval of


the Manager of the Saudi Aramco Inspection Department.

16.3.3 Hydrostatic test pressure shall be held for a minimum of one hour.

16.3.4 Pressure testing of the vessel shall not be made prior to the final
postweld heat treatment.

16.3.5 All welded attachments provided with telltale holes shall be


pneumatically tested at minimum 70 kPa (10 psi) prior to the final
postweld heat treatment and pressure testing of the vessel.

16.3.6 Telltale holes in external attachments must not be plugged during the
vessel pressure test. Telltale holes in internal attachments must be seal
welded prior to pressure testing of the vessel.

16.3.7 The use of shellacs, glues, lead, etc., on gaskets during testing is
prohibited. No paint or primer shall be applied to a vessel prior to
hydrostatic testing.

16.3.8 The Vessel Manufacturer shall furnish all test materials and facilities,
including blinds, bolting, and gaskets.

16.3.9 Hydrostatic pressure testing shall be performed with gaskets and bolting
identical to those required in service and as specified on the data sheet.
These gaskets may be used as service gaskets if the bolted joint is not
disassembled after completion of hydrostatic pressure testing.

16.3.10 The manufacturer shall supply the following:


a) Minimum two sets of spare gaskets with a blind flange for each
manway and blinded nozzle in the vessel.
b) Minimum one set of service gasket set and two sets of spare
gaskets for each nozzle with companion flanges in the vessel.
c) All bolting with minimum 10% spare bolting (3 minimum for
each size) per vessel.

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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 15 January 2012
Next Planned Update: 6 September 2013 Manufacture of Small Pressure Vessels

16.3.11 The test pressure measured at the top of the vessel shall be 1.3 times
the Maximum Allowable Working Pressure (MAWP) of the vessel
multiplied by the lowest ratio (for the materials of which the vessels is
constructed) of the allowable stress for the test temperature to the
allowable stress for the design temperature.

16.3.12 Temperature of the water during hydrostatic testing shall be maintained


at not less than 17°C throughout the testing cycle.

16.3.13 Vertical vessels that are tested in the horizontal position shall be
adequately supported such that the primary stresses in any part of the
vessel do not exceed 90% of the minimum specified yield strength of
the vessel material.

16.3.14 Horizontal vessels shall be tested while resting on their permanent


support saddles without additional supports or cribbing.

16.3.15 Vessel shall be completely drained and thoroughly dried including


around internals after completion of its pressure testing.

16.3.16 Vessels shall be protected from being over pressured, while being
pressure tested, by use of pressure test relief valve(s) meeting the
following:
a) Relief valves shall be of adequate capacity set to relieve at 10%
above the test pressure, provided requirements of paragraph
7.12.4 are met.
b) Sizing of relief valve(s) shall be according to API RP 520, Part I.
c) The relief valve(s) shall be tested, dated, and tagged within one
week prior to the pressure test.
d) The pressure test relief valve shall be accompanied with a
calibration certificate that includes the cold differential test
pressure (CDTP), test date and the spring range. The CDTP shall
be within the spring range.

16.3.17 After completion of pressure testing, the vessel shall be completely


drained and thoroughly dried including surfaces of internals.
For vessels made completely of stainless steels and vessels internally
cladded or weld-overlaid with these materials, pickling and passivation
shall be applied according to ASTM A380.

Page 36 of 43
Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 15 January 2012
Next Planned Update: 6 September 2013 Manufacture of Small Pressure Vessels

16.4 Manufacturing Repairs

16.4.1 The Saudi Aramco Engineer must review and approve crack repair
procedures, required by the Code, prior to commencement of repairs.
It is the responsibility of the manufacturer to ensure that repairs done
by the mill of any material defects, per the Code, are documented.

16.4.2 After completion of repairs required by the Code the following shall be
repeated:
a) Heat treatment of the repaired section if it has been heat-treated
prior to the repairs.
b) All nondestructive examinations (radiography, magnetic particle,
dye-penetrant, etc.) performed on the repaired section prior to the
repairs.
c) A weld map of all repairs shall be made a part of the final vessel
documentation. The weld map shall include the nondestructive
examination procedure and results, the welding procedure
specifications and stress relief charts.

17 Nameplates and Stampings

17.1 Each vessel shall be identified by a nameplate and marked with the information
required by the Code and the requirements of this specification.

17.2 Vessels manufactured inside and outside Saudi Arabia shall be Code stamped
for all services in accordance with the Code.

17.3 Nameplates and nameplate mounting brackets shall be located such that they
will not be covered by insulation and are easily readable from grade or a
platform. Brackets shall extend from the outside of vessel to clear insulation,
and with sufficient access for surface preparation, and painting. The nameplate
markings as required by the Code shall be stamped or engraved such that the
nameplate material is permanently deformed with the symbols.

17.4 Nameplates shall be 3-mm minimum thickness and manufactured from type 304
stainless steel or Monel and continuously welded to the mounting bracket
according to PIP VEFV1100.

17.5 The bracket shall be continuously seal welded and positioned such as not to
allow for collection of moisture or rain.

17.6 Nameplate for internally coated vessels shall show: the Saudi Aramco Painting
System Numbers, type of coating, brand name, and date of application.

Page 37 of 43
Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 15 January 2012
Next Planned Update: 6 September 2013 Manufacture of Small Pressure Vessels

18 Coatings and Painting

18.1 Type of coating and painting systems to be applied shall be as specified on the
Vessel Data Sheet.

18.2 Surfaces to be coated shall be cleaned and prepared prior to its coating in
accordance with the applicable coating and painting systems, in accordance with
SAES-H-100.

18.3 Gasket contact surfaces shall be properly protected from blasting and shall not
be coated or painted.

19 Shipping Requirements

19.1 General

19.1.1 Vessel shall be protected against corrosion during shipping and at


fabrication yard and construction sites.

19.1.2 Prior to shipping, vessels are to be completely and thoroughly dried


and cleaned from all loose scales, weld slags, dirt and debris to the
satisfaction of the Saudi Aramco Inspector.

19.1.3 The Vessel Manufacturer is responsible for ensuring that the vessels
and internals being shipped are adequately braced and shall provide
temporary supports where appropriate to ensure adequate supporting of
the vessel during shipment.

19.1.4 Vessels partially shop fabricated and/or liable to suffer distortion


during transit and erection shall be suitably braced. All ends that will
be open during shipment shall be covered to prevent ingress of dirt and
other foreign matters. The Vessel Manufacturer shall advise the Saudi
Aramco Engineer of the method of protection for review and approval.

19.1.5 Markings shall be done with water-insoluble materials that contain no


harmful substances that would attack or harmfully affect the vessel at
both ambient and design temperatures.

19.1.6 Marking materials shall be free of lead, sulfur, zinc, cadmium,


mercury, chlorine, or any other halogens.

19.1.7 Export packaging marking and shipping shall be in accordance with


the purchase order.

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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 15 January 2012
Next Planned Update: 6 September 2013 Manufacture of Small Pressure Vessels

19.2 Internal Protection

19.2.1 Thoroughly dry the internal surface of the vessel. Remove all free
water. Thoroughly purge vessel with dry air so that relative humidity
inside vessel is less than 40% at the lowest ambient temperature likely
to be experienced in shipping and storage.

19.2.2 The interior surfaces of vessels, including internals, shall be protected


from corrosion by the use of a nontoxic liquid or powder vapor phase
corrosion inhibitor (VpCI) that is compatible with the metallurgy of all
components in the equipment being protected and is environmentally
friendly for disposal at sea. The chemistry shall be based on amine
carboxylates, amine benzoates, or amine oleates with additional
components as necessary. Nitrites shall not be used.

Following are specific requirements for corrosion inhibitors:

19.2.2.1 Water-soluble liquid products shall provide both vapor phase


and contact inhibition. These products shall be applied at the
rate of 1 liter per cubic meter of internal space or the
minimum specified by the inhibitor manufacturer, whichever
is greater. Liquid products are preferred as these are easily
removed with the process flow on start up.

19.2.2.2 Ready to spray, oil soluble liquid vapor phase corrosion


inhibitors can be used at a surface application rate of 25 to
30 square meters per liter of chemical, or the minimum
application rate recommended by vendor, whichever is
greater. Oil soluble inhibitors will leave an oily film on the
interior of the equipment that must be acceptable to the end
user.

19.2.2.3 Powders shall be free flowing crystals for ease of application


and be environmentally friendly for disposal at sea if
necessary. Powder products shall be applied at the rate of
0.3 kg per cubic meter of internal void space or the
minimum specified by the inhibitor manufacturer, whichever
is greater. Powder can be fogged into the equipment or it
can be placed inside Tyvek bags and then placed inside the
equipment. Tyvek bags must be removed before start-up.
For gas and LNG service, excess loose powder must be
removed before start-up by vacuuming or by water rinsing.

19.2.2.4 Products shall be tested per NACE TM0208-2008 and shall


provide Grade 3 or Grade 4 performance. When the

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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 15 January 2012
Next Planned Update: 6 September 2013 Manufacture of Small Pressure Vessels

equipment contains a copper/copper alloy component, the


VpCI shall also be tested per Section 7 of NACE TM0208-
2008.

19.2.2.5 For any questions on application rates, or any situations


requiring clarification or for approval of other products,
forms, or chemistries of vapor phase corrosion inhibitors,
obtain the prior written approval of the Supervisor,
Corrosion Technology Unit, Materials Engineering and
Corrosion Control Division, CSD.

19.2.2.6 Vessels must be sealed vapor tight using metallic covers, for
inhibitors to be effective.

19.2.3 For vessels made completely of austenitic or martensitic stainless steels


and vessels internally cladded or weld-overlaid with these materials, in
addition vapor phase corrosion inhibitors applied per 19.2.2, nitrogen
blanketing shall be used during shipment or periods of storage at the
construction site. To apply nitrogen blanketing, pressurize the vessel to
60 psig with nitrogen and bleed down slowly to 5 psig. Repeat 3 times.
Bleed down must be slow and controlled to minimize the loss of vapor
phase inhibitor. The vessel shall be clearly marked with a warning:

“Warning: asphyxiation hazard--preserved with nitrogen”

19.2.4 For vessels that have permanent internal coatings covering some or all
of the vessel internals, the Vessel Manufacturer shall contact the
Supervisor, Corrosion Technology Unit, Materials Engineering and
Corrosion Control Division, CSD, and obtain prior written agreement
on required preservation techniques.

19.2.5 Use of non-toxic desiccants is considered acceptable as an alternative


internal protection measure against corrosion for vessels ONLY when
the warranty will be revoked by using non-toxic VpCI; provided that
the following conditions are met:

19.2.5.1 The plan is pre-approved in writing by the Supervisor,


Corrosion Technology Unit, Materials Engineering and
Corrosion Control Division, CSD.

19.2.5.2 Silica gel application rate shall be a minimum of 3.0 kg per


cubic meter of internal space.

19.2.5.3 The vessel shall be maintained 100% vapor tight using


bolted metal blind flanges.

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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 15 January 2012
Next Planned Update: 6 September 2013 Manufacture of Small Pressure Vessels

19.2.5.4 The plan includes methods and designated responsible


persons to evaluate the condition of the desiccant and re-apply
if necessary.

19.2.5.5 Calcium chloride desiccants shall not be used.

19.2.5.6 The desiccant must be removed on site prior to operating the


vessel.
Note: These circumstances have arisen in the past when a vessel is shipped
from a manufacturer with a catalyst in place prior to field erection.

19.2.6 Other preservation products or methods may be applied with the prior
written approval of the Supervisor, Corrosion Technology Unit,
Materials Engineering and Corrosion Control Division, Consulting
Services Department.

19.3 External Protection

19.3.1 The protection of external surfaces shall be obtained by using one of


the following:
a) A hard temporary preservative appropriate for the metallurgy of
the vessel and can be removed at site prior to surface preparation
and application of the Saudi Aramco coating and painting system.
b) Prepare the surface and apply the complete (primer and final
coatings) Saudi Aramco surface preparation, and coating and
painting system in the shop.

19.3.2 Telltale holes in reinforcing pads shall be protected with wooden plugs
or packed with rust preventative grease such as Denso paste.

19.3.3 Flanged connections and all other machined surfaces shall be protected
by a coating suitable for the metallurgy of the vessel and can be easily
removed in the field. Connections shall be fitted with steel or wood
cover, 3 mm thick and neoprene gaskets.

19.3.4 Covers shall be securely attached by a minimum of four bolts equally


spaced. For ocean shipment, flanged connections shall also be covered
with heavy-duty plastic bags securely taped to the nozzles.

19.3.5 Flanges with permanent blind flanges or covers shall be secured with
the gaskets and bolting specified for service.

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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 15 January 2012
Next Planned Update: 6 September 2013 Manufacture of Small Pressure Vessels

20 Drawings, Calculations and Data

20.1 The Vessel Manufacturer shall Prepare drawings, calculations, and data in
accordance with NMR-7919-1, Nonmaterial Requirements. Calculations shall
include, but not limited to:
a. ASME Code Section VIII calculations.
b. Wind and earthquake calculations, as applicable.
c. Support calculations.
d. Calculations associated with lifting and erecting the vessel
e. Nozzle load analysis for local and gross effect, when required.
f. Design of internal and external attachments.
g. Design loads and load combinations.

20.2 Drawings and calculations that are approved by the Design Engineer shall not
relieve the Vessel Manufacturer from the responsibility to comply with the
Codes, and this specification.

20.3 Vessel manufacturer shall prepare drawings which indicate the ultrasonic
thickness of the vessel shell section, heads and nozzles. An adequate number of
readings shall be taken to represent the actual thickness of the components.

20.4 All approved data sheets, drawings and forms are to be submitted to Engineering
Drawings Services Division (EDSD) for inclusion into Corporate Drawings
Management System.

Revision Summary
6 September 2008 New Saudi Aramco Materials Specification.
31 January 2011 Editorial revision in line with the ongoing effort to eliminate single sourcing.
15 January 2012 Editorial revision intended to reflect changes to requirements, which have been already
included in the relevant 32-SAMSS-004.

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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 15 January 2012
Next Planned Update: 6 September 2013 Manufacture of Small Pressure Vessels

Table 1 – Nondestructive Examination Requirements

Liquid Penetrant (LP) or


Weld Joint Category Radiography (RT) Ultrasonic (UT)
Magnetic Particle (MP)
Per Design Code Criteria
A and B See Notes (2) & (3) 100%
(Spot or 100%) (1) & (3)
C 100% (3) 100% (3) 100% (6)
D See Note (4) See Note (4) See Note (4)

Notes:
(1) 100% RT is required for vessels under any of the following services or design conditions:
 Weld joints requiring full radiography per the applicable code.
 Unfired steam boilers with design pressure exceeding 50 psi.
(2) 100% conventional UT is required for only vessels under any of the services or design conditions per note
1 of this table.
(3) 100% UT, employing methods that generate permanent records may be used as a substitute for the
combination of 100% RT and 100% conventional UT specified for vessels under common services and
design conditions per notes 1 and 2 of this table. Such UT methods must be approved by Inspection
Department prior to commencement of any work.
(4) Inspection for Category - D weld joint shall meet the following:
a) 100% RT and 100% Conventional UT for design conditions/ services Group I per paragraph 8.5.2 of
this specification. Alternatively, 100% UT employing methods that generate permanent records can
be used, where such methods must be approved by the Inspection Department prior to
commencement of any work.
b) Following design details shall be used where RT is required for Category - D weld joint:
Figures UW-16.1: (f-1), (f-2), (f-3) or (f-4) of ASME Section VIII, Division 1.
c) Where RT cannot be utilized, due to only joint geometry, 100% UT shall be performed on the joint
from an accessible side. If conventional UT method can not be utilized, other UT methods shall be
used and must be approved by Inspection Department prior to commencement of any work.
d) Where RT and UT cannot be utilized, due to only joint geometry, following examination shall be
performed:
 For attachments without a reinforcing pad, the whole joint shall be either 100% magnetic particle
(MP) or 100% liquid penetrant (LP) examined at the root pass, after each 6 mm depth of weld
deposit and the final weld surface. Where PWHT is required, final surfaces of weld joints shall be
examined for acceptance after final PWHT.
 For attachments with a reinforcing plate, similar examination as in (i) above shall be performed at
the nozzle. 100% MT or 100% LP shall be also performed on the final surface of the fillet welds
attaching the reinforcing pad to vessel and nozzle.
(5) Inspection requirements for connections attached to nozzles and manways per paragraph 8.5.2 shall be
according to note 4 of this table.
(6) 100% MT or 100% LP shall be applied to the root pass and final surface of lap-welded Category - C weld
joint.

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