HONSM RUSIO draft7.

DOC

- Honeywell
HONEYWELL
Safety Manager Universal Safe IO
Integrated I.S. Interfaces
MTL4500 series

MTL4500 Series
Intrinsically Safe solutions you can profit from

Measurement Technology Ltd 1 of 6 MTL Marketing

Luton. England 20 March 2012
 HONSM RUSIO draft7.DOC

Revision history

Revision Date Comments

Draft 1 15-7-10
Draft 2 17-11-10 System connectors changed to 37way D types
Draft 3 10-12-10 Updates to solutions
Draft 4 13-4-2011 Changes to part numbers and solutions following meeting.
Draft 5 4-10-2011 GP FTA switches added for DI function
Draft 6 1-11-2011 RUSIOGP resistors reconfigured for DI
Draft 7 20-3-2012 Dedicated IO type FTAs removed from document

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 HONSM RUSIO draft7.DOC

Introduction
A dedicated field termination assembly (FTA) and isolators connect directly into the Safety
Manager Universal Safe I/O 32 channel IOTAs via standard system cables.

All FTAs fit directly onto the standard Honeywell Safety Manager FTA panel mounting channels.
Dual power supply connections are bussed from one FTA to the next and looped back to provide
a ring connection.

FTA type:-
PART NUMBER SIZE FUNCTION MTL ISOLATOR

Analogue input / output, Digital input / output

FC-GMRUSGP16 B 16ch any mix of signal types MTL4514B, 4541S, 4541AS,

MTL4521, 4521L, 4546Y, 4599N

Accessories

DMK-HONB B DIN rail mounting kit for size B FTA

FUS2.0ATE5 2A spare fuses, pack of 10

Measurement Technology Ltd 3 of 6 MTL Marketing

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 These provide mounting for 60 single or dual
Each RUSIO cabinet accepts 2 vertical mounting
IOTA and 2 FTA channels. The IS isolators are

Up to 5 Size B FTAs can be mounted in the cabinet.

MTL Marketing
mounted on Size B (12”) FTAs which mount directly

20 March 2012
on the channel using standard M3.5 screw and
HONSM RUSIO draft7.DOC

to enable power to be routed from the top or bottom

connection to the single power feed to the isolators.

of the cabinet. Dual power feeds are provided and

Power indication is provided for each feed on each

Each MTL FTA has power connectors at each end

diode ‘shared’ and fused on each FTA for

Power Distribution
Safety Manager RIO cabinet layout (800mm wide)

channel isolators.
spacers.

4 of 6
FTA.
CH+ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CH+ CH+ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CH+ CH+ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CH+ CH+ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CH+ CH+ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CH+ CH+ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CH+ CH+ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CH+ CH+ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CH+
CH- CH- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CH- CH- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CH- CH- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CH- CH- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CH- CH- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CH- CH- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CH- CH- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CH- CH- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Measurement Technology Ltd

IOTA CABLE

P1

P1

P1
PWR1 PWR2
FS1 FS2

FS1 FS2
PWR1 PWR2

PWR1 PWR2

PWR1 PWR2

PWR1 PWR2
FS1 FS2

FS1 FS2

FS1 FS2
2A

2A
2A

2A

2A
FUSE FUSE FUSE FUSE FUSE

2A
HART Interfac e

2A

2A

2A
HART Interface

2A
FUSE FUSE FUSE HART Interface
FUSE FUSE

1 PWR 2

1 PWR 2

1 PWR 2

1 PWR 2

1 PWR 2
RN1

RN2

RN1

RN2

RN1

RN2
0V

0V

0V

0V

0V
0V

0V

0V

0V

0V

Luton. England
1 PWR 2

1 PWR 2
1 PWR 2

1 PWR 2

1 PWR 2

1 PWR 2

1 PWR 2

0V

0V
0V

0V

0V

0V

0V

0V

0V
LFD LFD LFD LFD LFD L FD L FD LFD LFD LFD L FD L FD L FD L FD LFD LFD LFD LFD LFD LFD LFD LFD LFD LFD L FD LFD LFD LFD LFD LFD LFD LFD LFD LFD LFD LFD L FD L FD LFD LFD LFD LFD LFD LFD LFD LFD LFD LFD LFD LFD LFD LFD LFD LFD LFD L FD

0V

0V

0V

0V

0V
C H1 C H1 C H1 C H1 C H1 C H1 C H1 C H1 C H1 C H1 C H1 C H1 C H1 C H1 C H1 C H1 C H1 C H1 C H1 CH 1 C H1 C H1 C H1 C H1 CH 1 CH 1 CH 1 C H1 C H1 C H1 C H1 C H1 CH 1 CH 1 CH 1 C H1 C H1 C H1 C H1 C H1 C H1 C H1 C H1 C H1 CH 1 CH 1 C H1 C H1 CH 1 C H1 C H1 C H1 CH 1 CH 1 C H1 C H1
STS STS STS STS STS STS STS STS STS STS STS STS STS STS STS STS STS S TS STS STS STS STS STS STS STS STS STS STS STS STS S TS S TS S TS STS STS STS STS STS STS S TS STS STS S TS S TS STS STS STS S TS STS STS S TS S TS STS STS STS STS
MTL4511B MTL4521 MTL4541S MTL4546Y MTL4511B MTL4521 MTL4541S MTL4546Y MTL4511B MTL4521 MTL4541S MTL4546Y MTL4511B MTL4521 MTL4541S MTL4546Y MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4511B MTL4521 MTL4541S MTL4546Y MTL4511B MTL4521 MTL4541S MTL4546Y MTL4511B MTL4521 MTL4541S MTL4546Y MTL4511B MTL4521 MTL4541S MTL4546Y MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504 MTL4504

Meas urement Technology Ltd

Measurement Technology Ltd

Meas urement Technology Ltd

Meas urement Technology Ltd

Meas urement Technology Ltd

FC-GMSM16

FC-GMDM16

FC-GMDM16

FC-GMDM16
FC-GMSM16
PW R STS PWR PWR PWR STS PWR PWR PWR STS PWR PWR PWR STS PWR PWR PW R P WR P WR P WR PWR PWR PWR P WR PW R P WR P WR P WR PWR PWR PWR PWR P WR PWR PWR PWR PWR PWR PW R PWR P WR PWR PWR PWR PWR PWR PW R PW R PW R STS PWR PW R PW R STS PW R PW R PWR STS PWR PW R PWR STS PWR PWR PWR PWR PWR PWR PWR PW R PW R PW R PW R PWR PWR PWR PWR PW R PW R PW R

Luton. England

Luton. England

Luton. England

Luton. England

Luton. England
 HONSM RUSIO draft7.DOC

FC-GMRUSGP16 16ch AI/AO/DI/DO FTA

This FTA is designed to allow the mixing and matching of signals types. The MTL4514B for digital
inputs, MTL4521/4521L for digital outputs, MTL4541S/4541AS for analogue inputs and
MTL4546Y for analogue outputs may be mixed in any position as required. Where non-IS signals
are to be connected, the MTL4599N passthrough module is used. This provides the cable
segregation between the IS and non-IS wiring. When a channel is used for digital inputs, set
switch on SW1-4 for that channel to ‘on’. Switch must be ‘off’ for all other signal types.

MTL4514B
Vs+
14
TB1 0V 0V 1 PWR 2
13
Vs-

12 SW
6 FS1 FS2
LFD 11

CH1

FUSE
FUSE
MTL4514B
5 10K
10
Switch Prox 4

PWR
In -

STS

LFD
input input CH 9 2A-m 2A-m
3 1 8 In + R3
2

MTL4521 MTL4541S MTL4546Y

7 R4
4K99
1

STS
MTL4521
Vs+
14

PWR
13 Vs-

12 SW
11
10K

PWR
10
Out -
9

CH1
3 Out +

MTL4514B
8 PWR1 PWR2
Solenoid /
2
Alarm 7 PWR
4K99

STS

LFD
1
MTL4521 MTL4541S MTL4546Y

MTL4541
Vs+
STS

14

R21
13 Vs-

12 SW
11
PWR

10K
10
In -
+ 9
3 DI SW1
- 8 In + 1 2 3 4
PWR

2 ON
7
Tx 1
4K99

FC-GMRUSGP16 AI / AO/ DO

MTL4541AS Vs+ Measurement Technology Ltd, Luton. England DI SW2

14 5 6 7 8
13
Vs- ON
CH1

SW
MTL4514B

12
6
11 AI / AO/ DO
Power
PWR

STS

LFD

5 10K
10
4 In -
+ 9
MTL4521 MTL4541S MTL4546Y

- 3 In +
J1
R22

8
2
STS

7 4K99
Tx 1

Vs+
PWR

MTL4546Y 14
Vs-
13
IOTA CABLE

12 SW
PWR

11
10K
10
Out -
CH1

9
MTL4514B

P 3
8
Out +
PWR

STS

LFD

2
I 7 4K99
1
MTL4521
STS

R23
MTL4599N

DI SW3
9 10 11 12
12 Vs+ ON
14
11
13
Vs-
10
MTL4599N

12 SW AI / AO/ DO
9 DI SW4
11 13 14 15 16
8 10K ON
10
7 Out -
R24

9
Out + TB2
8 AI / AO/ DO

7 0V 0V 1 PWR 2
MTL4599N 4K99

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 HONSM RUSIO draft7.DOC

Interface Cables

Honeywell interface cable types are used with the IS FTAs. Upper and lower terminals are used
on CN1 and CN2 on the IOTAs.

Terminals 1-31

2 4 6 8

Terminals 2-32

Cable Connection details

(Connections repeated for channels 17-32 on second cable)
RUSIO FTA FC-GMRUSGP16 D37 to Weidmuller Connector

Module/ident SUB D 37 IO Term

CH1+ 1/Ch+ 37 1
CH1- 1/Ch- 19 2
CH2+ 2/Ch+ 36 3
CH2- 2/Ch- 18 4
CH3+ 3/Ch+ 35 5
CH3- 3/Ch- 17 6
CH4+ 4/Ch+ 34 7
CH4- 4/Ch- 16 8
CH5+ 5/Ch+ 33 9
CH5- 5/Ch- 15 10
CH6+ 6/Ch+ 32 11
CH6- 6/Ch- 14 12
CH7+ 7/Ch+ 31 13
CH7- 7/Ch- 13 14
CH8+ 8/Ch+ 30 15
CH8- 8/Ch- 12 16
CH9+ 9/Ch+ 29 17
CH9- 9/Ch- 11 18
CH10+ 10/Ch+ 28 19
CH10- 10/Ch- 10 20
CH11+ 11/Ch+ 27 21
CH11- 11/Ch- 9 22
CH12+ 12/Ch+ 26 23
CH12- 12/Ch- 8 24
CH13+ 13/Ch+ 25 25
CH13- 13/Ch- 7 26
CH14+ 14/Ch+ 24 27
CH14- 14/Ch- 6 28
CH15+ 15/Ch+ 23 29
CH15- 15/Ch- 5 30
CH16+ 16/Ch+ 22 31
CH16- 16/Ch- 4 32

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