Exchanger on stream 1 calculations

Heat exchanger

Fluid allocation
Tube side Hot Fluid
Shell side Cold Fluid
Shell side data
mass flow rate 9244.98239382 lb/hr 4575.67744 kg/hr
Temperature in 77 Deg. F 25 Deg. C
Pressure 300 psig 2068.428 kPa
Cp 1 Btu/lb.F 4186.81148 J/kg.C
Viscosity 0.89 cP 0.00089 Pa.s
k 0.35 Btu/hr.ft.F 0.60575951 W/m.C
Tube side data
mass flow rate 2205 lb/hr 1000.17237 kg/hr
Temperature in 265 Deg. F 129.444444 Deg. C
Pressure 300 psig 2068.428 kPa
Cp 0.238 Btu/lb.F 996.461132 J/kg.C
Viscosity 0.0152 cP 0.0000152 Pa.s
k 0.00974 Btu/hr.ft.F 0.01685742 W/m.C
Temperature out 92 Deg. F 33.3333333 Deg. C

Tube Shell
Tin 129.444444 25 C
Tout 33.3333333 30 C

DT1 8.33333333
DT2 99.4444444

LMTD 36.7481961 C
Heat Transfer calculation
Q 95787494 Watt 95787.49417 kW 326.840494 MMBtu/hr

Assume

Ud 5000 kJ/hr.m2.K 1388.889 W/m2.K

Heat transfer area 1876.7450661 m2

Tube side Specifications

Consider 1/2" 20BWG tubes
OD 0.5 in 0.0127 m
ID 0.43 in 0.010922 m
Pitch 1 in 0.0254 m
 L 14 ft 4.2672 m
Tube passes 2
Nt 11024
Visc. Tube si 0.0000152 Pa.s 0.05472 Pa.h

Flow area of one tube Af 9.369013E-05 m2

Total flow area 0.5164200172 m2

mass velocity 1936.7420548 kg/h.m2

Re 15219.281498 (turbulent flow)

ht 116.93741 W/m2.K

Shell side specifications

Flowrate on shell side 4,575.68 kg/hr

Viscosity 0.89 cP 3.204 Pa.h
Shell diameter 24 in 0.6096 m
Baffle spacing 9 in 0.2286 m
Clearance 0.25 in 0.00635 m
Deq 0.05198062351 m

Flow area 0.03483864 m2

Mass velocity 131,339.15 kg/h.m2

Re 24,988.87 Turbulent

hs 220.82 W/m2.K

Check:
Uc 76.4522376399 W/m2.K
0.00088
Ud 71.6329202435 W/m2.K