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6045mm Ica
6045mm Ica
6045mm Ica
REVISION: 2
RECORD OF CHANGES
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SPECTRUM AEROMED MANUAL 6045MM
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TABLE OF CONTENTS
Contents
MANUAL 6045MM REVISION DESCRIPTION ........................................................................ 2
RECORD OF CHANGES .............................................................................................................. 2
EMPHASIS OF CRITICAL INSTRUCTIONS ............................................................................. 2
TABLE OF CONTENTS ................................................................................................................ 3
ABBREVIATION DESCRIPTIONS ............................................................................................. 6
SECTION 1. PURPOSE ............................................................................................................. 6
SECTION 2. AIRWORTHINESS LIMITATIONS .................................................................. 7
SECTION 3. GENERAL DESCRIPTION ................................................................................ 8
SECTION 4: DISTIBUTION..................................................................................................... 9
SECTION 5: FORMAT ............................................................................................................. 9
SECTION 6: INTRODUCTION .............................................................................................. 10
SECTION 7: DESCRIPTION...................................................................................................... 11
7.1 EQUIPMENT ................................................................................................................. 11
7.2 SERIAL NUMBER LOCATION .................................................................................. 12
7.3 AIR AMBULANCE CONFIGURATIONS .................................................................. 13
7.4 COMPONENT LOCATION IN AIRCRAFT ............................................................... 13
7.5 EQUIPMENT WEIGHT AND DIMENSIONS CHART .............................................. 14
7.6 ELECTRICAL ............................................................................................................... 17
7.6.1 INSTALLATION KIT ............................................................................................ 17
7.6.2 MINIMUM ELECTRICAL INPUT & MAXIMUM AVAILABLE OUTPUT ..... 17
7.6.3 ELECTRICAL STUDY CHART ........................................................................... 17
7.6.4 MODULE WIRING DIAGRAMS ......................................................................... 19
7.7 PLACARD IDENTIFICATION .................................................................................... 28
7.7.1 PLACARD IDENTIFICATION INDEX ............................................................... 28
7.7.2 DIAGRAMS OF PLACARD PLACEMENT ........................................................ 30
7.7.3 PLACARD REMOVAL AND PLACEMENT PROCEDURES ........................... 52
SECTION 8: CONTROL ......................................................................................................... 53
8.1 MEDICAL INTERIOR INSTALLATION INDEX ...................................................... 53
8.2 INSTALLATION KIT ................................................................................................... 53
8.3 IMPORTANCE OF LOCKING PINS ........................................................................... 54
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This ICA manual will be updated as requested by FAR changes and/or manufactures’
recommendations. Any changes that are made will be accepted by the FAA before
implementation. Current revision levels of this ICA will be listed on our website at
www.spectrum-aeromed.com . Equipment owners will receive an updated copy of this ICA via
email, upon request. Updates will supersede original documents.
ABBREVIATION DESCRIPTIONS
ABBREVIATION DESCRIPTION
AC Advisory Circular
CFR Code of Federal Regulations
DL Drawing List
DOT Department of Transportation
EMI Electromagnetic Interference
EPA Environmental Protection Agency
FAA Federal Aviation Administration
ICA Instructions for Continued Airworthiness
ICP Infection Control Professionals
ITS Infant Transport System
MFR Manufacture
MM Maintenance Manual
OSHA Occupational Safety and Health Administration
PMA Parts Manufacture Approval
PPE Personal Protective Equipment
STC Supplemental Type Certificate
US FAR United States Federal Aviation Regulation
SECTION 1. PURPOSE
The purpose of this Instruction for Continued Airworthiness (ICA) Manual is to address 14 CFR
Part 23 requirements as contained in Appendix G (G23.1 through G23.4) of US FAR 23.1529.
This ICA satisfies the requirements of 14 CFR 23.1529 Appendix G, and provides the information
necessary to complete the on-going maintenance and inspections for the installation.
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The oxygen cylinder installed in this unit is manufactured in accordance with DOT specifications
set forth in 49 CFR Part 180. The visual inspection and hydrostatic test established by the
manufacturer requiring testing at 60 month intervals, as defined in Section 10 page 67 are
airworthiness limitations for this unit.
The life preserver attached to this unit is manufactured in accordance with TSO-C13f. The
inspection test established by the manufacturer as defined in EAM COMPONENT
MAINTENANCE MANUAL SF-35 LIFE PRESERVER No. P01074-1xx must be conducted every 60
months after being put into service.
The safety belts and Torso restraint systems installed in this unit are manufactured in
accordance with TSO-22g and TSO-C114 respectively. These belts are to be inspected during
the Annual Inspection as described in Section 10 page 64 and have a service life of not more
than 12 years from the date of manufacture.
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The interior modification described allows a Pilatus PC-12, 12/45, 12/47 and 12/47E aircraft to
be used as an emergency medical care system interior for multiple patient transport of
neonatal, children or adult patients. The medical conversion is comprised of the 2800 Series
modules and is for right and left side installation.
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SECTION 4: DISTIBUTION
The ICA Manual, Operator’s Manuals (2800J), Flight Manual Supplement, Wiring Diagrams,
Installation Drawings, Reports and STC will accompany the original equipment.
SECTION 5: FORMAT
This manual provides details for the inspection, repair and parts replacement for Spectrum
Aeromed emergency care medical system into Pilatus PC-12, 12/45, 12/47 and 12/47E 25C
aircraft. This manual is intended for use by aircraft operators. All repairs should be made by
FAA qualified maintenance personnel only. Any modifications, major repairs, parts
replacement or other alterations not described in this manual must have additional approval
documentation as required by the FAA.
NOTE: Spectrum Aeromed may, without prior notice, and with the approval of the
FAA, cancel, supersede or declare obsolete any part, kit or publication
referenced within this manual.
Because of the rigorous manufacturing and inspection standards used by Spectrum Aeromed,
only genuine Spectrum Aeromed approved parts should be used for repair and maintenance of
Spectrum Aeromed products.
Parts that are from sources not approved by Spectrum Aeromed (salvaged parts, reworked
parts, or parts that the service history cannot be authenticated) should not be used, and could
be dangerous if used. Any parts which have been subjected to excess stress or heat may be
unsafe for aircraft use.
NOTE: The owner / operator shall ensure that the latest revision of this manual
and any other publications referenced within this document is used when
servicing Spectrum Aeromed parts.
To obtain further technical information on Spectrum Aeromed equipment submit your detailed
request to: Spectrum Aeromed
1815 23rd Avenue North
Fargo ND 58102
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SECTION 6: INTRODUCTION
This document constitutes the Instructions for Continued Airworthiness (ICA) for the
installation of the Spectrum Aeromed Medical System into the Pilatus PC-12, 12/45, 12/47 and
12/47E aircraft. Sections 1 through 18 constitute the Instructions for Continued Airworthiness.
Section 2 contains all Airworthiness Limitations. Appendices A and B contain referenced data
from Spectrum Aeromed and various component manufacturers. This ICA satisfies the
requirements of 14 CFR 23.1529 and 14 CFR 23 Appendix G and provides the information
necessary to complete the ongoing maintenance and inspections for the installation.
Any parts replaced must be replaced with PMA parts from Spectrum Aeromed. Parts from any
source other than Spectrum Aeromed are not considered FAA approved for installation, unless
a separate approval is obtained.
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SECTION 7: DESCRIPTION
Installation drawing 6045 allows a Pilatus PC-12, 12/45, 12/47 and 12/47E aircraft to be
converted into an air ambulance configuration for multiple patients. The Approved Drawing
List, 6045DL, lists the required Installation Drawing and identifies the Approved Parts. (See
Appendix A)
This medical conversion has multiple allowable configurations. (See Appendix A, Installation
Drawings, Sheet 1).
7.1 EQUIPMENT
ADAPTER
o PN: 6345-1 Adapter
o PN: 6302 Adapter
o PN: 6341-3 Forward Lock Pin
STRETCHER
o PN: 1201-001– Use with 2800 Series Modules
o PN: 1306-001 – Stretcher adapter to use with 2800 Series Stretcher
o PN: 1302-002 – Incubator transport to use with 2800 Series Stretcher
INTSTALLATION KIT
PN: SP-KT-41
PN: SP-KT-43
STRETCHER BRIDGE
PN: 1403-001 – Use with 2800 Series Modules
ACCESSORY TABLE
PN: 1401-001 – Use with 2800 Series Modules
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CABINETS
PN: 1431-001 – Aft Cabinet
PN: 1431-002 – Aft Cabinet
MED WALL
PN: 1461-101
PN: 1461-102
PN: 1461-103
PN: 1461-104
PN: 1461-105
PN: 1461-106
PN: 1461-116
PN: 1461-126
It will be important to know the unit Serial Number and Part Number in all
correspondence about the unit or when ordering replacement parts. The unit
serial number and part number data placard is located on the lower right end of
the unit.
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Installation Drawing 6045 allows a Pilatus PC-12, 12/45, 12/47 and 12/47E to be converted into
an air ambulance configuration for multiple patients. For medical cabin layout options see
Appendix A, Installation drawings 6045, sheets 6-8 for configuration and sheets 9-11 for
adapter location.
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AMBULANCE MODULE
105 Lbs. 75 Inches 18 Inches 44.5 Inches
(With Med Wall) 2800-002
47.7 Kgs. 190.5 cm 45.7 cm 113 cm.
P/N 1461-101 and 1461-102
Maximum
AMBULANCE MODULE 2800-003 150 Lbs. 75 Inches 18 Inches
44 Inches
(Electrical) (With Overhead) 60.2 Kgs. 190.5 cm 45.7 cm
111.8 cm
Maximum
AMBULANCE MODULE 2800-004 150 Lbs. 75 Inches 18 Inches
44 Inches
(Electrical) (With Overhead) 60.2 Kgs. 190.5 cm 45.7 cm
111.8 cm
Maximum
AMBULANCE MODULE 2800-006 150 Lbs. 75 Inches 18 Inches
44 Inches
(Electrical) (With Overhead) 60.2 Kgs. 190.5 cm 45.7 cm
111.8 cm
AMBULANCE MODULE
105 Lbs. 75 Inches 18 Inches 44.5 Inches
(With Med Wall) 2800-012
47.7 Kgs. 190.5 cm 45.7 cm 113 cm.
P/N 1461-101 and 1461-102
Maximum
AMBULANCE MODULE 132 Lbs. 75 Inches 18 Inches
2800-013 44 Inches
(No Med Wall) 60. Kgs. 190.5 cm 45.7 cm
111.8 cm
AMBULANCE MODULE
151 Lbs. 75 Inches 18 Inches 44.5 Inches
(With Med Wall) 2800-013
68.6 Kgs. 190.5 cm 45.7 cm 113 cm.
P/N 1461-101 and 1461-102
AMBULANCE MODULE
153 Lbs. 75 Inches 18 Inches 44.5 Inches
(With Med Wall) 2800-013
69.5 Kgs. 190.5 cm 45.7 cm 113 cm.
P/N 1461-103 and 1461-105
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AMBULANCE MODULE
151 Lbs. 75 Inches 18 Inches 10.5 Inches
(With Med Wall) 2800-014
68.6 Kgs. 190.5 cm 45.7 cm 26.7 cm
P/N 1461-101 and 1461-102
Maximum
AMBULANCE MODULE 112 Lbs. 75 Inches 18 Inches
2800-015 44 Inches
(No Med Wall) 50.9 Kgs. 190.5 cm 45.7 cm
111.8 cm
AMBULANCE MODULE
133 Lbs. 75 Inches 18 Inches 10.5 Inches
(With Med Wall) 2800-015
60.5 Kgs. 190.5 cm 45.7 Cms. 26.7 cm
P/N 1461-105
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7.6 ELECTRICAL
Detailed instructions for installing Installation Kit SP-KT-41 can be found in Drawing 6445-1,
Sheets 1-6. Instruction for installing Installation Kit SP-KT-43 can be found in Drawing 6445-2,
sheets 1-4. (See Appendix B for the Aircraft Interface Drawing 6445-1 and 6445-2 for the
Pilatus PC-12, 12/45, 12/47 and 12/47E aircraft.)
The electrical load on the Pilatus PC-12, 12/45, 12/47 and 12/47E aircraft during maximum
operation of the medical system is determined in this section. The installer must complete an
Electrical Load Evaluation for the specific aircraft before installing this medical care system
conversion (FAR 23.1352).
NOTE: The electrical load drawn by the Pilatus PC-12, 12/45, 12/47 and 12/47E aircraft emergency medical
care system interior is compared to the power available during the steady state operation. The electrical
equipment is intended to provide life-saving measures or electrical power to additional life saving equipment.
In the worst-case scenario, the maximum continuous load for available components is calculated below. The
following details the electrical DC draw and available AC output:
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The above load occurs when the medical care system is at maximum continuous electrical
usage. Most medical operations will require much less aircraft power. Detailed information for
the electrical wiring diagrams of the modules are found in Appendix B and on pages 19 of this
ICA.
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70-151 ARMREST
PUSH IN FOR TAKEOFF AND LANDING
70-152 STRETCHER BACK MUST BE RECLINED FOR TAKEOFF AND LANDING
70-157 AIR #1 AIR #2 VACUUM INVERTER 28 VDC LIGHTS (230 VAC
230 VAC)
200083 DRAWERS MUST BE STOWED AND LATCHED FOR TAXI, TAKE OFF
AND LANDING.
200084 CARGO SECURED TO CABINET MUST NOT INTERFERE WITH
VISIBILITY OF SIGNAGE.
200215 THIS END AFT
200747 MAX. WEIGHT 109 Lb. (49.5 Kg.)
200857 WEIGHT OF EQUIPMENT MOUNTED TO THIS SURFACE SHOULD
NOT EXCEED 25Lb. (11.42 Kg.)
200860 MAXIMUM WEIGHT: 40 LB. FOR FIXED WING
20 LB. FOR ROTOR WING
200908 ALL ADDITIONAL EQUIPMENT MUST BE APPROVED AND
MAINTAINED IN ACCORDANCE WITH ALL FEDERAL AND LOCAL
REGULATIONS
201282 VACUUM INVERTER PANEL ACCESSORY
201283 COMP AIR #1 COMP AIR #2
201284 ONLY ONE AIR PUMP MAY BE OPERATED AT A TIME
201286 MED LITTER
201287 MED LITTER CTL
201288 MEDICAL SYSTEM CONNECTOR
201290 LITTER POWER ON
202091 AIR
202906 CHILD SEATBELT SETTING MAY ONLY BE USED WITH PATIENT OF 70
POUNDS OR LESS
203085 IN OUT 28 VDC INVERTER ACCESSORY
INVERTER
203102 COMP AIR #1 COMP AIR #3 VACUUM INVERTER PANEL
ACCESSORY
203218 INVERTER ACCESSORY
203377 Max. Weight 30 LB. (13.6 Kg)
203378 Max. Weight 60 LB. (27.2 Kg)
203382 OPEN OXYGEN
VALVE SLOWLY
203400 Auxiliary Med Power In
203401 Auxiliary Med Power Out
203499 DO NOT RESET CIRCUIT BREAKERS DURING FLIGHT
203500 SPECTRUM AEROMED
1815 23rd AVE. N., FARGO, ND 58102
(701) 235-5478
203529 THIS PRODUCT HAS BEEN MODIFIED IN ACCORDANCE WITH xxxxxx
203531 MAX WEIGHT 40LB. (18.1KG)
AT C.G. HEIGHT OF 6 INCHES (153mm)
W0006 SPECTRUM LOGO
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If Placards are loose, missing or become worn, contact Spectrum-Aeromed with the placard
part number found on page 28. Contact information for Spectrum is located on page 9 of this
manual.
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SECTION 8: CONTROL
The basic operation of the emergency medical care system is outlined in this section of the ICA.
Detailed instructions for the medical interior installation and removal are given in Spectrum
Aeromed drawing 6045, a copy of which is in Appendix A of this manual. Specifically, the
Installation Drawing 6045, Sheets 1-36 describes:
Detailed instructions for the Pilatus PC-12, 12/45, 12/47 and 12/47E aircraft Installation Kit (SP-
KT-41 and SP-KT-43) are located in the aircraft Interface Drawing 6445-1 and 6445-2, which is in
Appendix B of this manual.
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The adapters utilize locking pins to secure the module to the existing aircraft seat tracks. All of
the required Adapter Locking Pins must be inserted into the Adapter AND Seat Track to ensure
proper security. Refer to Installation Drawing 6045, sheets 12-15 for complete adapter
installation Instructions.
WARNING
IMPORTANCE OF
ADAPTER LOCKING PIN USE
It is extremely important that all of the locking pins that secure the Adapter and Stretcher to
the seat track are used for proper installation. If all the pins are not used, the module could
come off the seat track during turbulent weather or rapid deceleration of the aircraft.
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The 2800 Series Module base utilizes the Stretcher 1201-001. On the 2800 Series Modules the
Stretcher Pins fit directly into the Stretcher End Plate, which is part of the 2800 system. The
Incubator Transport Deck for the 2800 Series, 1302-002, and 1302-006 connects the same as the
1201-001 Stretcher, utilizing the Stretcher End Plate.
Stretcher Pins
directly in these
openings
TO LOCK: Rotate plate up and push button in to secure plate; then release button.
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Determine which way you want the patient on the ambulance module. Typically, head is
forward. However, the patient may be positioned head first, either forward or aft. The
determination will be dependent on the patient’s circumstances and the in-flight care needed.
1) Insure all safety belts are off to side so patient does not lie on them.
2) Place shoulder harness over patient’s shoulders.
3) Slide metal tabs into buckle assembly slots.
4) Gently pull all straps to insure they are locked in place
LOCKED UNLOCKED
Replacement and Removal Procedures for Seat Belts. (See Section 12 page 87)
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8.7 OXYGEN
NOTE: Oxygen system is set to 50 Psi, but is adjustable. (If oxygen is set lower than 50 PSI latch
valve system may not work appropriately due to insufficient oxygen flow.)
To Access Oxygen:
Insert oxygen flow meters or moisteners into oxygen latch valve plates located on aft
end of module.
Latch valve location – Oxygen; Air and Vacuum
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If oxygen line contamination is suspect, clean the oxygen lines as described on page 63
of this manual
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The following should be performed during a pneumatic function check of air and vacuum
Pumps:
1) Turn ON medical AIRMED MASTER in cockpit
2) Turn ON Vacuum Pump and Air Pump switches.
3) Compare actual output to that required for the medical systems.
4) Turn OFF pumps and medical unit switches when not in use.
5) All inoperative or damaged parts should be replaced with identical parts unless
another appropriate substitute has been determined. (see Section 12, page
76).
6) If oxygen line contamination is suspect, clean the oxygen lines as
described on page 63 of this manual.
To Use Air:
1) Turn on AIR #1 and AIR #2 Switches located on the front of the module.
2) Insert medical device into air outlet latch valve plate on module base or
Overhead.
To Use Vacuum:
1) Turn on VACUUM Switch located on the front of the module.
2) Insert medical vacuum device into outlet vacuum latch valve plate on
module base or overhead.
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Ensure that 28-volt circuit breaker located on the front of the module is engaged
(pushed in).
WARNING: CIRCUIT BREAKERS SHOULD NOT BE RESET WHEN AIRCRAFT IS FLYING. If any standard
circuit breaker trips (pops out) there is a potential for major electrical fault. Do not reset
circuit breakers when aircraft is flying.
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Description:
All drawers and doors are equipped with locking stainless steel latches and 90° turn latches.
The drawers open smoothly on heavy duty stainless steel drawer slides. All drawers can be
removed. See instructions on Page 65 of this manual.
DRAWER REMOVAL:
DRAWER REPLACEMENT
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SECTION 9: SERVICING
All repair, maintenance and the Annual Inspection (page 65) should be performed by certificated
mechanic.
The mechanic should follow these guidelines when making Spectrum Aeromed aircraft component
repairs and performing maintenance. All maintenance should be properly documented after final
inspection and completion
This manual outlines only the most general repairs and maintenance. For repair and maintenance that
requires more extensive technical data, proper engineering substantiation of the project must be made.
Engineering data should include an accompanying form 8110.3 with the appropriate authorized area(s)
approved.
Only standard equipment and tools are required for the Spectrum Aeromed system maintenance
described herein. No special tools are required.
Clean and disinfect module, stretcher and accessories. (See Cleaning Procedures on page 63)
Functional check of stretcher backrest by raising up to at least 40°angle but not more than
50°angle and expandable armrests for full function by ensuring that they travel the full length of
the slot on the stretcher pan.
Inspection (GVI) of structural members of module and stretcher frame, overhead, etc. (See
Section 11, Page 68).
Inspection (GVI) of all exposed fasteners such as nuts, bolts, screws and rivets to ensure proper
security (See Section 11), Page 46).
Refill oxygen cylinder. (See Section 12, Page 85).
The operator must log a maintenance entry following this installation inspection.
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9.2 CLEANING
The goal of reprocessing shared patient care equipment is to achieve a level of cleaning, disinfection or sterilization
which eliminates the risk of these objects as the source of microorganisms causing infections. Environmental
cleaning is an important part of breaking the chain of infection. There are a variety of disinfectants available to
combat infectious microorganisms. Infection control professionals (ICPs) and patient-care staff should work
together to identify the high-touch surfaces and then determine the appropriate chemical germicide, cleaning
method, and schedule.
CAUTION: When cleaning with any chemical, make sure to use in a well ventilated area while
wearing appropriate personal safety equipment.
Any EPA-registered hospital detergent-disinfectant currently used by healthcare facilities for environmental
sanitation may be used for cleaning the ambulance module. Detergent manufacturer recommendations for
concentration, contact time and care in handling should be followed.
Household bleach may also be used as a disinfectant. It has a broad spectrum of antimicrobial activity and leaves
no residue. Chlorine is fast-acting and meets OSHA requirements for the clean-up of blood spills, but because
bleach is corrosive to metals, wool, nylon, silk, dyed fabric and painted surfaces, do not use on a regular basis for
cleaning/disinfectant purposes. Bleach manufacturer recommendations for concentration, contact time, and care
in handling should be followed.
Personal Protective Equipment (PPE) should be worn when cleaning surfaces or equipment currently or previously
occupied by or used for a person who is ill.
In order to contain all cleaning products and to eliminate any unintentional damage to the aircraft interior, it is
recommended that when cleaning module and stretcher, remove (uninstall) according to instructions on page 55
of this manual, and installation drawings 6045 located in appendix A of the Manual.
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Spectrum Aeromed recommends the following intervals for inspections and routine maintenance for
Spectrum medical equipment:
2) FIVE YEAR (60 Month) INSPECTION – All Equipment with Oxygen Cylinder
This inspection must be completed prior to oxygen cylinder hydrostatic due date by
maintenance crew. The due date of the specific oxygen cylinder is clearly marked on the oxygen
cylinder neck. (See Section 10.4.1, Page 66)
6) SAFETY BELTS - The safety belts must be replaced within 12 years of the MFR date on the belt.
Visual inspection is defined as: A visual examination of an interior or exterior area, installation, or assembly to
detect obvious damage, failure, or irregularity. This level of inspection is made from within touching distance
unless otherwise specified. A mirror may be necessary to enhance visual access to all exposed surfaces in the
inspection area. This level of inspection is made under normally available lighting conditions such as daylight,
hangar lighting, flashlight, or droplight and may require removal or opening of access panels or doors.
Functional check is defined as: determining that the functions of an item perform within its specified limits.
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An annual inspection of the Spectrum medical equipment must be made each 12 calendar months. This
inspection must include the following items:
Functional check of stretcher backrest by raising up to at least 40°angle but not more than
50°angle and expandable armrests for full function by ensuring that they travel the full length of
the slot on the stretcher pan.
Inspection (GVI) of seat and torso belts. Cuts, tears and other damage to the belt will greatly
reduce its effectiveness. Replace the belt or damaged parts immediately with original spare
parts. Never use a damaged restraint. Make sure the buckle is free of any obstruction and locks
securely
Inspection (GVI) of structural members of the module, stretcher frame, overhead, adapter, etc.
(See Section 11.1 Page 68 ).
Inspection (GVI) of all exposed fasteners such as nuts, bolts and screws to ensure proper
security. (See Section 11.1, Page 46).
Inspection (GVI) of all exposed pneumatic lines, connections and latch valves. (See
Section 11.5 Page 75).
Inspection (GVI) of oxygen cylinder. Note due date of oxygen cylinder hydrostatic test and
available oxygen (See Section 12.4.2, Page 84; If recharging is necessary, See Section 12.4.3,
Page 85).
If oxygen cylinder needs replacing with new cylinder the oxygen lines must first be cleaned.
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The following must be done when the oxygen cylinder hydrostatic test is due, in addition to the annual
inspection procedures.
All aluminum oxygen cylinders are marked with a due date for their hydrostatic test. This hydrostatic
test is due 60 months (five years) from the Date of Manufacture and at each 60 Month (5 Year)
interval thereafter. The Date of Manufacture of the oxygen cylinder is stamped on the neck of the
cylinder. A qualified person according to your applicable local, state or federal regulations must
complete the hydrostatic test. Please contact your applicable regulatory agency for specific
requirements.
The oxygen cylinder installed in this unit is manufactured in accordance with DOT specifications set
forth in 49 CFR.
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Inspection of life preserver is due 60 months after the life preserver has been placed into service. At this
time, send the life preserver to an authorized inspection station. (See Section 12.4.8, page 91 for
Replacement and Removal procedures.)
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11.1 STRUCTURAL
This Section gives general information on the repair of Spectrum Aeromed structural parts. Typically the
structural members of Spectrum Aeromed parts are steel or aluminum. The inspecting mechanic should
follow these guidelines during structural inspections and repairs.
Dents or scratches less than 4% of the smallest tube cross section may be disregarded. A dent on
one side or corner of square, round or rectangular tube is allowed up to 10% of smallest tube cross
dimension. For example:
A dent on one corner of a 1x2 rectangular tube is found to be .090 inches deep. The smallest
cross dimension of the tube is 1 inch. The dent is less than 10% of 1 inch (.100 inches) and is only
on one corner so the part is acceptable.
Another example:
Dents on two corners of a 1x2 rectangular tube are found to be .090 inches and .035 deep. The
smallest cross dimension of the tube is 1 inch. The first dent is less than 10% of 1 inch (.100
inches) and the second dent is less than 4% of 1 inch (.040 inches) so the part is acceptable.
Deviations from this guidance of allowable dent size and placement or type of repair may be made
only with engineering concurrence.
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Dents or scratches less than 25% of the material thickness may be disregarded. A dent is allowed up
to 100% of the material thickness if the edge distance to the nearest fastener is greater than 3 times
the diameter of the fastener. For example:
A dent on a .063 thick plate is found to be .012 inches deep. The dent is less than 25% of .063
inch (.0157 inches) so the part is acceptable.
Another example:
A dent on a .125 thick plate is found to be .075 inches deep and the edge of the dent is .75 inches
from the edge of an .188-dia hole for a bolt. The dent is less than 100% of the thickness (.125
inches) and the edge distance is greater than 3 times the fastener hole diameter (3 x .188 = .564
< .75) so the part is acceptable.
Deviations from this guidance of allowable dent size and placement or type of repair may be made
only with engineering concurrence.
4) All accessible areas should be visually inspected for any corrosion, cleaned and protected.
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A) Bolt holes should be inspected for correct fit before tightening. The bolthole diameter should
be no more than .010 inch larger than the bolt diameter;
B) Machine screw holes should be inspected for correct fit before tightening. The screw hole
diameter should be no more than .030 inch larger than the screw diameter;
C) Sheet metal screw holes should be inspected for correct fit before tightening. The screw hole
should provide for a tight fit when secure, and;
6) Oversize or out of round bolt and screw holes may be drilled over size and one size larger fastener
used if the edge distance to the hole centerline is greater than 1.5 times the new hole diameter.
For example:
A .25 diameter AN-4 bolt is found to be loose. Upon removal, the hole is measured at .275
diameter and the hole center is .5 from the nearest material edge on either part. Because .275 -
.25 = .025 > .010 exceeds the allowable bolthole over size, it must be replaced with an over size
bolt. The AN-5 bolt is .313 diameter. The minimum allowable edge distance is determined to be
.313 diameter x 1.5 = .469 inches and the actual distance is .5 inches. The hole may be over sized
for the AN-5 bolt.
Deviations from this guidance with less than 1.5 e/D ratio may be made only with engineering
concurrence.
8) Spectrum Aeromed fiberglass or plastic parts are not structural and considered light load laminate
structures. Remove and replace any non-servicable part.
9) Special considerations should be given to tightening fasteners in the thin wall interfaces. Torque
values for tightening nuts and bolts (or screws) can be found in Section 11.2 on page 71 of this
manual.
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TORQUE VALUES
OIL FREE CADMIUM-PLATED THREADS
NUTS
BOLT Tension type Shear-type
SIZE MS20365 MS20364
AN310 AN320
Bolt PSI 40,000 PSI 24,000 PSI
8-32 12-15 7-9
10-32 20-25 12-15
1/4-28 50-70 30-40
5/16-24 100-140 60-85
3/8-24 160-190 95-110
7/16-20 450-500 270-300
1/2-20 480-690 290-410
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The following inspection criteria should be used when inspecting electrical wires and
connections:
1) Visually inspect all insulated wires to ensure that the insulation is intact.
2) Ensure that all terminal connections are secure.
3) Inspect connector plug pins (aka electrical connector) and solder connections to ensure
they are secure.
4) Inspect all switches and circuit breakers to verify that none are broken.
5) Replace any unserviceable wire with wire meeting the same gauge. (MIL-W-
22759/16 specifications-Refer to following pages for general electrical repair).
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All electrical equipment, assemblies and wiring installations should be inspected for damage, general
condition, and proper functioning to ensure the continued satisfactory operation of the electrical
system. Replace components of the electrical system that are damaged or defective with identical
replacement parts. A list of suggested problems to look for and checks to be performed are:
In some cases, electrical equipment is connected into a heavy current circuit, perhaps as a
control device or relay. Such equipment is normally insulated from the mounting structure
since grounding the frame of the equipment may result in a serious ground fault in the
event of equipment internal failure. Stranded 18 or 20 AWG wire should be used as a
grounding strap to avoid shock hazard to equipment and personnel. If the end
connection is used for shock hazard, the ground wire must be large enough to carry the
highest possible current (0.1 to 0.2 ohms max.).
BUS BARS.
Annually check bus bars for general condition, cleanliness, and security of all attachments and terminals.
Grease, corrosion, or dirt on any electrical junction may cause the connections to overheat and
eventually fail. Bus bars that exhibit corrosion, even in limited amounts, should be disassembled,
cleaned and brightened, and reinstalled.
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SERVICE LOOP HARNESS, CLAMPING AND INSULATION AND LACING STRING TIE: No additional
items.
SPLICING:
Whenever practical, splicing a wire should be avoided and a new full length of wire should be used. No
more than one splice should be made in any wire without having additional approved data. No wire size
greater than 12 gauge should be spliced without approved data.
WIRE MARKING:
Care should be taken to ensure that wires are marked in accordance with the original wiring diagrams.
NOTE: Any parts replaced must be with PMA parts from Spectrum Aeromed. Parts from other than
Spectrum Aeromed are not considered FAA approved for installation, unless a separate
approval is obtained.
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The inspecting mechanic should follow these guidelines during pneumatic repairs and inspections. The
following inspection criteria should be used when inspecting plastic, stainless steel and aluminum
pneumatic lines:
All damaged lines should be replaced with identical parts unless another appropriate substitute has been
determined.
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NOTE: Air Pumps and Vacuum Pump are installed and removed in a similar fashion. Both Air Pumps
and Vacuum Pump are to be REPLACED, NOT REPAIRED.
Replacement:
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NOTE: Air Pumps and Vacuum Pump are installed and removed in a similar fashion. Both Air Pumps
and Vacuum Pump are to be REPLACED, NOT REPAIRED.
Replacement:
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(Bimba Tank)
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Removal:
1) Turn off “LOAD SLED” switch and disconnect electrical interface plug.
2) Remove top cover and front cover of module by removing bolts and screws. (Refer to SECTION
14– page 95)
3) Remove electrical harness and wires from Inverter.
4) Remove four bolts, nuts and washers that secure Inverter to frame of module.
Replacement:
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WARNING: No smoking or other open flames may be within 50 feet of this operation.
WARNING: Before disconnecting oxygen lines make sure NO oxygen pressure remains in oxygen
lines.
1) Stretcher End Plate must be removed from aft end of module by removing nut and
pulling out rod.
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Inspections, hydrostatic and life limits of pressure vessels manufactured under a DOT
specification are accomplished as set forth in 49 CFR Part 180, as amended.
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Step 5:
Bolts
Step 4:
3 Pneumatic Step 6: Step 7:
Lines and Panel to Ground Wire
Electrical Line Swing
Step 9:
Air Reservoir
Tank
Step 8:
Blue Fittings
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Step 12
Step 13
&
Step 14
Step 2
221
Step 11
Step 10
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1) Inspect cylinder for any damage or corrosion. Without regard to any other periodic
requalification requirements, a cylinder must be tested and inspected in accordance
with this section prior to further use if:
The cylinder has been in an accident and has been damaged to an extent that
many adversely affect its loading retention capabilities.
Inspections, and life limits of pressure vessels manufactured under a DOT specification
are accomplished as set forth in 49 CFR Part 180.3, 180.205, 180.209 as amended.
WARNING – Do NOT lubricate medical oxygen fitting, cylinder or connections with oil or grease
of any kind as this may cause and explosion.
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WARNING: No smoking or other open flames may be within 50 feet of this operation.
NOTE: Fill oxygen cylinders ONLY with breathing oxygen. Either Medical oxygen or Aviation
breathing oxygen may be used at the operator’s discretion.
WARNING: Aircraft is to be evacuated of all non-essential personnel when servicing the oxygen
system. This applies to the use of all oxygen, i.e. breathing oxygen; medical oxygen and
Aviation breathing oxygen.
Note: Carefully follow the instructions provided by your gas company for safe and proper
filling of your cylinder. Please bear in mind that you must also follow all applicable local
and Federal regulations concerning filling, use, maintenance and periodic retesting and
requalification of your cylinder.
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WARNING: Do Not exceed 2250 PSI (maximum volume 3500L) when recharging.
See manufacture’s Instructions.
Standard Service Pressure – Refers to the maximum pressure to which these oxygen cylinders should be
filled. Filling the tank to less than maximum capacity is acceptable. This table also assumes the gas
cylinders will be filled as quickly as possible and that they will only be cooled by ambient air, with no
water bath or other means of cooling being used.
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WARNING: Do NOT lubricate medical oxygen fittings, cylinder or connections with oil or
grease of any kind as this may cause an explosion.
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SPECTRUM AEROMED MANUAL 6045MM
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To Remove Cylinder:
1) Remove Self-locking
nut and (2) washer.
3) Remove Bolt
4) Remove space and the
back of the gas spring
(cylinder)
To Install/Replace
Cylinder:
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Replacement Procedures for Headrest Handles: Reverse the above order of directions.
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To Remove Life Preserver: Release Velcro tab located on top end of Life
Preserver Pouch. Remove Life Preserver.
To Replace Life Preserver: Release Velcro tab located on top end of Life
Preserver Pouch. Insert Life Preserver.
Location of
Lifevest Pouch on
a 20 Series
Module.
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PROBLEM: Pumps will not operate, all other equipment functions as normal. This
procedure is for Air Pump or Vacuum Pump.
WARNING
Always use extreme caution when resetting circuit breakers. A major electrical
fault may exist and fire or other dangerous situations could occur when resetting
circuit breakers.
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PROBLEM: Lights in overhead supply panel do not work. All other components
function as normal.
WARNING
Always use extreme caution when resetting circuit breakers. A major electrical
fault may exist and fire or other dangerous situations could occur when resetting
circuit breakers.
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13.3 OXYGEN
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SPECTRUM AEROMED MANUAL 6045MM
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To Remove Cover
To Reinstall Cover
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SPECTRUM AEROMED MANUAL 6045MM
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APPENDIX A
Report 6045B
Report 6045DL
Report 6045EV
6045 Installation Drawing
SP-KT-41 Installation Kit
SP-KT-41 Installation Kit
2800J Equipment Manual
APPENDIX B
APPENDIX C
Maintenance Logs
96
APPENDIX A
REPORT 6045B
ENGINEERING SUBSTANTIATION FOR:
AIRCRAFT MEDICAL CONVERSION
PILATUS
Revision: - (Original)
Date: 05-29-12
Prepared By:
Revision Description
Revision: 2 (Two)
Spectrum Aeromed Report 6045B Page 3 of 8
1.0 INTRODUCTION
Report 6045B has been created to provide engineering substantiation for the installation of
Spectrum medical system (refer to Drawing 6045DL for parts eligible for installation), in a Pilatus
PC-12, PC-12/45, PC-12/47 and PC-12/47E series aircraft. Reference report 6045A, for current
drawings and report revision / engineering change order status. This installation is intended to
allow the aircraft to be converted into an air ambulance and provide expedient transportation for
medical patients.
2.0 DESCRIPTION
Spectrum Aeromed has developed modular medical systems for installation into a Pilatus PC-12,
PC-12/45, PC-12/47 and PC-12/47E series aircraft. The medical system(s) consists of an
adapter (which is attached to the existing seat track), a medical base, (which attaches to the
adapter), and a stretcher (which attaches to the base). Spectrum Aeromed has designed similar
systems for installation and has obtained STC approval for this type of installation into numerous
aircraft to include Learjet 20, 30, 55, & 60 series aircraft, Cessna Citations, Beechcraft, etc.
Drawing 6045 details the cabin arrangements of the medical interior. Structural substantiation for
each component to be installed will be found in their respective reports.
Revision: 2 (Two)
Spectrum Aeromed Report 6045B Page 4 of 8
The electrical load drawn by the medical system is compared to the power available during
steady state operation. The electrical equipment is intended to provide electrical and pneumatic
output for medical patient transportation.
In the worst case scenario, the maximum continuous loads for available components are
calculated.
System 2800-003
1000VA Inverter - 41.5 amps
Air Compressor (2 ea. @ 4.0) - 8.0 amps (total)
Vacuum Pump - 2.5 amps
ITS 28 VDC (aircraft power) - 7.5 amps
Lights (Med Wall, Post Light) - 1.4 amps
_________________________________________________________
Medical Systems 60.9 amps (highest electrical option)
The above load occurs when the ambulance module is at maximum continuous electrical usage.
Normal operating loads will be less.
Sections 3.2 thru 3.4 represent a typical electrical load analysis. The electrical load MUST be
evaluated for each specific aircraft in accordance with FAR 23.1351.
The maximum typical electrical loading for a Pilatus PC-12 series is considered below. The
aircraft continuous cruse electrical load is typically 275.8 amps maximum for night IFR in icing
conditions(Ref Appendix A).
Electrical Capacity = Starter Generator 300 amps + Alternator 130 amps = 430 amps
This is a typical electrical load analysis, and the electrical loading for each individual aircraft must
be determined. In all cases, the installer must ensure that sufficient electrical capacity exists in
any flight condition. If the aircraft has optional equipment, such as galley oven or cabin inverter,
the operator will need to eliminate the capability of the occupants to inadvertently overload the
electrical system.
Revision: 2 (Two)
Spectrum Aeromed Report 6045B Page 5 of 8
Under most medical and flying situations, the power usage will be substantially less. Under all
circumstances, the pilot should monitor the electrical loads and refer to the approved Aircraft
Flight Manual (AFM) and the Flight Manual Supplement (FMS) when unusual conditions exist.
Should an excessive electrical load situation occur, use of non-essential mission equipment items
should be terminated one at a time until the electrical load indicates safe operating conditions
have been re-established. When operating during emergency or unusual operations, extreme
caution should be used.
An EMI evaluation as outlined in Report 6045E must be completed by the operator prior to
placing the aircraft into medical service. The installer is responsible to perform an
electrical load evaluation on each specific aircraft by comparing the electrical load drawn
by installed systems including the ambulance module and the power available during
steady state operation.
The oxygen supplied by the ambulance system is specifically for medical use, and not to be used
as a supplement with respect to F.A.R. 23.1441. The interior compliance inspection for initial
certification will evaluate the availability of the existing emergency oxygen masks, but the installer
must ensure that emergency oxygen is available to all passengers for each specific installation.
Revision: 2 (Two)
Spectrum Aeromed Report 6045B Page 6 of 8
The installer must amend the aircraft weight and balance when installing the medical system.
The component weights can be found in drawing 6045. The weight and location of the
ambulance module and adapter should be included in the new weight and balance data. The
weights, moments and arms of the accessories should be accounted for by the pilot for the
specific loading for the flight and should not be used by the installer to determine the aircraft
empty weight. A sample amendment to the weight and balance is shown below. The actual
components, weights and locations should be used to amend the weight and balance for the
specific aircraft installation.
PREVIOUS AIRCRAFT WEIGHT & BALANCE INFO. WEIGHT (lb) ARM (in) MOMENT (lb.in.)
BY: DATED: 5613.00 225.160 1263823.08
NEW AIRCRAFT EMPTY WEIGHT: 5780.00 Note: Refer to the aircraft Flight Manual for
NEW AIRCRAFT MOMENT: 1327836.08 maximum weights and C.G. limits.
NEW AIRCRAFT EMPTY C.G.: 229.73
Revision: 2 (Two)
Spectrum Aeromed Report 6045B Page 7 of 8
The modification of most standard approved interiors with the ambulance medical system will not
hinder the emergency egress of passengers or personnel from the aircraft as prescribed in F.A.R.
23.807. The installer is responsible to ensure that this installation is compatible with the
remaining portion of the preexisting interior components and that the accessibility to the
emergency exits complies with FAR 23.813. The emergency exit may have items such as seat
cushions, arm rests, or other minor obstructions near it as long as the operation and access to
the exit is adequate. This may be visually inspected or functionally checked by opening the exit.
The figure below illustrates the medical system position in relationship to the exits. Typical
standard seating is shown below. The remaining approved seating may remain in the aircraft.
The interior compliance inspection for initial certification will evaluate the emergency egress, but
the installer must ensure that emergency egress is not restricted with the medical system
installed for each specific installation.
When the moveable overhead is used, it will be positioned so as to not block the access to the
exit or the handle to the exit during takeoff and landing. The overhead is placarded as follows:
With the medical system installed the aisle width will be greater than or equal to aisle width with
the standard seats installed. The interior compliance inspection will evaluate the aisle width for
the initial certification. The installer must ensure that there are no unusual features that will
reduce the aisle width to below the minimum required by FAR 23.815.
Revision: 2 (Two)
Spectrum Aeromed Report 6045B Page 8 of 8
Appendix A
Reference Material
Revision: 2 (Two)
REPORT 6045E
EMI EVALUATION REPORT:
(ELECTRO MAGNETIC INTERFERENCE)
PILATUS
PC-12, PC-12/45, PC-12/47, PC-12/47E
Revision: 2 (Two)
Date: 05-29-12
Prepared By:
Justin Mahler
Engineer
Spectrum Aeromed
SPECTRUM AEROMED REPORT 6045E PAGE 2 OF 11
Log of Revisions
Revision: 2
SPECTRUM AEROMED REPORT 6045E PAGE 3 OF 11
1.0 INTRODUCTION
Report 6045E is to provide engineering guidance for EMI testing for the Spectrum Aeromed
ambulance module installation in Pilatus PC-12 series aircrafts. Refer to report 6045A Master
Document List For Aircraft Medical Conversion for current drawing and report revisions,
engineering change order status, and installation data for the Pilatus PC-12 series aircraft. The
purpose of this test is to demonstrate that there are no adverse affects as a result of the
installation of Spectrum ambulance modules due to EMI/RFI. The evaluation will be considered
complete and successful when each aircraft system has been operated with the designated
medical system operating and no unacceptable malfunctions or deviations have been detected.
Appendix A of this report is a list of major systems to be operated and monitored during the
evaluation. Space for data recording is provided.
For systems not installed, write N/A in the “Sat” column. Additional systems not listed in the
appendix, and the newly installed system(s) should be added in the blanks provided in the
“Additional Avionics/Aircraft Systems” section. Additional sheets may be used if necessary.
Prior to performing the EMI evaluation, ensure the Ground Evaluation Portion has been
accomplished
3.0 PROCEDURE
The EMI evaluation is comprised of a Ground Evaluation (mandatory). Any operational problems
in either aircraft or medical systems will be documented.
Revision: 2
SPECTRUM AEROMED REPORT 6045E PAGE 4 OF 11
The airplane shall be located in an area relatively free from ambient interference and reflecting
structures. The following procedures will be followed for Ground Evaluation:
1. Perform normal aircraft starting procedures as outlined in AFM. Ensure AIRMED CTL switch
is "OFF" and all medical systems are "OFF".
2. Turn "ON" AIRMED CTL switch. Ensure medical system power is available.
3. Turn "OFF" AIRMED CTL switch. Ensure medical power is interrupted. Turn "ON" AIRMED
CTL switch again.
5. Turn "ON" all medical system switches and note the generator loading (USE CAUTION NOT
TO EXCEED AIRCRAFT LIMITATIONS).
6. Apply a non-inductive total load of approximately 500 watts (incandescent light bulbs for
example) on the medical system 115 volt outlets and note the generator loading (USE CAUTION
NOT TO EXCEED AIRCRAFT LIMITATIONS).
7. Evaluate individual communications, navigation, and auto-pilot system for normal indications
and operations. Note any discrepancies. Turn "OFF" medical systems and Airmed Power
breaker/switch when testing is completed.
2) Failure Criteria: The "Failure Criteria" for the evaluation function or step is
the demonstration of one or more of the following EMI/RFI conditions:
Revision: 2
SPECTRUM AEROMED REPORT 6045E PAGE 5 OF 11
3.3 DOCUMENTATION
Use the EMI Evaluation Form (Appendix A) for documenting EMI Ground Evaluation. The EMI
check must be accomplished by the person performing the installation before the aircraft is
operated in medical service. Spectrum Aeromed will supply the EMI Evaluation forms (Appendix
A), to the customer.
The EMI Evaluation Form (Appendix A) must be signed by the installer and entered into the
aircraft logbook.
Once the EMI check has been accomplished, a copy of the completed EMI Evaluation Record
Form (Appendix B) should be sent to Spectrum Aeromed.
Revision: 2
SPECTRUM AEROMED REPORT 6045E PAGE 6 OF 11
Appendix A
Evaluation Plan EMI Charts (Avionics Systems and Aircraft Systems)
Revision: 2
SPECTRUM AEROMED REPORT 6045E PAGE 7 OF 11
Avionics Systems
SYSTEM
Revision: 2
SPECTRUM AEROMED REPORT 6045E PAGE 8 OF 11
SYSTEM
Revision: 2
SPECTRUM AEROMED REPORT 6045E PAGE 9 OF 11
Aircraft Systems
SYSTEM
Revision: 2
SPECTRUM AEROMED REPORT 6045E PAGE 10 OF 11
SYSTEM
Appendix B
EMI Evaluation Plan Record
Revision: 2
SPECTRUM AEROMED REPORT 6045E PAGE 11 OF 11
AIRCRAFT REGISTRATION___________________________________________
AIRCRAFT MAKE____________________________________________________
AIRCRAFT MODEL___________________________________________________
LOCATION__________________________________________________________
SIGNATURE___________________________________ DATE___________
Revision: 2
APPENDIX B
APPENDIX C
Part No. Description Serial No. Date of Manufacture
____________ Module ____________ _____________
___N0027___ Oxygen Cylinder ____________ _____________