EXTOL

EXTOL INFRACON INDIA PRIVATE LIMITED

COMPANY PROFILE

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1. INCORPORATION

EXTOL is a Professionally managed and controlled by experts in Engineering,

Manufacturing and Construction activities.
Incorporated on 27th.July 2011, under the Companies act, 1956.

2. OBJECTIVE

A. Design and detailed engineering :

›› Mechanical
›› Civil
›› Structural
B. Process Equipment :
›› Pressure Vessels
›› Storage Tanks
›› Heat Exchangers
›› C.S. & S.S Piping
C. Projects :
›› Mechanical equipment installation
›› ASU’s erection
›› Site Projects covering civil, structural &mechanical works
›› C.S. & S.S. Piping works
D. Structural Fabrication :
›› Technological Structures for Steel &Power Plants, Oil&Gas Plants

PROFILE

EXTOL, Hyderabad is a professionally managed company and is served by

Engineers
with more than 30 Years of experience in Design, Manufacturing and Construction
Industries. Some of these Engineers have worked in Major Public Sector Undertakings
under Ministry of Heavy Industries and Public Enterprises, Government of India in
various capacities, including Board Level.

These personnel are well experienced in Design, Manufacturing, Process Equipment,

Project Management, Structural fabrication, Construction and Quality divisions etc.
These engineers have completed a number of projects successfully during their
tenure, have rich experience in their areas of specialization such as manufacturing,
Process Plant Equipments, Steel & Power Plant Technological structures, and
undertaking fabrication/installation/testing of the critical packages.

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EXTOL has manufacturing facility at –

 At Karur Village , Tada, near Chennai, Tada, Nellore district, Andhra Pradesh.
 At Hyderabad, Sy.No.487/Part, IDA, Bollaram Road, Bachupally, Hyderabad – 500 072 Telangana.
 At Hyderabad, Plot No.:141/1,Phase II, IDA, Cherlapally,Hyderabad -500 051, Telangana
 At Visakhapatnam, Plot No.44 & 45, “F” Block, Autonagar, Visakhapatnam – 530 012, Andhra Pradesh
We also have a Techno – Commercial tie up with Engineering Industries at
Chennai and Hyderabad for manufacture and supply.

3. QUALITY

- Qualified and Experienced Quality Assurance/ Quality Control team to assist the
company in maintaining Quality Systems of International repute.

QUALITY POLICY :

 Providing Quality Equipments, services meeting national / international standards

and meeting customer Quality specifications

4. SAFETY

Well trained and qualified safety professionals/Control Team to assist the

company in maintaining safety Systems as per industrial norms.

SAFETY POLICY :

 To meet national standards and to meet safety of men and equipment both at
manufacturing shop and site facilities.
To ensure environment integrity both at shop and site.

5. FACILITIES

a) ENGINEERING OFFICE :

Hardware:
 Computers including CAD workstations,
 Plotters, Laser Printers etc.
Software :
 Auto CAD 2010
 MS Project Scheduling Software
 Stad Pro

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b) RESOURCES :

Personnel -
Qualified and experienced group of Engineers of various disciplines to cater

 Design and detailed engineering

 Process Equipment
 Manufacturing
 Projects
 Construction services

The details of key personnel are furnished separately.

c) Quality :

Works to the satisfaction of various third party agencies and government

agencies.

d) Delivery control :

Delivery to meet customer requirements to suit in their overall project schedule.

e) Workshop :
Necessary machinery, tools and tackles are available take up fabrication of
Heavy Structural's, Piping spools, Vessels, Tanks, and Heat Exchangers etc.

The list of tools and tackles available is furnished bellow –

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Sl. No. Equipment Quantity (Nos.)

1 Pug Cutting Machines 2

2 Mannual Metal Arc Welding machines 16
3 TIG Welding machines 10
4 Electrode Baking Oven 1
5 Plate Bending Machine (up to 25 mm thk. plate) 1

6 Pipe Bending Machine 1

7 Hand Grinding Machines 15

8 Radial Drilling Machine 2

9 Portable drilling machines 5

10 Idler Rollers 4

11 Portable ovens 10

12 Air compressor 1

13 Grit blasting equipment 1

14 Air Less Spray equipment 1

Sl. No. Material Handling Equipment Quantity (Nos.)

1 1 x 5 Tons A Frames 1
2 12 Tons Capacity Mobile Crane 1
3 Chain pulley blocks(5 Ton and 3 Ton ) 5

4 Lifting slings and Deshakles

5 Hydraulic jacks -100 MT capacity 2

Power Availability
1 100 KVA Capacity Transformer
2 63 KVA Diesel generator set (backup facility)
Testing Facilities
1 Hydraulic Test Pumps
2 Non destructive Testing facilities i.e., Radiography film viewer etc.,

3 Measuring Instruments
4 Elcometer to check Paint Thickness

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BOARD

MANAGING DIRECTOR

ENGINEERING
Process Equipment Structural Fabrication
SERVICES Projects Division
Division Division
Head Head
Head Head

Technological
Mechaniical
PRESSURE Pressure Structures for
Equipment
VESSELS Veessels Steel, Power ,
Erection
Oil &Gas Plants

Structural
HEAT
Tanks fabrication &
EXCHANGERS
Erection

MANUFACTURIG
PIPING Heat &
Exchangers
SUB CONTRACTIG

TECHNOLOGICAL CIVIIL
C.S & S.S Pipng
STRUCTURES CONSTRUCTION

HYDRO MECH.
EQUIPMENT

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6. KEY PERSONNEL

Mr. B.VENKATESWARLU, Advisor

Experience : 40 years

Organisation & Posts Held :

 MD, M/S Bharat Heavy Plates and Vessels, Visakhapatnam.
 MD, M/S Tungabhadra steel products Ltd, Bellary.
 CEO, M/S BGK Engineering and Projects Private Ltd, Hyderabad.
 Design engineer ,Mining and allied machinery corporation

Areas of specialisation :
 Project Management
 Construction Services
 Manufacturing
 Heat Exchangers & pressure vessels
 Cryogenic Equipment

Mr.N.RAMESAM, Managing Director

Experience : 40years
Organization & Posts Held :

 GM Tungabhadra Steel Products Ltd.

 Directors ASFAB & BGK Engineering Pvt Ltd.
 Specialist Industrial Engineering at Society National De construction
Metalliques, Algeria.
 Placed on the roster of Experts of UNIDO

Areas of specialisation:

 Design and detailed engineering

- Hydraulic gate and hoists, technological structures
 Manufacturing
- Hydro Mechanical Equipment, Technological structures
- Pressure Vessels, Heat Exchangers, Equipment for ASU Plants
 Construction Services
- Constructions and Commissioning of Mini Hydel Power Plants, ASUs
 Project Management

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Mr.K. Srinivas , Head (Projects)

Experience : 20 years

Organisation & Posts Held :

 Senior Manager – M/S B& R Co. (PSU)

 HOD (Procurement) – M/S Air Liquide Engineering India Pvt. Ltd.
 GM (Projects) – M/S Harshini Infrastructure Pvt. Ltd.

Areas of specialisation :

 Mechanical Equipment Erection

 Construction of civil and structural works
 Project Services
 Project procurement services

TRACK RECORD OF EXTOL KEY PERSONNEL IN CIVIL WORKS

VISAKAPATNAM – RINL – AIR SEPERATION PLANT

PILING WORK COLD BOX PILING WORK FOR ADSORBERS

ADSORBERS FOUNDATIONS WATER CHILLER TOWER FOUNDATION 20

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ERECTION OF COLD BOX FOR ASU

45

42

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HANDLING OF EQUIPMENT

44

ERECTION ADSORBER ERECTION STORAGE TANKS

43

ERECTION OF COLD BOX COLUMN FOR ASU ERECTION OF 2X300KL LIN TANK

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TRACK RECORD OF EXTOLI KEY PERSONNEL IN MANUFACTURING

26

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MANUFACTURE OF HEAT EXCHANGERS

JINDAL PROJECT - RAIGARAH

BHSHAN - JHARSIGUDA

GLADSTONE- AUSTRALIA SISCOL -SALEM

41

RINL VSP -VISAKHAPATNAM

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TRACK RECORD OF SHOP FABRICATION OF PIPING SPOOLS

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Mr.M.SOMASUNDARAM , Head (Structural Fabrication)

Experience : 30 years

Organisation & Posts Held :

 Senior Manager – M/s Tungabhadra Steel Products Ltd.,(PSU)

Areas of specialisation:

 Shop Fabrication of Technological, Hydraulic, & Heavy Steel structures

 Project Works

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COLD BOX PACKAGE EXPORTED GUARDIAN PROJECT RUSSIA

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Mr. T. S. PRABHAKARA RAO, HEAD (Engineering)

Experience : 35 years

Organisation & Posts Held :

 Senior Engineer (Designs) BHPV, Visakhapatnam
 Senior Manager(Designs) Progen Systems and Technologies Ltd., Chennai.
 AGM (Designs) – BGK Engineering and projects Pvt. Ltd.

Areas of specialisation:

 Design and detailed Engineering for

 Pressure Vessels
 Heat exchangers
 Static Equipments
 Technological structures
 Piping
 Equipment Skids

Mr. P. Srinivas Moorthy, DGM (Quality Control)

- Senior certified Welding Inspector of American Welding Society

- ASNT Level II from 1983

Experience : 30 years

Organisation & Posts Held :

 Dy. Manager (Quality) Baharat Gold mines Ltd.,
 Manager SGS - Dubai
 Client and third party Inspector – Belleli Energy – Dubai
 AGM (Quality) BGK Engineering Pvt. Ltd.

Areas of specialisation:
 Quality control
 Inspection and quality control
 NDT
 Quality audits

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Mr. O.V.D. Durga Prasad, Director (Finance)

Experience : 25 years

Organization & Posts Held :

 Director ASFAB Utilities Pvt.Ltd.
 Director BGK Engineering and Projects Pvt.Ltd.
 Director Harshini EPC Pvt.Ltd.
 Private Sector companies

Areas of specialisation:
• Project Management
• Financial Management
• Fund Management
• Business Development

7. KEY STRENGTHS

Project Execution capability on Turnkey basis :

Well experienced engineering team with specialized professionals in providing engineering ,

procurement and construction services in achieving high levels of customer satisfaction.
EXTOL has well experienced and trained workforce such as fitters, welders, riggers,
supervisors, foremen and engineers.
The reference list of our Group includes esteemed clientele of domestic and international
repute.

At EXTOL we take up manufacturing of Carbon Steel as well as high technology Stainless

Steel equipment, skids etc.,

Our teams are well versed in reputed standards of fabrication –

• ASME
• DIN
• IS
• AWS

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REFERENCE LIST OF AFTER COOLERS

SL EQUIPMENT NAME QTY PROJECT SIZE (mm) Weight MATERIAL OF CONSTRUCTION
No. (Nos.) NAME DIA LG (kgs)
1 Warm Booster After Cooler 1 JSPL - Raigarh 545 3560 3100 Carbon Steel & Cupro Nickel (90/10)
2 Cold Booster After Cooler 1 JSPL - Raigarh 545 3560 3100 Carbon Steel & Cupro Nickel (90/10)
3 Warm Booster After Cooler 1 Gladstone-Australia 483 2200 1423 Carbon Steel & Cupro Nickel (90/10)
4 Cold Booster After Cooler 1 Gladstone-Australia 483 2200 1465 Carbon Steel & Cupro Nickel (90/10)
5 Turbine Booster After Cooler 1 Bhushan - Rengali 560 3400 2268 Carbon Steel & Cupro Nickel (90/10)
6 BAC After Cooler 1 Bhushan - Rengali 750 3600 4893 Carbon Steel & Cupro Nickel (90/10)
7 MAC After Cooler 2 Bhushan - Rengali 812 3500 3934 Carbon Steel & Admiralty Brass
8 Turbine Booster After Cooler 1 Siscol - Salem 560 3400 2270 Carbon Steel & Cupro Nickel (90/10)
9 BAC After Cooler 1 Siscol - Salem 750 3600 4891 Carbon Steel & Cupro Nickel (90/10)
10 MAC After Cooler 2 Siscol - Salem 838 3500 4982 Carbon Steel & Admiralty Brass
11 Warm Booster After Cooler 1 ALNI - Roorkee 560 1900 1776 Carbon Steel & Cupro Nickel (90/10)
12 Cold Booster After Cooler 1 ALNI - Roorkee 560 1900 1795 Carbon Steel & Cupro Nickel (90/10)
13 Warm Booster After Cooler 1 AL - Romania 550 2200 1390 Carbon Steel & Cupro Nickel (90/10)
14 Cold Booster After Cooler 1 AL - Romania 550 2200 1776 Carbon Steel & Cupro Nickel (90/10)
15 Turbine Booster After Cooler 1 BSSL, Meramandali 560 3400 2268 Carbon Steel & Cupro Nickel (90/10)
16 BAC After Cooler 1 BSSL, Meramandali 750 3600 4893 Carbon Steel & Cupro Nickel (90/10)
17 MAC After Cooler 2 BSSL, Meramandali 812 3500 3934 Carbon Steel & Admiralty Brass
18 Cold Booster After Cooler 1 Guardian - Russia 550 2200 1776 Carbon Steel & Cupro Nickel (90/10)
19 Warm Booster After Cooler 1 Guardian - Russia 560 1900 1776 Carbon Steel & Cupro Nickel (90/10)
20 Cold Booster After Cooler 1 Aratu - Brazil 560 1900 1795 Carbon Steel & Cupro Nickel (90/10)
21 Warm Booster After Cooler 1 Aratu - Brazil 550 2200 1390 Carbon Steel & Cupro Nickel (90/10)
22 Warm Booster After Cooler 1 Jhagadia 550 2200 1390 Carbon Steel & Cupro Nickel (90/10)
23 Cold Booster After Cooler 1 Jhagadia 550 2200 1776 Carbon Steel & Cupro Nickel (90/10)
24 Warm Booster After Cooler 1 AL Egypt 550 2200 1390 Carbon Steel & Cupro Nickel (90/10)
25 Cold Booster After Cooler 1 AL Egypt 550 2200 1776 Carbon Steel & Cupro Nickel (90/10)
26 Warm Booster After Cooler 1 AL Algeria 550 2200 1390 Carbon Steel & Cupro Nickel (90/10)
27 Cold Booster After Cooler 1 AL Algeria 550 2200 1776 Carbon Steel & Cupro Nickel (90/10)

28 Warm Booster After Cooler 1 IOCL Panipat 685 2900 4698 Carbon Steel & Cupro Nickel (90/10

29 Booster Turbine After Cooler 1 JSPL Raigarh 3 489 4700 2679 Carbon Steel & Cupro Nickel (90/10)

REFERENCE LIST OF PRESSURE VESSELS

30 Adsorbers 2 JSPL Raigarh 3 4800 7007 32000 Carbon Steel

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REFERENCE LIST OF PRESSURE VESSELS & COLD BOX PACKAGES

Test
Sl Name of Equipment QTY Name of Project SIZE (mm) Weight Pressure- Year of
No. Nos. DIA LG/Ht. Thickness M.Tons Kg/cm² Supply
1 Nitrogen Water Tower 1 Siscol - India 1800 16424 8 14.0 4.6 Oct’ 2005
water filling
2 Air Water Tower 1 Siscol - India 1800 12920 10 11.01 9.6 Oct’ 2005

3 Adsorbers 2 Siscol - India 4800 6720 18 31.01 8.6 Oct’ 2005

4 Adsorbers 2 Hawn Young- Korea 3000 6330 36 24.0 36.7 Dec’2006

5 APU Skid
6 Cold Box Package - 1
7 Cold Box Package - 2
8 Cold Box Package - 1
9 Cold Box Package - 2
10 Cold Box Package
11 Water Chiller Tower
SIZE : L X B X H in Meters
1 Hawn Young- Korea 10.63. x 4.70 x 5.00 25.0 Dec’2006
(2200 “ dia piping)
1 Hawn Young- Korea 55.80 x 3.75 x 4.25 158.0 Dec’2006
(2680 “ dia piping)
1 Hawn Young- Korea 34.80 x 3.80 x4.30 101.0 Dec’2006
(1000 “ dia piping)
1 Stomana - Bulgaria 28.13 x 3.65 x 5.45 105.73 May’2007
(3000 “ dia piping)
1 Stomana - Bulgaria 30.00 x 2.95 x 4.10 91.0 May’2007
(1200 “ dia piping)
1 Qasco - Qatar 25.03 x 3.25 x 4.925 90.23 June’2007
(3062 dia piping)
0.9 dia x 14.33 Mtrs. lg
1 Qasco - Qatar X 6 mm thk. 5.0 Atmospheric June’2007

12 Cold Box Package - 1 1 Guardian - Russia 23.71 x 3.20 x 3.90 48.0 Jan’ 2008

13 Cold Box Package - 2 1 Guardian - Russia 23.60 x 3.20 x 3.90 46.0 Jan’ 2008
(2493 “ dia piping)
14 Cold Box Package – 1 1 All-Aratu – Brazil 23.71 x 3.20 x 3.90 48.0 May’2008

15 Cold Box Package - 2 1 ALL-Aratu - Brazil 23.60 x 3.20 x 3.90 46.0 May’2008
(2553 dia piping)

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DETAILS OF WORK ORDERS EXECUTED BY EXTOL

Description of Project Sector Customer Contract Status

value in
Rs. Crores

SUPPLY OF CONVEYOR AND STACKER Ports SANDVIK ASIA 1.657 Completed

RECLAIMER CHUTES WITH LINERS: PVT LIMITED
Manufacture, fabrication, painting and supply of
chutes with sail hard liners and erection for
conveyors and boom conveyor of Stacker Reclaimers
under Sandvik Asia Private Limited for Vedanta
General Cargo berth at Vishakhapatnam port,
Vishakhapatnam (dist).

CIVIL & STRUCTURAL ( FABRICATION & POWER GAYATRI 0.505 Completed

ERECTION) OF BULLDOZER SHED: PLANT PROJECTS
Construction of Bulldozer Maintance Shed, LIMITED
Civil Foundations, Structural Fabrication with
Supply of Material and Erection of works under
Gayatri Projects Limited ,TPCIL Works ,
Near Krishnapatnam.SPSNLR (Dist). A.P

MANUFACTURING OF TRANSFER HOUSE AND POWER MACMET 4.170 Completed

BRIDGE GIRDER PLANT INDIA
527 M.T. Structural steel fabricated items i.e. LIMITED
Transfer house TP-1 with Hopper and 118.378 mtr,
Bridge Girder across Buckingham Canal. For 2 x 660
M.W. Super Critical Thermal Power Project-
External Coal Handling Plant Krishnapatnam,Nellore
(Dist.)-A.P.

STEEL PLANT PIPING WORKS STEEL KAMINENI 0.528 Completed

Cooling Water Pipe line fabrication & erection of PLANT STEEL AND
inch dia. meter works under Kamineni Steel & Power POWER
India PVT.LTD., Sreepuram (v), Narketpally, Nalgonda LIMITED
(Dist.)- A.P.

Manufacture and Supply of Cooler assembly for STEEL RINL 0.978 Completed
Expansion Turbine (Heat Exchanger) PLANT VISAKHA
PATNAM
STEEL PLANT

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Description of Project Sector Customer Contract Status

value in
Rs.Crores

Earth work excavation, Laying of 3300 mm,3700 mm, Irrigation Megha 15.0 Under
and 3900 mm inner dia. M.S. Pipes 6 mtr. length, Engineering & Execution
Lowering,Jointing,and refilling of trenches and Hydro Infrastructures
testing for New Kaleshwaram Project – 20 km at Ltd
Medigadda site,25 km at Annaram site, 20 km at
Sundilla site

Making of approach to the specific locations at all Defence PLRC 5.03 Completed
levels in all types of soil, SDR and rock including
disposing of excavated material to a distance of upto
2.0 Kms

Supply of Structural Steel members made out of Defence PLRC 4.67 Completed
Angle, Beam, Channel and plates all as per drawings
including painting with one coat of Red oxide all as
per relevant to IS Standards complete.
Supply of MS Heavy Duty Pipes with flanges

Reclamation Works for the Land Development Works Air Ports Constructora 1.64 Completed
of Navi Mumbai International Airport, Package IV San Jose GVK
Projects and
Technical
Services
Pvt.Ltd.

Reclamation Works for the Land Development Works Air Ports Constructora 4.17 Under
of Navi Mumbai International Airport, Package IV – San Jose GVK Execution
Transporting of material by mechanical means upto Projects and
any lead and lift including loading, unloading, Technical
stacking, spreading & levelling etc. complete as Services
directed by Engineer. Pvt.Ltd.

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8. SUPPORT AREAS TO CLIENT

At EXTOL, we offer the following services at Single Point to our clients:

 Basic Engineering & Detailed Engineering :

 Pressure Vessels
 Heat Exchangers
 Plant Piping
 Hydro Mechanical Equipment

 Manufacturing :

 Carbon & Stainless Steel Pressure Vessels and Tanks

 Heat Exchangers
 Plant Piping
 Technological structures

 Construction Services :

 Piping and Structural works

 Civil works
 Erection works
 Commissioning Assistance

 Project :

 ASUs – High purity Nitrogen plants

– Oxygen plants
 Mini Power Projects

 Auxiliary Services :

 Replacement & Refurbishment of existing Cryogenic plants

 Statutory Information :

 PAN NO. : AACCE8122A

 GST NO. : 36AACCE8122A1Z6
 PF NO. : AP/KKP/68912

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ACCREDITATIONS & CERTIFICATIONS

CONTACT ADDRESS

EXTOL INFRACON INDIA PVT. LTD.,

3-6-140, Netaji Bhavan,
Main Road,
Himayathnagar,
HYDERABAD -500 029.
Telangana . India.
Phone : 91-040-23230449,
Email : extolinfra@gmail.com

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