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1.1592191
1.1592191
1.1592191
1 Introduction can be developed to steer the wheelset to follow the pure rolling
line on curves 关3兴. However, the actuation requirement for con-
A conventional railway wheelset is comprised of two coned/
trolling the solid axle wheelset can be quite high in general 关1兴.
profiled wheels rigidly connected to a common axle, hence the
An alternative way forward is to move away from the conven-
term solid axle wheelset. The solid axle wheelset has been suc-
tional solid axle approach and allow the two wheels on the same
cessfully used for many years, principally because it has the abil-
axle to rotate independently from each other, hence the term in-
ity of natural 共self兲 curving and centring. When travelling on a
dependently rotating wheelset or ‘‘IRW’’ in short 关1,4,5兴. By re-
curve, the wheelset moves outwards in the lateral direction so that
moving the constraint on the rotational motion of the two wheels,
the outer wheel rotates at a larger radius at the contact point with the longitudinal creep force of wheels is significantly reduced 共al-
the rail than the inner wheel to accommodate the different travel most eliminated兲 and therefore there is no longer the need for the
distance of the two wheels, resulting in a pure rolling action of pure rolling action of the wheelset. Also the much reduced creep
both wheels. However an unconstrained solid axle wheelset is force means that the actuation requirement 共the control effort兲 for
unstable at nonzero speeds and exhibits a sustained oscillation in active control schemes will be much lower. However, there are
the lateral plane which is only constrained by the wheel flanges, a disadvantages of the new wheelset configuration. One of the main
phenomenon known as ‘‘wheelset hunting.’’ This is overcome on drawbacks is that the independently rotating wheelset does not
conventional railway vehicles using springs connected from the have the natural curving ability of the conventional wheelset, and
wheelset to the bogie or the body of the vehicle. The stiffness of hence some form of guidance control must be provided.
the springs is selected such that the minimum speed where the The self-curving and centring effect can be slightly restored by
wheelset becomes unstable 共termed ‘‘critical speed’’兲 is above the gravitational force if a ‘‘worn’’ type of wheel profile with a spe-
maximum vehicle design speed. However, this added stiffness de- cially designed tread is used 关6兴. This restoring effect is, however,
grades the ability of the wheelset to curve and it may cause severe much less effective than the rolling radius effect of a conventional
wear of the wheels and rails. This is because the two wheels of the wheelset and is not large enough to affect behavior on curves 关7兴.
wheelset are forced away from the pure rolling lines and conse- In addition, instability is still observed with independently rotat-
quently contact forces are developed at the wheel-rail interface ing wheelset and additional effect is required to avoid potential
which are caused by so-called ‘‘creepages’’ between the wheel oscillations in practice 关7, 8兴. Some improved performance can be
and rail surfaces, small relative velocities which are a result of achieved by using the coupling between the two wheels 共but much
elastic deformation of the steel at the point of contact and which softer than the elastically constrained solid-axle wheelset兲, e.g., by
apply in both longitudinal and lateral directions. In some cases means of a magnet powder coupling 关9兴. An unsymmetric struc-
such as low speed sharp curves, the hard contact between the rail ture where a mixture of solid-axle and independently rotating
head and wheel flanges 共a part of wheel designed for safety, which wheelsets has also been proposed to improve the dynamic stability
ideally should not be in contact with the rail兲 will occur, which not and the ability to steer around curves 关10兴.
only causes maximum wear and noise, but also increases the risk In the design of an active steering scheme for the independently
of derailment in extreme conditions. It has always been a very rotating wheelset, it is obvious that the relative displacement be-
difficult design trade-off between the wheelset stability and the tween the wheelset and the track 共the wheel-rail deflection兲 is the
curving performance. natural choice of feedback required to provide the necessary guid-
While a compromise between different design objectives for a ance action for the wheelset to follow the track. Other measure-
railway vehicle has to be made if only passive solutions are em- ments may also be required for the stabilization and performance
ployed, studies have shown that it is possible to solve this design optimization 共e.g., angle of attack兲. However, a direct measure-
conflict by the use of active control concepts to steer the solid axle ment of the wheel-rail deflection is not readily available at present
wheelset 关1,2兴. It has been shown that active steering schemes can and will be very expensive to achieve in practice. Although state
provide necessary stabilization control without affecting the natu- estimation techniques such as Kalman filters can be used to esti-
ral curving action of the wheelset. Alternatively active controls mate the signals from other practical sensors, the control structure
can be much more complex with high orders and it can be very
Contributed by the Dynamic Systems, Measurement, and Control Division of THE difficult to make observers to work effectively in the presence of
AMERICAN SOCIETY OF MECHANICAL ENGINEERS for publication in the ASME
JOURNAL OF DYNAMIC SYSTEMS, MEASUREMENT, AND CONTROL. Manuscript
large parameter variations 关11兴.
received by the ASME Dynamic Systems and Control Division August 29, 2002; This paper presents the development of an intuitively formu-
final revision, March 26, 2003. Associate Editor: A. Alleyne. lated controller for the active steering of independently rotating
354 Õ Vol. 125, SEPTEMBER 2003 Copyright © 2003 by ASME Transactions of the ASME
study deals with the active steering of the wheelsets for which
only the plan view dynamics of the vehicle are of prime interest.
On each wheelset, an actuator is also placed between the
⫺C s L v ˙ v ⫺K s L v v ⫽m w 冉 V s2
R1
冊
⫺g c1 , (1)
wheelset and the vehicle body in the yaw direction for the imple- 2 f 11L 2g 2 f 11L g 2r 0 f 11L g
mentation of active control. The actuator placement is important I w ¨ w1 ⫹ ˙ w1 ⫹ y w1 ⫹ ˙ w1
for providing effective control of the wheelsets. A comparison of Vs r0 Vs
different configurations has shown that, whilst it is possible to 2 f 11L 2g 2 f 11L g
develop active steering schemes with actuators either in the yaw ⫽ ⫹ y t1 ⫹T w1 , (2)
or in the lateral directions, the latter arrangement worsens the ride R1 r0
quality 关1兴. This is because the wheelset-controlling force directly r 20 f 11 r 0 f 11L g
applied to the vehicle body in the lateral direction has an adverse ¨ ⫹
I w1 ˙ w1 ⫹ f 11•y w1 ⫹ ˙ w1
w1
effect on the body modes, whereas yaw actuators have a much Vs Vs
smaller effect. r 0 f 11L g
There is a variety of ways in which the torsional actuator can be ⫽ ⫹ f 11•y t1 , (3)
implemented in practice. One approach is to use a pair of longi- R1
冉 冊
tudinal actuators, controlled in such a way that action is only
2 f 22
applied in a differential sense. An alternative is to use a rotational m w ÿ w2 ⫹ ⫹C s ẏ w2 ⫹K s y w2 ⫺2 f 22 w2 ⫺C s ẏ v ⫺K s y v
actuator with a crank and linkage arrangement, but the intention in Vs
冉 冊
this paper is to describe a practical sensing and control strategy
V s2
that could be applied irrespective of the chosen actuator technol- ⫹C s L v ˙ v ⫹K s L v v ⫽m w ⫺g c2 , (4)
ogy, and so this level of detail has not been considered. For a R2
particular implementation it would be necessary to check and if
necessary refine the controller using a full complexity simulation 2 f 11L 2g 2 f 11L g 2r 0 f 11L g
I w ¨ w2 ⫹ ˙ w2 ⫹ y w2 ⫹ ˙ w2
model 共e.g., using an MBS package兲. Vs r0 Vs
2 f 11L 2g 2 f 11L g
⫽ ⫹ y t2 ⫹T w2 , (5)
R2 r0
r 20 f 11 r 0 f 11L g
¨ ⫹
I w1 ˙ w2 ⫹ f 11•y w2 ⫹ ˙ w2
w2
Vs Vs
r 0 f 11L g
⫽ ⫹ f 11•y t2 , (6)
R2
m v ÿ v ⫹2C s ẏ v ⫹2K s y v ⫺C s ẏ w1 ⫺K s y w1 ⫺C s ẏ w2 ⫺K s y w2
⫽
m v V s2
2 冉 1
⫹
1
R1 R2
⫺
m vg
2 冊
共 c1 ⫹ c2 兲 , (7)
I v ¨ v ⫹2L 2v C s ˙ v ⫹2L 2v C s v ⫺L v C s ẏ w1 ⫹L v C s ẏ w2 ⫺L v K s y w1
⫹L v K s y w2 ⫽⫺ 共 T w1 ⫹T w2 兲 . (8)
Equations 共1兲–共3兲 represent the lateral motion, the yaw motion
and the relative rotation between the two wheels of the leading
Fig. 1 Simplified plan view of a two-axle vehicle wheelset respectively. Equations 共4兲–共6兲 represent those for the
Journal of Dynamic Systems, Measurement, and Control SEPTEMBER 2003, Vol. 125 Õ 355
wa ⫽ w1 ⫹ w2 , wb ⫽ w1 ⫺ w2 , T w2 s ⫽C w • 共 ˙ w2 ⫺ ˙ v 兲 . (10)
–
y ta ⫽y t1 ⫹y t2 , y tb ⫽y t1 ⫺y t2 ,
The control gain is selected using the frequency design method
1/R ta ⫽1/R 1 ⫹1/R 2 , 1/R tb ⫽1/R 1 ⫺1/R 2 . with the assistance of Figs. 2 and 3. In this case, the decoupled
lateral and yaw modes are very similar to each other as indicated
All variables are the sums or differences between the correspond-
in Table 1 and therefore the same control gains are selected for the
ing variables of the two wheelsets or the track geometries at the
two modes resulting in the local control for each wheelset as
two wheelsets, in particular ÿ ra ÿ rb represent the lateral centrifu-
shown in Eqs. 共9兲 and 共10兲. Also the body yaw rate, which has
gal forces due to the track curvature and cant angle, and ¨ ra ¨ rb little effect on the stability, is added in the controllers so that the
are angular accelerations due to curve transitions of the track. relative yaw velocity between the body and each wheelset can be
Table 1 shows eigenvalues of the two modes for the passive used which can be provided by measuring the actuator movement
共uncontrolled兲 vehicle. The eigenvalues in the first two lines rep- directly.
resent the unstable kinematic modes of the two wheelsets and the
eigenvalue at the origin (s⫽0 in third line兲 indicates the missing 3.2 Guidance Control. An independently rotating wheelset
guidance action caused by the two wheels being able to rotate does not have the ability of self-curving/centring, i.e., it will not
freely. The fourth and fifth lines give the eigenvalues of the be able to follow the track by itself without making flange contact.
wheelset high frequency mode, whereas the lower frequency This problem is caused by the two wheels being able to rotate
modes for the lateral and yaw motions of the vehicle body are freely which, from the control point of view, is indicated by the
shown in the last two lines. Clearly it is necessary both to stabilize zero eigenvalue for each wheelset as given in Table 1.
the wheelset kinematic mode and to provide the track following An obvious way to restore the guidance action of the wheelset
control. is to control the wheel-rail deflections directly. This will be of
course very expensive to achieve in practice 共because the feed-
3.1 Wheelset Stabilization. It can be readily demonstrated back is not available兲 and an alternative must be found. This paper
by applying standard frequency analysis methods to Figs. 2 and 3 proposes a control method derived from the fundamental feature
that the wheelset stabilization can be achieved by using one or a of the solid axle wheelset that enables its self-curving action, i.e.,
combination of three wheelset variables as feedback: the yaw two wheels rotating at the same speed. Although there is no
angle, the yaw velocity and the lateral acceleration. Figure 4 ‘‘hard’’ connection between the two wheels on an IRW axle, a
shows the root locus diagram of the lateral mode with the different control action can be formulated such that the actuator will steer
feedback measurements, and similar results can be obtained for the axle to achieve the zero-speed difference. This approach adds
the yaw mode. As shown in the diagram, the achievable damping a damping effect between the two wheels via the active means,
ratio of the kinematic mode is limited with the yaw angle feed- however, it does not result in the stiff connection of the solid axle
wheelset which forces the two wheels to be at the same angular
position 共rather than velocity兲 at all times. Equations 共11兲 and 共12兲
show the guidance actions for the front and rear wheelsets on the
vehicle, respectively. The mathematical explanation is that this
guidance action effectively moves the eigenvalue at the origin to
somewhere in the negative half plane,
T w1 g ⫽K w • ˙ w1 , (11)
–
T w2 g ⫽K w • ˙ w2 . (12)
–
Journal of Dynamic Systems, Measurement, and Control SEPTEMBER 2003, Vol. 125 Õ 357
movements. Some form of gain scheduling or adaptation will be solid axle wheelset, and the primary objective here is to produce a
necessary if the vehicle with active controls is to be used across a good guidance control such that the wheelsets follow the track and
wide range of speed. The adaptation of speed proposed in this the flange contact is avoided.
study is obtained based on engineering insight of the problem. The The advantage of the active controls is better illustrated at
stabilization action is set to be proportional to the square of the lower speed. Figure 6 compares the curving performances of the
vehicle speed, a measurement that is readily available on all different vehicles at the speed of 25 m/s. The large wheel-rail
trains, and a constant value is used to compensate the low damp- displacement 共20 mm兲 of the passive system in this case would in
ing for very low speed operations. The steering control is made to practice cause flange contact 共the wheel design is such that the
be proportional to the vehicle speed. Equations 共13兲 and 共14兲 give maximum available movement is typically around 10 mm兲, but
the final control laws for the front and rear wheelsets, respectively. this effect is not represented by the linearized model used in this
These now include both stabilization and guidance functions, study. With the proposed active control scheme, the wheelset lat-
which offers a very simple solution for the difficult problems of a eral displacement is only about 5 mm, therefore avoiding flange
quite complex dynamic system, contact. On transitions, the maximum movement observed with
the proposed controller is 6 –7 mm which is starting to enter the
T w1 ⫽ 共 C w0 ⫹C w •V s2 兲 • 共 ˙ w1 ⫺ ˙ v 兲 ⫹K w •V s •
˙ ,
w1 (13) nonlinear region of the wheel-rail contact, but brief enough not to
be a major concern. It is possible to eliminate the problem com-
T w2 ⫽ 共 C w0 ⫹C w •V s2 兲 • 共 ˙ w2 ⫺ ˙ v 兲 ⫹K w •V s •
˙ .
w2 (14) pletely by modifying wheel rail profiles to effectively increase the
conicity for low speed and tight curves.
4 Simulation Results On straight track with random input, the active control also
To study the responses of the actively controlled vehicle on demonstrates excellent tracking performance, even though the
different tracks, both deterministic and random track inputs are wheel-rail deflections are not part of the feedback. Figure 7 shows
used in the simulation. The deterministic track inputs for the speed the lateral displacement of the front wheelset relative to the track
of 83.3 and 25 m/s are typical high- and low-speed railway curves at the maximum vehicle speed of 83.3 m/s and similar results are
with constant radius of 3500 and 300 m, respectively. The curves obtained for other speeds. The movements are such that the maxi-
are connected to the straight track via transitions, which last mum deflection is only very occasionally reached—refinement of
around 1 s 共80 and 24 m in the two cases兲 with a constant rate of the control law could reduce this if necessary.
change of the radius. Note also that the track is canted during the One of the other design parameters of a railway vehicle is the
curve to reduce the lateral acceleration experienced by the passen- passenger ride comfort on the vehicle body and it is very impor-
gers. The random track input is derived from a filtered white noise tant that the active control scheme also improves the ride quality
generator to give an appropriate power spectrum for the lateral 共at least it should not be deteriorated兲. Table 3 compares the ride
deviations.
For comparison purposes, results from two other vehicles have
been used. One is a passive vehicle with solid axle wheelsets
stabilised by mechanical yaw stiffness, and the other is a vehicle
with independently rotating wheelsets actively controlled by a full
state feedback optimal control. Table 2 gives the control gains.
Figure 5 compares the wheelset lateral displacements of the
three schemes on a curved track, where the vehicle speed is 83.3
m/s. The wheelsets of the passive vehicle are forced away from
their pure rolling positions by the stabilizing yaw stiffness in the
opposite directions. This will result in increased creepage between
the wheels and the track and hence undesirable wear. When the
independently rotating wheelsets are used, both the proposed ac-
tive controller and the full state optimal control achieve a good
control of the wheelsets. A pure rolling action is achieved with the
proposed control, while a more orderly control especially on curve
transitions is obtained with the optimal control, which is expected.
It should be noted that achieving close to pure rolling action for Fig. 5 Wheelset lateral displacement „ Vs Ä83.3 mÕs, radius
the independently rotating wheelset is not as crucial as for the Ä3500 m…
References
关1兴 Mei, T. X., and Goodall, R. M., 1999, ‘‘Wheelset Control Strategies for a
2-Axle Railway Vehicle,’’ 16th IAVSD Symposium: Dynamics of Vehicles on
Roads and Tracks, Pretoria, South Africa.
关2兴 Aknin, P., Ayasse, J. B., and Devallez, A., 1991, ‘‘Active steering of railway
wheelsets,’’ 12th IAVSD Conference, Lyon, France.
关3兴 Mei, T. X., Perez, J., and Goodall, R. M., 2000, ‘‘Design of optimal controls
for perfect curving of solid axle wheelset,’’ UKACC International Conference:
Control 2000, Cambridge, UK.
关4兴 Gretzschel, M., and Bose, L., 1999, ‘‘A Mechatronic approach for active in-
fluence on railway vehicle running behavior,’’ 16th IAVSD Symposium Dynam-
ics of Vehicles on Roads and Tracks, Pretoria, S. Africa.
关5兴 Powell, A., Goodall, R. M., Walker, C., Nuet, D., and Noel, Y., 1998, ‘‘Com-
parison of the mechanical steering system used on the MF88 trains of the Paris
Metro with an active guidance system,’’ International Congress Railtech ’98
‘‘Technology for Business Needs,’’ Birmingham, UK, pp. 85–95.
关6兴 Satou, E., and Miyamoto, M., 1991, ‘‘Dynamics of a bogie with independently
Fig. 7 Wheel-rail deflection on random input „ Vs Ä83.3 mÕs… rotating wheels,’’ 12th IAVSD Symposium, France, 1991, pp. 519–534.
Journal of Dynamic Systems, Measurement, and Control SEPTEMBER 2003, Vol. 125 Õ 359