---------r,dIKe-

MESSRS.

21ST CENTURY SHIPBUILDING CO.,LTD.

WORK No.

S.No. CSN-255

15ppm BILGE SEPARATOR

~ AA
FINISHED DWG.
~
TYPE: USH-20
IMO-9439319!1 ,I

ORDER No.
A?P.RQyED.B.Y. y.Yamada . W2'7267
.•....•...•... _-.---.,---" .. _--_., •...-
".," ,., "-_ - , _
•..•.. ..•.•. _--, " __ •... ,

CH.ECKED.BY T•.Mill.m . DATE OF DWG.

D.ES.lQNEDBY l:LMiyamQUL ___ ._.__ 2QQ7!~14 __..__ . .___._
DRAWN.BY :H..SakamQt.Q.. DATE OF ISSUE DWG. No.

_ _ _ _ _ _ _--'-_TAIKO KIKAIINDUSTRIES CO.,LTD_" _

YAMAGUCHI JAPAN

MM-I~
TEL(0820)52'3117 FAX (0820)53'1002

OR~
 1. Particulars
Type USH-20 Hydraulic test pressure 0.45 MPa
NO.of set per ship 1 set I ship Empty 350 kg
Weight
Capacity 2m 3 /h Full 900 kg
Working pressure max. 0.3 MPa Painting color M1.lillellNO. : 7.5BG 7/2
Guaranteed Viscosity for use max. 1000 mm 2 /s Name plate English I Japanese
Power source (150VA) AC220V x 60Hz x 1 <jJ Caution plate English I Japanese

Performance:

This unit was tested under the testing standard of International Maritime Organization (IMO) resolution
MEPC. 107 (49) by JG and MEDIEC and it was type approved as 15 ppm Bilge Separator by the same.

Pump Reciprocating type or One rotor screw type

2. Materials
Part Materials Part Materials
Main materials Mild steel Piping Steel pipe
Inside surface Tar free hieh oolid malified €poxy crnting Coalescer Glass fiber

3. Accessories
Air vent valve Float tvne CAV-204M Solenoid valve (1) VT301-021C (1/4")
Pressure gauge AU3/8" x <jJ 75 x 0.6MPa Solenoid valve (2) AB4X1340 (1/2")
Gauge cock & Test cock 3/8" Safetv valye AL-16 (Rc 1")
Drain valve (Ball valve) Rc 1" Strainer STU-Rd1")
Air valve VPZA2175-14 (1 1/2") Transmitter I Oil level detector LIC-38TN-Atvne

4. Drawings list
Title of drawine: Drawing NO. Title of drawing Drawing NO.
Bile:e sep.e:eneral view TSOOZ2402 Solenoid valve(2) KD4045003
Bile:e sen.ninine: scheme ZA7111743 Safety valve ZA7093818
Air valve KD7140902 Strainer ZA7105468
Solenoid valve(l) KD7020001 Transmitter I Oil level detector LT1060903

5. Spares
I Refer to the parts list

6_ Remarks

Performance of USH type 15ppm Bilge Separator has· been authorized JG and MEDIEC therefore all
performance tests at shop and onboard are not be carried out. .

1
 200200

o
Capac i ty 2m 3/h
Working Pressure: max. O. 3MPa
o
0; 19 ZINC PLATE ZINC.
(54 Bl PRESS. All 1NL!!
~E 11 Rol/4, O. 6-1. OMP, 18 NAME P LATE SWNL!!! mn
min,1200 "'= mi n, 1000
{JIAINTENANCE SPIC!I ·S~
17 BALL VALVE BRASS &03/8
BILG! INLIT (UAINTiMANCE SPACEI IASlE OIL 06Tm
JIS5K32A 16 BALL VALVE BRASS 2 Ro3/4
500 600 JIS5K40A
15 BALL VALVE BRASS 3 R,'
14 SAMPL I NG COCK BRAS S R.03/8
'"
13 PRESSURE GAUGE BRAS S 2 O. 6MPa

12 STRAINER CAST IRON 120MESH

15
11 AIR VENT VALVE SWiLlSS mn Rl/2

10 SAFETY VALVE BRONZE O. 3MPa

,..
0: 9 SOLENOID VALVE III ILALLorcmlNG Ro 1/4
E-
M 8 PRESSURE GAUGE BRASS
~
~
7 it I R F I L T E R IL ALLOT GIS1I!! &01/4
~
6 SOLENOID VALVE (2) BRONZE Rol/2

15 5 AIR VALVE BRONZE Rc It

4 01 LLEVEL OEI!CIOR 121 IL ILLorcmlNG LIC-38TN

3 OIL LEViL OElEC10R III IL ALLOY CmlNG LIC-3BTN
2 TRAN SM I TT ER IL ALLOT CIS1I!! LIC-3BTN
ORAIN oumT OIAlN lor mm v. o
o
0
M
25A 25A 1 BODY MILD SIBEL
ORAIN oumT mmo lATER OUTLET NO. 'f!. •• "fJ; :I&:1(
IlArBRIALB
tt::•• ,. le"
UlolARU
Ro3/4 CLIAN ImR 1NL!! 500 JIS5K32A J)c:.1f:Z(1t !t It • a. DIl.Y:150
100 16 JIS5K20A
~"-'+~~ '.,.P. 0.45 !.IPa. tlQ.ilO. nIgH,. PU1.L:900 kg
,.nn'" U S H-20 '"
HPRaVn..BY S. Hll.yashi
--LJL
KAWB Ill;
cHlcun "
BY K. Miyll.le.wll.
15ppm BILGE SEPARATOR 9:: It K. Miyazawll.
GENERA L V [ EW I...,
"--"","f'' ' "' ' ,';;'-'!...f--+---'-"-:..:..::~
DUI/M BY Y. K am a i
7;:.*;I:fB:
R8eALI"
•
DAf!
<01
1:20

2004.9.1 "
DIlUIMG 110.
. fAJXO rUI ,. NO.

TSOOZ24020
KE-976

f\J
 •

In cas, of running SBparator abnormal. such as po.. r failure.

tb, bi Ig, fe,d pump must be slopped.
Astartar suppliBf must provid, such automatic SlOp function.
This is mandatory r,quirem,nt of MEPC.I01(49)4. 1.3-
TO ALARM In ordBf for Visually confirming automatic chang' OUBr
I of BfflUBnLa hoppBf or slgl glass mUSI b, provid,d.
I This is mandatory raqUlfam,nl or MEPC.I01(4gI6. I. I.
I
I
I
*3 II is mandatory to install affluant sampling outl,t whBfa
SOURCE I vBflically arrang,d tin, nBer discharg, port of s'parator.
I I I This is mandatory rBquiremBnl of MEPC..I07 [4916. I. I
I I I
I L , I r-------l LIGHT. w. L
I I J. I I

0 --------;
~;ARTER I ~.liw ALAJ!
IL__ ~
e
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rth I
:~
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I STRAINER
IT-: - I
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CLBAN~ ~~ : ~~ ,;:}. :'D5::~.:::g. -" ~:J:l ~ 'J "'7

WATBR E__ -.J"

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, ~ I 1':'-:~.
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ADJUSTING AUTOMATIC »:2

STUINER
L~
1 1';:'z:,.
..:. \.....
r-J...,., I........
__
........
1
T.l3 VALVE STOPPING
DEVICE
HAlVaLVD

"-5OMESH 11 TO BILGE
TO BILGE I CLEAN WATER
TO BI LOE
(Mu. O.3MPB)
FROM BILGE TANK ~

TO BILGE TANK TO WASTE OIL TANK

'" '"
TTPI USH-20
. ..
;0
.uPlonD Br
..
S. Havashi
,, ,, MAKER SUPPLY
BILGE DISCHARGE ... "..
CHECKID BY

DUIOMID Bt K.Miyazawa
PIPING SCHEME Dun BY
*~:::r:.
@ 8 # !m &
tAl~' ~IHI Y. HQ.

'm IUGoS. ZOO I ,..,,"'"'. 0 - ZA 7 1 1 1 7 4 3 - A0

I
~ lJ'&OIl:\@Il:\lJIK\&O U~I1J)§'ii'~~§ @@~Ib'ffi.
 When installing type USH marine 15ppm Bilge Separator. proceed as follows.

1. The screw down non-return valve at the bilge inlet port of the Separator must be provided,
2. The safety valve must be provided on the Bi Ige Separator Pump which should not be used for other purposes.
We recommend to adopt our piston pump or one-rotor screw pump to assure performance of system,
3. The diameter of the piping hetween the Biige Separator Pump aod the Separator shouid not he sm,ller than th,t
of th, bllg' iDI,t port.
4. In order for smooth discharg, of wasl, oil. install tha 'ffluent overboerd discharg' pipa 10 hava O.OI5MPa b"k
pressure at the top of the separator.
If not possible.a pressure regulation valve must b, proVided on th, 'ffluent dlscharga line.
Even if a pressure regulating valve is provided, discharge pipe line must rise once as high as the bilge separator:see P.3-1
If the ship is pl,ned to use high viscosity oil lover IOOOmm'/S) inner pressure of th, lank should b' k'pt around
O.iMPs aDd heating must be provided on the bilge before sending it to the Separator in order for smooth discharge
of th, west, oi I.
5. On the highest point of the above mentioned raise pipe line.a siphon breaker must be provided.
6. The waste oil lank should be installed below the Separator.
If the waste oil pipe is too long and too small. discharge of the waste oil from tbe Separator. will be disturbed.
Therefore. special consideration must be given to the piping loss calculation to determine the position of the
Separator.
7. Supply compressed air IO.6-I.OMPalto th, compressed air inlet through provid,d R Ill" union joint or by R Ill"
union joint [or copper pip,. (Bilg, S,parator)
Also supply th, compressed airIO.6MPH.OMP,) to th, automatic stopping devioelsolenoid valve).
8. Th' drain from Iha Saparator ,hould be connect,d 10 th, bilg, tenk.
9. Install the clean water line to the boltom(2nd chamber) of tbe Separator and Bilge Pump.
10. Th' cocks for eye check wer, fit on tha body of separator and the ,ffluent discharg, porI. Th' hoppers connect,d to
th, bilg' tank should b' provid,d for water dumping.
11. Th' strainer must b' provid,d 10 separat' ,Iudg, and wesl, .hich causing reduction of separation capacity. clogging
of the coa/escer. and damaging of tbe coalescer.
12. Wher, precticahle.th' Bilg' S,parator Pump should h' independent. It must not use as SI'dge Pump,
Piping sbould be considered for not having air accumulation point or inhealing air rrom jointing part.
f1ang" suet ion port. etc.
Th, suction pip, 'nd from th, bilg, pump should ba locat'd r,asonably abov, from th, tank bottom in ord'r not to
pump sediments at its bottom.
13. Contamination of the daily-use soap. detergent and surfactant will force coalescer to overload.
and this migbt reduce tha lifa expectancy of the same.
In case of possible contamination. use quick separation type detergent.
14. When hi1h viscosity oil is flow Into the hilg, tank.th' bilg, pit musl b' heal'd to redue' its visoosily b,low
1000 mm/S before separation. . .
'" '" '" .
fTPE USH-20

BILGE DISCHARGE
..
APraOHD IT

i!I:
"
CHI CUD BY
It
S.Havashi

K, Miyazawa
DUIO!llD IT
r
PIPING SCHEME " "
Dun BY
;;l::;:~I.
UHO IlIAI W. !l0.
B ff W,.
DATI AUG. 5. 200~ DUfUO 110. O-ZA7111743-AO
 SPECIFICATION 2 0 SPRING WASHIR STm 4
LIQUID OIL & VAlER
/' HAJ(. 0.4 HP, 1 9 BOLT STEEL 4
PRESS.OF LIQUID
7 PRESS.OF COMP.AIR
11!IlPERA lURE
0.6 - 1.0 HP,
5-60"C
1 8 SPRING PIN STAINLESS slm 1
I~ !J ~ 1 7 O-RING RUBBER
.T'"
\ ' JI ~V 1 6 TUBE GASKET RUBBER

~
1 50-RING RUBBER 2
.-I 14 O-RING/WASHER iUBBBR/mmm ETin 1
138 1 3 LOCK BOLT STEEL
1 2 BOLT STAINLESS STEEL

o 1 1 GASKET RUBBER 1
1 0 COLLAR BRASS 1
9 SPRING STAINLESS smL 1
8 PACKING COVER BRASS 1
7 PACKING RUBBER 1
6 PACKING DISK BRASS 1
Ne. 5 COVER BRASS 1
4 ROD BRASS 1
If')
3 PISTON BRASS 1
....ID 2 CYL INDER BODY BRASS 1
1 BODY BRASS 1
NO. NAME· MATER I AL QU.
I. 0 ~P1 1 m H ~ 2.9 kg
,. >t
VPZA2175-J4
'" ..
talC ED BY
~ :t
DUI; ID BY

. 1L R. Il
AIR VALVE
~
" ..
Br

112 2-Rc 1/? I . "V'-'J

, H lULl. J6.1913 D~m, ~ K,D 7 I 4 0 902
 I

2 0 CORE IRON
9 1 9 CO IL
MANUAL OPERATE 1 8 POLE PIECE IRON
\ BUTTON 7
\ 11 . 1 7 BUSHING STAINLESS STEEL
1 6 GUIDE STAINLESS STKKL
If')

'" 15 nm STEEL
14 PU~H ROD STAINL!SS STEEL 1
13 SPRING STAINLESS STKKL 1
12 fRAME STEEL
11 PU~H BUTTON ?LASTI C
10 BODY GASKET PAPER
"f" I .
9 COVER RUBBER 1
8 GROMllET RUBBER
7 SPRING STEEL
6 SPRING STEEL 1
5 a-RING RUBBER 2
4 VALVE RUBBER 1
3 RETAINER BRASS
2 COVER AL ALLOY CASTINC
1 BODY AL ALLOY CASTING 1
NO. NAME MATERIAL QU.
I. 5 MP, .~,.:i 1 ml ~,,:, 0.14 kg
{. lI! ;l;
~\ . Tm V'J'301-021C
.'--,
-.JLlt
HAM!

2 3 SCREW STEEL ZSOLENO J D ¥Ab VE (J I D1~'::~:' I7,AL "

2 2 NAME PLATE PLASTIC 1 ;<,.~ - -$EJ I Tl"O~~'~~' "
8 # I!lI "If
21 SHADING COl L
ND. NAME MATERIAL
 ep 12

~
:~ 46 28 ( 80) 14 CABLE GLAND BRASS 1
/ 13 LOCK NUT STEEL I
-11 Y. ( l I 12 TERMINAL BOX AL ALLOY CASTING 1
+-
.~. [ff,...-"'I
~
11 BODY BRONZE 1
5 10 SPRING STAINLESS STEEL 1
6 H:;
7
8
--=c
];, 1
<D

"' ~ - ~
~
0>
9
8
7
0- RING
VALVE SEAT

PLUNGER ASS'Y
RUBBER
RUBBER
STAINLESS STEEL
1
1
1
L
IN~~) ---
~

6 CHADING COIL COPPER

b-
~
I
- ~ V;;
f! 5 CORE ASS'Y STAINLESS STEEL 1
11

1/
, '-r

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'm ~ t/
n I
r-
n
4

2
COIL ASS' Y
3 NAME PLATE
SPACER "A"
ALUMINUM
STAINLESS STEEL
1
1
1

···2-RcV2/
. 55
GV2 ~ 1 NUT BRASS I
14 No. NAME MATERIAL QU.
W.T.P IMPa REQ.No. 1 SET/SHIP.
TYPE AB4XI340 WEICHT !kg
NAME HEAD 7.j(.L".4
SOLENOID VALVE
CHIEF ::r. ,q~ al(o
SUB. CHIEF ,K.'.......I.......,....
( 2) CHECKED Y.~
DRAWER ~. atetd
SCALE /13rd ANGLE PROJECT I W!No.1
DATE .1 DRAW.No·1 KD4045003
~~mti«IW!titt(;;;U
TAIKO KIKAllNDUSTRtES CO.,L TO..
I

(mm)
SIZE d D L HI H WEIGHT(kg)
Specification 15A Rc 112 16 34 42 124 D.71
20A Rc 3/4 21 38 46 130 0.83
Fluid : OIL &WATER
-?' 25A Rc 1 26 43 53 145 1.19
Set Pressure: 0.3 MPa 32A Rc I .1/4 33 50 63 165 1.79
Temperature : MAX.220~ 40A Rc 1 1/2 41 60 65 195 2.69
50A Rc 2 51 75 81 243 4.66

J 4 GASKET TmON I
J3 GASKET TEFLON I
12 RIVETS GARBON STIEL 2
JJ NAME PLATE mmm STEEL I
J0 CAP BRASS I
9 LOCK NUT BRASS I
8 ADJUSTING SCREW BRA SS I
7 SPRI NG PLATE BRASS I
::: 6 SPRING PLATE BRA SS J
5 SPRING STEEL 1
4 SPINDLE BRASS 1
3 VALVE BRONZE 1
2 VALVE SEAT BRONZE J
J SPRING cm BRONZE 1
NO. NAME MATERIAL QU.
1 SIT I ~'"~. k!
AL I 6
--LlL
,All, .. ,. "Jl/.
cnCUD Bl
~ tt L

SAFETY VALVE """" B1

~,y, ~, I'(IJ,J."i
~,,~ m.ll.llI! D~'''''~. Z,A 70 9 381 8
 .. .

,- h (mm)

NOM SIZE BODY ELEMENT WEIGHT

MESH

~
(A) (8) L HI HI S K d 1.0 (kg)

/' 15
20
I/Z
314
12D
150'
B4
115
162 35
.m 41
230
290
4D
60
60
B4
2.5
3.6

~ 'l'"j'"\'
~ 25
32 1 114
I 150
175
135
180
237· 50
298 63
325
445
60 110
70 150
120
4
7.2
40 I 112 210 200 339 '71 490 80 165' 10
50 2 210 200 344 85 500 8D 165 11
I L !3 I
to,j I, 5

1=~
.
,: I;' . -',.
4. ,~:.

1 1 SPRING STAINLm ST!EL 1

2
('\ ~
1 0 O-RING mm 1
10 ~>- ~
.t\: . ~ I I 9 SCREEN srAINLESS srm 1
PUNCHING PLATE
~
8 srAINLESS srm 1

11
" 7 LOWER ELEMENT RING STAINLESS srm 1
//'//ffi ~//////~
J/
-L
6 UPPER ELEMENT RING STAINLESS STm 1
,.L
...., BOLT
~~~ .
,".".0.., 5 MILD STEEL 1
~T- '" /1'1\\ GUT cm IRON

r
4 1
;;;L= IN .t. V
"
U1
DRAIN PLUG CAST IRON
I"'~A"
.~ 3 1
...JL
~""'' ' ' 'xv JO ~ 2 COVER CAST IRON 1.
c
pI
~c~
DC. '" 1 BODY CAST IRON 1
f-.
-r ~ ~I
NO. NAME MATERIAL QU.
Ino ~d ~~ 1.0 .MP, ~ ~
,. .. ir-J' -I 'kg.
m I ::,,:'
~-I
I
.. > I; . :I: 'u
~,,~
. no ".
STU-Rc
J;;\ I I , """i'" .
8
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7 Il
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 v .

I
I. TRANSMI TTER (I SET!UNIT) LED (GREEN) (TERMINAL BLOCK)
165 11 5 VOLUME -= . .,. -:;;;
3-~8 =
II6 86 LED IRED)

~ - 0:; 0:;

-
~ ~

~ = 6
~
~
I
M =
~
=
:=; = ~
:=; ;;::;
~

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~

= :;; - =
~
~

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p
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.... :-~ \1011 \10'12 (11

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0
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/' FUSE
1®II®j®II®II®1 ® ®
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a - ",oW ."'III11Aln
"'"",-
O~_TJ~20 S" ___CLJ
,,
, IN. Cb:
=, IN,O)
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TERMINAL BLOCK
~ r.~ .,,
'==" -'"
,~ ~,~
fn =' , c;'
: h ,~ ~,= =
- =-
~-
-
~

=~b! - - - - WIRING BY YARD ~:~ ~:~

~
;:;
51> ~

=,= "', = =
~FOR
~

WEIGHT:2.8kg WIRING BY MAKER ~~~ ~l~

"'. =
~
~

SOURCE AIR
I 5c ,f. ~ SOLENOID VALVE III (NOTE) . ~POWER FAILURE OR BURNED FUSE.
GLAND
1\ 3 15 b LAII wirin~s lIere finished ~y the maker: exce~t. for toe source and remote sto~ si~,
Yr\ r,-::-' /TV 1. Toe indicatioo lam~ to be toe luminescent diooe:no li~ht oulo is md.
>K> :< >K
./\.../ \.../1
M

'"
J. In case of ~ower failure or borned fm, tbe oi]~e feed pum~ mandatory and automatically sto~~ed.
We ~rovide volta~e free contact,' c' me, for activation.
RKMOTK SlOP 81G. r 42
L
~2 I

'"
Astarter su~~lier must ~rovide suco automatic sto~ function.
-
~ LEVEL DETECTOR (2 SETS/UNIT) I,
15b 0:>
N

SYMBOL NAME PLATE , COVER ":':"* - lip. .~ 1 sETI ':..: - :

0,
nun / I BODY
COATING
~ :' LIC-38TN-A .. ,,:i""~RT Y. Yamll.da

~
NPl GLAND ELECTRODE ...Llt ,11/. il! ~
T.Mlura
1500ID BILGE SEPARATOR h.
CRlCUU BY
19: It
TRANSMITTER
l[ l& "' - - - DISIGIUD HT
NP 2 POWER "" OIL LEVEL DETECTOR
D~'" ~y H, Miya.moto
, « ~

'"
J< Il
,m. - $c8 fl "t.~,~~. "
\~
ON R3/4 ~

.... I
NP3 OFF ~,,~ 2005.1.17 n~.,,, :o. ,LT1060903
.
15b
\ CHA I N WEIGHT:0.8kg/1SET )jr '[j'&Il/X{@[@~IIi®~@@~Ib 'ii'@l.
 I I

SET PRESSURE: O. lMPa

I ,

~t1i'~'
r --:'L::'-- -"

: JF;\{f.lr . --!+-----r

-- ~
--- ~
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, I I

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2
,.... ...:0...:C'--_ _ n-0h
NO. 8 ~ N n n m ~ ~
NAME MATERIALS Q' ty REMARKS
00 ifl£JtIl
T. P. 1.0 MPa S ti:NO.
REO. 1 IMNASmS. k.
I:-
L
'" >t
tYPE AL-3 jJ.
APPROVED BY Y. YAMADA

USE WEIGHT
...L!L
NAME
(AL 300)
fE 11IUI #
"
CHECKED
..
"
It
BY T. MIURA

SIZE D t n h L H HI d CODE NO. DESIGNED BY K. MIYAZAW

PRESSURE
USH-50 JISI0K50A 1 5 5 1 2 0 20 4 - 1 9 105 3 1 1 1 3 2 50 I 2. 6 JR02031610 ADJUSTING VALVE DRAWN
n " BY K. TAKEUCHI
R ,.
-p- USH-20 JISIOK32A I 35 1 0 0 20 4-19 9 1 2 B 5 1 I 5 37 8. 6 JR01231680 SCALE --
~
~
~~I.
TAIKO W. NO.
B f<t r1lI &
USH-I0 JISI0K25A 1 2 5 90 1 B 4 - 1 9 90 245 lOB 25 6. 2 JROI031670 DATE '99. 9. 1 DRA\Ii'lNC tlo. JROl231500
USH-05 JR00631650
USH-03 JISI0K20A 1 0 0 75 1 B 4 - 15 90 245 lOB 25 5. 0

--'
0
 Tvm5'o !f;i'<!: 81* :i'f
USH-20
SPARE TYPE DRAWING No. PAGE
A'd* CSN-253/254
15ppm 1I1p)<:SHIft ~ Tfim 6'0 1) A I- SHIP No. 259/260
$i*
15ppm BILGE SEPARATOR SPARES LIST BOX No.

~:fII; 111181 MW
IM3D:fl
SUPPLY '""
DR""lNG iiE*
1i';llll 'Yllll REMARKS
No. -it5t -it5t No. PART No.
NAME SKETCH MATERIAL lORKING SPARE
PER SHIP PER SHIP (kg)

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ill
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( 1 / 1 ) O.No_ W2-7259/7261/7263/7265
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