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Spellman High Voltage

Powering a Better Future


Spellman Quick History and Facts

• 1947: Spellman High Voltage founded.


• 1968: Purchased by S. Merrill Skeist
• Privately owned company: Loren Skeist - President
• Global Footprint: USA, Mexico, Europe and Asia Glassman, Skeist, Spellman

• 2000 Employees world-wide


• ISO certified facilities (ISO9001, ISO14001, ISO13485)
• Member, UL Client Test Data Program
• LEAN and Six Sigma Enterprise Manufacturing

Hauppauge, New York Headquarters


We are the world’s leading independent
manufacturer of high voltage power supplies and X-
Ray sources for:

Medical Security Screening Scientific/Analytical Semiconductor


Diagnostic Imaging Luggage and Parcels Mass Spectrometry Implantation
Women’s Health Cargo Inspection DNA Sequencing Wafer Handling
Therapy Trace Element Detection Electron Microscopy Lithography
Interventional R&F Spectrometry / Diffractometry
Thin Film Deposition

Research Communications Inspection Industrial


High Energy Physics Undersea Power Feed Food Inspection Processes
Chemistry Thickness Gauging E-beam
Materials Research NDT Manufacturing
Biotechnology Laser /Cap Charging
Electrospinning
Our Product Range

Broad range of standard high voltage power supplies.


• Modular, bench and rack mount
• X-Ray (industrial, medical, analytical, Monoblocks®)
• Application specific

Outputs from:
• 50 volts to 500 kilovolts…
• 200 milliwatts to 200 kilowatts…

80% of sales are custom models


• Variations of catalog items
• Unique to customer specifications
Worldwide Facilities

Incheon, Korea
1,420 ft2 (130m2); Sales and service.

Valhalla, NY
20,000 ft2 (1,900m2);
Engineering, manufacturing, Pulborough, UK
sales and service. 27,000 ft2 (2,500m2);
Engineering, manufacturing,
Global Headquarters, Hauppauge NY sales and service.
100,000 ft2 (9,300m2); Engineering,
manufacturing, sales, service and
corporate management.
Tokyo and Toda-Shi
Japan
Matamoros, Mexico
7,000 ft2 (650m2);
230,000 ft2 (21,400m2); Manufacturing
Sales Office and
Center, two buildings w/ warehouse and
Service Center.
logistics in Brownsville, TX
Bochum, Germany
15,000 ft2 (1,400m2);
Engineering, manufacturing,
sales and service.

Suzhou, China
78,000 ft2 (7,250m2); Engineering,
manufacturing, sales and service;
2 buildings; APAC Center.
Global Footprint

Pulborough

Incheon

Hauppauge
Valhalla

Bochum
Matamoros Tokyo
Suzhou

Global Headquarters
Sales Offices
Technical Support Sites
Manufacturing Facilities
Design Centers
Engineering Capabilities

• Over 150 technical specialists in the US, Europe & Asia conducting
research, design and development of applied HV power supply
technology

• Dedicated Digital Engineering group

• Unmatched expertise in high voltage packaging and insulating


systems, utilizing propriety encapsulation techniques and
processes

• Safety and Regulatory Agency approvals like UL, CSA, and IEC, can
be provided.
• UL Client Test Data Site: US and UK
• In-house CE testing
Digital Control and Interface Designs

Control and interface circuitry benefit from our extensive digital and
software design capability.

We design with the latest technologies including digital signal processors


(DSP), field programmable gate arrays (FPGA) and fiber optics.

SMART generators actively monitor and log performance, predict


maintenance.

Standard and custom communications interfaces include:


• RS232, RS485
• Universal Serial Bus (USB)
• Ethernet (TCP/IP)
• CANbus/DeviceNet
Encapsulation Technology

Spellman has unique expertise in high voltage packaging and insulating


systems, having developed numerous proprietary encapsulation
techniques and processes. We work with solid, liquid, gas and hybrid
insulation technologies, including:
• Air
• Silicone Encapsulants Vacuum Encapsulation Chamber
• Epoxy Encapsulants
• Dielectric Oil
• Insulating Gases – SF6

These capabilities provide unmatched flexibility for unique custom


designs, most noted in our Monoblock ® series of x-ray sources.
Compliance and Safety

Safety and Regulatory Agency approvals like UL, CSA, and IEC, can be
provided.

UL’s Client Test Data program


• Spellman is authorized to conduct UL sanctioned testing
UL Client Test Data Program
• Reduces time and cost of obtaining UL certifications Certificate

All standard products are CE marked


• Radiated/Conducted Emissions
• Low Voltage Safety Directive

Spellman is committed to provide products that comply with RoHS and


WEEE as required.
Production and Process Control

• Vertically Integrated manufacturing enables fast/flexible


reactions to customer demands
• Lean Six Sigma is ingrained in Spellman DNA
• Production process adapted to low volume/high mix
manufacturing model
• Flexible to customer requirements for Ordering and
Inventory Control
• Robust transfer process in moving products to different
SHV manufacturing sites
Quality and Continuous Improvement

Lean / Continuous Improvement Programs

• All facilities undergo a detailed Lean Assessment and


improvement plan
• Manufacturing performed using the Toyota Production
System and Demand Flow Technology
• Six Sigma Black Belts provide advanced problem
solving tools
Reliability
• Statistical Process Controls and Process Audits reduce
manufacturing variability.
• Use of 8D investigation, clearly identify the problem,
and quickly implement the solution.
Certifications
• ISO 9001 (all facilities) and ISO 13485 (Bochum and
Suzhou) 12
Low Cost Manufacturing Capability

Manufacturing in Mexico and China


• Fabricate components, subassemblies and fully tested
high voltage power supplies, X-Ray generators and
Monoblock® X-Ray sources
• Duplication of manufacturing capability at multiples sites
provides redundancy
• Management of critical component manufacturers (HV
components, X-ray tubes, etc.)
• All manufacturing sites utilize standardized processes
and equipment
• On site industrial engineers oversee new
product introductions
Risk Management

Processes and facility redundancies support a secure supply chain


• Manufacturing at multiple Spellman sites
• Standardized processes, training, and equipment
• Global ERP system
• Critical IP is backed up in the USA and the UK
• Disaster recovery plans and practice simulations

Global Supply Chain


• Redundant suppliers / Component Engineering Group
• Purchasing Professionals/Supply Chain Engineers at each site

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Sustainability

• Spellman is committed to sustainability and green practices


• Maintaining ISO14001
• Supporting customer initiatives
• Solar roof expansion in NY
• Conservation programs: lighting, water, energy
• Hazardous waster reduction

• Spellman de Mexico:
• Leed certified
• Award winning environmental programs
“Providing what customers value”

Learn more at: www.SpellmanHV.com

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