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D-Series Installation Course-May 2011
D-Series Installation Course-May 2011
D-Series Installation Course-May 2011
• Safety requirements
• Preparation of site
• Operator installation
• Electrical setup
• Detailed wiring
• Commissioning the system
• Setting additional features
• Diagnostics
COURSE OBJECTIVES
2. Practical section of the course
• Wire up a demo unit
• Commissioning the system
• Set up additional features & Remotes
• Restore factory defaults
Certificate numbers
are kept in a Data
Base for reference.
M
A
S
S
(kg)
M
A
S
S
(kg)
30 Kg Push Force
22 – 26m/min
500 Button
On Board NOVA
D5 = 25 kg, Evo = 17 Kg
Push Force
D5 = 16m/min,
Evo = 18 – 22m/min
500 kg Gate Mass
150 Operations a day
Evo – 500 Button
On Board NOVA
20m Max Gate Length
SPECIFICATIONS – D2 Turbo
12V DC – Battery Driven
1 x 5Ah
18 Kg Starting & 9Kg
Rated Running
Push Force
Speed - 24m/min
10 Operations a day
32 Button
On Board NOVA
General considerations:
• Recommend Additional safety equipment
• Check - No pipes or cables in way
• Check - Soil for foundation
GUIDE ROLLERS & ANTI-LIFT
BRACKETS
Do not Exceed
D2 = 18kgf (Start)
= 9kgf (Run)
D3 = 12 kgf (Run)
D5 = 25 kgf (Run)
D5 Evo = 17 kgf (Run)
D10 = 30 kgf (Run)
CABLING REQUIREMENTS
1. 220V Mains
2. Intercom
3. Intercom
4. Infrared Beam
5. Access Control
6. Pedestrian
7. Receiver
8. Pillar Lights
9. Inductive Loop
ADHERE TO
CABLING
THICKNESS
REQUIREMENT!
DC
20A
DC
DC
LUBRICATION
Do not attempt to run the operator without first
filling the gearbox with lubricant!
D2 Turbo do not need oil fill !
Replacement oil =
Castrol SAF XO 75W – 90
Synthetic Final Drive Lub
OPERATOR INSTALLATION –
D10 Steel Rack
OPERATOR INSTALLATION –
D5 Evo – Steel Rack
OPERATOR INSTALLATION –
D5 Evo – Raz Rack
OPERATOR INSTALLATION – D2
Turbo – Raz Rack
OPERATOR INSTALLATION – D2
Turbo – Nylon Rack
SIDE CLEARANCE FOR D10
5 mm clearance
without lower
cover.
20mm clearance
if theft –
resistant
bracket is
fitted.
FOUNDATION PLATE
Foundation Plate
Mixed concrete
foundation block
WELD FOUNDATION PLATE TO
GATE RAIL
WELD FOUNDATION PLATE TO
GATE RAIL
WELD FOUNDATION PLATE TO
GATE RAIL
INSTALL FOUNDATION PLATE
Steel Rack
Recommended
with the D10
RAZ or Nylon
Recommended
with the
D2 & D5
MOUNT THE RACK
2-3mm gap
between the teeth
of the pinion and
the rack, along the
entire travel of the
gate, ensures
reduced friction
on operator.
MOUNT THE RACK
STABALISE
START-
STOP-
POINTS
ALONG
RACK
MOUNT NYLON ANGLE RACK
MOUNT ORIGIN MARKER
Origin Marker
must be mounted
500mm away from
the centre of the
Origin Sensor
MOUNT ORIGIN MARKER – D5
MOUNT ORIGIN MARKER – D10
MOUNT ORIGIN MARKER
ELECTRICAL SETUP
ALL Wiring
diagrams
included in
installation
manuals!
WIRING CONCEPTS - CONTACTS
NO (Normally
Open) contact
NC (Normally
Closed) contact
Latching
contact
NC Pulsed/Non
Latching
NO contacts
WIRING CONCEPTS - INDUCTION
WIRING CONCEPTS –
D10 & 5Evo
Closing Beams
prevents the gate
from closing if
beam is
obstructed.
WIRING OPENING BEAMS
Opening Beams
prevents the gate
from opening if
beam is obstructed.
WIRING EXTERNAL RADIO
RECEIVER
WIRING LOOP DETECTOR
FREE EXIT INPUT
The FRX facility is a potential free, non-latching, normally open input.
INDUCTIVE,
FREE EXIT
LOOP
TRIGGERS
GATE OPEN
Remember the gate can only be activated from the PoloPhone Handset,
even though the wiring is done from the gate station. A PoloSwitch will
prevent HOT Wiring From the Gate Station.
WIRING CONCEPTS –
D2 Turbo
WIRING CONCEPTS –
D2 Turbo
WIRING CONCEPTS –
D2 Turbo
CP 80 CONTROLLER – D3/D5
POWER TERMINALS
CONTROL TERMINALS
EARTHING
COMMISSIONING THE SYSTEM
• Disengage
Operator
• Put Gate
Half Way
• Re-engage
Operator
DISENGAGE & RE-ENGAGE
Remember to
show End
User how to
do
Disengage &
Re-engage
DISENGAGE & RE-ENGAGE
DO AUTOMATIC SETUP
Hold the
OBLONG
button
down for
TWO
seconds &
Follow
Setup
Wizard
Instructions
DO AUTOMATIC SETUP
Press UP or DOWN
through the
menu on the
graphic LCD
screen
SETTING GATE LIMITS
SETTING GATE LIMITS
Gate hits “open” end stop and records the open limit
position
AUTOMATIC SET-UP
MONITORS THE
MOVEMENT OF
THE GATE
D.O.S.S. (DIGITAL ORIGIN SEEKING SYSTEM)
DIGITAL ORIGIN
SEEKING SENSOR
READ SCREEN
AND
FOLLOW
ONSCREEN
INSTRUCTIONS
SETTING ADDITIONAL
FEATURES
SETTING features
• Step 1 – Select FUNCTION
• Step 2 – Select SETTING
• Step 3 – Press Button
• Step 4 – Set function to RUN
SETTING ADDITIONAL
FEATURES
SETTING AUTOCLOSE
• Step 1 – Autoclose
• Step 2 – Set time
• Step 3 – Press button
SETTING ADDITIONAL
FEATURES
ADD A REMOTE
• Step 1 – Remotes
• Step 2 – Tx Trigger
• Step 3 – Press button
• Step 4 – Press remote
SETTING ADDITIONAL
FEATURES
READY TO RUN?
SETTING FEATURES ON CP80
SETTING FEATURES ON CP80
D3/D5/A10 – Sliding gate setup quick reference guide
Time/Count
Main Menu
Function /Timer Factory Default (No. times STATUS Option
(No. times L1 flashes)
must flash)
1 On
Autoclose Off 2
2 Off
1 Standard
2 Condominium
Mode Standard 4 3 PIRAC
4 Reversing
5 PLC (A10)
Pedestrian Autoclose
5 Seconds 5 1 Flash = 1 Second
Time
1 High
Collision Sensitivity Medium 7 2 Medium
3 Low
SETTING FEATURES ON CP80
D3/D5/A10 – Sliding gate setup quick reference guide
Time/Count
Main Menu
Function /Timer Factory Default (No. times STATUS Option
(No. times L1 flashes)
must flash)
1 On
Positive Close Mode Off 9
2 Off
1 A
2 B
Pre-Flash Mode Off 10
3 C
4 Off
Time/Count
Main Menu
Function /Timer Factory Default (No. times STATUS Option
(No. times L1 flashes)
must flash)
Booting up for
the first time?
Must set
operating
profile:
ZA,CE,UL325
COMMISSIONING THE SYSTEM
• Click UP or
DOWN through
the menu on the
graphic LCD
screen
CONTROL PANEL
MENU NAVIGATION MAP 1
2. Safety
2.1 Collision Force 2.1.1 Opening Collision Force
2.1.2 Closing Collision Force
2.2 Collision Count
2.3 Alarm Output
Buzzer
Pillar light
XI0
Safety beam common
Status LED output
2.4 LCK as ESTOP
2.5 External Status Indication
HOLIDAY LOCKOUT
The LCK facility is a potential free, LATCHING,
NORMALLY CLOSED input.
AllHOLIDAY LOCKOUT
trigger inputs are inhibitedfeature
when the
only engages
HOLIDAY LOCKOUTwhen featuregate is
is invoked
closed
Holiday Lockout is still available but
will activate as soon as contact
between LCK and COM is opened.
MENU NAVIGATION MAP 3
3. Autoclose
3.1 Autoclose Status
3.2 Autoclose Timer
3.3 Autoclose Override
3.4 Autoclose Advanced Options 3.4.1 Autoclose Fully Open
3.4.2 Autoclose Partly Open
3.4.3 Autoclose Partly Closed
AUTO-CLOSE TIME
THEN
CLOSES
AUTO-CLOSE OVER-RIDE
5. Run profile
5.1 Positive close 5.1.1 Positive close mode status
5.1.2 Positive close mode force
5.2 Pre-open delay
5.3 Pre-close delay
5.4 Opening speed
5.5 Closing speed
5.6 Ramp-up distance
5.7 Ramp-down distance
5.8 TRG stop distance
5.9 IRB stop distance
5.10 Crawl distance
5.11 Torque limit
MENU NAVIGATION MAP 6
6. Infrared beams
6.1 PIRAC control 6.1.1 PIRAC Status
6.1.2 Stop on open 6.1.2.1 Stop on open status
6.1.2.2 Stopping distance
6.2 IR beam test 6.2.1 Status
6.2.2 Test Beam
6.3 IRBO = IRBC on closing
6.4 IR beam alarms 6.4.1 Ambush alarm 6.4.1.1 Ambush alarm status
6.4.2.2 Broken IRB time
6.4.2 Break-in alarm status
6.4.3 Alarm output
PIRAC CONTROL
Passive Infra Red Auto Close
“HIGH SECURITY MODE”
PIRAC CONTROL
• Ambush
alarm
BEAM ALARMS
• Break-in
alarm
MENU NAVIGATION MAP 7
7. Pedestrian
7.1 Pedestrian open position
7.2 Pedestrian autoclose time
7.3 Pedestrian pre-open delay
7.4 Pedestrian pre-close delay
PEDESTRIAN INPUT
•Adjustable opening
•Adjustable auto-close time
•Delay before gate opens & closes
MENU NAVIGATION MAP 8
8. Courtesy light
8.1 Courtesy light timer
8.2 Light profile 8.2.1 Courtesy light
8.2.2 Pre-flash A
8.2.3 Pre-flash B
8.2.4 Pre-flash C
COURTESY LIGHT
• The pillar light facility is a potential free contact with 3A-fuse
protection
• It must be wired in series with the pillar lights and power supply
COURTESY LIGHT
9. ChronoGuard
9.1 Time and date
9.2 Time periods 9.2.1 Add time periods
9.2.1.1 Auto function
9.2.1.2 Time-bar function
9.2.2 Delete time period
9.2.3 Edit review time periods
9.3 Exclusions 9.3.1 Add exclusions
9.3.1.1 Auto function
9.3.1.2 Time-bar function
9.3.2 Delete exclusion
9.3.3 Edit review exclusions
9.4 Delete all time-periods and exclusions
Adding Time Periods
Examples of ChronoGuard
Time Periods
Very Important! RfPED – Wed – Fri - 2 – 3
Ped – Mon – 1 -3
Time periods that
RfPed – Sat – 1 – 3
will have an effect
on Remotes must be RfTrg – Sat – 1 – 3
You have
100 time-periods
(including exclusions)
MENU NAVIGATION MAP 10
10. General Settings
10.1 Operating standard
10.2 Reset options 10.2.1 Factory defaults
10.2.2 Delete all remotes
10.2.3 Delete all time periods and
exclusions
10.2.4 Reset all
10.3 Diagnostic screen status
10.4 Test button disabled status
10.5 Backup eeprom What is eeprom?
10.6 Restore eeprom Electrically Erasable Programmable
Read-Only Memory
Backup D2 Turbo
• Backup
MENU NAVIGATION MAP 11
11. Remote controls
11.1 Add remotes (Answer Wizard Questions)
11.2 Delete remotes 11.2.1 Delete remote by ID
11.2.2 Delete remote button
11.2.3 Delete remote by button
11.2.4 Delete not present
11.2.5 Delete all remotes
11.3 Edit remote button
11.4 Autolearn
11.5 Lock Tx menu
Press button of valid transmitter (if menu locked)
REMOTES
Example
“SHIFT” + 3
= Pillar Light
TIME-BARRED REMOTES
Ambush Alarm 2 4kHz tone until IRB's are cleared Alarm N/A
Battery Low 4 3 Beeps periodically for 30 seconds Power System Fault Yes (Only from a non-closed position)
Aux. Overload 5 5 Beeps periodically for 30 seconds Hardware No (Immediate termination of operation)
Mains Failure 10 2 Beeps periodically for 30 seconds Power System Fault Yes
DOSS disconnected 13 5 Beeps periodically for 30 seconds Hardware No (Immediate termination of operation)
Batte ry Flat
Practical
– Work in groups
– Follow instructions carefully
Theory Exams
- NOT OPEN BOOK
When done,
hand in Question Book,
Answer Sheet & Course Evaluation Form
Results will be sent via SMS or phone ASAP
CONTROLLER FEATURES