Lt Cable Sizing Selection Table

LT CABLE SIZING CALCULATION
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A 19.08.2011 Revised as per comments SK HSY SRR
0 04.07.2011 New Calculations SK HSY SRR
Rev. DATE MODIFICATIONS Written Check. Approv.
Approved by Client Site:

CITY CEMENT
SRR
Project MARAT, SAUDI
Checked by ROLLER PRESS-1
Department Line: Process Stage
HSY
Line 1 ROLLER PRESS
CEMENT MILL
Written by
Plan:
SK LT CABLE SIZING CALCULATIONS
Form. Indice Folio 1
Num: 3BYN4611003-SAA A4 0 Last Folio 12
CITY CEMENT
ROLLER PRESS-1
Note:
1 The Cable requirement calculations were carried out based on the Latest Feeder/ Load list furnished by LNVT
2 Length of cables are tentively considered as per Overall Layout
3 Derating factor considered for the cable
Net Derating factor = Derating factor due to change in Amb.Temp (50degC) x Derating factor for method of cable laying
Net Derating factor = 0.82 x 0.76 = 0.623
4 Min. cross section required for Cable to withstand short circuit withstand capacity of the system = Ik Ö t
K
Where, K - Material Constant of the Conductor with insulation (=143 for Cu.XLPE cable)
Ik - Short circuit withstand capcity of the system
t- Duration of Short circuit withstand capacity of the system
5 Steady state voltage drop for the cable connecting the Loads from MCC is given
Percentage voltage drop = Ö3x I x L x (RcosF + XsinF) x 100

n x V x 1000
Where, L - Cable length (estimated) Max. in meter

R - Conductor resistance /Km per run
X - Conductor Reactance /Km per run
Cos F - Power factor of the system
Sin F - Ö1-cos2F
I - Full load current
n - No of runs of cable
V - System Voltage
6 Maximum Length of Cable upto which the voltage drop is less than the specified value (i.e 3%) is given by
Max. Length of Cable = n x V x (%V) x1000

Ö3x I x (RcosF + XsinF) x 100
Where, %V - Maximum percentage voltage permissible (3%)
Doc.No.:3BYN4611003-SAA Prep.by:PA-CP/HSY
Page 2 of 12
Rev. No. A Appr.by:PA-CP/SRR
Motor Data Sheet COPPER XLPE, UNARMOURED POWER CABLES
S.No KW Efficiency P.F FLC 4 and 3 Core Cu. Cable Data Sheet in Air
1 0.25 0.632 0.78 0.46 S.No Size Current in air AC Resistance at 90deg Reactance
2 0.37 0.653 0.78 0.68 1 3C x 2.5 24 9.48 0.0985
3 0.55 0.724 0.81 0.98 2 3C x 4 36 5.9 0.0927
4 0.75 0.735 0.8 1.35 3 3C x 6 47 3.94 0.0884
5 1.1 0.761 0.8 1.98 4 3C x 10 39 3.7 0.1
6 1.5 0.782 0.81 2.67 5 3C x 16 50 2.29 0.097
7 2.2 0.803 0.86 3.69 6 3C x 25 63 1.44 0.097
8 3 0.824 0.86 5.04 7 3C x 35 77 1.04 0.097
9 4 0.835 0.86 6.71 8 3C x 50 95 0.77 0.094
10 5.5 0.851 0.85 9.34 9 3C x 70 115 0.53 0.09
11 7.5 0.867 0.87 12.44 10 3C x 95 140 0.38 0.09
12 11 0.899 0.83 19.13 11 3C x 120 155 0.3 0.087
13 15 0.906 0.84 25.78 12 3C x 150 175 0.25 0.087
14 18.5 0.917 0.85 31.42 13 3C x 185 200 0.2 0.087
15 22 0.921 0.85 37.36 14 3C x 240 235 0.15 0.087
16 30 0.926 0.83 52.17 15 3C x 300 280 0.12 0.086
17 37 0.934 0.84 63.58 16 3C x 400 290 0.09 0.086
18 45 0.94 0.85 76.42 Reference:
19 55 0.943 0.86 92.31 Grid india power cable
20 75 0.95 0.87 124.43
21 90 0.952 0.88 147.62
22 110 0.955 0.88 180.43
23 132 0.957 0.88 216.51
24 160 0.959 0.87 265.46
25 200 0.961 0.87 331.82
26 250 0.964 0.87 414.78 Derating Factors:
Variation in ambient temp. (50degC) 0.8
Reference: ABB Motor Catalogue Cable laid in air touching each other 0.75
Net derating factor 0.600
Page 3 of 12
JK cement Aluminium cable sizing
LT POWER CABLE SIZING FOR VARIOUS MCC MOTOR FEEDERS

Ambient
Temperature 50 deg .C Voltage Drop Restricted to 2.0% Derating Factor 0.6
Derated Max. Length

Max. Length upto
Starting P.F Starting Operating Cable current upto which
Motor Starting Starting Full Load No.of Runs R X Z which cable can be
SL.NO P.F SIN f Efficiency Cable selected Current carrying cable can be
KW SIN f Z Current (A) selected ohm/km ohm/km ohm/km used during Starting
COS f Current COS f rating capacity of used 2%
(12% Voltage drop)
cables voltage drop
1 0.25 0.8 0.6 2.78 7.643 0.78 0.63 0.63 0.46 1 3C x 2.5 24 14.4 9.48 0.0985 7.46 1436.90 1472.95
2 0.37 0.72 0.69 4.11 6.894 0.78 0.63 0.65 0.68 1 3C x 2.5 24 14.4 9.48 0.0985 7.46 1076.44 995.24
3 0.37 0.72 0.69 4.11 4.312 0.78 0.63 0.65 0.68 1 3C x 4 36 21.6 5.9 0.0927 4.66 1720.92 1592.39
4 0.55 0.7 0.71 5.88 6.706 0.81 0.59 0.72 0.98 1 3C x 2.5 24 14.4 9.48 0.0985 7.74 773.05 670.06
5 0.55 0.7 0.71 5.88 4.196 0.81 0.59 0.72 0.98 1 3C x 4 36 21.6 5.9 0.0927 4.83 1235.52 1072.55
7 0.75 0.65 0.76 8.12 6.237 0.8 0.60 0.74 1.35 1 3C x 2.5 24 14.4 9.48 0.0985 7.64 602.01 491.25
8 0.75 0.65 0.76 8.12 3.905 0.8 0.60 0.74 1.35 1 3C x 4 36 21.6 5.9 0.0927 4.78 961.39 786.22
9 0.75 0.65 0.76 8.12 2.628 0.8 0.60 0.74 1.35 1 3C x 6 47 28.2 3.94 0.0884 3.21 1428.62 1171.49
10 1.1 0.63 0.78 11.91 6.049 0.8 0.60 0.76 1.98 1 3C x 2.5 24 14.4 9.48 0.0985 7.64 423.19 334.94
11 1.1 0.63 0.78 11.91 3.789 0.8 0.60 0.76 1.98 1 3C x 4 36 21.6 5.9 0.0927 4.78 675.59 536.06
12 1.1 0.63 0.78 11.91 2.551 0.8 0.60 0.76 1.98 1 3C x 6 47 28.2 3.94 0.0884 3.21 1003.47 798.74
13 1.1 0.63 0.78 11.91 2.409 0.8 0.60 0.76 1.98 1 3C x 10 39 23.4 3.7 0.1 3.02 1062.68 847.68
14 1.5 0.53 0.85 16.04 5.108 0.81 0.59 0.78 2.67 1 3C x 2.5 24 14.4 9.48 0.0985 7.74 372.11 245.69
15 1.5 0.53 0.85 16.04 3.206 0.81 0.59 0.78 2.67 1 3C x 4 36 21.6 5.9 0.0927 4.83 592.93 393.27
16 1.5 0.53 0.85 16.04 2.163 0.81 0.59 0.78 2.67 1 3C x 6 47 28.2 3.94 0.0884 3.24 878.64 586.08
17 1.5 0.53 0.85 16.04 2.046 0.81 0.59 0.78 2.67 1 3C x 10 39 23.4 3.7 0.1 3.06 929.03 622.06
17a 1.5 0.53 0.85 16.04 2.046 0.81 0.59 0.78 2.67 1 3C x 16 50 30 2.29 0.097 1.91 928.92 995.37
18 2.2 0.49 0.87 22.15 4.731 0.86 0.51 0.80 3.69 1 3C x 2.5 24 14.4 9.48 0.0985 8.20 290.85 167.74
19 2.2 0.49 0.87 22.15 2.972 0.86 0.51 0.80 3.69 1 3C x 4 36 21.6 5.9 0.0927 5.12 463.04 268.68
20 2.2 0.49 0.87 22.15 2.008 0.86 0.51 0.80 3.69 1 3C x 6 47 28.2 3.94 0.0884 3.43 685.43 400.76
21 2.2 0.49 0.87 22.15 1.900 0.86 0.51 0.80 3.69 1 3C x 10 39 23.4 3.7 0.1 3.23 724.21 425.61
22 2.2 0.49 0.87 22.15 1.206 0.86 0.51 0.80 3.69 1 3C x 16 50 30 2.29 0.097 2.02 950.42 681.56
file:///conversion/tmp/activity_task_scratch/772370585.xls]
Page 4 of 12

Ambient
Derated Max. Length

Max. Length upto
(12% Voltage drop)
cables voltage drop
23 3 0.45 0.89 30.21 4.354 0.86 0.51 0.82 5.04 1 3C x 2.5 24 14.4 9.48 0.0985 8.20 231.77 123.01
24 3 0.45 0.89 30.21 2.738 0.86 0.51 0.82 5.04 1 3C x 4 36 21.6 5.9 0.0927 5.12 368.61 197.03
25 3 0.45 0.89 30.21 1.852 0.86 0.51 0.82 5.04 1 3C x 6 47 28.2 3.94 0.0884 3.43 544.95 293.89
26 3 0.45 0.89 30.21 1.754 0.86 0.51 0.82 5.04 1 3C x 10 39 23.4 3.7 0.1 3.23 575.29 312.11
27 3 0.45 0.89 30.21 1.117 0.86 0.51 0.82 5.04 1 3C x 16 50 30 2.29 0.097 2.02 903.51 499.81
28 3 0.45 0.89 30.21 0.734 0.86 0.51 0.82 5.04 1 3C x 25 63 37.8 1.44 0.097 1.29 1374.13 783.50
29 4 0.38 0.92 40.28 3.693 0.86 0.51 0.84 6.71 1 3C x 2.5 24 14.4 9.48 0.0985 8.20 204.93 92.26
30 4 0.38 0.92 40.28 2.327 0.86 0.51 0.84 6.71 1 3C x 4 36 21.6 5.9 0.0927 5.12 325.19 147.77
31 4 0.38 0.92 40.28 1.579 0.86 0.51 0.84 6.71 1 3C x 6 47 28.2 3.94 0.0884 3.43 479.43 220.42
32 4 0.38 0.92 40.28 1.498 0.86 0.51 0.84 6.71 1 3C x 10 39 23.4 3.7 0.1 3.23 505.21 234.08
33 4 0.38 0.92 40.28 0.959 0.86 0.51 0.84 6.71 1 3C x 16 50 30 2.29 0.097 2.02 788.79 374.86
34 4 0.38 0.92 40.28 0.636 0.86 0.51 0.84 6.71 1 3C x 25 63 37.8 1.44 0.097 1.29 1189.11 587.62
35 5.5 0.32 0.95 56.04 3.127 0.85 0.53 0.85 9.34 1 3C x 2.5 24 14.4 9.48 0.0985 8.11 173.96 67.08
36 5.5 0.32 0.95 56.04 1.976 0.85 0.53 0.85 9.34 1 3C x 4 36 21.6 5.9 0.0927 5.06 275.29 107.43
37 5.5 0.32 0.95 56.04 1.345 0.85 0.53 0.85 9.34 1 3C x 6 47 28.2 3.94 0.0884 3.40 404.53 160.21
38 5.5 0.32 0.95 56.04 1.279 0.85 0.53 0.85 9.34 1 3C x 10 39 23.4 3.7 0.1 3.20 425.33 170.12
39 5.5 0.32 0.95 56.04 0.825 0.85 0.53 0.85 9.34 1 3C x 16 50 30 2.29 0.097 2.00 659.43 272.33
40 5.5 0.32 0.95 56.04 0.553 0.85 0.53 0.85 9.34 1 3C x 25 63 37.8 1.44 0.097 1.28 983.81 426.63
41 5.5 0.32 0.95 56.04 0.425 0.85 0.53 0.85 9.34 1 3C x 35 77 46.2 1.04 0.097 0.94 1280.15 581.76
43 7.5 0.31 0.95 75.00 1.917 0.87 0.49 0.87 12.50 1 3C x 4 36 21.6 5.9 0.0927 5.18 212.03 78.49
44 7.5 0.31 0.95 75.00 1.305 0.87 0.49 0.87 12.50 1 3C x 6 47 28.2 3.94 0.0884 3.47 311.38 117.09
45 7.5 0.31 0.95 75.00 1.242 0.87 0.49 0.87 12.50 1 3C x 10 39 23.4 3.7 0.1 3.27 327.27 124.37
46 7.5 0.31 0.95 75.00 0.802 0.87 0.49 0.87 12.50 1 3C x 16 50 30 2.29 0.097 2.04 506.78 199.24
47 7.5 0.31 0.95 75.00 0.539 0.87 0.49 0.87 12.50 1 3C x 25 63 37.8 1.44 0.097 1.30 754.74 312.52
48 7.5 0.31 0.95 75.00 0.415 0.87 0.49 0.87 12.50 1 3C x 35 77 46.2 1.04 0.097 0.95 980.50 426.68
49 7.5 0.31 0.95 75.00 0.328 0.87 0.49 0.87 12.50 1 3C x 50 95 57 0.77 0.094 0.72 1239.23 567.49
Page 5 of 12

Ambient
Derated Max. Length

Max. Length upto
(12% Voltage drop)
cables voltage drop
50 11 0.34 0.94 111.60 2.093 0.83 0.56 0.90 18.60 1 3C x 4 36 21.6 5.9 0.0927 4.95 130.50 55.20
51 11 0.34 0.94 111.60 1.423 0.83 0.56 0.90 18.60 1 3C x 6 47 28.2 3.94 0.0884 3.32 192.00 82.29
52 11 0.34 0.94 111.60 1.352 0.83 0.56 0.90 18.60 1 3C x 10 39 23.4 3.7 0.1 3.13 202.04 87.36
53 11 0.34 0.94 111.60 0.870 0.83 0.56 0.90 18.60 1 3C x 16 50 30 2.29 0.097 1.95 314.06 139.74
54 11 0.34 0.94 111.60 0.581 0.83 0.56 0.90 18.60 1 3C x 25 63 37.8 1.44 0.097 1.25 470.34 218.65
55 11 0.34 0.94 111.60 0.445 0.83 0.56 0.90 18.60 1 3C x 35 77 46.2 1.04 0.097 0.92 614.15 297.79
56 11 0.34 0.94 111.60 0.350 0.83 0.56 0.90 18.60 1 3C x 50 95 57 0.77 0.094 0.69 780.11 395.01
57 11 0.34 0.94 111.60 0.265 0.83 0.56 0.90 18.60 1 3C x 70 115 69 0.53 0.09 0.49 1031.58 557.36
58 11 0.34 0.94 111.60 0.214 0.83 0.56 0.90 18.60 1 3C x 95 140 84 0.38 0.09 0.37 1277.66 747.17
59 15 0.32 0.95 153.00 1.279 0.84 0.54 0.91 25.50 1 3C x 10 39 23.4 3.7 0.1 3.16 155.78 63.01
60 15 0.32 0.95 153.00 0.825 0.84 0.54 0.91 25.50 1 3C x 16 50 30 2.29 0.097 1.98 241.53 100.82
61 15 0.32 0.95 153.00 0.553 0.84 0.54 0.91 25.50 1 3C x 25 63 37.8 1.44 0.097 1.26 360.34 157.85
62 15 0.32 0.95 153.00 0.425 0.84 0.54 0.91 25.50 1 3C x 35 77 46.2 1.04 0.097 0.93 468.87 215.12
63 15 0.32 0.95 153.00 0.336 0.84 0.54 0.91 25.50 1 3C x 50 95 57 0.77 0.094 0.70 593.53 285.54
64 15 0.32 0.95 153.00 0.255 0.84 0.54 0.91 25.50 1 3C x 70 115 69 0.53 0.09 0.49 781.06 403.31
65 15 0.32 0.95 153.00 0.207 0.84 0.54 0.91 25.50 1 3C x 95 140 84 0.38 0.09 0.37 962.09 541.39
66 18.5 0.37 0.93 186.00 1.462 0.85 0.53 0.92 31 1 3C x 10 39 23.4 3.7 0.1 3.20 112.11 51.26
67 18.5 0.37 0.93 186.00 0.938 0.85 0.53 0.92 31 1 3C x 16 50 30 2.29 0.097 2.00 174.82 82.05
68 18.5 0.37 0.93 186.00 0.623 0.85 0.53 0.92 31 1 3C x 25 63 37.8 1.44 0.097 1.28 263.07 128.54
69 18.5 0.37 0.93 186.00 0.475 0.85 0.53 0.92 31 1 3C x 35 77 46.2 1.04 0.097 0.94 345.04 175.27
70 18.5 0.37 0.93 186.00 0.372 0.85 0.53 0.92 31 1 3C x 50 95 57 0.77 0.094 0.70 440.21 232.80
71 18.5 0.37 0.93 186.00 0.280 0.85 0.53 0.92 31 1 3C x 70 115 69 0.53 0.09 0.50 585.77 329.17
72 18.5 0.37 0.93 186.00 0.224 0.85 0.53 0.92 31 1 3C x 95 140 84 0.38 0.09 0.37 730.71 442.48
73 18.5 0.37 0.93 186.00 0.192 0.85 0.53 0.92 31 1 3C x 120 155 93 0.3 0.087 0.30 854.03 544.82
74 22 0.35 0.94 224.40 0.893 0.85 0.53 0.92 37.40 1 3C x 16 50 30 2.29 0.097 2.00 152.18 68.01
Page 6 of 12

Ambient
Derated Max. Length

Max. Length upto
(12% Voltage drop)
cables voltage drop
75 22 0.35 0.94 224.40 0.595 0.85 0.53 0.92 37.40 1 3C x 25 63 37.8 1.44 0.097 1.28 228.25 106.54
76 22 0.35 0.94 224.40 0.455 0.85 0.53 0.92 37.40 1 3C x 35 77 46.2 1.04 0.097 0.94 298.46 145.28
77 22 0.35 0.94 224.40 0.358 0.85 0.53 0.92 37.40 1 3C x 50 95 57 0.77 0.094 0.70 379.62 192.97
78 22 0.35 0.94 224.40 0.270 0.85 0.53 0.92 37.40 1 3C x 70 115 69 0.53 0.09 0.50 502.97 272.84
79 22 0.35 0.94 224.40 0.218 0.85 0.53 0.92 37.40 1 3C x 95 140 84 0.38 0.09 0.37 624.32 366.76
80 22 0.35 0.94 224.40 0.187 0.85 0.53 0.92 37.40 1 3C x 120 155 93 0.3 0.087 0.30 727.33 451.59
81 22 0.35 0.94 224.40 0.169 0.85 0.53 0.92 37.40 1 3C x 150 175 105 0.25 0.087 0.26 802.52 525.88
82 22 0.35 0.94 224.40 0.152 0.85 0.53 0.92 37.40 1 3C x 185 200 120 0.2 0.087 0.22 895.05 629.44
83 30 0.34 0.94 288.00 0.581 0.83 0.56 0.93 48 1 3C x 25 63 37.8 1.44 0.097 1.25 182.26 84.73
84 30 0.34 0.94 288.00 0.445 0.83 0.56 0.93 48 1 3C x 35 77 46.2 1.04 0.097 0.92 237.98 115.39
85 30 0.34 0.94 288.00 0.350 0.83 0.56 0.93 48 1 3C x 50 95 57 0.77 0.094 0.69 302.29 153.07
86 30 0.34 0.94 288.00 0.265 0.83 0.56 0.93 48 1 3C x 70 115 69 0.53 0.09 0.49 399.74 215.98
87 30 0.34 0.94 288.00 0.214 0.83 0.56 0.93 48 1 3C x 95 140 84 0.38 0.09 0.37 495.09 289.53
88 30 0.34 0.94 288.00 0.184 0.83 0.56 0.93 48 1 3C x 120 155 93 0.3 0.087 0.30 575.96 355.77
89 30 0.34 0.94 288.00 0.167 0.83 0.56 0.93 48 1 3C x 150 175 105 0.25 0.087 0.26 634.67 413.44
90 30 0.34 0.94 288.00 0.150 0.83 0.56 0.93 48 1 3C x 185 200 120 0.2 0.087 0.21 706.71 493.42
91 30 0.34 0.94 288.00 0.133 0.83 0.56 0.93 48 1 3C x 240 235 141 0.15 0.087 0.17 797.19 611.76
92 30 0.34 0.94 288.00 0.122 0.83 0.56 0.93 48 1 3C x 300 280 168 0.12 0.086 0.15 870.20 717.30
93 37 0.29 0.96 360.00 0.395 0.84 0.54 0.93 60 1 3C x 35 77 46.2 1.04 0.097 0.93 214.53 91.42
94 37 0.29 0.96 360.00 0.314 0.84 0.54 0.93 60 1 3C x 50 95 57 0.77 0.094 0.70 270.08 121.35
95 37 0.29 0.96 360.00 0.240 0.84 0.54 0.93 60 1 3C x 70 115 69 0.53 0.09 0.49 352.69 171.41
96 37 0.29 0.96 360.00 0.197 0.84 0.54 0.93 60 1 3C x 95 140 84 0.38 0.09 0.37 430.72 230.09
97 37 0.29 0.96 360.00 0.171 0.84 0.54 0.93 60 1 3C x 120 155 93 0.3 0.087 0.30 496.60 283.02
98 37 0.29 0.96 360.00 0.156 0.84 0.54 0.93 60 1 3C x 150 175 105 0.25 0.087 0.26 542.75 329.23
99 37 0.29 0.96 360.00 0.142 0.84 0.54 0.93 60 1 3C x 185 200 120 0.2 0.087 0.22 598.36 393.49
100 37 0.29 0.96 360.00 0.127 0.84 0.54 0.93 60 1 3C x 240 235 141 0.15 0.087 0.17 666.67 488.90
101 37 0.29 0.96 360.00 0.117 0.84 0.54 0.93 60 1 3C x 300 280 168 0.12 0.086 0.15 721.55 574.25
Page 7 of 12

Ambient
Derated Max. Length

Max. Length upto
(12% Voltage drop)
cables voltage drop
102 45 0.29 0.96 439.80 0.314 0.85 0.53 0.94 73.30 1 3C x 50 95 57 0.77 0.094 0.70 221.07 98.46
103 45 0.29 0.96 439.80 0.240 0.85 0.53 0.94 73.30 1 3C x 70 115 69 0.53 0.09 0.50 288.69 139.21
104 45 0.29 0.96 439.80 0.197 0.85 0.53 0.94 73.30 1 3C x 95 140 84 0.38 0.09 0.37 352.57 187.13
105 45 0.29 0.96 439.80 0.171 0.85 0.53 0.94 73.30 1 3C x 120 155 93 0.3 0.087 0.30 406.50 230.41
106 45 0.29 0.96 439.80 0.156 0.85 0.53 0.94 73.30 1 3C x 150 175 105 0.25 0.087 0.26 444.27 268.32
107 45 0.29 0.96 439.80 0.142 0.85 0.53 0.94 73.30 1 3C x 185 200 120 0.2 0.087 0.22 489.79 321.16
108 45 0.29 0.96 439.80 0.127 0.85 0.53 0.94 73.30 1 3C x 240 235 141 0.15 0.087 0.17 545.71 399.91
109 45 0.29 0.96 439.80 0.117 0.85 0.53 0.94 73.30 1 3C x 300 280 168 0.12 0.086 0.15 590.62 470.56
110 45 0.29 0.96 439.80 0.078 0.85 0.53 0.94 73.30 2 3C x 150 175 105 0.25 0.087 0.26 1777.09 536.64
111 45 0.29 0.96 439.80 0.071 0.85 0.53 0.94 73.30 2 3C x 185 200 120 0.2 0.087 0.22 1959.17 642.32
112 55 0.31 0.95 553.87 0.250 0.86 0.51 0.94 92.31 1 3C x 70 115 69 0.53 0.09 0.50 220.34 109.70
113 55 0.31 0.95 553.87 0.203 0.86 0.51 0.94 92.31 1 3C x 95 140 84 0.38 0.09 0.37 270.73 147.67
114 55 0.31 0.95 553.87 0.176 0.86 0.51 0.94 92.31 1 3C x 120 155 93 0.3 0.087 0.30 313.35 182.01
115 55 0.31 0.95 553.87 0.160 0.86 0.51 0.94 92.31 1 3C x 150 175 105 0.25 0.087 0.26 343.68 212.19
116 55 0.31 0.95 553.87 0.145 0.86 0.51 0.94 92.31 1 3C x 185 200 120 0.2 0.087 0.22 380.50 254.35
117 55 0.31 0.95 553.87 0.129 0.86 0.51 0.94 92.31 1 3C x 240 235 141 0.15 0.087 0.17 426.17 317.42
118 55 0.31 0.95 553.87 0.119 0.86 0.51 0.94 92.31 1 3C x 300 280 168 0.12 0.086 0.15 462.91 374.20
119 55 0.31 0.95 553.87 0.080 0.86 0.51 0.94 92.31 2 3C x 150 175 105 0.25 0.087 0.26 1374.71 424.37
120 55 0.31 0.95 553.87 0.072 0.86 0.51 0.94 92.31 2 3C x 185 200 120 0.2 0.087 0.22 1522.02 508.70
121 55 0.31 0.95 553.87 0.065 0.86 0.51 0.94 92.31 2 3C x 240 235 141 0.15 0.087 0.17 1704.68 634.85
122 75 0.37 0.93 720.00 0.224 0.87 0.49 0.95 120 1 3C x 95 140 84 0.38 0.09 0.37 188.77 112.91
123 75 0.37 0.93 720.00 0.192 0.87 0.49 0.95 120 1 3C x 120 155 93 0.3 0.087 0.30 220.63 139.33
124 75 0.37 0.93 720.00 0.173 0.87 0.49 0.95 120 1 3C x 150 175 105 0.25 0.087 0.26 244.16 162.60
125 75 0.37 0.93 720.00 0.155 0.87 0.49 0.95 120 1 3C x 185 200 120 0.2 0.087 0.22 273.32 195.21
126 75 0.37 0.93 720.00 0.136 0.87 0.49 0.95 120 1 3C x 240 235 141 0.15 0.087 0.17 310.39 244.18
127 75 0.37 0.93 720.00 0.124 0.87 0.49 0.95 120 1 3C x 300 280 168 0.12 0.086 0.15 340.41 288.42
Page 8 of 12

Ambient
Derated Max. Length

Max. Length upto
(12% Voltage drop)
cables voltage drop
128 75 0.37 0.93 720.00 0.087 0.87 0.49 0.95 120 2 3C x 150 175 105 0.25 0.087 0.26 976.65 325.20
129 75 0.37 0.93 720.00 0.077 0.87 0.49 0.95 120 2 3C x 185 200 120 0.2 0.087 0.22 1093.29 390.42
130 75 0.37 0.93 720.00 0.068 0.87 0.49 0.95 120 2 3C x 240 235 141 0.15 0.087 0.17 1241.56 488.37
131 75 0.37 0.93 720.00 0.062 0.87 0.49 0.95 120 2 3C x 300 280 168 0.12 0.086 0.15 1361.64 576.83
132 75 0.37 0.93 720.00 0.052 0.87 0.49 0.95 120 3 3C x 185 200 120 0.2 0.087 0.22 2459.90 585.63
133 90 0.37 0.93 885.73 0.192 0.88 0.47 0.95 147.62 1 3C x 120 155 93 0.3 0.087 0.31 179.34 112.73
134 90 0.37 0.93 885.73 0.173 0.88 0.47 0.95 147.62 1 3C x 150 175 105 0.25 0.087 0.26 198.48 131.71
135 90 0.37 0.93 885.73 0.155 0.88 0.47 0.95 147.62 1 3C x 185 200 120 0.2 0.087 0.22 222.18 158.37
136 90 0.37 0.93 885.73 0.136 0.88 0.47 0.95 147.62 1 3C x 240 235 141 0.15 0.087 0.17 252.31 198.58
137 90 0.37 0.93 885.73 0.124 0.88 0.47 0.95 147.62 1 3C x 300 280 168 0.12 0.086 0.15 276.71 235.02
138 90 0.37 0.93 885.73 0.087 0.88 0.47 0.95 147.62 2 3C x 150 200 120 0.25 0.087 0.26 793.91 263.41
139 90 0.37 0.93 885.73 0.077 0.88 0.47 0.95 147.62 2 3C x 185 235 141 0.2 0.087 0.22 888.72 316.74
140 90 0.37 0.93 885.73 0.068 0.88 0.47 0.95 147.62 2 3C x 240 280 168 0.15 0.087 0.17 1009.25 397.15
141 90 0.37 0.93 885.73 0.062 0.88 0.47 0.95 147.62 2 3C x 300 280 168 0.12 0.086 0.15 1106.86 470.03
142 90 0.37 0.93 885.73 0.052 0.88 0.47 0.95 147.62 3 3C x 185 200 120 0.2 0.087 0.22 1999.61 475.12
143 90 0.37 0.93 885.73 0.045 0.88 0.47 0.95 147.62 3 3C x 240 235 141 0.15 0.087 0.17 2270.80 595.73
144 110 0.19 0.98 1082.56 0.123 0.88 0.47 0.96 180.43 1 3C x 185 200 120 0.2 0.087 0.22 228.46 129.58
145 110 0.19 0.98 1082.56 0.114 0.88 0.47 0.96 180.43 1 3C x 240 235 141 0.15 0.087 0.17 247.54 162.47
146 110 0.19 0.98 1082.56 0.107 0.88 0.47 0.96 180.43 1 3C x 300 280 168 0.12 0.086 0.15 262.98 192.29
147 110 0.19 0.98 1082.56 0.066 0.88 0.47 0.96 180.43 2 3C x 150 175 105 0.25 0.087 0.26 848.45 215.52
148 110 0.19 0.98 1082.56 0.062 0.88 0.47 0.96 180.43 2 3C x 185 200 120 0.2 0.087 0.22 913.84 259.15
149 110 0.19 0.98 1082.56 0.057 0.88 0.47 0.96 180.43 2 3C x 240 235 141 0.15 0.087 0.17 990.15 324.94
150 110 0.19 0.98 1082.56 0.054 0.88 0.47 0.96 180.43 2 3C x 300 280 168 0.12 0.086 0.15 1051.92 384.57
151 110 0.19 0.98 1082.56 0.041 0.88 0.47 0.96 180.43 3 3C x 185 200 120 0.2 0.087 0.22 2056.14 388.73
152 110 0.19 0.98 1082.56 0.038 0.88 0.47 0.96 180.43 3 3C x 240 235 141 0.15 0.087 0.17 2227.85 487.41
153 110 0.19 0.98 1082.56 0.036 0.88 0.47 0.96 180.43 3 3C x 300 280 168 0.12 0.086 0.15 2366.83 576.86
Page 9 of 12

Ambient
Derated Max. Length

Max. Length upto
(12% Voltage drop)
cables voltage drop
154 132 0.2 0.98 1299.08 0.115 0.88 0.47 0.96 216.51 1 3C x 240 235 141 0.15 0.087 0.17 203.60 135.39
155 132 0.2 0.98 1299.08 0.108 0.88 0.47 0.96 216.51 1 3C x 300 280 168 0.12 0.086 0.15 216.72 160.24
156 132 0.2 0.98 1299.08 0.094 0.88 0.47 0.96 216.51 2 3C x 150 175 105 0.159 0.159 0.22 500.30 217.85
157 132 0.2 0.98 1299.08 0.063 0.88 0.47 0.96 216.51 2 3C x 185 200 120 0.2 0.087 0.22 749.37 215.96
158 132 0.2 0.98 1299.08 0.058 0.88 0.47 0.96 216.51 2 3C x 240 235 141 0.15 0.087 0.17 814.39 270.79
159 132 0.2 0.98 1299.08 0.054 0.88 0.47 0.96 216.51 2 3C x 300 280 168 0.12 0.086 0.15 866.89 320.48
160 132 0.2 0.98 1299.08 0.042 0.88 0.47 0.96 216.51 3 3C x 185 200 120 0.2 0.087 0.22 1686.09 323.94
161 132 0.2 0.98 1299.08 0.038 0.88 0.47 0.96 216.51 3 3C x 240 235 141 0.15 0.087 0.17 1832.38 406.18
162 132 0.2 0.98 1299.08 0.036 0.88 0.47 0.96 216.51 3 3C x 300 280 168 0.12 0.086 0.15 1950.50 480.72
163 132 0.2 0.98 1299.08 0.029 0.88 0.47 0.96 216.51 4 3C x 240 235 141 0.15 0.087 0.17 3257.56 541.57
164 160 0.2 0.98 1592.74 0.108 0.87 0.49 0.96 265.46 1 3C x 300 280 168 0.12 0.086 0.15 176.76 130.38
165 160 0.2 0.98 1592.74 0.068 0.87 0.49 0.96 265.46 2 3C x 150 175 105 0.25 0.087 0.26 566.02 147.01
166 160 0.2 0.98 1592.74 0.063 0.87 0.49 0.96 265.46 2 3C x 185 200 120 0.2 0.087 0.22 611.21 176.49
167 160 0.2 0.98 1592.74 0.058 0.87 0.49 0.96 265.46 2 3C x 240 235 141 0.15 0.087 0.17 664.24 220.77
168 160 0.2 0.98 1592.74 0.054 0.87 0.49 0.96 265.46 2 3C x 300 280 168 0.12 0.086 0.15 707.06 260.76
169 160 0.2 0.98 1592.74 0.042 0.87 0.49 0.96 265.46 3 3C x 185 200 120 0.2 0.087 0.22 1375.22 264.74
170 160 0.2 0.98 1592.74 0.038 0.87 0.49 0.96 265.46 3 3C x 240 235 141 0.15 0.087 0.17 1494.53 331.15
171 160 0.2 0.98 1592.74 0.036 0.87 0.49 0.96 265.46 3 3C x 300 280 168 0.12 0.086 0.15 1590.88 391.14
172 160 0.2 0.98 1592.74 0.029 0.87 0.49 0.96 265.46 4 3C x 240 235 141 0.15 0.087 0.17 2656.95 441.53
173 200 0.2 0.98 1860.00 0.068 0.87 0.49 0.96 310 2 3C x 150 175 105 0.25 0.087 0.26 484.69 125.88
174 200 0.2 0.98 1860.00 0.063 0.87 0.49 0.96 310 2 3C x 185 200 120 0.2 0.087 0.22 523.38 151.13
175 200 0.2 0.98 1860.00 0.058 0.87 0.49 0.96 310 2 3C x 240 235 141 0.15 0.087 0.17 568.79 189.05
176 200 0.2 0.98 1860.00 0.054 0.87 0.49 0.96 310 2 3C x 300 280 168 0.12 0.086 0.15 605.46 223.29
177 200 0.2 0.98 1860.00 0.042 0.87 0.49 0.96 310 3 3C x 185 200 120 0.2 0.087 0.22 1177.61 226.70
178 200 0.2 0.98 1860.00 0.038 0.87 0.49 0.96 310 3 3C x 240 235 141 0.15 0.087 0.17 1279.78 283.57
179 200 0.2 0.98 1860.00 0.036 0.87 0.49 0.96 310 3 3C x 300 280 168 0.12 0.086 0.15 1362.28 334.94
180 200 0.2 0.98 1860.00 0.029 0.87 0.49 0.96 310 4 3C x 240 235 141 0.15 0.087 0.17 2275.17 378.09
181 200 0.2 0.98 1860.00 0.027 0.87 0.49 0.96 310 4 3C x 300 280 168 0.12 0.086 0.15 2421.84 446.58
182 200 0.2 0.98 1860.00 0.022 0.87 0.49 0.96 310 5 3C x 300 280 168 0.12 0.086 0.15 3784.12 558.23
183 250 0.16 0.99 2488.65 0.055 0.87 0.49 0.96 414.78 2 3C x 240 235 141 0.15 0.087 0.17 444.91 141.29
184 250 0.16 0.99 2488.65 0.052 0.87 0.49 0.96 414.78 2 3C x 300 280 168 0.12 0.086 0.15 469.60 166.89
185 250 0.16 0.99 2488.65 0.039 0.87 0.49 0.96 414.78 3 3C x 185 200 120 0.2 0.087 0.22 933.26 169.43
186 250 0.16 0.99 2488.65 0.037 0.87 0.49 0.96 414.78 3 3C x 240 235 141 0.15 0.087 0.17 1001.06 211.94
187 250 0.16 0.99 2488.65 0.035 0.87 0.49 0.96 414.78 3 3C x 300 280 168 0.12 0.086 0.15 1056.61 250.33
188 250 0.16 0.99 2488.65 0.028 0.87 0.49 0.96 414.78 4 3C x 240 235 141 0.15 0.087 0.17 1779.66 282.58
189 250 0.16 0.99 2488.65 0.026 0.87 0.49 0.96 414.78 4 3C x 300 280 168 0.12 0.086 0.15 1878.41 333.77
190 250 0.16 0.99 2488.65 0.022 0.87 0.49 0.96 414.78 5 3C x 240 235 141 0.15 0.087 0.17 2780.71 353.23
191 250 0.16 0.99 2488.65 0.021 0.87 0.49 0.96 414.78 5 3C x 300 280 168 0.12 0.086 0.15 2935.02 417.21
Page 10 of 12
CITY CEMENT
ROLLER PRESS-1

(STEADY STATE VOLTAGE DROP LIMITED TO 3%)
SUMMARY TABLE FOR DIFFERENT ROUTE LENGTH
CABLE LENGTH IN METERS
SL.NO KW
50 100 150 200 250 300 350 400 450 500 550 600
1 0.25 4C x 2.5 4C x 2.5 4C x 2.5 4C x 2.5 4C x 2.5 4C x 2.5 4C x 2.5 4C x 2.5 4C x 2.5 4C x 2.5 4C x 2.5 4C x 2.5
4 0.75 4C x 2.5 4C x 2.5 4C x 2.5 4C x 2.5 4C x 2.5 4C x 2.5 4C x 2.5 4C x 2.5 4C x 2.5 4C x 2.5 4C x 4 4C x 4
5 1.1 4C x 2.5 4C x 2.5 4C x 2.5 4C x 2.5 4C x 2.5 4C x 2.5 4C x 2.5 4C x 4 4C x 4 4C x 4 4C x 4 4C x 6
6 1.5 4C x 2.5 4C x 2.5 4C x 2.5 4C x 2.5 4C x 2.5 4C x 2.5 4C x 4 4C x 4 4C x 4 4C x 6 4C x 6 4C x 6
7 2.2 4C x 2.5 4C x 2.5 4C x 2.5 4C x 2.5 4C x 4 4C x 4 4C x 4 4C x 6 4C x 6 4C x 6 4C x 6 4C x 10
8 3 4C x 2.5 4C x 2.5 4C x 2.5 4C x 4 4C x 4 4C x 6 4C x 6 4C x 6 4C x 10 4C x 10 4C x 10 4C x 10
9 4 4C x 2.5 4C x 2.5 4C x 4 4C x 4 4C x 6 4C x 6 4C x 10 4C x 10 4C x 10 4C x 10 4C x 10 4C x 16
10 5.5 4C x 2.5 4C x 2.5 4C x 4 4C x 6 4C x 10 4C x 10 4C x 10 4C x 10 4C x 16 4C x 16 4C x 16 4C x 16
11 7.5 4C x 4 4C x 4 4C x 6 4C x 10 4C x 10 4C x 16 4C x 16 4C x 16 4C x 16 3.5C x 25 3.5C x 25 3.5C x 25
12 11 4C x 4 4C x 6 4C x 10 4C x 10 4C x 16 4C x 16 3.5C x 25 3.5C x 25 3.5C x 25 3.5C x 25 3.5C x 35 3.5C x 35
13 15 4C x 10 4C x 10 4C x 16 4C x 16 3.5C x 25 3.5C x 25 3.5C x 25 3.5C x 35 3.5C x 35 3.5C x 50 3.5C x 50 3.5C x 50
14 18.5 4C x 10 4C x 10 4C x 16 3.5C x 25 3.5C x 25 3.5C x 35 3.5C x 35 3.5C x 35 3.5C x 50 3.5C x 50 3.5C x 70 3.5C x 70
15 22 4C x 16 4C x 16 4C x 16 3.5C x 25 3.5C x 35 3.5C x 35 3.5C x 50 3.5C x 50 3.5C x 70 3.5C x 70 3.5C x 70 3.5C x 95
16 30 3.5C x 25 3.5C x 25 3.5C x 25 3.5C x 35 3.5C x 35 3.5C x 50 3.5C x 70 3.5C x 70 3.5C x 70 3.5C x 95 3.5C x 95 3.5C x 120
19 55 3.5C x 70 3.5C x 70 3.5C x 70 3.5C x 70 3.5C x 95 3.5C x 95 3.5C x 120 3.5C x 185 3.5C x 240 3.5C x 300 2#3.5C x 150 2#3.5C x 150
20 75 3.5C x 95 3.5C x 95 3.5C x 95 3.5C x 95 3.5C x 120 3.5C x 185 3.5C x 300 2#3.5C x 150 2#3.5C x 150 2#3.5C x 150 2#3.5C x 150 2#3.5C x 150
21 90 3.5C x 120 3.5C x 120 3.5C x 120 3.5C x 120 3.5C x 185 3.5C x 300 2#3.5C x 150 2#3.5C x 150 2#3.5C x 150 2#3.5C x 150 2#3.5C x 150 2#3.5C x 185
22 110 3.5C x 185 3.5C x 185 3.5C x 185 3.5C x 185 3.5C x 240 2#3.5C x 150 2#3.5C x 150 2#3.5C x 150 2#3.5C x 150 2#3.5C x 185 2#3.5C x 185 2#3.5C x 240
23 132 3.5C x 240 3.5C x 240 3.5C x 240 3.5C x 240 2#3.5C x 150 2#3.5C x 150 2#3.5C x 150 2#3.5C x 150 2#3.5C x 185 2#3.5C x 240 2#3.5C x 240 2#3.5C x 300
24 160 3.5C x 300 3.5C x 300 3.5C x 300 2#3.5C x 150 2#3.5C x 150 2#3.5C x 150 2#3.5C x 185 2#3.5C x 240 2#3.5C x 240 2#3.5C x 300 2#3.5C x 300 3#3.5C x 240
25 200 2#3.5C x 150 2#3.5C x 150 2#3.5C x 150 2#3.5C x 150 2#3.5C x 150 2#3.5C x 185 2#3.5C x 240 2#3.5C x 240 2#3.5C x 300 3#3.5C x 185 3#3.5C x 240 3#3.5C x 240
26 250 2#3.5C x 240 2#3.5C x 240 2#3.5C x 240 2#3.5C x 240 2#3.5C x 240 2#3.5C x 240 2#3.5C x 300 3#3.5C x 240 3#3.5C x 240 3#3.5C x 300 4#3.5C x 240 4#3.5C x 240
Note: 1. All the cables are aluminium conductors

2. Deration factor considered in 0.60 (0.8*0.75)
Doc.No.:3BYN4611003-SAA Pre.by:HSY
Page 12
Rev.:-A Appr.by SRR
LENGTH OF CABLE 820
VOLTAGE 415
IST 15.66
COS STT 0.53
SIN STT 0.84
VOLTAGE DROP STARTING 10.9597 = 1.732 x I start x length of cable x (R Cos start + x sin start)
LENGTH OF CABLE 820

VOLTAGE 415
R X
3.7 0.1
IFLC 2.61
COS RUNG 0.81
SIN RUNG 0.586
VOLTAGE DROP RUNNING 2.729296

x (R Cos start + x sin start) x 100 / (no of runs x 1000 x voltage)

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LT CABLE SIZING CALCULATION

Rev. DATE MODIFICATIONS Written Check. Approv.

Approved by Client Site:

2 Length of cables are tentively considered as per Overall Layout

3 Derating factor considered for the cable

Net Derating factor = 0.82 x 0.76 = 0.623

Percentage voltage drop = Ö3x I x L x (RcosF + XsinF) x 100

Where, L - Cable length (estimated) Max. in meter

Max. Length of Cable = n x V x (%V) x1000

Where, %V - Maximum percentage voltage permissible (3%)

LT POWER CABLE SIZING FOR VARIOUS MCC MOTOR FEEDERS

Derated Max. Length

LT POWER CABLE SIZING FOR VARIOUS MCC MOTOR FEEDERS

Derated Max. Length

LT POWER CABLE SIZING FOR VARIOUS MCC MOTOR FEEDERS

Derated Max. Length

LT POWER CABLE SIZING FOR VARIOUS MCC MOTOR FEEDERS

Derated Max. Length

LT POWER CABLE SIZING FOR VARIOUS MCC MOTOR FEEDERS

Derated Max. Length

LT POWER CABLE SIZING FOR VARIOUS MCC MOTOR FEEDERS

Derated Max. Length

LT POWER CABLE SIZING FOR VARIOUS MCC MOTOR FEEDERS

Derated Max. Length

LT POWER CABLE SIZING FOR VARIOUS MCC MOTOR FEEDERS

Note: 1. All the cables are aluminium conductors

LENGTH OF CABLE 820

VOLTAGE DROP RUNNING 2.729296

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