Operation Process of the

Kelani Cables PLC

OPM 1202 – Operation Management

Prepared for
Prof. Ravi Kuruppuge
Department of Operation Management
Faculty of Management, University of Peradeniya

Prepared by
D.D.S Malshan
MG/21088

October 21,23

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 TABLE OF CONTENT

Introduction ................................................................................................3

Vision ........................................................................................................3

Mission ......................................................................................................3

Values ........................................................................................................3

Culture .......................................................................................................3

Production process......................................................................................4

Transformational Process ..........................................................................4

Production capabilities ..............................................................................4

Techniques used by the Organization ........................................................5

Nature of Product .......................................................................................6

The Functional role in Operation manager ...............................................7

Suggestions to improve the Process ...........................................................8

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Introduction
Kelani Cables PLC is a prominent Srilankan company specializing in the manufacturing of
electrical and communication cables. Established in 1969, it has grown to become a leading
player in the industry, known for its commitment to quality and innovation. The company
boasts a state-of-the-art manufacturing faculty and a wide range of products, including power
cables has earned a strong reputation for providing reliable and safe cabling solutions,
supporting various sectors such as infrastructure development, telecommunications, and
power distribution in Srilanka and beyond. With focus on quality and technology
advancements, the company continues to be a key contributor to the nation’s growth and
development.

Vision
 To become the nation’s leading electrical solutions provider

Mission
 Deliver optimum value to our stakeholders through product development,
advanced technology and improved productivity, while creating an open culture
within the organization to harness creativity and innovation to be competitive.

Core values
 Respect
 Integrity
 Quality
 Family
 Learning
Culture
 They have a unique corporate culture that reflect its values, beliefs and
operating principles.

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 Transformational Process of the Organization

Input Process Output

Raw Material
Copper and Aluminum Processment
Insulating Materials Wire Drawing
Sheathing Materials Cutting and Spooling Cables & Wires
Skilled Labors Testing
Manufacturing Packaging and
Equipment Distribution
Operators Quality control
Amoring

At Kelani Cables PLC, the production process is a meticulously orchestrated journey of

transformation. It begins with the careful selection of raw materials, predominantly copper
and aluminum, which form the foundation of their renowned electrical and communication
cables. These raw materials are then artfully crafted through a series of intricate stages.

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Techniques of manufacture product
 Wire Drawing: These techniques involves pulling the raw copper or aluminum
through a series of dies to reduce the wire’s diameter to the desired size. This ensure
uniformity and precision in the conductors.

 Stranding and Bunching: Multiple wires are twisted together to create the
conductors. The stranding and bunching techniques determine the cable’s flexibility,
strength, and electrical properties.

 Use Extrusion Machines: Extrusion machines are used to insulate and sheath the
cables. This process involves applying insulating and sheathing materials, such as
PVC or XLPE, around the conductors to prevent electrical leakage and provide
protection.

 Use Quality Control techniques: Rigorous testing techniques are used throughout
the manufacturing process to ensure that the cables meet quality and safety standards.
This includes electrical, mechanical, and safety tests.

 Cutting and Spooling: Once the cables are manufactured, they are cut to the desired
lengths and spooled onto reels or drums for transportation and storage.

 Armoring: For cables that require mechanical protection, Kelani cables may employ
armoring techniques, typically involving the application of steel wires.

 Resources Optimization: Kelani cables optimizes resource allocation, ensuring

sufficient use of raw materials, equipment, and labor. This help in meeting production
targets while minimizing waste and costs.

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Nature of Product

The primary output of Kelani cables PLC is Pure goods. They manufacture electrical and
communication cables, which are tangible, physical products.
These cables are used in various applications, including power
distribution, telecommunications, and construction. While Kelani Cables might provide some
support services related to their products, such as technical assistance or customer service, the
core output of the company is in the form of tangible goods.
This emphasis on manufacturing and delivering high-quality cables
positions them as a provider of pure goods rather than pure services.

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The Functional role in Operation Manager
 Production Oversight : The Operation Manager is responsible for overseeing the
production process, ensuring that manufacturing goals and schedules are met. This
includes managing production teams, optimizing workflows, and implementing
production plans.

 Resource Management and allocation: They manage resources such as materials,

equipment, and labor, optimizing resource allocation to meet production targets while
minimizing waste and costs.

 Quality control and assurance: Maintaining product quality is paramount. The

operations Manager plays a key role in implementing and monitoring quality control
measures, ensuring that products meet or exceed industry standards.

 Ensuring Health and Safety: The Operations Manager is responsible for maintaining
a safe working environment for employees and ensuring that safety regulations are
followed.

 Reporting and Communication: Providing regular reports to senior management on

production performance, quality, and other relevant metrics.

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Suggestions to improve the Production Process.
 Forcus on Sustainable: This involves directing efforts towards achieving long-term
growth that is economically, socially, and environmentally sustainable. It means not
only expanding the business but doing so in a way that minimizes negative impacts on
the environment, benefits society, and ensures the company’s longevity.

 Use Advanced Technology: This entails incorporating cutting-edge technologies and

tools into the manufacturing process. By leveraging advanced technology, Kelani
Cables PLC can enhance production efficiency, product quality, and competitiveness.

 Employee Training and Motivating: This focuses on the development and

engagement of the workforce. Employee training provides the necessary skills and
knowledge to excel in their roles, ensuring that they can contribute effectively to the
production process.

 Collaboration with Education Institutions: This strategy involves forming

partnership or collaborations with educational institution, such as technical schools,
universities, and knowledgeable individuals, potential future employees, and valuable
research and development resources.

 Building up supplier relationship: Strengthening supplier relationships is crucial for

a smooth production process. By nurturing positive and collaborative relationship
with suppliers, Kelani Cables PLC can secure a consistent and reliable supply of a
raw materials.

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 Conclusion

Kelani Cables PLC primarily deals with the production of goods, as it manufactures a wide
range of cable products. However, it is essential to note that the company also offers services
related to customer support and technical assistance, enhancing the overall customer
experience. This mixture of goods and services provides a well-rounded approach to meet
customer needs comprehensively.

The role of Operation manger within Kelani Cables PLC is pivotal in ensuring the smooth
execution of the transformational process. The operations manager plays a central role in
coordinating various departments, optimizing production processes, and maintaining quality
standards. Their responsibilities encompass managing resources effectively, enhancing
operational efficiency, and implementing innovative strategies to stay competitive in the
market.

In conclusion, Kelani Cables PLC stands as a model of effective operations management in

the manufacturing sector. By maintaining its commitment to quality, adopting modern
technology, and blending goods and services, it has positioned itself as a competitive player
in the industry. With continuous improvement efforts and a focus on sustainability, the
organization is well-prepared to face future challenges and opportunities in the cable
manufacturing sector.