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Design methods of cold in-place recycling asphalt mixtures_ A state-of-the-art review(1)
Design methods of cold in-place recycling asphalt mixtures_ A state-of-the-art review(1)
4 Ziming Liu
5 The Key Laboratory of Road and Traffic Engineering,
6 Ministry of Education, Tongji University, Shanghai 201804, China
7 ZimingLiu@tongji.edu.cn
8
19 Song Li
20 School of Transportation,
21 Wuhan University of Technology, Wuhan 430070, China
22 lis@whut.edu.cn
23
24 Weiqi Huang
25 The Key Laboratory of Road and Traffic Engineering,
26 Ministry of Education, Tongji University, Shanghai 201804, China
27 2031351@tongji.edu.cn
28
29
3 Abstract: Cold in-place recycling (CIR) asphalt mixtures, which involves pulverizing
4 a section of the asphalt pavement layers, mixing them with a recycling agent, and
5 repaving them in place, is a time saving and environment friendly technique to repair
6 aging and damaged asphalt pavement, it has the advantages of reducing greenhouse
7 gas emissions and recycling pavement materials. There are many design methods for
8 guiding cold in-place asphalt mixtures around the world, many of them are improved
9 on the design methods of hot mix asphalt mixtures. Worldwide, a recognized and
10 accepted method has yet to be established, which restricts the development of CIR,
11 result in both the proportion of recycling asphalt pavement (RAP) is not achieve 100%
12 and the performance of new pavement cannot be guaranteed. Therefore, this article
13 reviews the existing major methods in detail, analyzes the important points including
14 raw materials, design processes, key control parameters and method comments,
15 through by method comparisons, and concludes a comprehensive summary. Those
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3 In North America, recycled materials are used in mostly asphalt pavements right
4 now. U.S. Department of Transportation and Federal Highway Administration
5 published No. FHWA-SA-98-042, named “Pavement Recycling Guidelines for State
6 and Local Governments”, to provide a specification guide of pavement recycling [10].
7 In NCHRP-224, these researchers provide with the test methods on recycling of
8 pavement materials, particularly with regard to material selection, material tests, and
9 laboratory tests [11]. As for NCHRP-960, there are presently no widely accepted
10 quick process control and product acceptance test procedures to guarantee that
11 produced materials meet frequently defined specifications and are suitable for traffic
12 and surfacing. [12].
13 European nations with a high rate of RAP use include Denmark, France, Sweden,
14 and Germany [5]. The incorporation of RAP is advantageous, obviously in reducing
15 the impact of global warming. As a result of these considerations, a linear relationship
16 was established between the rate of incorporation of RAP and the environmental
17 effect [13]. This way (using RAP in new pavement) has been practiced for decades,
20
21 Fig. 2. The common processes of CIR.
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4 Fig. 5. Asphalt mixture model.
8 In order to modify the asphalt on the surface of RAP, Wang et al.[50] used two
9 kinds of surfactant, including slurry of hydrated lime (Ca(OH)2) (S-Ca) and slurry of
10 silane coupling agent (SCA) modified Ca(OH)2(S-Si-Ca), which improve the
11 adhesion between emulsified asphalt and RAP.
12 3.2.2. Virgin aggregate
13 The gradation (from milling or from the crush of core samples) of RAP material
14 cannot comply with the specifications of the recycled layer (such as the base layer and
15 the bonding layer). Consequently, in certain situations, the gradation of recycled
16 materials requires adding some fine or coarse aggregates. In certain situations, for
17 example, tar sand may be part of the RAP material, so the recycled materials should
18 be supplemented by fresh aggregates at this point to make gradation coarser to be
19 more. Therefore, the gradation of virgin aggregate have a great effect on cold-in-place
20 pavement, this conclusion has been proved [51-52].
21 Zhu et al. [53] pointed that mixtures which have optimized gradation will own
22 superior performance, through comparing the final and long-term performance of cold
23 recycling mixtures with different gradations. Aggregate gradation has a great
24 influence in the dynamic modulus, especially in high temperatures or low frequencies,
25 but not significant at low temperatures or high frequencies [54]. Through using a
26 sieve with 25 mm aperture to divide the aggregate, Moghadam and Mollashahi [55]
27 found that the mixtures prepared with aggregates larger than 25 mm is different from
9
21
121
ENRA
insolvent
9 recycled mixture [72].
10
11
& 3.3.2. Emulsified asphalt
Generally, the common emulsions utilized as a recycling agent include HFMS-2
12 (High-Flow Setting with Solvent), HFMS-2p (High-Float A polymer Medium
13 Emulsion), CSS-1 (Cationic Slow Setting), etc. The characteristics of the three kinds
14 emulsified asphalt are as shown in Table 3. From that, we can conclude that most of
15 CIR projects tend to use the guide for asphalt type and grade as shown in Table 4,
16 provided by The Asphalt Institute’s MS-19 Basic Asphalt Emulsion Manual MS-19.
17 Table 3. Characteristics of three kinds emulsified asphalt.
Usual emulsion Essence Characteristics References
HFMS-2s High-flow medium- Stability, faster setting and [73]
setting with solvent better workability in
summer;
High float;
Require additional solvents
in process.
HFMS-2p High-float medium- Similar to HFMS-2S; [74]
setting emulsion Modified with polymer; [75] [76]
modified with a Recycled mixes have
polymer better stability and more
stable.
CSS-1 Cationic slow setting Do not require solvent in [32]
process; [77]
Sufficient workable [78]
duration; [79]
3 The optimal emulsion content, which depends on bulk specific gravity, initial
4 resilient modulus and final resilient modulus, is one of the essential parameters in the
5 CIR-emulsion mix design [87]. The study determined optimal emulsified asphalt
6 concentration, which includes dynamic module, flow time, according to on short and
7 long-time properties. Findings showed that the emulsion type affected the materials'
8 flow number, flow time and dynamic module. Based on the outcome of raveling loss,
9 the optimal emulsified asphalt content is simultaneously 1.5%.
10 3.4. Rejuvenator
11 The time, temperature and sequence of mixing need to be considered in the
12 selection of the rejuvenator. Basically, the asphalt performance after adding the
13 rejuvenator is the main factor in determining the choice of the rejuvenator, it can also
14 be considered in terms of compatibility and environmental aspects. Herein, the
15 environmental affection specifically refers to whether the use of rejuvenator whether
3
-
3.4.1. Chemical rejuvenator
Because of the low cost and wide availability, cement and lime are the basic
4 chemical rejuvenators both are often used as rejuvenator agent. Furthermore, cement
5 gives recyclable materials increased strength.
6 Yang [88] used a scanning electron microscope (SEM) to study the relation
7 between the mechanical performance of recycling mixtures and the microstructure of
8 the binder. According to the findings, using cement in recycling mixtures can increase
9 the whole performance. Many researchers are conducted on the usage of cement
10 combining with foamed asphalt. In order to examine the mechanical properties of cold
11 recycling foamed asphalt mixtures with different active filler, Huan chose four types
12 active filler and four contents to prepare the specimens. The active filler, including
13 Portland cement, hydrated lime, quicklime, and fly ash, were blended with different
14 contents. Loizos and Papavasiliou [89] used cement and foamed asphalt as stabilizers
15 to alleviate the severe cracking problem. After three years of operation, the in-service
16 state of this road was analyzed using the falling weight deflectometer (FWD), and the
17 results showed this composite stabilizer is beneficial to prevent cracking. Losa [90]
18 used not only the foamed asphalt but also the cement as stabilizers, evaluated the
19 effect of cement in mixtures and the mechanism of cement on mixtures performance,
20 and also introduced a new explanation of fatigue life for foamed asphalt stabilization
21 based on the data, with implications for pavement design.
22 Cement is routinely added to emulsion asphalt to expedite emulsion breaking and
23 save construction time [91]. The hydration mechanism of the cement slurry-asphalt
24 emulsion was investigated in order to explore the microstructure and mechanical
25 properties, samples were cored. The asphalt droplets have a good dispersion effect in
26 the hydrated cement paste, according to SEM data [92]. Berthelot et al. [93]
27 investigated the material characterization influence of a composite stabilizer
28 composed of asphalt emulsion and cement. It was discovered that using this
29 composite stabilizer can reduce the breaking time and cut down the paving period.
30 Cement is widely utilized to increase the strength as an activator while retaining the
4%
11%
7% 58%
3
4 Fig. 9. The common mixture design process.
3 Specimens are compacted to 50 blows with the Marshall hammer, and then cured
4 from 16 to 24 h, followed by a further 25 blows per person. The ideal level of
5 emulsion can be determined on the basis of air void content (8 to 12%), the stability
6 and flow value of the Marshall specimen. Improved design methods were also used in
7 some Member States. The difference was that the improved design method of
8 Marshall required 50 blows each face. Then curing in the mould for 12 h at 60 °C
9 (140oF). Through series of tests, i.e. bulk gravity, maximum special gravity, stability
10 and flow values, the optimal emulsion content is subsequently determined. In
11 addition, the range of the design process recommended air vacuum content is from
3 (c) Sample placement; (d) Mould placement; (e) Hammer placement; (f) Compacted specimen
4 weighing [110].
17
18 Fig. 14. The emulsion content adjustments for gradation, asphalt Content, and asphalt Softness.
3 In this method, for the case of falling to the edge, the lower estimated emulsified
4 asphalt dosage ECEST is used. If there is a difference between the penetration and the
5 adjustment amount of viscosity, the lower estimated emulsified asphalt dosage
6 ECEST is also used. The amount of water is determined based on the total liquid
7 content required.
8 4.3.2. Design method evaluation
9 Oregon State method requires the design of cold recycling emulsion asphalt
10 mixtures from many aspects. Comparing with other design methods, the biggest
11 difference of this method is that the method for estimating the emulsion content is of
21 [114].
State/Province Pennsylvania Minnesota Ontario
Binder Content 2.0, 2.5, 3.0, and 3.5% 1, 1.5, 2, and 3% 0.5, 1.0, 1.5, 2.0, and
2.5%
Water Content 3 to 7% 4% (Total liquid 4.5% (total liquid
content). content).
Compaction 75 blows at 73oF 40 or 150 gyrations Firstly, 50 blows;
(using Marshall). (using SGC). Then curing for 24h;
Finally, 25 blows
(using Marshall).
Curing First stage: In the From 24 h to 168 h. 72h at 140oF.
mold at 77oF for 15 h;
10 (PCEI) and secondary compactibility energy index (SCEI) of CIR, which are
11 calculated from the gyration compaction curve and used to assess the effect of
12 compaction temperature, asphalt emulsion content, moisture content, aggregate
13 gradation, and initial curing time. A new approach for determining the optimal
14 moisture content of CIR is proposed based on the influence of moisture content on
15 PCEI and SCEI.
16
17 Fig. 16. The specimens procedures of Superpave method: (a) Sample mixing; (b) Mould
18 preparation; (c) Sample placement; (d) Mould placement; (e) Parameter selection; (f) Extrusion of
2 For the balance design of general asphalt mixtures, from NCHRP Synthesis 492,
3 organized by McCarthy et al. [130] state DOTs highlighted that the current
4 volumetric-based design approach did not ensure long-term performance. The
5 incorporation of performance tests has been accepted to enhance the design process,
6 which is helpful for avoiding durability and long-term performance problems [131].
7 Caltrans puts forward a mix design through the performance-based specifications,
8 along with the CalME (Caltrans’ Mechanistic-Empirical Design Program). Notably,
9 performance testing consists of repeated shear, bending beam fatigue test, and
10 Hamburg wheel tracker. In order to realize the repeated shear and Hamburg wheel
11 tracker, a short-term conditioning protocol, which includes four hours at the
12 temperature of 135°C, is essential [132]. The Illinois DOT uses the volumetric-based
13 design with performance verification approach with HWT and I-FIT SCB tests to
14 evaluate rutting and cracking resistance [133]. To satisfy the performance criteria, the
15 asphalt binder content, the asphalt binder source, and the amount of recycled material
16 can be adjusted. However, the final volumetric properties must meet the Superpave
17 method and associated specifications. The Louisiana Department of Transportation
18 and Development (LADOTD) has complemented the volumetric-based design with
19 the HWT test to assess rutting resistance and SCB tests for intermediate temperature
20 cracking performance. Louisiana’s asphalt mixtures generally show adequate rutting
21 resistance, a greater asphalt content is typically required to produce a balanced
22 mixture. LADOTD recently changed the design specifications and requirements to
23 lower the number of gyrations at Ndesign and to extend the minimum VMA
24 requirements [128].
25 4.6.1. Design process and key control parameters
26 In order to broaden the characterization range of CR materials, CIR mixtures and
27 RAP tests are adopted to characterize the performance, including multiple laboratory
28 and field tests. Fig. 20. illustrates the general processes of a balance design method
29 for CIR asphalt mixtures.
2 To produce the CIR mixes, Wayne Lee et al. (2016) [134] used a balanced method,
3 which requires densities of specimens in laboratory are equivalent to that observed in
4 the field. The property of CIR mixes generated by the novel mix-design method was
5 assessed both in the laboratory and in the field using mechanistic-empirical pavement
6 design guide (MEPDG) models. A field test section with CIR mixes was also built in
7 Arizona by the method and has been operating well with no major problem. To
8 overcome the advantages of the current method, Chen et al. (2020) [135] developed
9 an improved design method for emulsified asphalt cold recycled mixture. To
10 determine the asphalt emulsion content, the splitting strength (@ 15 °C) and
11 unconfined compressive strength (@ 60 °C) are adopted as indexes. Ultimately, the
12 property of the asphalt mixture generated using the enhanced design technique is
13 compared to that of the asphalt mixture created using China's present requirements.
14 The comparative findings confirm that the suggested design technique may
15 successfully minimize early damage to CIR asphalt pavement.
16 Kim and Lee [136] suggested that dynamic modulus, flow number, flow time and
17 raveling experiments should be done to confirm the optimum emulsion content in
18 order to predict the field performance. Bazrafshan and Farhad [137] proposed a
19 simple design for cold recycling asphalt mixtures with asphalt emulsion, stating that
20 the optimal mix is dependent on curing circumstances, with different forms of curing
21 resulting in different optimum mixes.
22 In these 42 articles which determine the design method, most of them were
23 researched on volume index, high-temperature performance, low-temperature
24 performance, rutting resistance, fatigue performance. Of the total of 109 project tests,
25 indirect tensile stiffness (ITS) experiment and indirect tensile stiffness ratio (ITSR)
26 accounted for 53.4%, and rutting resistance experiment accounted for 20.1%, the
27 modulus test accounted for 19.3%, the micro test accounted for 7.2%. Table 7 has
28 shown the articles which use the balance design method.
4
5 Fig. 21. APA test [142].
6 According to elastic theory, Resilient modulus (Mr) was employed to estimate the
7 elastic performance of CR mixtures, showing in Fig. 22. The data involving vertical
8 and horizontal deformations can be collected by load cell. In addition, Mr is a crucial
9 indicator applied for mechanistic pavement design software.
10
2 4.7.2 Gradation
3 Table 9 summarizes some gradation methods used for cold RAP mixtures.
4 Table 9. A summary of some of the gradation methods used for cold RAP mixtures.
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