MPB045VG A245 YALE

PARTS MANUAL
MPB045VG
(A245)
Yale Materials Handling Corporation 550093887

1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 09/2023
Greenville, NC 27834-2011
MODEL NOMENCLATURE
NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used to
determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and
serial number are stamped into the nameplate. See for further information.
SECTIONS
1 FRAME/DRIVE UNIT
2 ELECTRICAL SYSTEM
3 STEER HANDLE/BRAKE SYSTEM
4 HYDRAULIC SYSTEM
5 LIFT LINKAGE AND FORKS
6 OPTIONS
7 FIELD SERVICE KITS
8 NUMERICAL INDEX
9 USER SUPPORT INFORMATION
This Parts Manual is divided into 9 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
GENERAL INFORMATION
TABLE OF CONTENTS
DESCRIPTION PAGE
A
AUDIBLE ALARM ............................................................................................................................................ 6-4
B
BATTERIES
FLOODED AND AGM ................................................................................................................................. 2-12
BATTERIES AND TRAY
LITHIUM-ION, ALT CONFIG - WITH ONE, TWO AND THREE PACK OPTIONS ...................................... 2-15
BATTERY AND TRAY
71 AH WITH HEATER ................................................................................................................................. 2-17
LITHIUM-ION WITH SINGLE PACK ........................................................................................................... 2-14
BATTERY CABLES
LITHIUM-ION BATTERY ............................................................................................................................. 2-18
BATTERY CHARGER
20 AMP (→ PENDING PER ECN 16811439) ............................................................................................ 2-20
20 AMP (PENDING PER ECN 16811439 →) ............................................................................................ 2-22
30 AMP ........................................................................................................................................................ 2-24
BATTERY COVER ........................................................................................................................................... 2-26
BATTERY KITS ............................................................................................................................................... 7-2
BUZZER ASSEMBLY
TELEMETRY ............................................................................................................................................... 2-42
C
CASTER WHEEL ASSEMBLY
GREASABLE ............................................................................................................................................... 1-18
SEALED ...................................................................................................................................................... 1-14
SEALED - ALTERNATE ASSEMBLY .......................................................................................................... 1-16
CONTACTOR .................................................................................................................................................. 2-5
CONVENIENCE TRAY
BOLT-ON - COMPATIBLE W/9.1" BATTERY BOX ONLY ........................................................................... 6-2
MAGNET MOUNT - COMPATIBLE W/9.1" BATTERY BOX ONLY ............................................................. 6-3
COVERS ......................................................................................................................................................... 1-2
CYLINDER ASSEMBLY
→ PENDING PER ECN 16811443 ............................................................................................................. 4-4
D
DECALS AND MANUAL HOLDER .................................................................................................................. 1-20
DELIVERY HANDLE AND MOUNTING WELDMENT ..................................................................................... 3-2
DRIVE TIRE AND STATIC STRAP .................................................................................................................. 1-22
E
ELECTRICAL SYSTEM ................................................................................................................................... 2-2
F
FUSE ASSEMBLY
G
G14819 - FORK AND BATTERY BOX ............................................................................................................ 5-8
GEAR BOX ...................................................................................................................................................... 1-12
A245 ©2023 Yale Materials Handling Corporation i

GENERAL INFORMATION
TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
GRAB HANDLES, BATTERY COVER ............................................................................................................ 1-26
H
HYDRAULIC POWER UNIT
PENDING PER ECN 16811443 → ............................................................................................................. 4-12
HYDRAULIC POWER UNIT ASSEMBLY
→ PENDING PER ECN 16811443 ............................................................................................................. 4-6
ALTERNATE PART ..................................................................................................................................... 4-8
MASTED WALKIE FORK OVER ................................................................................................................. 4-16
HYDRAULIC SYSTEM
→ PENDING PER ECN 16811443 ............................................................................................................. 4-2
PENDING PER ECN 16811443 → ............................................................................................................. 4-10
L
LIFT INTERRUPT SENSOR ........................................................................................................................... 6-14
LIFT LINKAGE ................................................................................................................................................. 5-2
LOAD BACKREST
8 INCH BATTERY BOX BOLT-ON - 1219 MM/48 IN .................................................................................. 1-37
BOLT-ON, USED WITH LITHIUM-ION BATTERY BOX - 1219 MM/48 IN .................................................. 1-40
MOVEABLE PALLET - ENCLOSED BATTERY BOX .................................................................................. 1-52
MOVEABLE PALLET - 9 IN. BATTERY BOX .............................................................................................. 1-54
LOAD BACKREST (BEVERAGE TRUCK) ...................................................................................................... 1-44
MOVEABLE PALLET .................................................................................................................................. 1-46
LOAD BACKREST, MOVEABLE
8 INCH BATTERY BOX - STANDARD ........................................................................................................ 1-27
8 INCH BATTERY BOX - BEVERAGE TRUCK .......................................................................................... 1-29
LOAD WHEEL
GREASABLE BEARING - VULKOLLAN ..................................................................................................... 5-6
GREASABLE BEARING - POLYURETHANE ............................................................................................. 5-7
SEALED BEARING - VULKOLLAN ............................................................................................................. 5-4
SEALED BEARING - POLYURETHANE ..................................................................................................... 5-5
M
MASTER DRIVE UNIT AND ATTACHING PARTS
S/N A245N20767S → ................................................................................................................................ 1-10
MASTER DRIVE UNIT ASSEMBLY
→ 8/2016 .................................................................................................................................................... 1-3
8/2016 ↔ S/N A245N20766S .................................................................................................................... 1-6
S/N A245N20767S → ................................................................................................................................ 1-8
ii ©2023 Yale Materials Handling Corporation A245

GENERAL INFORMATION
TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
P
PALLET PRO BATTERY RETENTION ............................................................................................................ 2-25
PALLET SKID ADAPTER OPTION ................................................................................................................. 6-9
PALLET STRAP OPTION ................................................................................................................................ 6-7
WITH EXTENSION STRAP ........................................................................................................................ 6-8
S
SPEED REDUCTION ...................................................................................................................................... 6-5
SPEED REDUCTION SENSOR
STEERING .................................................................................................................................................. 3-9
STABILIZERS
→ 8/2016 .................................................................................................................................................... 1-23
8/2016 → .................................................................................................................................................... 1-24
8/2016 → .................................................................................................................................................... 1-25
T
TELEMETRY COVER GROUP ....................................................................................................................... 6-13
TELEMETRY DISPLAY ASSEMBLY ............................................................................................................... 6-12
TELEMETRY KITS .......................................................................................................................................... 7-2
TELEMETRY OPTIONS .................................................................................................................................. 6-10
TILLER HANDLE AND MOUNTING WELDMENT .......................................................................................... 3-4
TILLER HEAD ASSEMBLY ............................................................................................................................. 3-6
TOW SWITCH ................................................................................................................................................. 6-6
TRACTION MOTOR ........................................................................................................................................ 1-11
W
WAKE-UP CIRCUIT
WIRE HARNESS
LITHIUM-ION .............................................................................................................................................. 2-28
LITHIUM-ION MULTI-PACK ........................................................................................................................ 2-30
MAIN ........................................................................................................................................................... 2-8
OPTION HARNESS .................................................................................................................................... 2-6
TELEMETRY - INTERLOCK ....................................................................................................................... 2-32
TELEMETRY - INTERLOCK - ALTERNATE PART ..................................................................................... 2-34
TELEMETRY - POWER .............................................................................................................................. 2-36
TELEMETRY - UPPER DISPLAY ............................................................................................................... 2-38
TELEMETRY - UPPER DISPLAY - ALTERNATE PART ............................................................................. 2-40
TILLER ........................................................................................................................................................ 2-31
A245 ©2023 Yale Materials Handling Corporation iii

GENERAL INFORMATION
ABBREVIATIONS QUICK REFERENCE SHEET
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory
iv ©2023 Yale Materials Handling Corporation A245

GENERAL INFORMATION
HOW TO USE THE ILLUSTRATED PARTS MANUAL
This parts manual describes and illustrates The different constructions are indicated by keys and
assemblies, subassemblies, and detail parts needed footnotes. The callouts correspond to descriptions
for service replacement. found on the next page.
A245 ©2023 Yale Materials Handling Corporation v

GENERAL INFORMATION
HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT subparts of assemblies. In the example on the
HIGHER ASSEMBLY IS NOT KNOWN: previous page, BEARING CAP (Item 2) is a
1. Determine the function and application of the part subpart of the major assembly CASE.
required. Turn to the Sections Page. Choose the 9. Quantities shown are for one assembly. The
general area of reference most likely to include quantities of the subpart BEARING CAP are
the part. indicated as two and two. This means two per
2. Turn to the section you chose. Use the Section CASE assembly.
Table of Contents to determine the assembly 10. Serial number breaks identify the most current
which would normally contain the part required. parts information and are shown as follows:
Then locate the part on the assembly breakdown → S/N A810N2639
page. Indicates last serial number affected.
WHEN THE PART NUMBER IS NOT KNOWN S/N A810N2640 →
AND THE NEXT HIGHER ASSEMBLY IS Indicates the first serial number affected.
KNOWN: S/N A810N1553 ↔ S/N A810N3291
Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i). ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most
4. Locate the assembly the required part is used on
current parts information and are identified as
and turn to the page indicated for that assembly.
follows:
Then locate the part on the assembly breakdown
→ S/N Pending Per ECN 63243
page.
Indicates a pending serial number for last unit
WHEN THE PART NUMBER IS KNOWN: affected.
5. Use the Numerical Index (Page 8-1) to find the S/N Pending Per ECN 63243 →
part number. Turn to the page listed and locate Indicates a pending serial number for first unit
the part as indicated by the item number. affected.
GENERAL: Date breaks are used to indicate when a change
occurred but a subsequent serial number break
The assembly breakdowns include part numbers,
was not recorded. This is an arbitrary date
descriptions, quantities required, keys and
usually based on the ECN release and are
footnotes to help in selecting correct parts.
identified as follows:
6. Parts Supersession Information. Part numbers → D/B 3/00
that have this history will be displayed in the parts Indicates that a change occurred sometime
list in the order that they were superseded (from within that month for the item affected.
oldest to newest). The superseded part numbers D/B 3/00 →
will be shown with a line through them. Indicates that a change occurred sometime
Five periods in the PART NO. column (. . . . .) within that month for the item affected.
indicate that the part is either Not Serviced D/B 3/00 ↔ D/B 4/00
Separately or there is a reference to another Indicates a range of production dates of the
figure. A figure reference is denoted by a pointing item affected.
hand followed by a parts page number in the Contact your local dealer for Yale lift trucks for
DESCRIPTION column (F7A56) serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
ORDERING PARTS:
Select the appropriate key, "A", "B", "C", "D", or
"E" and the corresponding quantity column to find When ordering replacement parts, give the unit serial
the required parts. Two periods in the QTY number, part number, name of part and quantity
column (..) indicate that the part is not used for required.
that assembly.
For any further information on parts, service, or
8. Indented descriptions under the DESCRIPTION ordering, consult your local dealer for Yale lift trucks.
column are used to indicate assemblies and
vi ©2023 Yale Materials Handling Corporation A245

GENERAL INFORMATION
IDENTIFICATION OF TRUCK SERIAL NUMBERS
NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
A245 ©2023 Yale Materials Handling Corporation vii

GENERAL INFORMATION
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of Yale dealer to assist users in effectively maintaining
the lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide
for this model lift truck.
service and overhaul procedures, and PARTS
PUBLICATION YALE PART NUMBER
Operating Manual.................................................................................................................... 550068167
Service Manual (Complete)..................................................................................................... 550068384

Parts Manual........................................................................................................................... 550093887
viii ©2023 Yale Materials Handling Corporation A245

GENERAL INFORMATION
MASTER PART SHEET CROSS-REFERENCE
NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of the
parts pages.
EXAMPLE:
ITEM PART NO. DESCRIPTION QTY

31 505965530 Steering Cylinder (F6E67 [Figure 4-3]) .............................................................. 1
32 504224261 Pin........................................................................................................................ 4
Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.
PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE
G13048................................... 1-3 G13084................................. 1-39 G13958................................. 2-36

G13049................................. 1-14 G13085................................. 1-40 G13959................................. 2-32
G13050................................. 1-18 G13086................................. 1-41 G13960................................. 2-38
G13051................................. 1-20 G13087................................. 1-42 G13961................................. 2-42
G13052................................. 1-22 G13131................................... 3-6 G13962................................. 6-10
G13055................................. 1-23 G13239................................. 2-26 G13963................................. 6-13
G13056................................. 1-31 G13260................................. 1-44 G14273................................... 3-9
G13057................................. 1-33 G13261................................. 1-46 G14781................................... 1-8
G13058................................. 1-35 G13482................................. 2-14 G14783................................. 1-10
G13059................................... 1-2 G13491................................. 2-27 G14796..................................1-11
G13060................................... 2-2 G13492................................. 2-28 G14797................................. 1-12
G13061................................... 2-5 G13509................................. 2-31 G14817................................. 6-14
G13063................................... 2-6 G13595................................... 5-4 G14819................................... 5-8
G13064................................... 2-8 G13596................................... 5-5 G14856................................. 1-16
G13065................................. 2-12 G13597................................... 5-6 G14988................................. 2-34
G13067................................. 2-20 G13598................................... 5-7 G14989................................. 2-40
G13068................................. 2-24 G13606................................. 2-15 G15045................................... 4-8
G13069................................. 2-25 G13629................................... 6-7 G15046................................. 2-17
G13070................................... 3-4 G13630................................... 6-9 G15057................................. 2-22
G13071................................... 4-2 G13754................................... 1-6 G15162................................. 4-10
G13072................................... 4-4 G13755................................. 1-25 G15163................................. 4-12
G13073................................... 4-6 G13756................................... 6-8 G15164................................. 4-14
G13074................................... 5-2 G13757................................. 2-30 G15673................................. 4-16
G13075................................... 6-2 G13758................................... 3-2 G15695................................. 6-12
G13076................................... 6-3 G13759................................. 1-27 P32016..................................1-48
G13077................................... 6-4 G13760................................. 1-29 P32017..................................1-50
G13078................................... 6-5 G13761................................. 1-26 P32018..................................1-52
G13079................................... 6-6 G13762................................. 2-18 P32019..................................1-54
G13082................................. 1-37 G13763................................. 2-19 P32020..................................1-24
G13083................................. 1-38
A245 ©2023 Yale Materials Handling Corporation ix

GENERAL INFORMATION
NOTES
x ©2023 Yale Materials Handling Corporation A245

SECTION 1
1 FRAME/DRIVE UNIT
CONTENTS
SECTION 1
FRAME/DRIVE UNIT
DESCRIPTION PAGE

GREASABLE ............................................................................................................................................... 1-18
SEALED ...................................................................................................................................................... 1-14
SEALED - ALTERNATE ASSEMBLY .......................................................................................................... 1-16
COVERS ......................................................................................................................................................... 1-2
DECALS AND MANUAL HOLDER .................................................................................................................. 1-20
DRIVE TIRE AND STATIC STRAP .................................................................................................................. 1-22
GEAR BOX ...................................................................................................................................................... 1-12
GRAB HANDLES, BATTERY COVER ............................................................................................................ 1-26
LOAD BACKREST
LOAD BACKREST (BEVERAGE TRUCK) ...................................................................................................... 1-44
MOVEABLE PALLET .................................................................................................................................. 1-46
LOAD BACKREST, MOVEABLE
8 INCH BATTERY BOX - STANDARD ........................................................................................................ 1-27
8 INCH BATTERY BOX - BEVERAGE TRUCK .......................................................................................... 1-29
MASTER DRIVE UNIT AND ATTACHING PARTS
S/N A245N20767S → ................................................................................................................................ 1-10
→ 8/2016 .................................................................................................................................................... 1-3
8/2016 ↔ S/N A245N20766S .................................................................................................................... 1-6
S/N A245N20767S → ................................................................................................................................ 1-8
STABILIZERS
→ 8/2016 .................................................................................................................................................... 1-23
8/2016 → .................................................................................................................................................... 1-24
8/2016 → .................................................................................................................................................... 1-25
TRACTION MOTOR ........................................................................................................................................ 1-11
A245 ©2023 Yale Materials Handling Corporation 1-1

G13059 10-18
COVERS (FIGURE 1-1)

1 550079667 Cover (Main) (Lockable) (Shown) ....................................................................... 1
1 550075709 Cover (Main) ....................................................................................................... 1
2 582046106 Stud .................................................................................................................... 2
2 c 505970553 Capscrew ............................................................................................................ 2
3 582006912 Nut ...................................................................................................................... 2
3 c 582097320 Washer ............................................................................................................... 2
4 580027573 Nut ...................................................................................................................... 5
5 258743277 Cap ..................................................................................................................... 2
6 582028147 Stud .................................................................................................................... 3
7 582015980 Cover (Center Main) ........................................................................................... 1
7 a 582090970 Cover (Center Main) ........................................................................................... 1
8 932729905 Capscrew ............................................................................................................ 1
9 582015981 Cover (Center Top) ............................................................................................. 1
10 582053119 Washer ............................................................................................................... 1
b 580007122 Trim ..................................................................................................................... 2
FOOTNOTES:
a For Masted Shelf-Stocker Models. c With lockable cover
b Not Illustrated
1-2 ©2023 Yale Materials Handling Corporation A245

08-13 G13048
MASTER DRIVE UNIT ASSEMBLY (FIGURE 1-2)

(→ 8/2016)

582029591 Master Drive Unit Assembly ............................................................................... 1
1 582049755 Brake Assy ..................................................................................................... 1
1 582015552 Brake .......................................................................................................... 1
1 582049682 Cap ............................................................................................................. 1
1 582049681 Gasket ........................................................................................................ 1
2 582015557
582049677 Motor Assembly, Traction ............................................................................... 1
2 582045113 Sensor , Speed .......................................................................................... 1
2 582015551 Nut , Grooved ................................................................................................. 1
3 582049437 Frame ............................................................................................................. 1
3 582049438 O-Ring ............................................................................................................ 1
4 582030998 Bearing (Turntable) ......................................................................................... 1
4 582046004 Bearing ....................................................................................................... 1
4 582056459
582099319 Capscrew ................................................................................................... 24
5 582030999
582068590 Gearbox .......................................................................................................... 1
5 582056460 Snap Ring .................................................................................................. 1
5 582049680 Housing Assembly ..................................................................................... 1
5 582037756 Housing Cover ....................................................................................... 1
5 582015541 Snap Ring .............................................................................................. 1
5 582099317
582015542 O-Ring ................................................................................................... 1
5 580064390
519244834 Breather Valve ....................................................................................... 1
5 582030281 Plate ....................................................................................................... 1

G13048 08-13

582098906
6 582049754 Pinion Assembly ............................................................................................. 1
6 582037755 Pinion , Drive .............................................................................................. 1

08-13 G13048
NOTES

G13754 04-16

(8/2016 ↔ S/N A245N20766S)

04-16 G13754

(8/2016 ↔ S/N A245N20766S)

582058773 Master Drive Unit Assembly ............................................................................... 1
1 582049437 Frame ............................................................................................................. 1
2 582049438 O-Ring ............................................................................................................ 1
3 582015557
582049677 Motor Assembly, Traction ............................................................................... 1
4 582045113 Sensor , Speed .......................................................................................... 1
5 582015551 Nut , Grooved ................................................................................................. 1
6 582049682 Cap ................................................................................................................. 1
7 582015552 Brake .............................................................................................................. 1
8 582049681 Gasket ............................................................................................................ 1
9 582030999
582068590 Gearbox .......................................................................................................... 1
10 582015541 Snap Ring .................................................................................................. 1
11 582099317
582015542 O-Ring ........................................................................................................ 1
12 580064390
519244834 Breather Valve ............................................................................................ 1
13 582037755 Pinion , Drive .............................................................................................. 1
14 582015545 Bolt ............................................................................................................. 5
15 582037756 Housing Cover ........................................................................................... 1
16 582056459
582099319 Capscrew ....................................................................................................... 24
17 582046004 Bearing ........................................................................................................... 1

G14781 12-18

(S/N A245N20767S →)

12-18 G14781

(S/N A245N20767S →)

1 582049437 Frame ................................................................................................................. 1
2 582049438 O-Ring ................................................................................................................ 1
3 582015545 Bolt ...................................................................................................................... 5
4 582056459
582099319 Capscrew ............................................................................................................ 24
5 582037756 Housing Cover .................................................................................................... 1
6 582049682 Cap ................................................................................................................. 1
7 582049755 Brake Assy .......................................................................................................... 1
8 582049681 Gasket ............................................................................................................ 1
9 582099318 Bearing ............................................................................................................... 1
10 582015541 Snap Ring ........................................................................................................... 1
11 582099317
582015542 O-Ring ................................................................................................................ 1
12 580064390
519244834 Breather Valve .................................................................................................... 1
13 582037755 Pinion , Drive ...................................................................................................... 1
14 582015557
582049677 Motor Assembly, Traction (FG14796 [Page 1-11])............................................. 1
15 582102388 Gearbox (FG14797 [Page 1-12])........................................................................ 1

G14783 12-18
MASTER DRIVE UNIT AND ATTACHING PARTS (FIGURE 1-5)

(S/N A245N20767S →)

1 582091535 Drip Shield .......................................................................................................... 1
2 ..... Master Drive Unit Assembly (FG14781 [Page 1-8])........................................... 1
3 582018029 Capscrew ............................................................................................................ 4

02-19 G14796
TRACTION MOTOR (FIGURE 1-6)

582015557
582049677 Motor Assembly, Traction ................................................................................... 1
1 582092255 Kit -Bolt ........................................................................................................... 1
1 582124612 Kit -Bolt (Alternate Part) ................................................................................. 1
2 582045113 Sensor , Speed ............................................................................................... 1
3 582092256 Woodruff Key .................................................................................................. 1
3 582111402 Woodruff Key (Alternate Part) ........................................................................ 1
4 582092257 Kit-Bearing ...................................................................................................... 1
4 582111404 Bearing Kit (Alternate Part) ............................................................................ 1
5 582092259 O-Ring ............................................................................................................ 1
5 582111401 O-Ring Kit (Alternate Part) ............................................................................. 1
6 582092260 Oil Seal ........................................................................................................... 1
6 582111403 Oil Seal Kit (Alternate Part) ............................................................................ 1
7 582092261 Retainer (Bearing and Seal) ........................................................................... 1
7 582111405 Retainer Kit (Alternate Part) ........................................................................... 1
a 582015551 Nut , Grooved ................................................................................................. 1
FOOTNOTES:
a Not Illustrated

G14797 02-19
GEAR BOX (FIGURE 1-7)

a 582030999
582068590 Gearbox .............................................................................................................. 1
582102388 Gearbox .............................................................................................................. 1
1 582015541 Snap Ring ....................................................................................................... 1
2 580064390
519244834 Breather Valve ................................................................................................ 1
3 582037756 Housing Cover ................................................................................................ 1
4 582099317
582015542 O-Ring ............................................................................................................ 1
5 582037755 Pinion , Drive .................................................................................................. 1
6 582015545 Bolt ................................................................................................................. 5
FOOTNOTES:
a Up to and including serial number A245N20767S
you also have to order the fixing Capscrews
582091225 (Qty. 4).

02-19 G14797
NOTES

G13049 08-13
CASTER WHEEL ASSEMBLY (FIGURE 1-8)

SEALED

08-13 G13049

SEALED

582002425 Caster Wheel Assembly ..................................................................................... 2
1 582010616 Support Assembly .......................................................................................... 1
2 ..... Fork ............................................................................................................ 1
3 ..... Snap Ring .................................................................................................. 1
4 ..... Bearing ....................................................................................................... 1
5 ..... Plate ........................................................................................................... 1
6 ..... Snap Ring .................................................................................................. 1
7 ..... Cap ............................................................................................................. 1
8 449001230 Screw ............................................................................................................. 1
9 524299833 Locknut ........................................................................................................... 1
10 582010615 Bumper Assy (Includes Spring) ...................................................................... 1
11 ..... Fork ................................................................................................................ 1
12 582003769 Pin .................................................................................................................. 2
13 ..... Axle Shaft ....................................................................................................... 1
14 582003765 Adjuster .......................................................................................................... 2
15 582003774 Screw ............................................................................................................. 2
16 582010614 Wheel Assy .................................................................................................... 1
17 582003775 Guard ......................................................................................................... 2
18 ..... Axle Shaft ................................................................................................... 2
19 524149840 Wheel Assy ................................................................................................ 1
19 524149841 Wheel ..................................................................................................... 1
20 524149842 Tube ....................................................................................................... 1
21 524149843 Bearing .................................................................................................. 2
22 580023593 Capscrew ............................................................................................................ 8
23 580027572 Nut ...................................................................................................................... 8

G14856 09-19

SEALED — ALTERNATE ASSEMBLY

09-19 G14856

SEALED – ALTERNATE ASSEMBLY

1 ..... Fork ................................................................................................................ 1
2 582115685 Snap Ring ....................................................................................................... 1
3 ..... Bearing ........................................................................................................... 1
4 ..... Plate ............................................................................................................... 1
5 ..... Snap Ring ....................................................................................................... 1
6 ..... Cap ................................................................................................................. 2
7 ..... Spring ............................................................................................................. 2
8 524299833 Locknut ........................................................................................................... 1
9 582032634 Capscrew ....................................................................................................... 1
10 ..... Lower Wheel Fork .......................................................................................... 1
11 582003765 Adjuster .......................................................................................................... 2
12 582003769 Pin .................................................................................................................. 2
13 524149840 Wheel Assy .................................................................................................... 1
13 524149841 Wheel ......................................................................................................... 1
14 524149842 Tube ........................................................................................................... 1
15 582115507 Bearing ....................................................................................................... 2
16 582032627 Bolt , Axle ....................................................................................................... 1
16 582003772 Axle Shaft ....................................................................................................... 1
17 582003773 Spacer ............................................................................................................ 2
18 582003774 Screw ............................................................................................................. 2
19 582003775 Guard ............................................................................................................. 1
20 580023593 Capscrew ............................................................................................................ 8
21 580027572 Nut ...................................................................................................................... 8

G13050 08-13

GREASABLE

08-13 G13050

GREASABLE

1 ..... Cap ................................................................................................................. 2
2 ..... Snap Ring ....................................................................................................... 1
3 ..... Plate ............................................................................................................... 1
4 582032631 Bearing ........................................................................................................... 1
5 ..... Snap Ring ....................................................................................................... 1
6 582032632 Swivel Fork ..................................................................................................... 1
7 582032634 Capscrew ....................................................................................................... 1
8 524299833 Locknut ........................................................................................................... 1
9 ..... Spring ............................................................................................................. 2
10 ..... Fork ................................................................................................................ 1
11 582003774 Screw ............................................................................................................. 2
12 582003765 Adjuster .......................................................................................................... 2
13 582003769 Pin .................................................................................................................. 2
14 582003772 Axle Shaft ....................................................................................................... 1
15 524149840 Wheel Assy .................................................................................................... 1
15 524149841 Wheel ......................................................................................................... 1
16 524149842 Tube ........................................................................................................... 1
17 524149843 Bearing ....................................................................................................... 2
18 582003773 Spacer ............................................................................................................ 2
19 582003775 Guard ............................................................................................................. 2
20 580027572 Nut ...................................................................................................................... 8
21 580023593 Capscrew ............................................................................................................ 8

G13051 08-13
DECALS AND MANUAL HOLDER (FIGURE 1-11)

08-13 G13051
DECALS AND MANUAL HOLDER

1 582025170 Label (E-Stop) ..................................................................................................... 1
2 582031839 Label (Brake Override) ....................................................................................... 1
3 582028147 Stud .................................................................................................................... 2
4 580027573 Nut ...................................................................................................................... 2
5 582029182 Bracket (Manual Holder) ..................................................................................... 1
6 550077971 Label (Side Panel, LH) ........................................................................................ 1
7 550077969 Label (Side Panel, RH) ....................................................................................... 1
8 501904907 Rivet .................................................................................................................... 4
9 524148605 Nameplate (Yale Low Lifts) ................................................................................. 1
10 580008064 Nameplate Cover ................................................................................................ 1
11 524208881 Label (Yale) ......................................................................................................... 2
12 519440800 Label (Pinch Warning) ........................................................................................ 2
13 550043780 Label (Yale Logo) ................................................................................................ 1
14 582035046 Label (BDI, with Key Switch, without Charger Port) ........................................... 1
14 582029181 Label (BDI, with Key Switch, with Charger Port) ................................................ 1
15 524141184 Label (Warning) .................................................................................................. 1
16 580076338 Label (Greenville Mfg Label) ............................................................................... 1
17 582149788 Label (Patents and Trademarks) ........................................................................ 1
17 550190776 Label (Patents and Trademarks) (Alternate Part) ............................................... 1
18 582035410 Label (Operator Manual) ..................................................................................... 1
19 580084553 Label (Arctic) ....................................................................................................... 1
20 550114091 Label (Lithium-Ion) .............................................................................................. 2
21 582067669 Label (Warning Li-Ion) ........................................................................................ 1
22 504070790 Strap Clamp ........................................................................................................ 1
23 582096721 Label Battery Charging ....................................................................................... 1
24 582072670 Label (BDI, with Key Pad, Without Charger Port) ............................................... 1

G13052 08-13
DRIVE TIRE AND STATIC STRAP (FIGURE 1-12)

1 b 582031852 Drive Tire Assy (Press-On, Poly Tire) ................................................................. 1
1 b 582031853 Drive Tire Assy (Press-On, Non-Marking) .......................................................... 1
1 b 582031854 Drive Tire Assy (Press-On, Rubber) ................................................................... 1
1 b 582031855 Drive Tire Assy (Press-On, Poly) ........................................................................ 1
1 582032043 Drive Wheel (Press-On 6.5" O.D) ................................................................... 1
1 582032044 Tire (Poly) ....................................................................................................... 1
1 582032071 Tire (Non-Marking) ......................................................................................... 1
1 582032072 Tire (Rubber) .................................................................................................. 1
1 582032073 Tire (Red EZ Poly) .......................................................................................... 1
1 c 582032500 Drive Tire Assy (Mold-On, Polyurethane) (250 x 100) ........................................ 1
1 c 582032498 Drive Tire Assy (Mold-On, Vulkollan) (250 x 100) ............................................... 1
2 a 524148581 Nut , Wheel ......................................................................................................... 5
2 582047188 Wheel Nut ........................................................................................................... 5
3 582038703 Static Strap ......................................................................................................... 1
4 506726507 Stud .................................................................................................................... 1
5 580058190 Nut ...................................................................................................................... 1
6 582029591 Master Drive Unit Assembly (FG13048 [Page 1-3])........................................... 1
7 582018029 Capscrew ............................................................................................................ 4
FOOTNOTES:
a For Beveled Seat Wheel Assys c With Wheel Nut 582047188
b With Wheel Nut 524148581

08-13 G13055
STABILIZERS (FIGURE 1-13)

(→ 8/2016)

1 582032376 Stabilizer ............................................................................................................. 2
2 931014906 Capscrew ............................................................................................................ 4
3 580027572 Nut ...................................................................................................................... 4

P32020 10-15

(8/2016 →)

1 582055680 Stabilizer ............................................................................................................. 2
2 931014906 Capscrew ............................................................................................................ 6
3 582015519 Locknut ............................................................................................................... 6

04-16 G13755

(8/2016 →)

1 582055680 Stabilizer ............................................................................................................. 2
2 931014906 Capscrew ............................................................................................................ 8
3 582015519 Locknut ............................................................................................................... 6

G13761 05-16
GRAB HANDLES, BATTERY COVER (FIGURE 1-16)

1 582057340 Bracket ................................................................................................................ 2
2 580029990 Washer ............................................................................................................... 2
3 505970553 Capscrew ............................................................................................................ 2
4 580004321
580047919 Nut ...................................................................................................................... 2

05-16 G13759
LOAD BACKREST, MOVEABLE (FIGURE 1-17)

8 INCH BATTERY BOX — STANDARD

1 582048010 Bracket Wldmt .................................................................................................... 1
2 582045303 Bushing ............................................................................................................... 4
3 582032824 Link ..................................................................................................................... 2
4 582045218 Bolt ...................................................................................................................... 4
5 449015098 Nut ...................................................................................................................... 16
6 582045061 Cover .................................................................................................................. 1
7 582057468 Mounting Weldment ............................................................................................ 1
8 582032822 Link ..................................................................................................................... 1

G13759 05-16

9 582049776 Load Backrest ..................................................................................................... 1
10 582030210 Bushing ............................................................................................................... 4
11 582032825 Bolt ...................................................................................................................... 4
12 582045007 Plate Wldmt ........................................................................................................ 1
13 582032817 Spacer ................................................................................................................ 4
14 520039801 Capscrew ............................................................................................................ 4
15 505976542 Capscrew ............................................................................................................ 2
16 505976563 Capscrew ............................................................................................................ 6
17 449015036 Locknut ............................................................................................................... 6
18 582042649 Knob ................................................................................................................... 1
19 932729908 Capscrew ............................................................................................................ 2
20 582057338 Cover (RH) .......................................................................................................... 1
20 524142771 Clip ................................................................................................................. 2
21 582057339 Cover (LH) .......................................................................................................... 1
21 524142771 Clip ................................................................................................................. 2
22 582042837 Plate .................................................................................................................... 2
23 580029990 Washer ............................................................................................................... 2
24 505970553 Capscrew ............................................................................................................ 2
25 580004321
580047919 Nut ...................................................................................................................... 2
26 580035444 Washer ............................................................................................................... 6
a 258743277 Cap ..................................................................................................................... 4
FOOTNOTES:
a Not Illustrated

05-16 G13760
LOAD BACKREST, MOVEABLE (FIGURE 1-18)

8 INCH BATTERY BOX — BEVERAGE TRUCK

1 582048010 Bracket Wldmt .................................................................................................... 1
2 582045303 Bushing ............................................................................................................... 4
3 582032823 Link ..................................................................................................................... 2
4 582045218 Bolt ...................................................................................................................... 4
5 449015098 Nut ...................................................................................................................... 16
6 582045061 Cover .................................................................................................................. 1
8 582030001 Link ..................................................................................................................... 1
9 582049776 Load Backrest ..................................................................................................... 1

G13760 05-16

10 582030210 Bushing ............................................................................................................... 4
11 582032825 Bolt ...................................................................................................................... 4
12 582048007 Plate Wldmt ........................................................................................................ 1
13 582032817 Spacer ................................................................................................................ 4
14 520039801 Capscrew ............................................................................................................ 4
15 505976542 Capscrew ............................................................................................................ 2
16 505976563 Capscrew ............................................................................................................ 6
17 449015036 Locknut ............................................................................................................... 6
18 582042649 Knob ................................................................................................................... 1
19 932729908 Capscrew ............................................................................................................ 2
20 582057338 Cover (RH) .......................................................................................................... 1
20 524142771 Clip ................................................................................................................. 2
21 582057339 Cover (LH) .......................................................................................................... 1
21 524142771 Clip ................................................................................................................. 2
22 582042837 Plate .................................................................................................................... 2
23 580029990 Washer ............................................................................................................... 2
24 505970553 Capscrew ............................................................................................................ 2
25 580004321
580047919 Nut ...................................................................................................................... 2
26 580035444 Washer ............................................................................................................... 6
a 258743277 Cap ..................................................................................................................... 4
FOOTNOTES:
a Not Illustrated

08-13 G13056
LOAD BACKREST (FIGURE 1-19)

9 INCH BATTERY BOX BOLT-ON — 1219 MM/48 IN

G13056 08-13
KEY:
A: Painted
B: Galvanized
QTY
ITEM PART NO. DESCRIPTION A B
1 582032188 Load Backrest (Painted) (48 in.) ................................................................ 1 ..
1 582032213 Load Backrest (Galvanized) (48 in.) ........................................................... .. 1
2 582032218 Mounting Weldment (Painted) .................................................................... 1 ..
2 582032219 Mounting Weldment (Galvanized) .............................................................. .. 1
3 505976563 Capscrew ................................................................................................... 4 4
4 449015036 Locknut ....................................................................................................... 4 4
5 932730905 Capscrew ................................................................................................... 2 2
6 580054421 Nut .............................................................................................................. 2 2
7 580035444 Washer ....................................................................................................... 4 4
8 582055310 Mount (Round Tab Upper) .......................................................................... 2 2

08-13 G13057


G13057 08-13
KEY:
A: Painted
B: Galvanized
QTY
3 505976563 Capscrew ................................................................................................... 4 4
4 449015036 Locknut ....................................................................................................... 4 4
5 932730905 Capscrew ................................................................................................... 2 2
6 580054421 Nut .............................................................................................................. 2 2
7 580035444 Washer ....................................................................................................... 4 4
8 582055310 Mount (Round Tab Upper) .......................................................................... 2 2

08-13 G13058


G13058 08-13
KEY:
A: Painted
B: Galvanized
QTY
3 505976563 Capscrew ................................................................................................... 4 4
4 449015036 Locknut ....................................................................................................... 4 4
5 932730905 Capscrew ................................................................................................... 2 2
6 580054421 Nut .............................................................................................................. 2 2
7 580035444 Washer ....................................................................................................... 4 4

08-13 G13082


1 582087513 Load Backrest (48 in.) ......................................................................................... 1
2 932730908 Capscrew ............................................................................................................ 6
3 582015519 Locknut ............................................................................................................... 6
4 580035444 Washer ............................................................................................................... 6

G13083 08-13


1 582087514 Load Backrest (60 in.) ......................................................................................... 1
2 932730908 Capscrew ............................................................................................................ 6
3 449015036 Locknut ............................................................................................................... 6
4 580035444 Washer ............................................................................................................... 6

08-13 G13084


1 582087515 Load Backrest (72 in.) ......................................................................................... 1
2 932730908 Capscrew ............................................................................................................ 6
3 449015036 Locknut ............................................................................................................... 6
4 580035444 Washer ............................................................................................................... 6

G13085 08-13

BOLT-ON, USED WITH LITHIUM-ION BATTERY BOX — 1219 MM/48 IN

1 582029590 Load Backrest (Used With LI-ION Battery Box) (48 in.) ..................................... 1
1 582087516 Load Backrest (Used With LI-ION Battery Box) (48 in.) (Alternate Part) ............ 1
2 505976563 Capscrew ............................................................................................................ 8
3 449015036 Locknut ............................................................................................................... 8
4 580035444 Washer ............................................................................................................... 8

08-13 G13086


2 505976563 Capscrew ............................................................................................................ 8
3 449015036 Locknut ............................................................................................................... 8
4 580035444 Washer ............................................................................................................... 8

G13087 08-13


2 505976563 Capscrew ............................................................................................................ 8
3 449015036 Locknut ............................................................................................................... 8
4 580035444 Washer ............................................................................................................... 8

08-13 G13087
NOTES

G13260 07-14
LOAD BACKREST (BEVERAGE TRUCK) (FIGURE 1-28)

07-14 G13260
LOAD BACKREST (BEVERAGE TRUCK)

1 582029947 Load Backrest ..................................................................................................... 1
2 582030001 Link ..................................................................................................................... 1
3 582032829 Latch ................................................................................................................... 1
4 520039801 Capscrew ............................................................................................................ 4
5 582032817 Spacer ................................................................................................................ 4
6 582032229 Nut ...................................................................................................................... 14
7 582030210 Bushing ............................................................................................................... 4
8 582032825 Bolt ...................................................................................................................... 4
9 582030209 Bushing ............................................................................................................... 4
10 582032823 Link ..................................................................................................................... 2
11 582041056
580047714 Capscrew ............................................................................................................ 4
12 582032826 Bolt ...................................................................................................................... 4
13 505976563 Capscrew ............................................................................................................ 6
14 582032228 Nut ...................................................................................................................... 6
15 582030124 Frame ................................................................................................................. 1
16 580003654 Capscrew ............................................................................................................ 2
17 582030039 Plate .................................................................................................................... 1

G13261 07-14

MOVEABLE PALLET

07-14 G13261

MOVEABLE PALLET

1 582029947 Load Backrest ..................................................................................................... 1
2 582032822 Link ..................................................................................................................... 1
3 582032830 Latch ................................................................................................................... 1
4 582032229 Nut ...................................................................................................................... 14
5 582030210 Bushing ............................................................................................................... 4
6 582032825 Bolt ...................................................................................................................... 4
7 582032826 Bolt ...................................................................................................................... 4
8 582030209 Bushing ............................................................................................................... 4
9 582032817 Spacer ................................................................................................................ 4
10 520039801 Capscrew ............................................................................................................ 4
11 582032824 Link ..................................................................................................................... 2
12 582030124 Frame ................................................................................................................. 1
13 582030039 Plate .................................................................................................................... 1
14 932729908 Capscrew ............................................................................................................ 2
15 582041056
580047714 Capscrew ............................................................................................................ 4
16 ..... Bracket ................................................................................................................ 1
17 582032228 Nut ...................................................................................................................... 6
18 580044859 Insert ................................................................................................................... 2
19 505976563 Capscrew ............................................................................................................ 6
20 582032872 Battery Tray ........................................................................................................ 1
21 505970553 Capscrew ............................................................................................................ 4
22 580029990 Washer ............................................................................................................... 4

P32016 10-15

MOVEABLE PALLET — ENCLOSED BATTERY BOX

10-15 P32016

MOVEABLE PALLET – ENCLOSED BATTERY BOX

1 582049776 Load Backrest ..................................................................................................... 1
2 582030001 Link ..................................................................................................................... 1
3 582050605 Latch ................................................................................................................... 1
4 520039801 Capscrew ............................................................................................................ 4
5 582032817 Spacer ................................................................................................................ 4
6 449015098 Nut ...................................................................................................................... 14
7 582030210 Bushing ............................................................................................................... 4
8 582032825 Bolt ...................................................................................................................... 4
9 582030209 Bushing ............................................................................................................... 4
10 582032823 Link ..................................................................................................................... 2
11 505976542 Capscrew ............................................................................................................ 2
12 582032826 Bolt ...................................................................................................................... 4
13 505976563 Capscrew ............................................................................................................ 6
14 449015036 Locknut ............................................................................................................... 6
15 582050603 Frame ................................................................................................................. 1
16 580035444 Washer ............................................................................................................... 6

P32017 10-15

MOVEABLE PALLET — 9 IN. BATTERY BOX

10-15 P32017

MOVEABLE PALLET – 9 IN. BATTERY BOX

1 582049776 Load Backrest ..................................................................................................... 1
2 582030001 Link ..................................................................................................................... 1
3 582048007 Plate Wldmt ........................................................................................................ 1
4 520039801 Capscrew ............................................................................................................ 4
5 582032817 Spacer ................................................................................................................ 4
6 449015098 Nut ...................................................................................................................... 12
7 582030210 Bushing ............................................................................................................... 8
8 582032825 Bolt ...................................................................................................................... 8
9 932730905 Capscrew ............................................................................................................ 2
10 582032823 Link ..................................................................................................................... 2
11 580054421 Nut ...................................................................................................................... 2

P32018 10-15

MOVEABLE PALLET — ENCLOSED BATTERY BOX

10-15 P32018
LOAD BACKREST
MOVEABLE PALLET – ENCLOSED BATTERY BOX

1 582049776 Load Backrest ..................................................................................................... 1
2 582032822 Link ..................................................................................................................... 1
3 582050673 Latch ................................................................................................................... 1
4 520039801 Capscrew ............................................................................................................ 4
5 582032817 Spacer ................................................................................................................ 4
6 449015098 Nut ...................................................................................................................... 14
7 582030210 Bushing ............................................................................................................... 4
8 582032825 Bolt ...................................................................................................................... 4
9 505976563 Capscrew ............................................................................................................ 6
10 582032824 Link ..................................................................................................................... 1
11 449015036 Locknut ............................................................................................................... 6
12 582032826 Bolt ...................................................................................................................... 4
13 505976542 Capscrew ............................................................................................................ 2
14 582030209 Bushing ............................................................................................................... 4
15 582050603 Frame ................................................................................................................. 1
16 580035444 Washer ............................................................................................................... 6

P32019 10-15

MOVEABLE PALLET — 9 IN. BATTERY BOX

10-15 P32019
LOAD BACKREST
MOVEABLE PALLET – 9 IN. BATTERY BOX

1 582049776 Load Backrest ..................................................................................................... 1
2 582032822 Link ..................................................................................................................... 1
3 582045007 Plate Wldmt ........................................................................................................ 1
4 520039801 Capscrew ............................................................................................................ 4
5 582032817 Spacer ................................................................................................................ 4
6 449015098 Nut ...................................................................................................................... 12
7 582030210 Bushing ............................................................................................................... 8
8 582032825 Bolt ...................................................................................................................... 8
9 932730905 Capscrew ............................................................................................................ 2
10 580054421 Nut ...................................................................................................................... 2
11 582032824 Link ..................................................................................................................... 1

P32019 10-15
NOTES

SECTION 2
2 ELECTRICAL SYSTEM
CONTENTS
SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION PAGE
BATTERIES
FLOODED AND AGM ................................................................................................................................. 2-12
BATTERIES AND TRAY
LITHIUM-ION, ALT CONFIG - WITH ONE, TWO AND THREE PACK OPTIONS ...................................... 2-15
BATTERY AND TRAY
71 AH WITH HEATER ................................................................................................................................. 2-17
LITHIUM-ION WITH SINGLE PACK ........................................................................................................... 2-14
BATTERY CABLES
BATTERY CHARGER
20 AMP (→ PENDING PER ECN 16811439) ............................................................................................ 2-20
20 AMP (PENDING PER ECN 16811439 →) ............................................................................................ 2-22
30 AMP ........................................................................................................................................................ 2-24
BATTERY COVER ........................................................................................................................................... 2-26
BUZZER ASSEMBLY
TELEMETRY ............................................................................................................................................... 2-42
CONTACTOR .................................................................................................................................................. 2-5
ELECTRICAL SYSTEM ................................................................................................................................... 2-2
FUSE ASSEMBLY
PALLET PRO BATTERY RETENTION ............................................................................................................ 2-25
WAKE-UP CIRCUIT
WIRE HARNESS
LITHIUM-ION .............................................................................................................................................. 2-28
LITHIUM-ION MULTI-PACK ........................................................................................................................ 2-30
MAIN ........................................................................................................................................................... 2-8
OPTION HARNESS .................................................................................................................................... 2-6
TELEMETRY - INTERLOCK ....................................................................................................................... 2-32
TELEMETRY - INTERLOCK - ALTERNATE PART ..................................................................................... 2-34
TELEMETRY - POWER .............................................................................................................................. 2-36
TELEMETRY - UPPER DISPLAY ............................................................................................................... 2-38
TELEMETRY - UPPER DISPLAY - ALTERNATE PART ............................................................................. 2-40
TILLER ........................................................................................................................................................ 2-31

G13060 08-13
ELECTRICAL SYSTEM (FIGURE 2-1)

08-13 G13060
ELECTRICAL SYSTEM
1 582060638
582090637 Switch - E-Disconnect ......................................................................................... 1
2 524143269 Horn .................................................................................................................... 1
3 b 582029090 Buss Bar ............................................................................................................. 1
3 d 582093064 Cable .................................................................................................................. 1
4 582059440
580096589 Fuse .................................................................................................................... 1
5 580060506
582036781 Isolator ................................................................................................................ 1
6 449015014 Nut ...................................................................................................................... 4
7 580009066 Capscrew ............................................................................................................ 2
8 937100904 Nut ...................................................................................................................... 2
9 582028147 Stud .................................................................................................................... 5
10 580027573 Nut ...................................................................................................................... 5
11 580096845 Multifunction Display Indicator (MDI) .................................................................. 1
12 504058760 Contactor (Key Switch or Toggle Option) (FG13061 [Page 2-5])....................... 1
12 524186888 Contactor (Key Pad Option) ................................................................................ 1
13 752411301 Ignition Switch (Toggle) (Option) ......................................................................... 1
13 582022975 Ignition Switch (With Key Set) (Shown) .............................................................. 1
14 582022976 Key Set (Two Keys) ........................................................................................ 1
15 506726502 Stud .................................................................................................................... 6
16 580004321
580047919 Nut ...................................................................................................................... 6
17 582029113 Controller , Traction (AC 200) ............................................................................. 1
17 582095702 Controller-Traction (AC 200) (Alternate Part) ..................................................... 1
17 582095705 Controller-Traction (250A) (Alternate Part) ......................................................... 1
18 582032800 Power Cable (W) ................................................................................................ 1
19 582032803 Power Cable (V) ................................................................................................. 1
20 582032804 Power Cable (U) ................................................................................................. 1
21 582032801 Power Cable (E-Stop) ......................................................................................... 1
21 06205330D E-Ring ............................................................................................................ 1
21 06205330E E-Ring ............................................................................................................ 1
22 582032802 Power Cable (Jumper Pump to B+) .................................................................... 1
23 580084947 Capscrew ............................................................................................................ 5
24 582029183 Stud , Self Clinching ........................................................................................... 3
25 580056589 Clip ...................................................................................................................... 2
26 582032813
582062166 Port (AC Convenience) (North America and Australia/New Zealand) ................ 1
27 c 582064245 Control Panel (Key Switch or Toggle Option) ..................................................... 1
27 e 582138855 Control Panel (Key Switch Option) ..................................................................... 1
28 582063273 Control Panel (Key Pad Option) ......................................................................... 1
29 582055732
582062060
582080458 Key Pad .............................................................................................................. 1
30 580035673 Capscrew ............................................................................................................ 2
31 582088907
449021001 Washer ............................................................................................................... 5
a 504070790 Strap Clamp ........................................................................................................ 1

G13060 08-13
FOOTNOTES:
a Not Illustrated d 4/2018 →
b → 4/2018 e PENDING PER ECN 16811439 →
c → PENDING PER ECN 16811439

08-13 G13061
CONTACTOR (FIGURE 2-2)

504058760 Contactor ............................................................................................................ 1
1 296320455 Contact (Fixed) ............................................................................................... 2
2 519739830 Screw ............................................................................................................. 2
3 519739845 Cover (Top) ..................................................................................................... 1
4 504059719 Spring ............................................................................................................. 1
5 296320456 Contact (Moving) ............................................................................................ 1
6 518803660 Coil and Frame ............................................................................................... 1
7 519739834 Insulator .......................................................................................................... 1
a 580035673 Capscrew (For Mounting) ................................................................................... 2
FOOTNOTES:
a Not Illustrated

G13063 08-13
WIRE HARNESS (FIGURE 2-3)

OPTION HARNESS

582033692 Wire Harness (Option Harness) .......................................................................... 1
1 ..... Connector Assembly (CRP12 Options Harness) ........................................... 1
1 580042219 Connector (8 Pin) ....................................................................................... 1
1 580042220 Connector (Secondary Lock) ..................................................................... 1
1 580019353 Terminal (Pin) ............................................................................................. 6
1 580019119 Plug ............................................................................................................ 2
2 ..... Connector Assembly (CPS13 Buzzer Alarm) ................................................. 1
2 580021087 Connector (2 Way) ..................................................................................... 1
2 580062388 Terminal ...................................................................................................... 2
3 ..... Connector Assembly (CRP14 Lift Limit Sensor) ............................................ 1
3 580080890 Connector (DTM REC 3-Pin) ..................................................................... 1
3 580019353 Terminal (Pin) ............................................................................................. 3
4 ..... Connector Assembly (CRS15 Charger CAN Port) ......................................... 1
4 518445606 Connector (Socket Female) ....................................................................... 1
4 524152700 Connector Block ......................................................................................... 1
4 518445602 Socket ........................................................................................................ 3

08-13 G13063
NOTES

G13064 08-13

MAIN

08-13 G13064
WIRE HARNESS
MAIN

582035887 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (CPS01 Main Controller) .............................................. 1
1 520202606 Connector (35-Way) ................................................................................... 1
1 520202601 Connector ................................................................................................... 28
2 ..... Ring Terminal (TS06 B-) ................................................................................. 1
2 505975593 E-Ring ........................................................................................................ 1
3 ..... Spade Terminal (TS05 Key Switch) ................................................................ 1
3 580083893 E-Ring ........................................................................................................ 1
4 ..... Connector Assembly (CRS07 Battery Display) .............................................. 1
4 518445610 Connector (8 Way) ..................................................................................... 1
4 518445602 Socket ........................................................................................................ 3
4 524152702 Insulator ..................................................................................................... 1
5 ..... Connector Assembly (TS07 Main Cont. Coil +) .............................................. 1
5 504059730 Terminal ...................................................................................................... 1
6 ..... Connector Assembly (TS03 Disconnect Switch) ............................................ 1
6 504059730 Terminal ...................................................................................................... 1
7 ..... Ring Terminal (TS01 Main Cont) .................................................................... 1
7 580024033 Terminal ...................................................................................................... 1
8 ..... FU2 ................................................................................................................. 1
8 751194100 Fuse Holder ................................................................................................ 1
8 504061787 Fuse (4 Amp) ............................................................................................. 1
9 ..... Connector Assembly (TS02 Disconnect Switch) ............................................ 1
9 504059730 Terminal ...................................................................................................... 1
10 ..... Connector Assembly (TS08 Main Cont. Coil -) .............................................. 1
10 504059730 Terminal ...................................................................................................... 1
11 ..... Connector Assembly (TS10 Horn -) ............................................................... 1
11 504059730 Terminal ...................................................................................................... 1
12 ..... Connector Assembly (TS09 Horn +) .............................................................. 1
12 504059730 Terminal ...................................................................................................... 1
13 ..... Connector Assembly (CPP01-A Charger Jumper) ......................................... 1
13 518445603 Connector ................................................................................................... 1
13 518445601 Pin .............................................................................................................. 2
13 524152699 Insulator ..................................................................................................... 1
14 ..... Connector Assembly (CRS01-A Charger Interlock) ....................................... 1
14 518445604 Connector ................................................................................................... 1
14 518445602 Socket ........................................................................................................ 2
14 524152699 Insulator ..................................................................................................... 1
15 ..... Connector Assembly (TS12 Pump Coil -) ...................................................... 1
15 504059730 Terminal ...................................................................................................... 1
16 ..... Connector Assembly (TS11 Pump Coil +) ...................................................... 1
16 504059730 Terminal ...................................................................................................... 1
17 ..... Connector Assembly (CRP04-A Brake Harness) ........................................... 1
17 580056006 Connector (2 Pin) ....................................................................................... 1
17 580019353 Terminal (Pin) ............................................................................................. 2
18 ..... Connector Assembly (CPS04-B Brake Override) ........................................... 1
18 580019245 Connector (2 Socket) ................................................................................. 1
18 580019107 Terminal (Socket) ....................................................................................... 1
18 580019119 Plug ............................................................................................................ 1

G13064 08-13
WIRE HARNESS
MAIN

19 ..... Connector Assembly (CRP04-B Brake Override) .......................................... 1
19 580056006 Connector (2 Pin) ....................................................................................... 1
19 580019353 Terminal (Pin) ............................................................................................. 2
20 ..... Connector Assembly (CRS05 Lower Valve) ................................................... 1
20 580038997 Connector ................................................................................................... 1
21 ..... Connector Assembly (CRP06 Tiller Harness) ................................................ 1
21 580042219 Connector (8 Pin) ....................................................................................... 1
21 580019353 Terminal (Pin) ............................................................................................. 8
22 ..... Connector Assembly (CRP10 Tiller Enable) .................................................. 1
22 580019353 Terminal (Pin) ............................................................................................. 3
23 ..... Connector Assembly (CRP11 Steering Sensor) ............................................. 1
23 580019353 Terminal (Pin) ............................................................................................. 3
24 ..... Connector Assembly (CPS03 Encoder) ......................................................... 1
24 580035032 Connector (4 Way) ..................................................................................... 1
24 580062119 Receptacle Contact 20-22 AWG ................................................................ 4
24 580040456 Wire Seal (Yellow) ...................................................................................... 4
25 ..... Connector Assembly (CPS02 Temp Sensor) ................................................. 1
25 580035031 Connector (2 Way) ..................................................................................... 1
25 580062119 Receptacle Contact 20-22 AWG ................................................................ 2
25 580040456 Wire Seal (Yellow) ...................................................................................... 2
26 ..... Cap (CRP12-Cap Options Cap) ..................................................................... 1
26 580042219 Connector (8 Pin) ....................................................................................... 1
26 580019119 Plug ............................................................................................................ 8
27 ..... Connector Assembly (CPS12 Options) .......................................................... 1
27 580042221 Connector (DTM PLU 8-Socket) ................................................................ 1
27 580019107 Terminal (Socket) ....................................................................................... 1
28 ..... Connector Assembly (CPP08 Handset) ......................................................... 1
28 518445605 Connector (4 Way) ..................................................................................... 1
28 518445601 Pin .............................................................................................................. 4
28 524152700 Connector Block ......................................................................................... 1
29 ..... Connector Assembly (CPS09 PC Connection) .............................................. 1
29 580019139 Connector (3-Way) ..................................................................................... 1
29 580062388 Terminal ...................................................................................................... 3
29 580051704 Dust Cap (For Diagnostic Cable) ............................................................... 1
30 ..... Spade Terminal (TS04 Key Switch) ................................................................ 1
30 580083893 E-Ring ........................................................................................................ 1
31 502719902 Terminal .......................................................................................................... 1
32 317222556 Terminal .......................................................................................................... 1
33 ..... Cap (CPS11 Steer Sensor Cap) ..................................................................... 1
34 ..... Cap (CPS10A Tract Interlock Cap) ................................................................ 1

08-13 G13064
WIRE HARNESS
MAIN

34 580019119 Plug ............................................................................................................ 4

G13065 08-13
BATTERIES (FIGURE 2-5)

FLOODED AND AGM

08-13 G13065
BATTERIES
FLOODED AND AGM

1 582035667 Cover .................................................................................................................. 1
2 b 580083871 Capscrew ............................................................................................................ 2
3 b 580029990 Washer ............................................................................................................... 2
4 582031793 Battery (Flooded) (Shown) .................................................................................. 4
4 582031655 Battery (AGM/Maintenance-Free) ....................................................................... 4
5 582026697 Battery Tray ........................................................................................................ 1
6 932730908 Capscrew ............................................................................................................ 1
7 580035444 Washer ............................................................................................................... 1
8 580027572 Nut ...................................................................................................................... 1
9 524217464 Grommet ............................................................................................................. 4
10 582004429
582011297 Trim ..................................................................................................................... 2
11 582088900
449021003 Washer ............................................................................................................... 8
12 518791613 Capscrew ............................................................................................................ 4
13 506179500 Lever ................................................................................................................... 2
14 582031278 Battery Cable ...................................................................................................... 1
14 012471900 Terminal .......................................................................................................... 2
15 582031279 Battery Cable ...................................................................................................... 3
15 012471900 Terminal .......................................................................................................... 2
16 582031281 Battery Cable ...................................................................................................... 1
16 012471900 Terminal .......................................................................................................... 1
16 06205330D E-Ring ............................................................................................................ 1
17 500226906 Clamp ................................................................................................................. 4
18 524296725 Screw .................................................................................................................. 4
19 016103300 Washer ............................................................................................................... 4
20 c 582042649 Knob ................................................................................................................... 1
a 312850042 Strap Clamp ........................................................................................................ 2
a 582091882 Battery Cable Assembly ..................................................................................... 1
FOOTNOTES:
a Not Illustrated c 7/2014 →
b → 6/2014

G13482 02-15
BATTERY AND TRAY (FIGURE 2-6)

LITHIUM-ION WITH SINGLE PACK

1 582032871 Tray ..................................................................................................................... 1
2 582032870 Tray ..................................................................................................................... 1
3 582032876 Battery Lithium Ion (56 Ah) ................................................................................. 1
4 932729910 Capscrew ............................................................................................................ 1
4 932730908 Capscrew (Alternate Part) .................................................................................. 1
5 582053119 Washer ............................................................................................................... 1
5 580035444 Washer (Alternate Part) ...................................................................................... 1
6 580027573 Nut ...................................................................................................................... 1
6 580027572 Nut (Alternate Part) ............................................................................................. 1
7 932728907 Capscrew ............................................................................................................ 4
8 580029990 Washer ............................................................................................................... 6
9 580044859 Insert ................................................................................................................... 4
10 932728903 Capscrew ............................................................................................................ 2
11 582042837 Plate .................................................................................................................... 2
a 312850042 Strap Clamp ........................................................................................................ 2
FOOTNOTES:
a Not Illustrated

05-16 G13606
BATTERIES AND TRAY (FIGURE 2-7)

LITHIUM-ION, ALT CONFIG — WITH ONE, TWO AND THREE PACK OPTIONS

G13606 05-16

1 582032871 Tray ..................................................................................................................... 1
2 582042837 Plate .................................................................................................................... 2
3 580029990 Washer ............................................................................................................... 4
4 932728903 Capscrew ............................................................................................................ 2
5 580004321
580047919 Nut ...................................................................................................................... 2
6 932729910 Capscrew ............................................................................................................ 1
6 932730908 Capscrew (Alternate Part) .................................................................................. 1
7 582053119 Washer ............................................................................................................... 1
7 580035444 Washer (Alternate Part) ...................................................................................... 1
8 580027573 Nut ...................................................................................................................... 1
8 580027572 Nut (Alternate Part) ............................................................................................. 1
9 582046247 Tray ..................................................................................................................... 1
10 b 582032876 Battery Lithium Ion (56 Ah) ................................................................................. AR
10 582113170 Battery Lithium Ion (57 Ah) (Alternate Part) ........................................................ AR
10 582115438 Battery Lithium Ion (71 Ah) (Alternate Part) ........................................................ AR
11 580067798 Strap Clamp ........................................................................................................ 1
12 580044859 Insert ................................................................................................................... 2
13 582045965 Bracket (RH) (Shown) ......................................................................................... 1
13 582045966 Bracket (LH) ........................................................................................................ 1
14 932730905 Capscrew ............................................................................................................ 4
15 582032228 Nut ...................................................................................................................... 4
16 932728907 Capscrew ............................................................................................................ 2
17 582045969 Bracket ................................................................................................................ 1
a 312850042 Strap Clamp ........................................................................................................ 3
FOOTNOTES:
a Not Illustrated b Quantity 1, 2, or 3 may be ordered.

02-21 G15046
BATTERY AND TRAY (FIGURE 2-8)

71 AH WITH HEATER

1 582046247 Tray ..................................................................................................................... 1
2 932730908 Capscrew ............................................................................................................ 1
3 580035444 Washer ............................................................................................................... 1
4 580027572 Nut ...................................................................................................................... 1
5 582113169 Battery Lithium Ion (71 Ah, w/Heater) ................................................................. 1
6 580067798 Strap Clamp ........................................................................................................ 1
7 582123993 Heater Jacket ...................................................................................................... 1

G13762 05-16
BATTERY CABLES (FIGURE 2-9)

LITHIUM-ION BATTERY
KEY:
A: One Pack
B: Two Pack
C: Three Pack
QTY
ITEM PART NO. DESCRIPTION A B C
1 582041830 Battery Cable ..................................................................................... 1 .. ..
1 580050293 E-Ring ........................................................................................... 1 .. ..
1 06205330E E-Ring ........................................................................................... 1 .. ..
2 582041831 Battery Cable ..................................................................................... 1 .. ..
2 012471900 Terminal ......................................................................................... 1 .. ..
2 06205330D E-Ring ........................................................................................... 1 .. ..
3 582058535 Battery Cable ..................................................................................... .. 1 ..
3 582060922 Terminal ......................................................................................... .. 2 ..
3 06205330E E-Ring ........................................................................................... .. 1 ..
4 582058534 Battery Cable ..................................................................................... .. 1 ..
4 582060922 Terminal ......................................................................................... .. 2 ..
4 06205330D E-Ring ........................................................................................... .. 1 ..
5 582057467 Battery Cable ..................................................................................... .. .. 1
5 582060922 Terminal ......................................................................................... .. .. 3
5 06205330E E-Ring ........................................................................................... .. .. 1
6 582058536 Battery Cable ..................................................................................... .. .. 1
6 582060922 Terminal ......................................................................................... .. .. 3
6 06205330D E-Ring ........................................................................................... .. .. 1

05-16 G13763
FUSE ASSEMBLY (FIGURE 2-10)

LITHIUM-ION BATTERY

1 582059434 Base .................................................................................................................... 1
2 582059435 Cover .................................................................................................................. 1
3 582059436 Stand Off ............................................................................................................. 1
4 582059437 Spacer ................................................................................................................ 1
5 582059438 Screw .................................................................................................................. 1
6 582059439 Nut ...................................................................................................................... 2
7 582059440
580096589 Fuse .................................................................................................................... 1

G13067 08-13
BATTERY CHARGER (FIGURE 2-11)

20 AMP (→ PENDING PER ECN 16811439)
KEY:
A: Flooded Battery
B: AGM Battery
C: Lithium-Ion Battery
QTY
1 582032807
582061566 Battery Charger (120 Volt) ................................................................. 1 .. ..
1 582032808 Battery Charger (230V) ..................................................................... 1 .. ..
1 582061567 Battery Charger (230 Volt) (Alternate Part) (North America and
Australia/New Zealand) ..................................................................... 1 .. ..
1 582032809
582061569 Agm Battery Charger (120 Volt) ........................................................ .. 1 ..
1 582032810 Agm Battery Charger (230 Volt) (North America and Australia/New
582061570 Zealand) ............................................................................................ .. 1 ..
1 582032811
582061571 Lithium Battery Charger (120 Volt) .................................................... .. .. 1
1 582032812 Lithium Battery Charger (230 Volt) (North America and
582061572 Australia/New Zealand) ..................................................................... .. .. 1
1 582062210 Kit -AC Cord, Tie Wrap, Hardware ................................................ 1 1 1
1 582062209 Cable Assy .................................................................................... 1 1 1
2 582029183 Stud , Self Clinching .......................................................................... 2 2 2
3 580027573 Nut ..................................................................................................... 2 2 2
a 312850034 Strap Clamp ...................................................................................... 1 1 1
a 524151032 Power Cord (Battery Charger) (120 Volt) .......................................... 1 1 1
a 582092340 Power Cable (Battery Charger) (230 Volt) (North America) .............. 1 1 1

08-13 G13067
KEY:
A: Flooded Battery
B: AGM Battery
QTY
a 524270042 Power Cord (Battery Charger) (Australia Market) (230 Volt)
(Australia/New Zealand) .................................................................... 1 1 1
FOOTNOTES:
a Not Illustrated

G15057 03-21

20 AMP (PENDING PER ECN 16811439 →)

03-21 G15057
BATTERY CHARGER
20 AMP (PENDING PER ECN 16811439 →)
KEY:
A: Flooded Battery
B: AGM Battery
QTY
1 582032807
582061566 Battery Charger (120 Volt) ................................................................. 1 .. ..
1 582032809
582061569 Agm Battery Charger (120 Volt) ........................................................ .. 1 ..
1 582032811
582061571 Lithium Battery Charger (120 Volt) .................................................... .. .. 1
1 582061567 Battery Charger (230 Volt) (North America and Australia/New
Zealand) ............................................................................................ 1 .. ..
1 582032810 Agm Battery Charger (230 Volt) (North America and Australia/New
582061570 Zealand) ............................................................................................ .. 1 ..
1 582032812 Lithium Battery Charger (230 Volt) (North America and
582061572 Australia/New Zealand) ..................................................................... .. .. 1
1 582062209 Cable Assy .................................................................................... 1 1 1
1 582062210 Kit -AC Cord, Tie Wrap, Hardware ................................................ 1 1 1
2 582032813
582062166 Port (AC Convenience) ..................................................................... 1 1 1
3 582131736 Bracket (Battery Charger Input Side) ................................................ 1 1 1
5 580001950 Screw ................................................................................................ 4 4 4
6 580027573 Nut ..................................................................................................... 3 3 3
7 582131737 Bracket (Battery Charger Output Side) ............................................. 1 1 1
8 582131738 Bracket (Battery Charger Side) ......................................................... 1 1 1
9 580003659 Screw ................................................................................................ 1 1 1
a 524151032 Power Cord (Battery Charger) (120 Volt) .......................................... 1 1 1
a 524270042 Power Cord (Battery Charger) (Australia Market) (230 Volt) (North
America and Australia/New Zealand) ................................................ 1 1 1
a 312850034 Strap Clamp ...................................................................................... 1 1 1
FOOTNOTES:
a Not Illustrated

G13068 08-13

30 AMP
KEY:
A: Flooded Battery
B: AGM Battery
QTY
1 582032896 Battery Charger (120V) ..................................................................... .. 1 ..
1 582032897 Battery Charger (230V) ..................................................................... .. 1 ..
1 582032898 Battery Charger (120V) ..................................................................... .. .. 1
1 582032899 Battery Charger (230V) ..................................................................... .. .. 1
3 580027573 Nut ..................................................................................................... 2 2 2
a 312850034 Strap Clamp ...................................................................................... 1 1 1
FOOTNOTES:
a Not Illustrated

08-13 G13069
PALLET PRO BATTERY RETENTION (FIGURE 2-14)

1 582032785 Bracket ................................................................................................................ 1
2 580036662 Capscrew ............................................................................................................ 1
3 580027573 Nut ...................................................................................................................... 1
4 582003591 Strap Clamp (Button Head) ................................................................................ 1
5 932728910 Capscrew ............................................................................................................ 2
6 580029990 Washer ............................................................................................................... 2
7 449015002 Nut ...................................................................................................................... 2
a 582032736 Battery Cable (SB 175 Red) ............................................................................... 1
a 582032737 Battery Cable (SB 175 Gray) .............................................................................. 1
06205330D E-Ring ............................................................................................................ 1
06205330E E-Ring ............................................................................................................ 1
723291304 Battery Connector (Red) ................................................................................ 1
723291300 Battery Connector (Gray) ............................................................................... 1
582035136 Reducer Bushing ............................................................................................ 2
FOOTNOTES:
a Not Illustrated

G13239 07-14
BATTERY COVER (FIGURE 2-15)

1 582035667 Cover .................................................................................................................. 1
2 582042649 Knob ................................................................................................................... 1
3 582042837 Plate .................................................................................................................... 2
4 505970553 Capscrew ............................................................................................................ 2
5 580029990 Washer ............................................................................................................... 2
6 580004321
580047919 Nut ...................................................................................................................... 2

03-15 G13491
WAKE-UP CIRCUIT (FIGURE 2-16)

LITHIUM-ION BATTERY

1 582047421 Wire Harness (Lithium-Ion) (FG13492 [Page 2-28])........................................... 1
1 582059357 Wire Harness (Lithium-Ion Multi-Pack) (FG13757 [Page 2-30])......................... 1
2 580009061 Screw .................................................................................................................. 1
3 582046477 Relay (Mini SPDT WP with Diode) ..................................................................... 1
4 582044336 Bracket (Lithium Relay Mount) ........................................................................... 1
5 580051432 Nut ...................................................................................................................... 1

G13492 03-15

LITHIUM-ION

03-15 G13492
WIRE HARNESS
LITHIUM-ION

582047421 Wire Harness (Lithium-Ion) ................................................................................. 1
1 ..... Connector Assembly (CPS019 NSLIP) .......................................................... 1
1 518806610 Connector (DT PLU 6-Socket) ................................................................... 1
1 505968566 Plug ............................................................................................................ 5
1 505968568 Terminal (Socket) ....................................................................................... 1
2 ..... Diode Assembly (CRP021 Diode D1) ............................................................ 1
2 580056006 Connector (2 Pin) ....................................................................................... 1
2 580019353 Terminal (Pin) ............................................................................................. 2
3 ..... End Cap with Diode (CPS021) ....................................................................... 1
3 582045563 Diode .......................................................................................................... 1
4 ..... Diode Assembly (CRP020 Diode D2) ............................................................ 1
4 580056006 Connector (2 Pin) ....................................................................................... 1
4 580019353 Terminal (Pin) ............................................................................................. 2
5 ..... End Cap with Diode (CPS020) ....................................................................... 1
5 582045563 Diode .......................................................................................................... 1
6 ..... Ring Terminal (TS039 To B-) .......................................................................... 1
6 505975593 E-Ring ........................................................................................................ 1
7 ..... Terminal (TP 14-C To TS014) ......................................................................... 1
7 502719902 Terminal ...................................................................................................... 1
8 ..... Terminal (TS 15-C To TS015) ......................................................................... 1
8 502719902 Terminal ...................................................................................................... 1
9 ..... Terminal (TS038 Key Switch Breakout) .......................................................... 1
9 317222556 Terminal ...................................................................................................... 1
10 ..... Terminal (TP038 Key Switch Breakout) .......................................................... 1
10 502719902 Terminal ...................................................................................................... 1
11 ..... Spade Terminal (TS037 Key Switch) .............................................................. 1
11 580083893 E-Ring ........................................................................................................ 1
12 ..... Spade Terminal (TS036 Key Switch) .............................................................. 1
12 580083893 E-Ring ........................................................................................................ 1
13 ..... Terminal (TP035 Key Switch Breakout) .......................................................... 1
13 502719902 Terminal ...................................................................................................... 1
14 ..... Terminal (TS035 Key Switch Breakout) .......................................................... 1
14 317222556 Terminal ...................................................................................................... 1
15 ..... Connector Assembly (CRS022 To Relay) ...................................................... 1
15 520529603 Connector ................................................................................................... 1
15 520529604 Socket ........................................................................................................ 4

G13757 04-16

LITHIUM-ION MULTI-PACK

582059357 Wire Harness (Lithium-Ion Multi-Pack) ............................................................... 1
1 ..... Connector Assembly (CPS032 Lithium-Ion Battery) ...................................... 1
1 505968566 Plug ............................................................................................................ 5
1 505968568 Terminal (Socket) ....................................................................................... 1
2 ..... Connector Assembly (CRP019 To Lithium-Ion Harness) ............................... 1
2 518803678 Connector ................................................................................................... 1
2 505968566 Plug ............................................................................................................ 5
2 505968514 Terminal (Pin) ............................................................................................. 1
3 505968566 Plug ............................................................................................................ 5
3 505968568 Terminal (Socket) ....................................................................................... 1
4 505968566 Plug ............................................................................................................ 5
4 505968568 Terminal (Socket) ....................................................................................... 1

03-15 G13509

TILLER

582038475 Wire Harness (Tiller) ........................................................................................... 1
1 ..... Connector Assembly (CPS06 Tiller Harness) ................................................ 1
1 580019107 Terminal (Socket) ....................................................................................... 4
1 580019119 Plug ............................................................................................................ 2
1 580039513 Terminal ...................................................................................................... 2
2 ..... Connector Assembly (CRS02 Tiller Card CAN CJ2) ...................................... 1
2 518445610 Connector (8 Way) ..................................................................................... 1
2 518445602 Socket ........................................................................................................ 2
3 ..... Connector Assembly (CRS03 Tiller Card JP1) ............................................... 1
3 518445608 Connector (6 Way) ..................................................................................... 1
3 518445602 Socket ........................................................................................................ 4

G13959 01-17

TELEMETRY - INTERLOCK

582047000 Wire Harness (Telemetry - Interlock) .................................................................. 1
1 ..... Connector Assembly (CPS027 Buzzer) ......................................................... 1
1 580019107 Terminal (Socket) ....................................................................................... 2
2 ..... Connector Assembly (CPS026 FM1B) ........................................................... 1
2 580036982 Connector (STM PLU 12-Socket) .............................................................. 1
2 580019107 Terminal (Socket) ....................................................................................... 7
2 580019119 Plug ............................................................................................................ 5
3 ..... Connector Assembly (CPS029 To FM2A Harness or IDR) ............................ 1
3 518803687 Connector (DT REC 4 PIN) ........................................................................ 1
3 505968566 Plug ............................................................................................................ 4
4 ..... Cap (CRP029 Cap) ........................................................................................ 1
4 505968566 Plug ............................................................................................................ 4
5 580056006 Connector (2 Pin) ........................................................................................... 2
6 582016570 Relay .............................................................................................................. 2
7 ..... Connector Assembly (CRP024 To FM1A Harness) ....................................... 1
7 580056006 Connector (2 Pin) ....................................................................................... 1

01-17 G13959

7 580019353 Terminal (Pin) ............................................................................................. 2
8 ..... Connector Assembly (CRS028 Interlink Relay) ............................................. 1
8 520529603 Connector ................................................................................................... 1
8 520529604 Socket ........................................................................................................ 4
9 582016570 Relay .............................................................................................................. 1

G14988 02-21

TELEMETRY - INTERLOCK — ALTERNATE PART

02-21 G14988
WIRE HARNESS
TELEMETRY - INTERLOCK – ALTERNATE PART

582117706 Wire Harness (Telemetry - Interlock) .................................................................. 1
1 ..... Connector Assembly (CPS027 Buzzer) ......................................................... 1
1 580019107 Terminal (Socket) ....................................................................................... 2
2 ..... Connector Assembly (CPS026 VAM2) ........................................................... 1
2 580036982 Connector (STM PLU 12-Socket) .............................................................. 1
2 580019107 Terminal (Socket) ....................................................................................... 9
2 580019119 Plug ............................................................................................................ 3
3 ..... Connector Assembly (CPS029 To IDR / Display Harness) ............................ 1
3 504064701 Connector (4 Soc) ...................................................................................... 1
3 580062388 Terminal ...................................................................................................... 4
4 ..... Connector Assembly (CPS420 To Display Harness) ..................................... 1
4 580019107 Terminal (Socket) ....................................................................................... 2
5 ..... Connector Assembly (CRP420A Cap) ........................................................... 1
5 580056006 Connector (2 Pin) ....................................................................................... 1
5 580019119 Plug ............................................................................................................ 2
6 ..... Connector Assembly (CRP024 To VAM1 Harness) ....................................... 1
6 580056006 Connector (2 Pin) ....................................................................................... 1
6 580019353 Terminal (Pin) ............................................................................................. 2
7 ..... Connector Assembly (CRS028 Relay) ........................................................... 1
7 582013706 Connector ................................................................................................... 1
7 580000561 Terminal ...................................................................................................... 4
7 520045873 Plug ............................................................................................................ 1
8 582016570 Relay .............................................................................................................. 1

G13958 01-17

TELEMETRY - POWER

582047001 Wire Harness (Telemetry - Power) ...................................................................... 1
1 ..... Terminal (TP014-D To TS014-A) .................................................................... 1
1 502719902 Terminal ...................................................................................................... 1
2 ..... Terminal (TP015-D To TS015-A) .................................................................... 1
2 502719902 Terminal ...................................................................................................... 1
3 ..... Terminal (TS015-D To TP015-A) .................................................................... 1
3 317222556 Terminal ...................................................................................................... 1
4 ..... Terminal (TS014-D To TP014-A) .................................................................... 1
4 317222556 Terminal ...................................................................................................... 1
5 582030754 Retainer , Cable Tie ........................................................................................ 1
6 ..... Connector Assembly (CPS023 PC Connection) ............................................ 1
6 580019139 Connector (3-Way) ..................................................................................... 1
6 580062388 Terminal ...................................................................................................... 3
7 580051704 Dust Cap (For Diagnostic Cable) ................................................................... 1
8 ..... Connector Assembly (CPS025 FM1A) ........................................................... 1
8 580036981 Connector (DTM PLU 12-Socket) .............................................................. 1
8 580019107 Terminal (Socket) ....................................................................................... 5
8 580019119 Plug ............................................................................................................ 7
9 ..... Connector Assembly (CPS024 Relay Interlock) ............................................. 1
9 580019107 Terminal (Socket) ....................................................................................... 2
10 ..... Jumper (CRP024A Interlock Jumper) ............................................................ 1
10 580056006 Connector (2 Pin) ....................................................................................... 1

01-17 G13958

10 580019353 Terminal (Pin) ............................................................................................. 2
11 ..... Connector Assembly (CRP009 To Main Harness) ......................................... 1
11 580022894 Connector (3-Way) ..................................................................................... 1
11 580038290 Terminal ...................................................................................................... 3

G13960 01-17

TELEMETRY - UPPER DISPLAY

582047002 Wire Harness (Telemetry - Upper Display) ......................................................... 1
1 ..... Connector Assembly (CRP030 To FM2A Harness) ....................................... 1
1 582039767 Connector ................................................................................................... 1
1 580019119 Plug ............................................................................................................ 10
1 580019353 Terminal (Pin) ............................................................................................. 2
2 ..... Connector Assembly (CPS030 FM2A Display) .............................................. 1
2 580036983 Connector (DTM PLU 12-Socket) .............................................................. 1
2 580019107 Terminal (Socket) ....................................................................................... 5
2 580019119 Plug ............................................................................................................ 7
2 582052903 Boot ............................................................................................................ 1
3 580056613 Fastener ......................................................................................................... 1
4 ..... Connector Assembly (CPS031 ID Card Reader) ........................................... 1
4 504064701 Connector (4 Soc) ...................................................................................... 1
4 580062388 Terminal ...................................................................................................... 3
4 505968566 Plug ............................................................................................................ 1
5 ..... Connector Assembly (CRP029 To Interlink Harness) .................................... 1
5 580038290 Terminal ...................................................................................................... 4
6 580026812 Clip ................................................................................................................. 1

01-17 G13960
NOTES

G14989 02-21

TELEMETRY - UPPER DISPLAY — ALTERNATE PART

02-21 G14989
WIRE HARNESS
TELEMETRY - UPPER DISPLAY – ALTERNATE PART

582117707 Wire Harness (Telemetry - Upper Display) ......................................................... 1
1 ..... Connector Assembly (CRS030 Display) ........................................................ 1
1 582062642 Connector (MX150, Keying Option B) ........................................................ 1
1 71000768 Plug (Cavity) ............................................................................................... 14
1 550104804 Plug ............................................................................................................ 14
1 582050487 Terminal (Socket) ....................................................................................... 6
2 ..... Connector Assembly (CRP029 Upper Display) .............................................. 1
2 580038290 Terminal ...................................................................................................... 3
2 505968566 Plug ............................................................................................................ 1
3 ..... Connector Assembly (CPS029-A ID Card Reader) ........................................ 1
3 504064701 Connector (4 Soc) ...................................................................................... 1
3 580062388 Terminal ...................................................................................................... 3
3 505968566 Plug ............................................................................................................ 1
4 ..... Connector Assembly (CRP420 Display) ........................................................ 1
4 580056006 Connector (2 Pin) ....................................................................................... 1
4 580019353 Terminal (Pin) ............................................................................................. 2
5 580026812 Clip ................................................................................................................. 1
6 580056613 Fastener ......................................................................................................... 1

G13961 01-17
BUZZER ASSEMBLY (FIGURE 2-25)

TELEMETRY

580093223 Buzzer Assembly ................................................................................................ 1
1 580017836 Buzzer ............................................................................................................ 1
2 ..... Connector Assembly (CRP77 To Buzzer Harness) ........................................ 1
2 580056006 Connector (2 Pin) ....................................................................................... 1
2 580039516 Terminal ...................................................................................................... 2

SECTION 3
3 STEER HANDLE/BRAKE SYSTEM

CONTENTS
SECTION 3
STEER HANDLE/BRAKE SYSTEM
DESCRIPTION PAGE
DELIVERY HANDLE AND MOUNTING WELDMENT ..................................................................................... 3-2

SPEED REDUCTION SENSOR
STEERING .................................................................................................................................................. 3-9
TILLER HANDLE AND MOUNTING WELDMENT .......................................................................................... 3-4
TILLER HEAD ASSEMBLY ............................................................................................................................. 3-6

G13758 05-16
DELIVERY HANDLE AND MOUNTING WELDMENT (FIGURE 3-1)

05-16 G13758
DELIVERY HANDLE AND MOUNTING WELDMENT

582057729 Tiller Handle Assembly (Delivery Handle) .......................................................... 1
1 582046957 Tiller Head (Delivery Handle) ......................................................................... 1
2 582061350 Tiller Handle (Delivery Handle) ....................................................................... 1
3 582002075 Gas Spring ..................................................................................................... 1
3 582015514 Gas Spring (Alternate Part) ............................................................................ 1
4 524141136 Ball Stud ......................................................................................................... 1
5 580055861 Nut .................................................................................................................. 1
6 580000119 Plug ................................................................................................................ 2
7 582017793 Bushing ............................................................................................................... 2
8 ..... Cover .................................................................................................................. 1
9 580083871 Capscrew ............................................................................................................ 2
10 580029990 Washer ............................................................................................................... 2
12 582023892 Grommet ............................................................................................................. 1
13 582023900 Shaft Assembly (Tiller Handle Pivot) .................................................................. 1
14 582014374 Capscrew ............................................................................................................ 1
15 580055861 Nut ...................................................................................................................... 1
16 580003654 Capscrew ............................................................................................................ 1
17 582091225 Capscrew ............................................................................................................ 4
19 582055319 Shim .................................................................................................................... 1
a 582038475 Wire Harness (Tiller) (FG13509 [Page 2-31])..................................................... 1
FOOTNOTES:
a Not Illustrated

G13070 08-13
TILLER HANDLE AND MOUNTING WELDMENT (FIGURE 3-2)

08-13 G13070
TILLER HANDLE AND MOUNTING WELDMENT

1 582031440 Tiller Head Assembly (Composite) (FG13131 [Page 3-6])................................. 1
1 582031534 Tiller Head Assembly (Metal) (Shown) (FG13131 [Page 3-6])........................... 1
2 580049331 Capscrew ............................................................................................................ 2
3 582015519 Locknut ............................................................................................................... 2
4 580000119 Plug ..................................................................................................................... 2
5 504229298 Nut ...................................................................................................................... 1
6 524141136 Ball Stud ............................................................................................................. 1
7 582031382 Tiller Return Spring ............................................................................................. 1
9 b 582063685 Sensor , Proximity ............................................................................................... 1
9 c 582090901 Sensor , Proximity ............................................................................................... 1
10 582017793 Bushing ............................................................................................................... 2
11 582035668 Cover (Without Coast Control) ............................................................................ 1
12 580083871 Capscrew ............................................................................................................ 2
13 580029990 Washer ............................................................................................................... 2
14 582023900 Shaft Assembly (Tiller Handle Pivot) .................................................................. 1
15 582014374 Capscrew ............................................................................................................ 1
16 582023892 Grommet ............................................................................................................. 1
17 580049231 Capscrew ............................................................................................................ 4
18 504229298 Nut ...................................................................................................................... 1
19 580003654 Capscrew ............................................................................................................ 1
21 582047614 Tiller Handle ........................................................................................................ 1
22 582035269 Cover (With Coast Control) ................................................................................. 1
23 582055520 Stop (With Coast Control) ................................................................................... 1
24 582055519 Shaft (With Coast Control) .................................................................................. 1
25 582050201 Roll Pin (With Coast Control) .............................................................................. 1
26 582069503 Cover .................................................................................................................. 1
a 582038475 Wire Harness (Tiller) (FG13509 [Page 2-31])..................................................... 1
a 312850034 Strap Clamp ........................................................................................................ AR
FOOTNOTES:
a Not Illustrated c S/N A245N15644S →
b → S/N A245N15643S

G13131 10-13
TILLER HEAD ASSEMBLY (FIGURE 3-3)

10-13 G13131
TILLER HEAD ASSEMBLY

582031440 Tiller Head Assembly (Composite) ..................................................................... 1
582031534 Tiller Head Assembly (Metal) .............................................................................. 1
1 582010514
580011991 Cover (Belly Switch) ....................................................................................... 1
2 582131536
580082841 Locking Lever (Belly Spring) .......................................................................... 1
3 582131528
524139006 Tiller Head (Upper Half) .................................................................................. 1
4 582131533
582019746 Screw ............................................................................................................. 2
5 582131532
582019747 Plate ............................................................................................................... 1
6 582131530
580012970 Spring , Directional Control Return (RH Butterfly) .......................................... 1
7 582131549
582007131 Accelerator Control Knob (RH) (RH Butterfly) ................................................ 1
8 582131526
582005203 Horn Button Cover .......................................................................................... 1
9 582131527
580012969 Spring (Horn/Snail) ......................................................................................... 1
10 582007128 Push Button Switch Assembly (On-Off) ......................................................... 4
10 582131545
524144372 Spring (Compression) ................................................................................ 4
10 582131544
580055434 Cover , Rubber (On-Off Version) ................................................................ 4
10 582015754
582131546 Cover (Cap) ................................................................................................ 4
10 582131547
580026824 Microswitch (On-Off, Molex Connector) ..................................................... 4
11 582131535
580038175 Spring (Cover, Belly) ...................................................................................... 1
12 582131531
580060389 Spring , Directional Control Return (LH Butterfly) .......................................... 1
13 582131529
580012962 Bushing .......................................................................................................... 2
14 ..... Knob (LH Butterfly) ......................................................................................... 1
15 940004902 Washer ........................................................................................................... 2
16 582131537
580026296 Capscrew ....................................................................................................... 2
17 582131551
524292775 Screw (Pin-Type, For PCB Clip) ..................................................................... 1
18 582131550
580079167 Support Clip .................................................................................................... 1
19 582027529 Printed Circuit Board ...................................................................................... 1
20 ..... Camshaft ........................................................................................................ 1
21 582131553
582007134 Cover , Rear (For Push Button) ...................................................................... 1
22 582088896
932200901 Capscrew ....................................................................................................... 3
23 582131552
524338448 Tiller Head Assembly (Lower Half) (Composite) ............................................ 1

G13131 10-13
TILLER HEAD ASSEMBLY

23 582001472 Tiller Head Assembly (Lower Half) (Metal) ..................................................... 1
24 580012967 Label (RH Switch Functions) .......................................................................... 1
25 580012968 Label (LH Switch Functions) .......................................................................... 1
26 524139322 Label (Tiller Handle Yale) ............................................................................... 1
582027968 Kit -Butterfly, RH and LH ................................................................................ 1
582027525 Kit -Butterfly, LH ......................................................................................... 1

05-18 G14273
SPEED REDUCTION SENSOR (FIGURE 3-4)

STEERING

1 582029282 Bracket ................................................................................................................ 1
2 580049231 Capscrew ............................................................................................................ 2
3 580027573 Nut ...................................................................................................................... 2
4 582029283 Bracket ................................................................................................................ 1
5 a 582032773 Sensor, Proximity ................................................................................................ 1
5 b 582063685 Sensor , Proximity ............................................................................................... 1
5 c 582090902 Sensor , Proximity ............................................................................................... 1
6 580022891 Connector (DTM PLU 3-Socket) .................................................................... 1
6 580022892 Connector (Secondary Lock) .......................................................................... 1
6 580019107 Terminal (Socket) ........................................................................................... 3
7 580049231 Capscrew ............................................................................................................ 2
FOOTNOTES:
a → S/N A245N08912P c S/N A245N015644S →
b S/N A245N08913P ↔ S/N A245N15643S

G14273 05-18
NOTES

SECTION 4
4 HYDRAULIC SYSTEM
CONTENTS
SECTION 4
HYDRAULIC SYSTEM
DESCRIPTION PAGE
CYLINDER ASSEMBLY
→ PENDING PER ECN 16811443 ............................................................................................................. 4-4
PENDING PER ECN 16811443 → ............................................................................................................. 4-12
→ PENDING PER ECN 16811443 ............................................................................................................. 4-6
ALTERNATE PART ..................................................................................................................................... 4-8
HYDRAULIC SYSTEM
→ PENDING PER ECN 16811443 ............................................................................................................. 4-2
PENDING PER ECN 16811443 → ............................................................................................................. 4-10

G13071 08-13
HYDRAULIC SYSTEM (FIGURE 4-1)

(→ PENDING PER ECN 16811443)

08-13 G13071
HYDRAULIC SYSTEM

1 580056997 Cylinder Assy (FG13072 [Page 4-4]).................................................................. 1
2 582013368 Hydraulic Power Unit (FG13073 [Page 4-6])...................................................... 1
2 582126400 Hydraulic Power Unit (Alternate Part) (FG15045 [Page 4-8])............................. 1
3 580093279 Screw .................................................................................................................. 2
4 316534106 Fitting .................................................................................................................. 1
4 052645100 O-Ring ............................................................................................................ 1
5 582014173 Hose Assy ........................................................................................................... 1
6 582041056
580047714 Capscrew ............................................................................................................ 2
7 580060015 Pin ....................................................................................................................... 1
8 582002209 Spacer ................................................................................................................ 2

G13072 08-13
CYLINDER ASSEMBLY (FIGURE 4-2)


580056997 Cylinder Assy ...................................................................................................... 1
1 582031135 Cylinder Liner ................................................................................................. 1
2 582031133 Head ............................................................................................................... 1
3 272131500 Cylinder Head ................................................................................................. 1
4 582031134 Piston ............................................................................................................. 1
5 582031132 Cylinder Rod ................................................................................................... 1
6 580060095 O-Ring ............................................................................................................ 2
7 277269200 Wiper .............................................................................................................. 1
8 580060093 Seal ................................................................................................................ 1
9 580060092 O-Ring ............................................................................................................ 1
10 580060091 O-Ring ............................................................................................................ 2
11 019327000 O-Ring ............................................................................................................ 1
582003607 Kit-Seal ............................................................................................................... 1

08-13 G13072
NOTES

G13073 08-13
HYDRAULIC POWER UNIT ASSEMBLY (FIGURE 4-3)


08-13 G13073


582013368 Hydraulic Power Unit .......................................................................................... 1
582126400 Hydraulic Power Unit (Alternate Part) ................................................................. 1
1 580064007 Motor .............................................................................................................. 1
2 582015474 Nut .................................................................................................................. 1
3 580064011 Hydraulic Motor Sub Unit ............................................................................... 1
3 580064012 Kit-Seal ....................................................................................................... 1
4 582015475 Check Valve ................................................................................................... 1
5 582015477 Tool (Check Valve) ..................................................................................... 1
6 582015481
582016633 Pressure Valve ............................................................................................... 1
7 582015489 Pipe ................................................................................................................ 1
7 582015490 Strainer ....................................................................................................... 1
8 582015491 Valve (Electro Poppet - 24V) .......................................................................... 1
8 582015493 Kit-Seal Valve ............................................................................................. 1
9 582015494 Restrictor ........................................................................................................ 1
10 582015478 Tank (For Hydraulic Pump) ............................................................................. 1
11 582015479 O-Ring ........................................................................................................ 1
12 580057918
582015480 Plug (Filter) ................................................................................................. 1
13 580028972 Clamp Assembly ........................................................................................ 1
14 582015498 Fitting .............................................................................................................. 1
15 582113161
582042440 Coil ................................................................................................................. 1
16 582015493 Kit-Seal Valve ................................................................................................. 1

G15045 02-21

ALTERNATE PART

02-21 G15045

ALTERNATE PART

1 582136236 Motor .............................................................................................................. 1
2 582015474 Nut .................................................................................................................. 1
3 582087735 Power Pack .................................................................................................... 1
3 580028963 Kit-Seal ....................................................................................................... 1
4 582015475 Check Valve ................................................................................................... 1
5 582015477 Tool (Check Valve) ..................................................................................... 1
6 582015481
582016633 Pressure Valve ............................................................................................... 1
7 582016634 Hose ............................................................................................................... 1
8 582015490 Strainer ........................................................................................................... 1
9 582136204 Valve-Poppet .................................................................................................. 1
9 582136206 Kit-Seal Valve ............................................................................................. 1
10 582136205 Solenoid ..................................................................................................... 1
11 582087757 Tank ................................................................................................................ 1
12 582015479 O-Ring ........................................................................................................ 1
13 580057918
582015480 Plug (Filter) ................................................................................................. 1
14 580028972 Clamp Assembly ........................................................................................ 1
15 582015494 Restrictor ........................................................................................................ 1
16 582015498 Fitting .............................................................................................................. 1

G15162 05-21

(PENDING PER ECN 16811443 →)

1 582060099 Cylinder Assy - lift ............................................................................................... 1
1 582153484 Kit-Seal ........................................................................................................... 1
1 582153485 Cylinder Head ................................................................................................. 1
1 582153486 Cylinder Rod ................................................................................................... 1
2 582066070 Hydraulic Power Unit (FG15163 [Page 4-12]).................................................... 1
3 580060015 Pin ....................................................................................................................... 1
4 582002209 Spacer ................................................................................................................ 2
5 580049231 Capscrew ............................................................................................................ 2
6 580093279 Screw .................................................................................................................. 2
7 580019806 Fitting .................................................................................................................. 1
8 582066069 Hose Assy ........................................................................................................... 1

05-21 G15162
NOTES

G15163 05-21
HYDRAULIC POWER UNIT (FIGURE 4-6)


05-21 G15163


1 582087734 Motor .............................................................................................................. 1
2 582015474 Nut .................................................................................................................. 1
3 582087735 Power Pack .................................................................................................... 1
3 580028963 Kit-Seal ....................................................................................................... 1
4 582015475 Check Valve ................................................................................................... 1
5 582015477 Tool (Check Valve) ..................................................................................... 1
6 582015481
582016633 Pressure Valve ............................................................................................... 1
7 582016634 Hose ............................................................................................................... 1
8 582015490 Strainer ....................................................................................................... 1
9 582015494 Restrictor ........................................................................................................ 1
10 582087736 Valve ............................................................................................................... 1
10 582087737 Kit-Seal Valve ............................................................................................. 1
11 582113161
582042440 Coil ............................................................................................................. 1
12 582087757 Tank ................................................................................................................ 1
13 580028972 Clamp Assembly ........................................................................................ 1
14 580057918
582015480 Plug (Filter) ................................................................................................. 1
15 582015479 O-Ring ........................................................................................................ 1
16 582087738 Adapter ........................................................................................................... 1

G15164 05-21

MASTED WALKIE FORK OVER

05-21 G15164
HYDRAULIC SYSTEM

1 582060099 Cylinder Assy - lift ............................................................................................... 1
1 582153484 Kit-Seal ........................................................................................................... 1
1 582153485 Cylinder Head ................................................................................................. 1
1 582153486 Cylinder Rod ................................................................................................... 1
2 582011703 Fitting .................................................................................................................. 1
2 052645200 O-Ring ............................................................................................................ 1
3 580060015 Pin ....................................................................................................................... 1
4 582002209 Spacer ................................................................................................................ 2
5 580093279 Screw .................................................................................................................. 2
6 582089096 Bracket (Assembly w/Inserts) ............................................................................. 1
6 582066613 Bracket (Hyd Control Valve Mount) ................................................................ 1
7 580044859 Insert .............................................................................................................. 2
8 582069627 Hyd Control Valve (Dual 2/2 Poppet 250 BAR) .................................................. 1
9 582144760 Hydraulic Power Unit (24 Volt 1.7L) (FG15673 [Page 4-16]).............................. 1
10 582041056
580047714 Capscrew ............................................................................................................ 2
11 582064833 Hose Assy ........................................................................................................... 1
12 582069310 Fitting (Flow Control Dampened) ........................................................................ 1
13 580019865 Fitting .................................................................................................................. 3
14 580059997 Fitting .................................................................................................................. 1
15 582141178 Tube Assy ........................................................................................................... 1
16 582064506 Tube Assy ........................................................................................................... 1
16 580019985 Fitting .............................................................................................................. 2
17 582064504 Tube Assy ........................................................................................................... 1
17 580019985 Fitting .............................................................................................................. 2
18 582065830 Tube Assy ........................................................................................................... 1
18 580019985 Fitting .............................................................................................................. 2
19 580041711 Capscrew ............................................................................................................ 2
20 580039424 Cap ..................................................................................................................... 1

G15673 03-22


582144760 Hydraulic Power Unit (24 Volt 1.7L) .................................................................... 1
1 582147389 Tank Assembly ............................................................................................... 1
2 582015479 O-Ring ........................................................................................................ 1
3 580028972 Clamp Assembly ........................................................................................ 1
4 582147390 Plug ............................................................................................................ 1
5 582143656 Motor .............................................................................................................. 1
6 582143657 Wire Harness ............................................................................................. 1
6 582147387 Wire Harness (Alternate Part) .................................................................... 1
7 582015474 Nut .................................................................................................................. 1
8 582015475 Check Valve ................................................................................................... 1
9 582015477 Tool (Check Valve) ..................................................................................... 1
10 582015481
582016633 Pressure Valve ............................................................................................... 1
11 582147391 Hose (Suction) ................................................................................................ 1
12 582015490 Strainer ....................................................................................................... 1
13 582136204 Valve-Poppet .................................................................................................. 1
13 582136206 Kit-Seal Valve ............................................................................................. 1
14 582136205 Solenoid ..................................................................................................... 1
a 582147388 Power Pack (w/o Motor) ................................................................................. 1
580028963 Kit-Seal ....................................................................................................... 1
FOOTNOTES:
a Not Illustrated

SECTION 5
5 LIFT LINKAGE AND FORKS

CONTENTS
SECTION 5
LIFT LINKAGE AND FORKS
DESCRIPTION PAGE
G14819 - FORK AND BATTERY BOX ............................................................................................................ 5-8

LIFT LINKAGE ................................................................................................................................................. 5-2
LOAD WHEEL
GREASABLE BEARING - VULKOLLAN ..................................................................................................... 5-6
GREASABLE BEARING - POLYURETHANE ............................................................................................. 5-7
SEALED BEARING - VULKOLLAN ............................................................................................................. 5-4
SEALED BEARING - POLYURETHANE ..................................................................................................... 5-5

G13074 08-13
LIFT LINKAGE (FIGURE 5-1)

08-13 G13074
LIFT LINKAGE
1 582023896 Shaft (Drive Frame Pivot) ................................................................................... 2
2 582014374 Capscrew ............................................................................................................ 2
3 582023893 Rocker Arm Assembly (520 mm) ........................................................................ 1
3 582037731 Rocker Arm (560 mm, Galvanized) .................................................................... 1
3 582037732 Rocker Arm (670 mm, Galvanized) .................................................................... 1
4 582031130 Pull Rod (630 mm) .............................................................................................. 1
4 582031128 Pull Rod (692 mm) .............................................................................................. 1
4 582031129 Pull Rod (715 mm) .............................................................................................. 1
4 582032028 Pull Rod (715 mm) (Galvanized) ........................................................................ 1
4 582028943 Pull Rod (848 mm) .............................................................................................. 1
4 582028945 Pull Rod (910 mm) .............................................................................................. 1
4 582031127 Pull Rod (933 mm) (152B x 1169L) .................................................................... 1
4 582028944 Pull Rod (933 mm) .............................................................................................. 1
4 582032029 Pull Rod (933 mm) (Galvanized) ........................................................................ 1
4 582031125 Pull Rod (995 mm) .............................................................................................. 1
4 582031126 Pull Rod (1018 mm) ............................................................................................ 1
4 582032030 Pull Rod (1018 mm) (Galvanized) ...................................................................... 1
4 582035888 Pull Rod (1023 mm) ............................................................................................ 1
4 582035889 Pull Rod (1023 mm/152B x 1023L) ..................................................................... 1
4 582049484 Pull Rod Assembly (208B x 1023L) (Alternate Part) ........................................... 2
4 582047992 Pull Rod (208B x 1023L) (Alternate Part) ....................................................... 1
4 582047922 Pull Rod (231B x 1023L) (Alternate Part) ....................................................... 1
4 582035889 Pull Rod (1023 mm/152B x 1023L) (Alternate Part) ....................................... 1
5 582017793 Bushing (Alternate Part) ................................................................................. 4
5 582017793 Bushing ............................................................................................................... 6
6 582023898 Shaft (Front Fork Frame Pivot) ........................................................................... 2
7 582023897 Shaft (Pull Rod Pivot) ......................................................................................... 2
8 582007824 Capscrew ............................................................................................................ 6
9 449076005 Grease Fitting ..................................................................................................... 10
10 449034030 Roll Pin ............................................................................................................... 2
11 ..... Load Wheels (FG13595 [Page 5-4], FG13596 [Page 5-5], FG13597
[Page 5-6], FG13598 [Page 5-7])....................................................................... 2
12 582023899 Shaft (Rear Fork Pivot) ....................................................................................... 2
13 580063754 Axle (Pin) ............................................................................................................ 2
14 953701908 Grease Fitting (Lube) .......................................................................................... 2

G13595 07-19
LOAD WHEEL (FIGURE 5-2)

SEALED BEARING — VULKOLLAN
KEY:
A: Standard Bearing
B: Stainless Steel Bearing
C: Stainless Steel Bearing (Alternate Part)
D: Standard Bearing (Alternate Part)
QTY
ITEM PART NO. DESCRIPTION A B C D
582031796 Load Wheel Assembly .............................................................. 1 .. .. ..
582031795 Load Wheel Assembly .............................................................. .. 1 .. ..
582052760 Load Wheel Assembly .............................................................. .. .. 1 ..
582052764 Load Wheel Assembly .............................................................. .. .. .. 1
1 582032960 Link ....................................................................................... 1 1 1 1
1 582015707 Bushing ............................................................................ 2 2 2 2
1 582032960 Link ................................................................................... 1 1 1 1
2 582032958 Axle ....................................................................................... 1 1 1 1
3 582032961 Roller .................................................................................... 1 .. .. ..
3 582032959 Roller .................................................................................... .. 1 .. ..
3 582053148 Roller .................................................................................... .. .. 1 ..
3 582053152 Roller .................................................................................... .. .. .. 1
4 582032957 Pin ........................................................................................ 1 1 1 1

07-19 G13596

SEALED BEARING — POLYURETHANE
KEY:
A: Standard Bearing
QTY
1 582032960 Link ....................................................................................... 1 1 1 1
1 582015707 Bushing ............................................................................ 2 2 2 2
1 582032960 Link ................................................................................... 1 1 1 1
2 582032958 Axle ....................................................................................... 1 1 1 1
3 582032968 Roller .................................................................................... 1 .. .. ..
3 582032962 Roller .................................................................................... .. 1 .. ..
3 582053146 Roller .................................................................................... .. .. 1 ..
3 582053151 Roller .................................................................................... .. .. .. 1
4 582032957 Pin ........................................................................................ 1 1 1 1

G13597 07-19

GREASABLE BEARING — VULKOLLAN
KEY:
A: Standard Bearing
C: Standard Bearing (Alternate Part)
D: Stainless Steel Bearing (Alternate Part)
QTY
1 582032960 Link ....................................................................................... 1 1 1 1
1 582015707 Bushing ............................................................................ 2 2 2 2
1 582032960 Link ................................................................................... 1 1 1 1
2 582032963 Axle ....................................................................................... 1 1 1 1
3 582045074 Roller .................................................................................... 1 .. .. ..
3 582032966 Roller .................................................................................... .. 1 .. ..
3 582053149 Roller .................................................................................... .. .. 1 ..
3 582053150 Roller .................................................................................... .. .. .. 1
4 582032957 Pin ........................................................................................ 1 1 1 1
5 524148754 Fitting , Grease ..................................................................... 1 1 1 1

07-19 G13598

GREASABLE BEARING — POLYURETHANE
KEY:
A: Standard Bearing
QTY
1 582032960 Link ....................................................................................... 1 1 1 1
1 582015707 Bushing ............................................................................ 2 2 2 2
1 582032960 Link ................................................................................... 1 1 1 1
2 582032963 Axle ....................................................................................... 1 1 1 1
3 582032964 Roller .................................................................................... 1 .. .. ..
3 582032965 Roller .................................................................................... .. 1 .. ..
3 582053147 Roller .................................................................................... .. .. 1 ..
3 582048730 Roller .................................................................................... .. .. .. 1
4 582032957 Pin ........................................................................................ 1 1 1 1
5 524148754 Fitting , Grease ..................................................................... 1 1 1 1

G14819 12-20
G14819 - FORK AND BATTERY BOX (FIGURE 5-6)

1 582053178 Fork And Battery Box (560 x 866 x 152, Standard) ............................................ 1
1 582131130 Fork And Battery Box (560 x 866 x 152, Standard) (Alternate Part) ................... 1
1 582032014 Fork And Battery Box (560 x 866 x 231, Galvanized) ......................................... 1
1 582053179 Fork And Battery Box (560 x 1084 x 152, Standard) .......................................... 1
1 582131131 Fork And Battery Box (560 x 1084 x 152, Standard) (Alternate Part) ................. 1
1 582032015 Fork And Battery Box (560 x 1084 x 231, Galvanized) ....................................... 1

12-20 G14819

1 a 582053296 Fork And Battery Box (620 x 1023 x 208, Standard) .......................................... 1
1 582032011 Fork And Battery Box (670 x 866 x 231, Galvanized) ......................................... 1
FOOTNOTES:
a Beverage Truck

G14819 12-20
NOTES

SECTION 6
6 OPTIONS
CONTENTS
SECTION 6
OPTIONS
DESCRIPTION PAGE
AUDIBLE ALARM ............................................................................................................................................ 6-4

CONVENIENCE TRAY
BOLT-ON - COMPATIBLE W/9.1" BATTERY BOX ONLY ........................................................................... 6-2
MAGNET MOUNT - COMPATIBLE W/9.1" BATTERY BOX ONLY ............................................................. 6-3
LIFT INTERRUPT SENSOR ........................................................................................................................... 6-14
PALLET SKID ADAPTER OPTION ................................................................................................................. 6-9
PALLET STRAP OPTION ................................................................................................................................ 6-7
WITH EXTENSION STRAP ........................................................................................................................ 6-8
SPEED REDUCTION ...................................................................................................................................... 6-5
TELEMETRY COVER GROUP ....................................................................................................................... 6-13
TELEMETRY DISPLAY ASSEMBLY ............................................................................................................... 6-12
TELEMETRY OPTIONS .................................................................................................................................. 6-10
TOW SWITCH ................................................................................................................................................. 6-6

G13075 08-13
CONVENIENCE TRAY (FIGURE 6-1)

BOLT-ON — COMPATIBLE W/9.1" BATTERY BOX ONLY

1 932730905 Capscrew ............................................................................................................ 4
2 582032228 Nut ...................................................................................................................... 4
3 582035066 Tray ..................................................................................................................... 1

08-13 G13076
CONVENIENCE TRAY (FIGURE 6-2)

MAGNET MOUNT — COMPATIBLE W/9.1" BATTERY BOX ONLY

1 580083871 Capscrew ............................................................................................................ 4
2 582032230 Nut ...................................................................................................................... 4
3 932730903 Capscrew ............................................................................................................ 4
4 582032228 Nut ...................................................................................................................... 4
5 582035066 Tray ..................................................................................................................... 1
6 582107554 Magnet ................................................................................................................ 4
7 582042478 Plate .................................................................................................................... 2

G13077 08-13
AUDIBLE ALARM (FIGURE 6-3)

1 580045132 Back-Up Alarm (82-102 dbA) .............................................................................. 1
1 582125766 Alarm (Audible) (Alternate Part) .......................................................................... 1
2 582032752 Bracket ................................................................................................................ 1
3 580039438 Capscrew ............................................................................................................ 2
4 580004321
580047919 Nut ...................................................................................................................... 2

08-13 G13078
SPEED REDUCTION (FIGURE 6-4)

1 582029282 Bracket ................................................................................................................ 1
2 580049231 Capscrew ............................................................................................................ 2
3 580027573 Nut ...................................................................................................................... 2
4 582029283 Bracket ................................................................................................................ 1
6 a 582032773 Sensor, Proximity (Speed Reduction) ................................................................. 1
6 b 582063685 Sensor , Proximity (Speed Reduction) ................................................................ 1
6 c 582090901 Sensor , Proximity (Speed Reduction) ................................................................ 1
7 580049231 Capscrew ............................................................................................................ 4
FOOTNOTES:
a → S/N A245N08912P c S/N A245N15644S →
b S/N A245N08913P ↔ S/N A245N15643S

G13079 08-13
TOW SWITCH (FIGURE 6-5)

582032762 Switch Assy (Tow) ............................................................................................... 1
1 582032763 Bracket ........................................................................................................... 1
2 580013993 Screw ............................................................................................................. 2
3 940004902 Washer ........................................................................................................... 2
4 937100902 Nut .................................................................................................................. 2
5 506097502 Relay (24 Volt) ................................................................................................ 1
6 582032694 Switch ............................................................................................................. 1
7 ..... Wire Harness (Brake Override Switch) .......................................................... 1
a 582032761 Label (Tow Switch) ......................................................................................... 1
FOOTNOTES:
a Not Illustrated

09-15 G13629
PALLET STRAP OPTION (FIGURE 6-6)

1 582047281 Strap (Ratcheting and Locking) .......................................................................... 1
2 582047282 Latch (Aircraft Buckle) ........................................................................................ 1
3 582054714 Bracket (Ratchet Strap Mounting) ...................................................................... 1
4 932729905 Capscrew ............................................................................................................ 2
5 582032229 Nut ...................................................................................................................... 6
6 580009297 Capscrew ............................................................................................................ 4

G13756 04-16
PALLET STRAP OPTION (FIGURE 6-7)

WITH EXTENSION STRAP

1 582047281 Strap (Ratcheting and Locking) .......................................................................... 1
2 582059365 Strap , Extension ................................................................................................ 1
3 582054714 Bracket (Ratchet Strap Mounting) ...................................................................... 1
4 932729905 Capscrew ............................................................................................................ 2
5 582032229 Nut ...................................................................................................................... 6
6 580009297 Capscrew ............................................................................................................ 4

09-15 G13630
PALLET SKID ADAPTER OPTION (FIGURE 6-8)

1 580009297 Capscrew ............................................................................................................ 4
2 582054713 Plate .................................................................................................................... 2
3 582032229 Nut ...................................................................................................................... 4
4 582054712 Skid Adapter (For Moveable Load Backrest) ...................................................... 2
5 ..... Magnet ................................................................................................................ 2
6 580003242 Capscrew ............................................................................................................ 2

G13962 01-17
TELEMETRY OPTIONS (FIGURE 6-9)

01-17 G13962
TELEMETRY OPTIONS
1 582045765 Bracket , Control Module .................................................................................... 1
2 582045766 Bracket , Card Reader ........................................................................................ 1
3 582045767 Bracket , Antenna ............................................................................................... 1
4 582045768 Bracket , Display ................................................................................................. 1
4 582118428 Bracket , Display ................................................................................................. 1
5 582067602 Antenna (WiFi, With Cover) ................................................................................ 1
5 582067603 Antenna (GSM, With Cover) ............................................................................... 1
5 582067601 Antenna (WiFi, Without Cover) ........................................................................... 1
5 582067600 Antenna (GSM, Without Cover) .......................................................................... 1
5 582120278 Antenna (VAM, With Cover) ................................................................................ 1
5 582120279 Antenna (VAM, Without Cover) ........................................................................... 1
6 582020706 Display (FM2) ..................................................................................................... 1
6 582110205 Display Assembly (Alternate Part) (FG15695 [Page 6-12])................................ 1
7 582020783 Card-ID Reader (HID Standard Prox) ................................................................. 1
7 582020784 Card-ID Reader (IClass/MIFARE Prox) .............................................................. 1
7 582020782 Card-ID Reader (ISO-Prox) ................................................................................ 1
8 580093223 Buzzer Assembly (FG13961 [Page 2-42]).......................................................... 1
9 582020730 Control Module (FM1 Cell 3G Extended Voltage) ............................................... 1
9 582020701
582020715 Control Module (FM1 WiFi Extended Voltage) ................................................... 1
9 582123423 Controller (VAM CDMA) ...................................................................................... 1
9 582123422 Controller (VAM CELL/GSM/WIFI) ..................................................................... 1
10 932729908 Capscrew ............................................................................................................ 2
11 582032229 Nut ...................................................................................................................... 6
12 940400906 Washer ............................................................................................................... 4
13 449001268 Capscrew ............................................................................................................ 4
14 931000908 Capscrew ............................................................................................................ 2
15 940004902 Washer ............................................................................................................... 2
16 449015024 Nut ...................................................................................................................... 2
17 582019584 Capscrew ............................................................................................................ 2
18 940004903 Washer ............................................................................................................... 3
19 449015012 Nut ...................................................................................................................... 3
20 580003569 Washer ............................................................................................................... 4
21 932729910 Capscrew ............................................................................................................ 2
22 505976542 Capscrew ............................................................................................................ 2
23 582047000 Wire Harness (Telemetry - Interlock) (FG13959 [Page 2-32])............................ 1
23 582117706 Wire Harness (Telemetry - Interlock) (Alternate Part) (FG14988 [Page 2-34])... 1
24 582047001 Wire Harness (Telemetry - Power) (FG13958 [Page 2-36])............................... 1
25 582047002 Wire Harness (Telemetry - Upper Display) (FG13960 [Page 2-38])................... 1
25 582117707 Wire Harness (Telemetry - Upper Display) (Alternate Part) (FG14989 [Page 2-
40])....................................................................................................................... 1
26 940400905 Washer ............................................................................................................... 1
27 931001906 Capscrew ............................................................................................................ 1
28 580026812 Clip ...................................................................................................................... 1
29 580056613 Fastener .............................................................................................................. 1
30 504070790 Strap Clamp ........................................................................................................ 2
31 582025995 Label (ID Card Reader) ...................................................................................... 1
32 501921911 Hose Clamp ........................................................................................................ 1
582122470 Connector (DTM) ................................................................................................ 1

G15695 04-22
TELEMETRY DISPLAY ASSEMBLY (FIGURE 6-10)

582110205 Display Assembly ............................................................................................... 1
582155765 Display Sub-Assembly ................................................................................... 1
1 582091362 Cover .......................................................................................................... 1
2 ..... Screw ......................................................................................................... 6
3 582155762 Display , Dash (Standard Common Arch 2 - 8 Color) ................................ 1
4 582091363 Housing ...................................................................................................... 1
5 582062642 Connector (MX150, Keying Option B) ................................................................ 1

01-17 G13963
TELEMETRY COVER GROUP (FIGURE 6-11)

1 582015980 Cover (Center Main) ........................................................................................... 1
2 582067664 Cover (Center Top - With Display) ...................................................................... 1
3 582028147 Stud .................................................................................................................... 3
4 580027573 Nut ...................................................................................................................... 3
5 932729905 Capscrew ............................................................................................................ 1
6 582053119 Washer ............................................................................................................... 1

G14817 05-19
LIFT INTERRUPT SENSOR (FIGURE 6-12)

1 582090902 Sensor , Proximity ............................................................................................... 1

SECTION 7
7 FIELD SERVICE KITS

CONTENTS
SECTION 7
FIELD SERVICE KITS
DESCRIPTION PAGE
BATTERY KITS ............................................................................................................................................... 7-2

TELEMETRY KITS .......................................................................................................................................... 7-2

FIELD SERVICE KITS
BATTERY KITS
DESCRIPTION PART NUMBER

Kit -Battery 550161349
Kit -Single Lithium Ion Battery Pack (208BB) (Kit includes battery) 550148674
Kit -Single Lithium Ion Battery Pack (208BB) (Kit does not include battery) 550163069
Kit -Single Lithium Ion Battery Pack (231BB) (Kit includes battery) 550192576
Kit -Single Lithium Ion Battery Pack (231BB) (Kit does not include battery) 550192846
Kit -1 to 2 Lithium Ion Battery Conversion 550171536
TELEMETRY KITS
DESCRIPTION PART NUMBER

Kit-Telemetry (FM1 W/GSM) 550174667
Kit-Telemetry (FM1 W/WIFI) 550174668
Kit-Telemetry (FM1 W/CDMA) 550174669
Kit-Telemetry (Interlock) 550174670
Kit-Telemetry (Yale Checklist) 550174671
Telemetry Kit (ISO-Prox Card Reader) 550073824
Telemetry Kit (HID Standard Prox Card Reader) 550073825
Telemetry Kit (IClass/MIFARE Prox Card Reader) 550073826
Kit-Telemetry (VAM CDMA W/COVER) 550233498
Kit-Telemetry (VAM GSM/WIFI W/COVER) 550233499
Kit-Telemetry (VAM CDMA W/O COVER) 550233500
Kit-Telemetry (VAM GSM/WIFI W/O COVER) 550233501
Kit-Telemetry (ISO-Prox Card Reader) 550233504
Kit-Telemetry (HID Standard Prox Card Reader) 550233505
Kit-Telemetry (IClass/MIFARE Prox Card Reader) 550233506
Kit-Telemetry (Yale Checklist) 550233508

SECTION 8
8 NUMERICAL INDEX
NUMERICAL INDEX
SECTION 8
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
71000768 2-41 1 1-34 4 505968514 2-30 2 2-31 2

012471900 2-13 14 1-36 4 505968566 2-29 1 2-31 3
2-13 15 1-38 3 2-30 1 518445603 2-9 13
2-13 16 1-39 3 2-30 2 518445604 2-9 14
2-18 2 1-40 3 2-30 3 518445605 2-10 28
016103300 2-13 19 1-41 3 2-30 4 518445606 2-6 4
019327000 4-4 11 1-42 3 2-32 3 518445608 2-31 3
052645100 4-3 4 1-49 14 2-32 4 518445610 2-9 4
052645200 4-15 2 1-53 11 2-38 4 2-31 2
06205330D 2-3 21 449015098 1-27 5 2-41 2 518791613 2-13 12
2-13 16 1-29 5 2-41 3 518803660 2-5 6
2-18 2 1-49 6 505968568 2-29 1 518803678 2-30 2
2-18 4 1-51 6 2-30 1 518803687 2-32 3
2-18 6 1-53 6 2-30 3 2-32 4
2-25 1-55 6 2-30 4 2-38 5
06205330E 2-3 21 449021001 2-3 31 505970553 1-2 2 2-41 2
2-18 1 449021003 2-13 11 1-26 3 518806610 2-29 1
2-18 3 449034030 5-3 10 1-28 24 2-30 1
2-18 5 449076005 5-3 9 1-30 24 2-30 3
2-25 500226906 2-13 17 1-47 21 2-30 4
258743277 1-2 5 501904907 1-21 8 2-26 4 518806635 2-32 3
1-28 501921911 6-11 32 505975593 2-9 2 2-32 4
1-30 502719902 2-10 31 2-29 6 2-38 5
272131500 4-4 3 2-29 7 505976542 1-28 15 2-41 2
277269200 4-4 7 2-29 8 1-30 15 518806641 2-30 2
296320455 2-5 1 2-29 10 1-49 11 518806687 2-29 1
296320456 2-5 5 2-29 13 1-53 13 2-30 1
312850034 2-20 2-36 1 6-11 22 2-30 3
2-23 2-36 2 505976563 1-28 16 2-30 4
2-24 504058760 2-3 12 1-30 16 519244834 1-3 5
3-5 2-5 1-32 3 1-7 12
312850042 2-13 504059719 2-5 4 1-34 3 1-9 12
2-14 504059730 2-9 5 1-36 3 1-12 2
2-16 2-9 6 1-40 2 519440800 1-21 12
316534106 4-3 4 2-9 9 1-41 2 519739830 2-5 2
317222556 2-10 32 2-9 10 1-42 2 519739834 2-5 7
2-29 9 2-9 11 1-45 13 519739845 2-5 3
2-29 14 2-9 12 1-47 19 520039801 1-28 14
2-36 3 2-9 15 1-49 13 1-30 14
2-36 4 2-9 16 1-53 9 1-45 4
449001230 1-15 8 504061787 2-9 8 506097502 6-6 5 1-47 10
449001268 6-11 13 504064701 2-35 3 506179500 2-13 13 1-49 4
449015002 2-25 7 2-38 4 506726502 2-3 15 1-51 4
449015012 6-11 19 2-41 3 506726507 1-22 4 1-53 4
449015014 2-3 6 504070790 1-21 22 518445601 2-9 13 1-55 4
449015024 6-11 16 2-3 2-10 28 520045873 2-35 7
449015036 1-28 17 6-11 30 518445602 2-6 4 520202601 2-9 1
1-30 17 504229298 3-5 5 2-9 4 520202606 2-9 1
1-32 4 3-5 18 2-9 14 520529603 2-29 15

NUMERICAL INDEX
NUMERICAL INDEX (continued)
2-33 8 550079667 1-2 1 2-38 2 6-11 28

520529604 2-29 15 550104804 2-41 1 580019139 2-10 29 580026824 3-7 10
2-33 8 550114091 1-21 20 2-36 6 580027572 1-15 23
524139006 3-7 3 550190776 1-21 17 580019245 2-9 18 1-17 21
524139322 3-8 26 580000119 3-3 6 2-32 1 1-19 20
524141136 3-3 4 3-5 4 2-35 1 1-23 3
3-5 6 580000561 2-35 7 2-35 4 2-13 8
524141184 1-21 15 580001950 2-23 5 2-36 9 2-14 6
524142771 1-28 20 580003242 6-9 6 580019246 2-9 18 2-16 8
1-28 21 580003569 6-11 20 2-32 1 2-17 4
1-30 20 580003654 1-45 16 2-35 1 580027573 1-2 4
1-30 21 3-3 16 2-35 4 1-21 4
524143269 2-3 2 3-5 19 2-36 9 2-3 10
524144372 3-7 10 580003659 2-23 9 580019353 2-6 1 2-14 6
524148581 1-22 2 580007122 1-2 2-6 3 2-16 8
524148605 1-21 9 580008064 1-21 10 2-9 17 2-20 3
524148754 5-6 5 580009061 2-27 2 2-10 19 2-23 6
5-7 5 580009066 2-3 7 2-10 21 2-24 3
524149840 1-15 19 580009297 6-7 6 2-10 22 2-25 3
1-17 13 6-8 6 2-10 23 3-9 3
1-19 15 6-9 1 2-29 2 6-5 3
524149841 1-15 19 580011991 3-7 1 2-29 4 6-13 4
1-17 13 580012962 3-7 13 2-33 7 580028963 4-9 3
1-19 15 580012967 3-8 24 2-35 6 4-13 3
524149842 1-15 20 580012968 3-8 25 2-37 10 4-16
1-17 14 580012969 3-7 9 2-38 1 580028972 4-7 13
1-19 16 580012970 3-7 6 2-41 4 4-9 14
524149843 1-15 21 580013993 6-6 2 580019806 4-10 7 4-13 13
1-19 17 580017836 2-42 1 580019865 4-15 13 4-16 3
524151032 2-20 580019107 2-9 18 580019985 4-15 16 580029990 1-26 2
2-23 2-10 27 4-15 17 1-28 23
524152699 2-9 13 2-31 1 4-15 18 1-30 23
2-9 14 2-32 1 580020944 2-35 3 1-47 22
524152700 2-6 4 2-32 2 2-38 4 2-13 3
2-10 28 2-35 1 2-41 3 2-14 8
524152702 2-9 4 2-35 2 580021087 2-6 2 2-16 3
524186888 2-3 12 2-35 4 580021088 2-6 2 2-25 6
524208881 1-21 11 2-36 8 580022891 2-10 33 2-26 5
524217464 2-13 9 2-36 9 2-11 34 3-3 10
524270042 2-21 2-38 2 3-9 6 3-5 13
2-23 3-9 6 580022892 2-10 33 580035031 2-10 25
524292775 3-7 17 580019119 2-6 1 2-11 34 580035032 2-10 24
524296725 2-13 18 2-9 18 3-9 6 580035444 1-28 26
524299833 1-15 9 2-10 26 580022894 2-37 11 1-30 26
1-17 8 2-11 34 580023593 1-15 22 1-32 7
1-19 8 2-31 1 1-17 20 1-34 7
524338448 3-7 23 2-32 2 1-19 21 1-36 7
550043780 1-21 13 2-35 2 580024033 2-9 7 1-37 4
550075709 1-2 1 2-35 5 580026296 3-7 16 1-38 4
550077969 1-21 7 2-36 8 580026812 2-38 6 1-39 4
550077971 1-21 6 2-38 1 2-41 5 1-40 4

NUMERICAL INDEX
1-41 4 4-15 10 6-11 29 4-15 5

1-42 4 580047919 1-26 4 580056997 4-3 1 580096589 2-3 4
1-49 16 1-28 25 4-4 2-19 7
1-53 16 1-30 25 580058190 1-22 5 580096845 2-3 11
2-13 7 2-3 16 580059997 4-15 14 582001472 3-8 23
2-14 5 2-16 5 580060015 4-3 7 582002075 3-3 3
2-16 7 2-26 6 4-10 3 582002209 4-3 8
2-17 3 6-4 4 4-15 3 4-10 4
580035673 2-3 30 580049231 3-5 17 580060091 4-4 10 4-15 4
2-5 3-9 2 580060092 4-4 9 582002425 1-15
580036662 2-25 2 3-9 7 580060093 4-4 8 1-17
580036981 2-36 8 4-10 5 580060095 4-4 6 582003591 2-25 4
580036982 2-32 2 6-5 2 580060389 3-7 12 3-3 18
2-35 2 6-5 7 580062119 2-10 24 3-5 8
580036983 2-38 2 580049331 3-5 2 2-10 25 3-9 8
580036986 2-32 2 580050293 2-18 1 580062388 2-6 2 6-5 5
2-35 2 580051432 2-27 5 2-10 29 6-5 8
2-36 8 580051704 2-10 29 2-35 3 582003607 4-4
2-38 2 2-36 7 2-36 6 582003765 1-15 14
580038175 3-7 11 580054421 1-32 6 2-38 4 1-17 11
580038290 2-37 11 1-34 6 2-41 3 1-19 12
2-38 5 1-36 6 580063754 5-3 13 582003769 1-15 12
2-41 2 1-51 11 580064007 4-7 1 1-17 12
580038997 2-10 20 1-55 10 580064011 4-7 3 1-19 13
580039193 2-37 11 580055434 3-7 10 580064012 4-7 3 582003772 1-17 16
580039194 2-10 29 580055861 3-3 5 580067798 2-16 11 1-19 14
2-36 6 3-3 15 2-17 6 582003773 1-17 17
580039424 4-15 20 580056004 2-9 17 580069705 2-38 1 1-19 18
580039438 6-4 3 2-10 19 580076338 1-21 16 582003774 1-15 15
580039513 2-31 1 2-29 2 580079167 3-7 18 1-17 18
580039516 2-42 2 2-29 4 580080890 2-6 3 1-19 11
580040456 2-10 24 2-32 7 2-10 22 582003775 1-15 17
2-10 25 2-35 5 2-10 23 1-17 19
580041711 4-15 19 2-35 6 580080891 2-6 3 1-19 19
580042219 2-6 1 2-36 10 2-10 22 582005203 3-7 8
2-10 21 2-41 4 2-10 23 582006912 1-2 3
2-10 26 2-42 2 580082841 3-7 2 582007128 3-7 10
580042220 2-6 1 580056006 2-9 17 580083871 2-13 2 582007131 3-7 7
2-10 21 2-10 19 3-3 9 582007134 3-7 21
580042221 2-10 27 2-29 2 3-5 12 582007824 5-3 8
2-31 1 2-29 4 6-3 1 582010614 1-15 16
580042222 2-10 27 2-32 5 580083893 2-9 3 582010615 1-15 10
2-31 1 2-32 7 2-10 30 582010616 1-15 1
580044859 1-47 18 2-35 5 2-29 11 582011297 2-13 10
2-14 9 2-35 6 2-29 12 582011703 4-15 2
2-16 12 2-36 10 580084553 1-21 19 582013368 4-3 2
4-15 7 2-41 4 580084947 2-3 23 4-7
580045132 6-4 1 2-42 2 580093223 2-42 582013706 2-35 7
580047714 1-45 11 580056589 2-3 25 6-11 8 582014173 4-3 5
1-47 15 580056613 2-38 3 580093279 4-3 3 582014374 3-3 14
4-3 6 2-41 6 4-10 6 3-5 15

NUMERICAL INDEX
5-3 2 1-7 5 582027525 3-8 582030754 2-36 5

582015474 4-7 2 1-11 582027529 3-7 19 582030998 1-3 4
4-9 2 582015552 1-3 1 582027968 3-8 582031125 5-3 4
4-13 2 1-7 7 582028147 1-2 6 582031126 5-3 4
4-16 7 582015707 5-4 1 1-21 3 582031127 5-3 4
582015475 4-7 4 5-5 1 2-3 9 582031128 5-3 4
4-9 4 5-6 1 6-13 3 582031129 5-3 4
4-13 4 5-7 1 582028943 5-3 4 582031130 5-3 4
4-16 8 582015980 1-2 7 582028944 5-3 4 582031132 4-4 5
582015477 4-7 5 6-13 1 582028945 5-3 4 582031133 4-4 2
4-9 5 582015981 1-2 9 582029090 2-3 3 582031134 4-4 4
4-13 5 582016570 2-32 6 582029113 2-3 17 582031135 4-4 1
4-16 9 2-33 9 582029181 1-21 14 582031278 2-13 14
582015478 4-7 10 2-35 8 582029182 1-21 5 582031279 2-13 15
582015479 4-7 11 582016633 4-7 6 582029183 2-3 24 582031281 2-13 16
4-9 12 4-9 6 2-20 2 582031381 3-3 11
4-13 15 4-13 6 2-23 4 3-5 20
4-16 2 4-16 10 2-24 2 582031382 3-5 7
582015480 4-7 12 582016634 4-9 7 582029243 5-3 3 582031440 3-5 1
4-9 13 4-13 7 582029282 3-9 1 3-7
4-13 14 582017793 3-3 7 6-5 1 582031534 3-5 1
582015489 4-7 7 3-5 10 582029283 3-9 4 3-7
582015490 4-7 7 5-3 5 6-5 4 582031655 2-13 4
4-9 8 5-3 5 582029588 1-42 1 582031793 2-13 4
4-13 8 582018029 1-10 3 582029589 1-41 1 582031795 5-4
4-16 12 1-22 7 582029590 1-40 1 582031796 5-4
582015491 4-7 8 582019584 6-11 17 582029591 1-3 582031797 5-5
582015493 4-7 8 582019746 3-7 4 1-22 6 582031798 5-5
4-7 16 582019747 3-7 5 582029857 5-3 4 582031839 1-21 2
582015494 4-7 9 582020706 6-11 6 582029947 1-45 1 582031852 1-22 1
4-9 15 582020715 6-11 9 1-47 1 582031853 1-22 1
4-13 9 582020730 6-11 9 582030001 1-29 8 582031854 1-22 1
582015498 4-7 14 582020782 6-11 7 1-45 2 582031855 1-22 1
4-9 16 582020783 6-11 7 1-49 2 582032011 5-9 1
582015514 3-3 3 582020784 6-11 7 1-51 2 582032012 5-9 1
582015519 1-24 3 582022975 2-3 13 582030039 1-45 17 582032013 5-9 1
1-25 3 582022976 2-3 14 1-47 13 582032014 5-8 1
1-37 3 582023892 3-3 12 582030124 1-45 15 582032015 5-8 1
3-5 3 3-5 16 1-47 12 582032016 5-8 1
582015541 1-3 5 582023893 5-3 3 582030209 1-45 9 582032028 5-3 4
1-7 10 582023894 5-3 3 1-47 8 582032029 5-3 4
1-9 10 582023895 5-3 3 1-49 9 582032030 5-3 4
1-12 1 582023896 5-3 1 1-53 14 582032043 1-22 1
582015542 1-3 5 582023897 5-3 7 582030210 1-28 10 582032044 1-22 1
1-7 11 582023898 5-3 6 1-30 10 582032071 1-22 1
1-9 11 582023899 5-3 12 1-45 7 582032072 1-22 1
1-12 4 582023900 3-3 13 1-47 5 582032073 1-22 1
582015545 1-7 14 3-5 14 1-49 7 582032151 5-7
1-9 3 582025170 1-21 1 1-51 7 582032152 5-7
1-12 6 582025995 6-11 31 1-53 7 582032153 5-6
582015551 1-3 2 582026697 2-13 5 1-55 7 582032154 5-6

NUMERICAL INDEX
582032188 1-32 1 1-45 5 582032960 5-4 1 582042649 1-28 18

582032189 1-34 1 1-47 9 5-4 1 1-30 18
582032190 1-36 1 1-49 5 5-5 1 2-13 20
582032213 1-32 1 1-51 5 5-5 1 2-26 2
582032214 1-34 1 1-53 5 5-6 1 582042837 1-28 22
582032215 1-36 1 1-55 5 5-6 1 1-30 22
582032218 1-32 2 582032822 1-27 8 5-7 1 2-14 11
1-34 2 1-47 2 5-7 1 2-16 2
1-36 2 1-53 2 582032961 5-4 3 2-26 3
582032219 1-32 2 1-55 2 582032962 5-5 3 582044336 2-27 4
1-34 2 582032823 1-29 3 582032963 5-6 2 582045007 1-28 12
1-36 2 1-45 10 5-7 2 1-55 3
582032228 1-45 14 1-49 10 582032964 5-7 3 582045061 1-27 6
1-47 17 1-51 10 582032965 5-7 3 1-29 6
2-16 15 582032824 1-27 3 582032966 5-6 3 582045074 5-6 3
6-2 2 1-47 11 582032968 5-5 3 582045113 1-3 2
6-3 4 1-53 10 582033692 2-6 1-7 4
582032229 1-45 6 1-55 11 582035046 1-21 14 1-11 2
1-47 4 582032825 1-28 11 582035066 6-2 3 582045218 1-27 4
6-7 5 1-30 11 6-3 5 1-29 4
6-8 5 1-45 8 582035136 2-25 582045303 1-27 2
6-9 3 1-47 6 582035269 3-5 22 1-29 2
6-11 11 1-49 8 582035410 1-21 18 582045563 2-29 3
582032230 6-3 2 1-51 8 582035667 2-13 1 2-29 5
582032362 1-19 1-53 8 2-26 1 582045765 6-11 1
582032376 1-23 1 1-55 8 582035668 3-5 11 582045766 6-11 2
582032498 1-22 1 582032826 1-45 12 582035887 2-9 582045767 6-11 3
582032500 1-22 1 1-47 7 582035888 5-3 4 582045768 6-11 4
582032627 1-17 16 1-49 12 582035889 5-3 4 582045965 2-16 13
582032631 1-19 4 1-53 12 5-3 4 582045966 2-16 13
582032632 1-19 6 582032829 1-45 3 582036781 2-3 5 582045969 2-16 17
582032634 1-17 9 582032830 1-47 3 582037731 5-3 3 582046004 1-3 4
1-19 7 582032870 2-14 2 582037732 5-3 3 1-7 17
582032694 6-6 6 582032871 2-14 1 582037755 1-4 6 582046106 1-2 2
582032736 2-25 2-16 1 1-7 13 582046247 2-16 9
582032737 2-25 582032872 1-47 20 1-9 13 2-17 1
582032752 6-4 2 582032876 2-14 3 1-12 5 582046477 2-27 3
582032761 6-6 2-16 10 582037756 1-3 5 582046957 3-3 1
582032762 6-6 582032894 2-24 1 1-7 15 582047000 2-32
582032763 6-6 1 582032895 2-24 1 1-9 5 6-11 23
582032773 3-9 5 582032896 2-24 1 1-12 3 582047001 2-36
6-5 6 582032897 2-24 1 582038475 2-31 6-11 24
582032785 2-25 1 582032898 2-24 1 3-3 582047002 2-38
582032800 2-3 18 582032899 2-24 1 3-5 6-11 25
582032801 2-3 21 582032957 5-4 4 582038703 1-22 3 582047188 1-22 2
582032802 2-3 22 5-5 4 582039767 2-38 1 582047281 6-7 1
582032803 2-3 19 5-6 4 582041830 2-18 1 6-8 1
582032804 2-3 20 5-7 4 582041831 2-18 2 582047282 6-7 2
582032808 2-20 1 582032958 5-4 2 582042440 4-7 15 582047421 2-27 1
582032817 1-28 13 5-5 2 4-13 11 2-29
1-30 13 582032959 5-4 3 582042478 6-3 7 582047614 3-5 21

NUMERICAL INDEX
582047922 5-3 4 582052903 2-38 2 582055520 3-5 23 582062642 2-41 1

582047992 5-3 4 582053119 1-2 10 582055680 1-24 1 6-12 5
582048007 1-30 12 2-14 5 1-25 1 582063273 2-3 28
1-51 3 2-16 7 582056460 1-3 5 582063685 3-5 9
582048010 1-27 1 6-13 6 582057338 1-28 20 3-9 5
1-29 1 582053146 5-5 3 1-30 20 6-5 6
582048052 1-51 12 582053147 5-7 3 582057339 1-28 21 582064245 2-3 27
1-55 12 582053148 5-4 3 1-30 21 582064504 4-15 17
582048729 5-7 582053149 5-6 3 582057340 1-26 1 582064506 4-15 16
582048730 5-7 3 582053150 5-6 3 582057467 2-18 5 582064833 4-15 11
582049437 1-3 3 582053151 5-5 3 582057468 1-27 7 582065830 4-15 18
1-7 1 582053152 5-4 3 1-29 7 582066069 4-10 8
1-9 1 582053171 5-9 1 582057729 3-3 582066070 4-10 2
582049438 1-3 3 582053174 5-9 1 582058534 2-18 4 4-13
1-7 2 582053175 5-9 1 582058535 2-18 3 582066613 4-15 6
1-9 2 582053176 5-9 1 582058536 2-18 6 582067600 6-11 5
582049483 5-3 4 582053177 5-8 1 582058773 1-7 582067601 6-11 5
582049484 5-3 4 582053178 5-8 1 582059357 2-27 1 582067602 6-11 5
582049677 1-3 2 582053179 5-8 1 2-30 582067603 6-11 5
1-7 3 582053180 5-9 1 582059365 6-8 2 582067664 6-13 2
1-9 14 582053181 5-8 1 582059434 2-19 1 582067669 1-21 21
1-11 582053182 5-9 1 582059435 2-19 2 582068590 1-3 5
582049680 1-3 5 582053183 5-9 1 582059436 2-19 3 1-7 9
582049681 1-3 1 582053184 5-9 1 582059437 2-19 4 1-12
1-7 8 582053185 5-9 1 582059438 2-19 5 582069310 4-15 12
1-9 8 582053186 5-8 1 582059439 2-19 6 582069503 3-5 26
582049682 1-3 1 582053187 5-8 1 582060099 4-10 1 582069627 4-15 8
1-7 6 582053188 5-8 1 4-15 1 582072670 1-21 24
1-9 6 582053189 5-8 1 582060922 2-18 3 582080458 2-3 29
582049754 1-4 6 582053190 5-9 1 2-18 4 582084417 5-9 1
582049755 1-3 1 582053191 5-8 1 2-18 5 582084418 5-9 1
1-9 7 582053192 5-9 1 2-18 6 582087513 1-37 1
582049776 1-28 9 582053193 5-8 1 582061350 3-3 2 582087514 1-38 1
1-29 9 582053194 5-9 1 582061566 2-20 1 582087515 1-39 1
1-49 1 582053195 5-9 1 2-23 1 582087516 1-40 1
1-51 1 582053196 5-8 1 582061567 2-20 1 582087517 1-41 1
1-53 1 582053197 5-8 1 2-23 1 582087518 1-42 1
1-55 1 582053293 5-9 1 582061569 2-20 1 582087734 4-13 1
582050201 3-5 25 582053294 5-9 1 2-23 1 582087735 4-9 3
582050487 2-41 1 582053295 5-9 1 582061570 2-20 1 4-13 3
582050603 1-49 15 582053296 5-9 1 2-23 1 582087736 4-13 10
1-53 15 582053356 5-9 1 582061571 2-20 1 582087737 4-13 10
582050605 1-49 3 582053359 5-9 1 2-23 1 582087738 4-13 16
582050673 1-53 3 582054712 6-9 4 582061572 2-20 1 582087757 4-9 11
582052758 5-5 582054713 6-9 2 2-23 1 4-13 12
582052759 5-7 582054714 6-7 3 582062166 2-3 26 582089096 4-15 6
582052760 5-4 6-8 3 2-23 2 582090637 2-3 1
582052761 5-6 582055310 1-32 8 582062209 2-20 1 582090901 3-5 9
582052762 5-6 1-34 8 2-23 1 6-5 6
582052763 5-5 582055319 3-3 19 582062210 2-20 1 582090902 3-9 5
582052764 5-4 582055519 3-5 24 2-23 1 6-14 1

NUMERICAL INDEX
582090970 1-2 7 582118428 6-11 4 582136204 4-9 9 932728903 2-14 10

582091225 3-3 17 582120278 6-11 5 4-16 13 2-16 4
582091362 6-12 1 582120279 6-11 5 582136205 4-9 10 932728907 2-14 7
582091363 6-12 4 582122470 6-11 4-16 14 2-16 16
582091535 1-10 1 582123422 6-11 9 582136206 4-9 9 932728910 2-25 5
582091882 2-13 582123423 6-11 9 4-16 13 932729905 1-2 8
582092255 1-11 1 582123993 2-17 7 582136236 4-9 1 6-7 4
582092256 1-11 3 582124612 1-11 1 582137844 5-9 1 6-8 4
582092257 1-11 4 582125766 6-4 1 582137845 5-9 1 6-13 5
582092259 1-11 5 582126400 4-3 2 582137846 5-9 1 932729908 1-28 19
582092260 1-11 6 4-7 582137847 5-9 1 1-30 19
582092261 1-11 7 4-9 582137848 5-9 1 1-47 14
582092340 2-20 582131097 5-9 1 582138855 2-3 27 6-11 10
582093064 2-3 3 582131098 5-9 1 582141178 4-15 15 932729910 2-14 4
582095702 2-3 17 582131099 5-9 1 582143656 4-16 5 2-16 6
582095705 2-3 17 582131100 5-9 1 582143657 4-16 6 6-11 21
582096721 1-21 23 582131101 5-8 1 582144760 4-15 9 932730903 6-3 3
582097320 1-2 3 582131102 5-8 1 4-16 932730905 1-32 5
582098906 1-3 5 582131103 5-8 1 582147387 4-16 6 1-34 5
582099318 1-9 9 582131104 5-8 1 582147388 4-16 1-36 5
582099319 1-3 4 582131105 5-9 1 582147389 4-16 1 1-51 9
1-7 16 582131106 5-8 1 582147390 4-16 4 1-55 9
1-9 4 582131107 5-9 1 582147391 4-16 11 2-16 14
582102388 1-9 15 582131108 5-8 1 582149788 1-21 17 6-2 1
1-12 582131109 5-9 1 582153484 4-10 1 932730908 1-37 2
582107554 6-3 6 582131110 5-9 1 4-15 1 1-38 2
582110205 6-11 6 582131111 5-8 1 582153485 4-10 1 1-39 2
6-12 582131112 5-8 1 4-15 1 2-13 6
582111401 1-11 5 582131117 5-9 1 582153486 4-10 1 2-14 4
582111402 1-11 3 582131118 5-9 1 4-15 1 2-16 6
582111403 1-11 6 582131126 5-9 1 582155762 6-12 3 2-17 2
582111404 1-11 4 582131127 5-9 1 582155765 6-12 937100902 6-6 4
582111405 1-11 7 582131128 5-9 1 723291300 2-25 937100904 2-3 8
582113169 2-17 5 582131129 5-8 1 723291304 2-25 940004902 3-7 15
582113170 2-16 10 582131130 5-8 1 751194100 2-9 8 6-6 3
582115438 2-16 10 582131131 5-8 1 752411301 2-3 13 6-11 15
582115507 1-17 15 582131132 5-9 1 931000908 6-11 14 940004903 6-11 18
582115685 1-17 2 582131133 5-8 1 931001906 6-11 27 940400905 6-11 26
582117706 2-35 582131546 3-7 10 931014906 1-23 2 940400906 6-11 12
6-11 23 582131736 2-23 3 1-24 2 953701908 5-3 14
582117707 2-41 582131737 2-23 7 1-25 2
6-11 25 582131738 2-23 8 932200901 3-7 22

NUMERICAL INDEX
NOTES

SECTION 9
9 USER SUPPORT INFORMATION

CONTENTS
SECTION 9
USER SUPPORT INFORMATION
DESCRIPTION PAGE
SERVICE PARTS ORDERING INSTRUCTIONS ............................................................................................ 9-2

TECHNICAL SERVICE PUBLICATIONS ........................................................................................................ 9-2
OPERATOR TRAINING ................................................................................................................................... 9-2
SERVICE TRAINING COURSE ...................................................................................................................... 9-2
SERVICE TRAINING MATERIALS .................................................................................................................. 9-2

USER SUPPORT INFORMATION
Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who
service them safely and efficiency. The following information is intended to help you to achieve your investments
objectives:
SERVICE PARTS ORDERING INSTRUCTIONS any Yale Industrial Truck, it should be replaced.
Replacement copies are available for a nominal fee
HOW TO ORDER SERVICE PARTS
from your Yale Dealer.
In order to prevent delay, too much communication and
OPERATOR TRAINING
to have your orders filled correctly, quickly, and at the
least possible cost, the following is the correct The Yale "Basic Operator Training" program helps
procedure to use to order replacement parts. industrial truck users increase their materials handling
production and safety through correct lift truck
WHEN ORDERING PARTS
operation, training, and motivation. The Yale program is
Contact your authorized Yale Industrial Truck Dealer based upon real life experience – not theoretical
giving them the following information: concepts. We developed a "complete" program that is
totally self-contained – incorporating the most modern
1. Your Purchase order number. instructional techniques including elements of self-
study, audio-visual support (both video and slides), and
2. Complete addresses for sending the invoice and
classroom study.
parts.
SERVICE TRAINING COURSE
3. Tell us how you want your parts sent. If we do not
get this information, we will send the parts using Operators and Yale dealer service technicians can
the lowest priced method. improve their technical ability for maintaining and
repairing Yale Industrial Trucks, which decreases repair
4. Correct part number(s) and description(s). Use time and cost, by taking Yale Service Training courses.
your parts manual as a reference. Different types of mechanical, electric, and electronic
subjects are available. Courses can be held at
5. Model and serial number of the truck. customer or Dealer locations in addition to regularly
scheduled courses which are held at Yale Corporate
TECHNICAL SERVICE PUBLICATIONS
Headquarters in Greenville, NC.
Technical literature, with detailed information, is
SERVICE TRAINING MATERIALS
available at a nominal fee to assist users to effectively
maintain Yale Industrial Trucks in a safe, useful Your own service training can be supported through a
condition. Part Manuals with complete replacement complete line of Yale Service Training materials. An
parts identification, Service Maintenance Manuals Index is available from your Yale Dealer which lists
which provide service and overhaul procedures and textbooks, audio-visual programs and films. These
additional copies of the Operating Manual can be materials will provide your training staff with everything
obtained from your Yale Industrial Truck Dealer. necessary for training your group.
To provide instructions for safely operating and For additional information or assistance in obtaining
servicing Yale Industrial Trucks, each truck is equipped these user support publications and programs, contact:
with an operators manual. It describes various
Yale Materials Handling Corporation
operating techniques and safety warnings to the
1400 Sullivan Drive
operator. It contains a guide to safe maintenance
Caller No. 12011
practices and recommended schedules for
maintenance. if the operators manual is missing from

Yale Materials Handling Corporation 550093887
1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 09/2023

MPB045VG A245 YALE

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PARTS MANUAL

Yale Materials Handling Corporation 550093887

3 STEER HANDLE/BRAKE SYSTEM

5 LIFT LINKAGE AND FORKS

7 FIELD SERVICE KITS

9 USER SUPPORT INFORMATION

A245 ©2023 Yale Materials Handling Corporation i

TABLE OF CONTENTS (continued)

ii ©2023 Yale Materials Handling Corporation A245

TABLE OF CONTENTS (continued)

A245 ©2023 Yale Materials Handling Corporation iii

ABBREVIATIONS QUICK REFERENCE SHEET

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

iv ©2023 Yale Materials Handling Corporation A245

HOW TO USE THE ILLUSTRATED PARTS MANUAL

A245 ©2023 Yale Materials Handling Corporation v

HOW TO FIND THE DESIRED PART NUMBER

vi ©2023 Yale Materials Handling Corporation A245

IDENTIFICATION OF TRUCK SERIAL NUMBERS

A245 ©2023 Yale Materials Handling Corporation vii

PUBLICATION YALE PART NUMBER

Operating Manual.................................................................................................................... 550068167

Service Manual (Complete)..................................................................................................... 550068384

viii ©2023 Yale Materials Handling Corporation A245

MASTER PART SHEET CROSS-REFERENCE

ITEM PART NO. DESCRIPTION QTY

PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE

G13048................................... 1-3 G13084................................. 1-39 G13958................................. 2-36

A245 ©2023 Yale Materials Handling Corporation ix

x ©2023 Yale Materials Handling Corporation A245

CASTER WHEEL ASSEMBLY

A245 ©2023 Yale Materials Handling Corporation 1-1

COVERS (FIGURE 1-1)

ITEM PART NO. DESCRIPTION QTY

1-2 ©2023 Yale Materials Handling Corporation A245

MASTER DRIVE UNIT ASSEMBLY (FIGURE 1-2)

ITEM PART NO. DESCRIPTION QTY

A245 ©2023 Yale Materials Handling Corporation 1-3

ITEM PART NO. DESCRIPTION QTY

1-4 ©2023 Yale Materials Handling Corporation A245

A245 ©2023 Yale Materials Handling Corporation 1-5

MASTER DRIVE UNIT ASSEMBLY (FIGURE 1-3)

1-6 ©2023 Yale Materials Handling Corporation A245

MASTER DRIVE UNIT ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

A245 ©2023 Yale Materials Handling Corporation 1-7

MASTER DRIVE UNIT ASSEMBLY (FIGURE 1-4)

1-8 ©2023 Yale Materials Handling Corporation A245

MASTER DRIVE UNIT ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

A245 ©2023 Yale Materials Handling Corporation 1-9

MASTER DRIVE UNIT AND ATTACHING PARTS (FIGURE 1-5)

ITEM PART NO. DESCRIPTION QTY

1-10 ©2023 Yale Materials Handling Corporation A245

TRACTION MOTOR (FIGURE 1-6)

ITEM PART NO. DESCRIPTION QTY

A245 ©2023 Yale Materials Handling Corporation 1-11

GEAR BOX (FIGURE 1-7)

ITEM PART NO. DESCRIPTION QTY

1-12 ©2023 Yale Materials Handling Corporation A245

A245 ©2023 Yale Materials Handling Corporation 1-13

CASTER WHEEL ASSEMBLY (FIGURE 1-8)

1-14 ©2023 Yale Materials Handling Corporation A245

CASTER WHEEL ASSEMBLY