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Accounting for Factory Overhead
Accounting for Factory Overhead
Of the three elements of cost, it is considered the most challenging to control because by its nature, it
accrues from different sources and can increase significantly as a result of day to day decisions without
being directly traceable to a product or job order.
- Refers to manufacturing costs not classified as direct materials or as direct labor. - The sum total of the
indirect manufacturing costs or costs that cannot be conveniently identified with nor directly charged to
specific jobs or products or final cost objectives.
- Part of product cost because they add value thereto.
- Examples:
o Indirect materials
o Indirect labor
o Factory repairs and maintenance
o Supervision
o Depreciation of factory property and equipment
o Fringe benefits of factory workers
- Any item of cost that has to be allocated among all jobs processed during a period is charged to
factory overhead.
o Examples:
▪ Losses from spoilage and defective work ( if such losses are inherent in the nature
of the manufacturing process involved)
▪ Cost of idle labor time and
▪ Overtime premium due to greater production volume, inadequate capacity or slow
production
- Other terms used:
o Indirect manufacturing costs
o Manufacturing overhead
o Factory burden
o Factory expense
∙ Factory overhead is multi-sources and is an invisible part of the cost of the finished product. Factory
overhead comes from different sources and may increase significantly as a result of
day-to-day decisions. It cannot be traced directly to a job or product based on stores
requisition ( as in the case of direct materials) and time tickets (as in the case of direct
labor)
∙ Factory overhead consists of different items that differ in behaviour in relation to changes in volume
of production.
Some of them may be fixed, variable or semivariable.
The combined effect of these behaviour patterns brings about significant fluctuations in
cost estimates.
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COST ACCOUNTING AND CONTROL
ACCOUNTING FOR FACTORY OVERHEAD
- To effectively control it
o Actual factory overhead is compared with predetermined figures as shown in budgets or
estimates and the difference (or variance) is analyzed to determine the probable cause
thereof.
o These are brought to the attention of the responsible party or parties so that remedial
measures may be adopted to minimize if not totally eliminate variances in the future. - To include it in
cost of products or services in an equitable and logical manner o Considering the nature of factory
overhead, procedures are adopted so that factory overhead is promptly included in costing products or
services in amounts that approximate their reasonable shares in total factory overhead even before the
accumulation of the latter is completed.
- Estimates have to be made in charging factory overhead to products, processes or cost objectives
considering
o the given characteristics of factory overhead,
o the fact that its accumulation can be completed only after the end of an accounting period
(after all adjustments) and
o the requirement for prompt cost information.
- Products and services have to be costed, prices have to be set and decisions have to be made based on
financial projections, which, in turn, are partly based on cost figures.
o Denominator to be used depends on with what factor does the greater portion of the
numerator varies and the chosen activity level on which both are based.
Computations:
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COST ACCOUNTING AND CONTROL
ACCOUNTING FOR FACTORY OVERHEAD
BASE TO BE USED
- The choice depends on the factor with which the greater portion of total factory overhead varies (or
the sensitivity of the greater amount of overhead to the behaviour of the base being considered). o
This is to ensure that the rate to be used reflects the reasonable proportion to beneficial or causal
relationship. As a consequence, the amount of factory overhead charged to a particular job reflects
also its reasonable share in the benefits arising from the incurrence of the total factory overhead.
Estimated total weight of output 10,000 kgs 15,000 kgs 25,000 kgs
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COST ACCOUNTING AND CONTROL
ACCOUNTING FOR FACTORY OVERHEAD
o A number of points is assigned to each factor and the allocation of factory overhead is
based on the relative number of total points.
o Assume that in the preceding example, product X and Y are assigned 3 and 2.5 points per
unit respectively, factory overhead rates per unit are computed as follows:
Product Estimated Points Per Total Points Estimated Factory Overhead per
Quantity Unit
40,000 P 50,000
With the rates so arrived at, a job for 1,000 units of product X shall be charged P 3,750 for factory
overhead applied (or 1,000 x P 3.75). An order for 500 units of product Y shall be charged P 1,562.50 (or
500 units x P 3,125).
- In the given formula for factory overhead, both numerator and denominator are based on the same
activity level. The latter may either be the normal or the expected actual level of production
activity.
o Normal capacity – refers to what has been budgeted for a sufficiently long period.
▪ For convenience, this period is the accounting period or fiscal year.
▪ Use of a factory overhead rate throughout the 12 month period evens out the
effects of the highs and lows in production activity.
▪ Used when estimates of factory overhead can be reasonably estimated at the start
of the period covered.
o Expected actual capacity – refers to the volume of production in the immediate future.
▪ May be for the next quarter or production period.
▪ FOH rate may be based on this capacity when significant changes in estimates are
expected to occur or when estimates of annual factory overhead cannot be
made reasonably at the start of the year.
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COST ACCOUNTING AND CONTROL
ACCOUNTING FOR FACTORY OVERHEAD
▪ Example:
The following data are given on the planned operations of Marvel
Manufacturing Co. for 2013:
Budgeted production volume ........................ 100,000 units
Budgeted factory overhead for 2013 ............. P 60,000
The factory overhead rate is computed as follows:
Factory overhead rate = P 60,000/ 100,000 units = P .60 per unit
o if estimates cannot be made reasonably at the start of the year, the expected actual
production volume and the corresponding estimated factory overhead for the month or
quarter may be used.
- the difference between the total amount of factory overhead charged to production (applied factory
overhead) and what has been incurred (actual factory overhead)
- Example:
In the Agoo Manufacturing Co., estimated factory overhead is P 100,000 based on the estimated
production volume of 50,000 units for 2013. The predetermined factory overhead rate must be P
2.00 per unit computed as follows:
Thus, a job for 3,000 units with direct materials and direct labor costs of P 20,000 and P 15,000,
respectively, must have accumulated cost of P 41,000, arrived at as follows:
In the given example, P 6,000 of total factory overhead is absorbed in costing the particular job.
Other jobs worked on during the period are to be charged also for factory overhead at the same
rate. Thus, if actual number of units processed is more or less 50,000 units, actual factory
overhead must also be more or less equal to the budgeted figure of P 100,000.
Applied Factory Overhead – equal to predetermined factory overhead rate multiplied by actual
capacity Predetermined FOH rate x Actual Capacity
- In the given example, if all the jobs worked on during the period were for 40,000 units, applied
factory overhead is computed as follows:
Applied factory overhead = Predetermined FOH rate x Actual Capacity = P 2 x 40,000
units
= P 80,000
- Total factory overhead charged to production (or absorbed in costing) is the product of 40,000 units x
P 2 or P 80,000.
o This is compared with actual factory overhead to arrive at the factory overhead variance.
o Variance may be underapplied or overapplied.
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COST ACCOUNTING AND CONTROL
ACCOUNTING FOR FACTORY OVERHEAD
- Analysis of FOH varies depending on whether the budget is fixed or flexible. - The FOH budget is
fixed when budget allowances for other levels of operations cannot be estimated because of lack of
information as to the behaviour patterns of factory overhead. - The FOH budget is flexible when budget
allowances for other levels of operations can be reasonably estimated because of sufficiency of
information.
May be on the fixed or variable portion of factory overhead or on the behaviour patterns
of the different factory overhead items.
- Example A:
Estimated FOH is P 100,000 based on 50,000 direct labor hours.
Budget is fixed because the budget allowances for other capacities cannot be estimated
due to lack of information on either fixed or variable portion thereof.
- Example B:
Estimated FOH is P 100,000 based on 50,000 direct labor hours. Fixed FOH is P 25,000 Budget is
flexible because with the additional information on fixed factory overhead, budget allowances for
other production levels can be estimated.
With Fixed FOH given at P 25,000, the variable portion of the budget based on 50,000
hours must be the remaining P 75,000 (P100,000 – P 75,000).
Variable rate = (P 100,000 – P 25,000)/ 50,000 hours = P 1.50 per hour Fixed
Relevant range – refers to the series of volumes within which the expected behaviour of cost is
valid.
- Variable cost varies in amount in direct proportion to changes in volume of operations within the
relevant range.
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COST ACCOUNTING AND CONTROL
ACCOUNTING FOR FACTORY OVERHEAD
Example:
Within the range of 100 units to 500 units of production, fixed cost is P 2,000 per annum and variable
cost is at P 3 per unit.
The fixed and variable costs and the corresponding rates per unit are tabulated as follows:
Units of Prodution
100 250 400 500
Note:
With fixed cost remaining constant in amount, the fixed cost rate decreases with an increase in production
volume.
In the case of variable cost, the amount increases in direct proportion to the change in volume so that the
rate per unit remains constant.
Conclusions:
- Fixed cost is constant in amount within the relevant range so that the fixed cost rate varies inversely
with the volume of operations.
- Variable cost is variable in amount so that the variable cost rate is constant within the relevant range.
Budget allowance
- Based on any capacity within the relevant range is equal to the fixed portion of factory overhead plus
the variable portion based on the actual capacity.
- For a fraction of a year, say a quarter, the budget allowance should be equal to one-fourth of the
annual fixed cost plus the variable cost (variable rate x actual base).
- If the volume of production for the first quarter is 110 units, the budget allowance must be equal to P
830 computed as follows:
Budget allowance for 110 units in the first quarter:
Fixed cost (P 2,000 x ¼) P 500
Add
Variable cost (P 3 x 110 units) 330
Budget allowance P 830
- In computing for budget allowances, bear in mind the period covered because fixed cost, being a
period cost may be stated per annum, per quarter, or even per month.
- Equation Y = a + bx may also be applied.
Y = unknown value
a = fixed portion
b = variable rate
x = base
- Based on 110 units produced in one quarter, the equivalent of y is arrived at as follows: Y
= a + bx
Y = (P2,000/4) + [P3(110 units)]
Y = P 500 + 330
Y = P 830
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COST ACCOUNTING AND CONTROL
ACCOUNTING FOR FACTORY OVERHEAD
- In analyzing FOH variances, the budget allowance based on utilized capacity substitutes for budgeted
FOH under flexible budget analysis as emphasized under analysis of FOH variance in this
chapter.
FACTORY OVERHEAD BUDGET
- The following is an example of the factory overhead budget showing the different subsidiary ledger
accounts.
Good Products, Inc.
Factory Overhead Budget
(Based on 100,000 units)
For 2019
Supervision P 80,000
Water 7,000
Pensions 9,600
Vacations and holidays 8,000
- The above given budget is a fixed budget because allowances for other production levls cannot be
reasonably estimated due to lack of information on how much is the fixed or the variable portion. -
Inasmuch as the FOH budget consists of fixed, variable and semi variable items, the latter are
analyzed into fixed and variable using any of the methods taken up in Management Services. After
such segregation, the budget may appear as follows:
Good Products, Inc.
Factory Overhead Budget
(Based on 100,000 units)
For 2019
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COST ACCOUNTING AND CONTROL
ACCOUNTING FOR FACTORY OVERHEAD
Property tax 5,500 5,500
Variable rate
- Monthly or quarterly overhead variances are determined so that prompt remedial measures may be
adopted thereby minimizing the over-all variance for the whole year.
- Aside from this, quarterly reports are being prepared in most of the business organizations. -
Computation for FOH rate remains the same, that is, based on the budgeted capacity for one year to
even out the highs and the lows.
- Budget allowance for utilized capacity for a given quarter must be computed based on the budgeted
fixed overhead per quarter and the variable overhead rate based on the annual budgeted figure.
- Assume in the given example wherein the annual fixed overhead is P 160,000 and the variable
overhead rate is P .90 per unit based on an annual budgeted 100,000 units of output, utilized
capacities and actual factory overhead were as follows:
Quarter
Less:
Applied factory overhead
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COST ACCOUNTING AND CONTROL
ACCOUNTING FOR FACTORY OVERHEAD
Factory overhead variance – underapplied P 3,100 P 200 P (8,700) P 1,100 P (4,300)
(overapplied)
Analysis:
Spending Variance
Less:
Less:
- Formula vary depending on whether the budget being used is fixed or flexible
Spending variance:
Actual Factory overhead P xx Actual Factory overhead P xx Less: Less:
Budgeted factory overhead xx Budget allowance on actual capacity xx Spending variance –
unfav (fav) P xx P xx Idle capacity variance:
Budgeted factory overhead P xx Budget allowance on actual capacity P xx Less: Less:
Applied factory overhead xx Applied factory overhead xx Idle capacity variance–unfav (fav)
P xx P xx
Note:
(a) the subtrahend in computing for spending variance is the minuend in computing for idle
capacity or volume variance
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COST ACCOUNTING AND CONTROL
ACCOUNTING FOR FACTORY OVERHEAD
(b) under flexible budget analysis, budget allowance for actual capacity substitutes for budgeted
factory overhead.
Visual aid:
Fixed Budget Analysis Flexible Budget Analysis Actual Factory Overhead
Spending Variance
Spending Variance
- When the formula are used and the same sequence of items is observed, a positive variance is
unfavourable and vice versa. The spending variance is also called controllable variance under
flexible budget analysis.
- Example:
Budgeted factory overhead based on 50,000 units of production is P 200,000. This includes fixed
factory overhead of P 50,000. Actual production output is 45,000 units and factory overhead
incurred amounts to P 181,000.
- Computation:
Factory overhead variance:
Actual factory overhead P 181,000 Less – Applied factory overhead (P 4 x 45,000 units)
180,000 Factory overhead variance – unfavourable P 1,000
The analysis of the variance under the fixed budget analysis would be as follows:
Fixed Budget Analysis:
Actual factory overhead P 181,000
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COST ACCOUNTING AND CONTROL
ACCOUNTING FOR FACTORY OVERHEAD
Applied factory overhead 180,000 __________ Factory overhead variance P 1,000 unfavorable
Analysis: Inasmuch as fixed FOH is assumed constant, the spending variance (under flexible
budget analysis) must be due to incurring an amount of variable FOH different from what is
allowed based on utilized capacity.
Comparison:
Actual FOH Budget allowance
Fixed P 75,000 P 75,000
Variable (P 181,000 – 75,000) 106,000 (P 2.50x 45,000) 112,500
P 181,000 P 187,500
- Spending variance may also be computed by comparing the variable OH incurred with the
corresponding budget allowance as follows:
Spending variance:
Actual FOH P 181,000 Less: Fixed OH 75,000 Variable FOH P 106,000
Less: Budget allowance for Variable OH based on actual capacity
(P 2.50 x 45,000 units) 112,500
Spending variance (favourable) P (6,500)
- (Idle) Capacity or volume variance may also be arrived at by multiplying the difference between
budgeted and actual capacity by the fixed FOH rate as follows:
Capacity or volume variance:
Budgeted capacity 50,000 units
Actual capacity 45,000 units
Difference 5,000
Multiply by
Fixed FOH rate P75,000/50,000 units P 1.50
Capacity or volume variance (unfavourable) P7,500
o Analysis: Based on the computation, it may be said that the capacity or volume variance is
due to the over- or under- absorption of fixed FOH. In the given example, P 7,500 of fixed
FOH was not included in costing because actual capacity is lower by 5,000 units.
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COST ACCOUNTING AND CONTROL
ACCOUNTING FOR FACTORY OVERHEAD
o FOH variances must be analyzed at regular intervals during an accounting period or fiscal
year.
o It may be done monthly or quarterly so that the different parties concerned can adopt
remedial measures to minimize variances for the remainder of the year.
Fuel and Oil Stores requisition/purchase invoice Requisitions journal, voucher register or cash
disbursements journal
Employees’ compensation insurance Schedule of contributions Voucher register or cash disbursements journal
Overtime premium Overtime authority/time card Voucher register or cash disbursements journal
Vacation/ sick leave Vacation/sick leave memoranda Voucher register or cash disbursements journal
from personnel department
Medical/dental expenses Purchase invoice or retainer’s bills Voucher register or cash disbursements journal
2013
Jan 31 VR – 1 30,750
31 GJ – 5 9,000
31 GJ – 7 4,500
31 GJ – 8 3,250
Date Particulars Ref. Total 502 503 504 505 506 507 50 509 510
8
2013
31 GJ – 5 9,000 9,000
31 GJ – 7 4,500 4,500
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COST ACCOUNTING AND CONTROL
ACCOUNTING FOR FACTORY OVERHEAD
- The column headings may be the corresponding codes per chart of accounts for the different items.
Code Account Title
502 Supervision
503 Indirect labor
504 Labor Fringe benefits
505 Indirect materials
506 Power
507 Light
508 Water
509 Depreciation – Building
510 Depreciation – Machinery and Equipment
- The postings to the FOH control account are made from the voucher register (VR), requisition journal
(RJ), and general journal (GJ).
- For every posting in the general ledger account FOH control, the corresponding entries on the
analysis sheet show the particular overhead item being charged.
- Thus, the total of the debits to FOH control account should be equal to the footing for the total
column on the analysis sheet. The latter should be equal to the total of all the footings for the
different columns.
JOURNAL ENTRIES
The entry related to applied FOH vary depending on whether the amount charged to production is
credited to FOH control or to applied FOH.
- Factory overhead charged to production is usually credited to Applied Factory Overhead to separate
it from actual factory overhead. The latter is debited to Factory Overhead Control. o
Periodically, or at year end, the former is closed to the latter so that whatever balance is left must
the factory overhead variance.
- To illustrate, assume the FOH charged to production is P 20,800 and actual FOH amounts to P
21,000. The entries would be as follows:
a. To charge overhead to production:
Work in Process P 20,800
Applied Factory Overhead P 20,800
b. To take up factory overhead incurred:
Factory Overhead Control 21,000
Cash and Other Credits 21,000
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COST ACCOUNTING AND CONTROL
ACCOUNTING FOR FACTORY OVERHEAD
The debit balance of P 200 is the variance. This is closed to cost of goods sold as
follows: Cost of Goods Sold 200
Factory Overhead Control 200
- The use of the accounts applied factory overhead and factory overhead variance clearly separates the
corresponding amounts and any adjustments thereto.
- The use of “factory overhead variance” account requires the use of only one general ledger account for
both underapplied and overapplied FOH which are offset anyway against each other to even out the
periodic differences between applied and actual FOH during the year. Based on these, the entries
would be as follows:
a. To charge overhead to production:
Work in Process P 20,800
Applied Factory Overhead P 20,800
b. b. To take up factory overhead incurred:
Factory Overhead Control 21,000
Cash and Other Credits 21,000
c. To set up the variance or close applied factory overhead and factory overhead
control: Applied Factory Overhead 20,800
Factory Overhead Variance 200
Factory Overhead Control 21,000
d. To close the variance to cost of goods sold:
Cost of Goods Sold 200
Factory Overhead Control 200
- Factory overhead variance may be underapplied for some quarters and overapplied for others -
Quarterly variances may be set up on working papers only or by journal entries. - If journal entries are
made, the account Factory overhead variance is preferably used with
undeapplied overhead as debit and overapplied, as credit. The variance for the year is the balance of
the account at year end. This is presented on the annual income statement prepared for internal use
only.
- Based on the previous illustration, the postings to the factory overhead variance account should be as
shown below if journal entries were made quarterly to set up the variance.
The year-end credit balance of P 4,300 is the overapplied factory overhead for the year. As part of the
year-end closing entries, the variance is closed to cost of goods sold.
Factory overhead variance is significant
When the amount of factory overhead variance is significant, the probable causes thereof are determined
and may even bring about a revision in the factory overhead rate. Whether a revision is effected or not,
the fact that actual factory overhead differs from the amount applied requires an adjustment to the jobs or
processes already costed.
- For those already completed and sold, the adjustment is to cost of goods sold; - For
those already completed but not yet sold, the adjustment is to finished goods; and - For
those not yet completed, it is to work in process.
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COST ACCOUNTING AND CONTROL
ACCOUNTING FOR FACTORY OVERHEAD
Example: The predetermined factory overhead rate for 2019 was 80% of budgeted direct labor cost of P
25,000. The production data for 2019 include the following:
Job Order
12 13 14 15 Total
January 1, 2019
Jobs 12, 13 and 14 were finished in 2019 but only jobs 12 and 13 were sold during the year.
Actual factory overhead amounted to P 28,600.
Applied factory overhead for 2019 must be P 20,800 (or total direct labor cost incurred in 2019 of
P 26,000 x 80%). With actual factory overhead amounting to P 28,600, the variance of P 7,800 (or P
28,600 minus P 20,800) is considered significant inasmuch as it is almost 38% of the amount applied (or
P 7,800/ P 20,800). The variance is allocated between cost of goods sold and the inventories of work in
process and finished goods based on direct labor cost charged to the job during the year as follows:
Job No. 12 P 4,000 30% P 1,200 Job No. 13 5,000 30% 1,500 P 2,700
With an underapplied factory overhead, the balance of the factory overhead variance account
must be a debit. The disposition would be as follows:
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