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Instruction-1-15 IMG
Instruction-1-15 IMG
Instruction-1-15 IMG
To
All SCEs (i/c SCEs/Leave Reserve),
GGSSTP, Rupnagar.
Dated: 17.1.2012
lnstructions / guidelines have been issued from time to time by this office
for their compliance by all shifts for smooth operation of the units. However it has been
observed that due care is not being followed by all shifts. Copies of the instructions no.
1 to 17 already circulated by this office are again enclosed for ensuring their strict
compliance by the all shifts.
Please treat it most urgent
-L-
DA/As above --ol'llv
SE/Operation,
GGSSTP, Rupnagar.
lo
I
TNSI -
It has been observed that Clearing of Bottom Ash Hoppers is done in a very
casual way and this has resulted in the tripping of running units many times. To avoid such
happenings, it is once again requested that the following points must be kept in mind while
carrying out Bottom Ash Hopper evacuation:
i) PTW for Bottom Ash Hopper clearance should be issued one by one on both the units
and activities regarding BAH evacuation should be started only after issuing of PTW.
ii) ASCE./AE-Boiler/Boiler Controller should associate personally with BM-I staff
during Bottom Ash Hopper clearance.
ii| Furnace condition (any clinker formation) around 8M EL of Furnace should be checked
. before issuing of PTW and Entry to this effect should be recorded on PTW itself.
Flowever, If any clinker formation is found clearance from BM-l cell must be taken
belbre Clearing Bottom Ash Hoppers.
iv) Oil support of two diagonally opposite guns may be taken if flame quality is poor or if
four consecutive mills i.e. A,B,C&D are not available and oil support should be
t Gc'f
l--,.
7 v) Water level in seal trough must be ensured before BAH evacuation.
vi) After issuing the PTW, before opening the gate, UCB / Desk controller should be
informed and clearance be taken from UCB / Desk controller befr:re starting the work.
I
vii) lt should be ensured that before PTW is issued and work is started, boiler parameters
I
I i.e. Furnace draft, Drum level and milling system etc. are stable.
viii) Major operation on the unit be avoided during BAH clearance.
(<L
\-Elrr:-
_. ,lLrr/to
Superintending Engiheer,
Thermal Operation Circle,
GGSSTP, Rupnagar.
To
U.O.no. /SEOP/
From
Superintending Engineer,
Operation Circle, GGSSTP, Ropar
To
All SCEs Stage -II & ilI Including LRs
GGSSTP, Ropar
In the above said context it has been observed that during certain periods oil gun
support is being taken during BAH evacuation, because some Coal Mill is out due to planned
PTW on it, which is causing unnecessary higher oil consumption .The coal mill PTWs should be
planned in such a away that the Mill Mtc / Outage time falls in between two consecutive BAI{
evacuations (Except in case of emergency) in order to reduce oil consumption during BAH
evacuation.
Matter most urgent please.
CC:
1. SEi MIVIC-II for information and necessary co-ordination in this regard please.
2. ASE/ T&C
/il31g-oaTro^t-3
P.S.P.C.L
From
Superintending Engineer,
Thermal Operation Circle,
GGSSTP, Rupnagar.
To
Memono.L4?-t ll\)oP
!
Dated:
-
ryt t fu
Sub:- Streamlining the procedure for conveyance of faults to
concerned ASE/ Sr.Xen/ Mtc.
It has been observed that sometimes faults are not being conveyed by
Shift Charge Engineers to the concerned ASE/ Sr.Xen of maintenance arC instead
practice is being adopted to transmit the message of fault to concerned
Dy. Chief Engineers /
SEs through the undersigned. Many instances have been
observed when the fault got conveyed to Dy. Chief Engineers /Superintending
Engineers concerned ciirectly without any cornmunication to their ASE / Si.. Xen.
This practice not only creates ill will but also delays the clearance of faults.
It is therefore, requested that in order to ensure smooth and expeditious
clearance of faults, the concerned ASE/ Sr. Xen maintenance should also be
informed about the fault by sCE before routing it through the undersigned.
Please treat it urgent.
From
Superintending Engineer,
Thermal Operation Circle,
GGSSTP, Rupnagar.
To
All SCEs (i/c SCEs/Leave Reserve),
GGSSTP, Rupnagar,.
Dated: 11.3.2011
)w
,ro"WU'"uS
Following guide lines are issued for smooth & trouble free operation of units :
reflected in the daily report and must be high lighted daily in the SCE/ ASCE
dairy for proper monitoring and desk engineers must be made aware of the
same.
Z. It has also been observed that SCE / ASCEs I AE- boiler are not taking keen
interest in monitoring the unbrunt carbon in bottom ash / fly ash , due to
which unbrunt carbon especially at Stage-I & III remains on higher side where
units are running with four coal mills in service .Now it has been decided
that unbrunt carbon in Bottom ash/ Fly ash will be checked by CCI Coal in
every shift. So, it is requested that :
Superintending Engineer,
Th. Operation Circle,
q GGSSTP. Ropar.
To ot'V
All
SCEs (including SCEs/LR)
GGSSTP, Ropar.
U.O.No. /GC-59
only one official should be deployed for the location of both ESPs and DG sets.
The other official getting spared on account of this arrangement may be posted in
CW Pump House / LDO Pump House and any JPA / SW posted there may be
used in any of the main plant location as per site requirements.
Yfl''l ,-
Superi ntending En$i neer,
Th. Operation Circle,
GGSSTP, Ropar.
.1
To d{u
(including SCEs/LR)
A11 SCEs
GGSSTP, Ropar.
; *
I fl gTGuC"tt
@)dffi
@ry
-:&
lf- , PSPCL PUNJAB STATE POWER CORPORATION LIMITED
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-8
Flg'feuc-loer
Guide lines for smooth & trouble free operation of units
Following guide lines are issued for smooth & trouble free operation of units :
1. The desirable and efficient range of Generator cold gas temperature of hydrogen is 380C to 400C.
However , extreme limits of this parameter are 300C to 450C . lf this temperature goes beyond 450C,
reduce load on the unit and load reduction should be in such a way that cold gas temperature does
not cross beyond 550C , if the temperature of cold gas reaches 2 S50C and if it is not practical or
feasible to lower the load further, then trip the unit immediately.
2. Whenever any PTW is issued to motor Mtc staff for checking of Motor / Cable / Thimbles etc ,
during cancellation of the PTW by ASCE , it must be ensured that remarks regarding checking of
direction of the motor has been recorded on the PTW itself by the concerned Mtc agency and
direction of the motor must be got checked from the related Mtc. Agency.
3. It has been observed That some SCE/ ASCE do not go through the Current status of pending
PTWs / running Faults /daily report faults . lt is requested that they should follow up the pending
faults meticulously .
4. Auxiallary Change over register should be updated as already instructed as per schedule .
G=. t6.1,tt
Superintend ing Engineer,
Th. Operation Circle,
GGSSTP, Ropar.
To 04"
ur',
All SCEs (including SCEs/LR)
GGSSTP, Ropar.
U.O.No. GC-59
PTW(Regular/Working)
2. Before issuing the PTW, ASCE must get approval from the SCE.
J. Depending upon the gravity of the effect of issuing of PTW, if necessary SCE may consult
4. After issuing PTW, Site staff should also be informed through AEE-TG / Boiler to make them
aware of the work being done by the Mtc staff.
Superintenaing E rfiiireJ,
. Thermal Operation Circle,
;r1 GGSSTP. Rupnagar.
To
V
All SCEs including SCEs/LR
GGSSTP, Rupnagar.
Dated: ,ln.,tl
unit was nearing to synchronization, Shift charge Engineer came to know that unit can not be
synchronized as a PTW issued for replacement of CTs of unit no, 2 to the staff of
Sr.Xen / Switchyard was still pending and no intimation was given to the SCE/ stage-l
regarding the same. Due to which there was undue delay in synchronizationof the unit.
In order to avoid such delays in future following instructions are issued:
1. Whenever any PTW is issued by the SSO incharge at 220 Ky substation to any
Mtc. agency for maintenance purpose , he will inform telephonically to the ASCE of
concerned stage personally and a note to effect should be mentioned on the PTW itself.
2. On receiving message from SSO incharge , ASCE will make entry in the concerned PTW
- register along with the PTW No. I Date and the agency to whom PTW has been issued.
*
3. On cancellation of PTW, SSO at 220 KY substation will again inform ASCE of
concerned stage personally with a note on PTW and ASCE will give remarks regarding
cancellation of PTW on the PTW register in UCB
.
4. ASCE, should also take clearance from SSO at220KV substation before light up of the unit.
The above instructions should be followed up meticulously
*k#,!,.,bk,
Thermal Operation Circle,
GGSSTP, Ropar.
To
a+-'''
i) All Shift Charge Engineers (Including SCEs/LR)
ii) All SSOs of 220KV Sub-Station, GGSSTP, Ropar,
U.O.No. t, cc" 57
2-,r12-
CC : Addl.SE/T&C, GGSSTP, Ropar.
t_
ll
INS- Puz:trsne -
Fruer
The reading ofbattery chargers for voltage and currents must be observed
carefully during the shifts by the operation staff and any noticeable change must be
informed immediately to the stafflsupervisor/officers of this cell. Following parameters
may be referred for determining the proper functioning of chargers:
j
i Lwilt -9[1s-e, - -
-- - -
No 48 V system at Stage-l
i Stg-:= Avg 90A
| (sets-Aa n;
:- -. Vort
i!o'J vonr
r A*.ag" so
' fzo JTai vvrLo '-"'' ^'"* emp.
l;;**..r'-" tiil-i;;) * i **
4 - | ii4 Vori ix 5 VoiiJ*- [stgrr= 1;* ii,A I it G;d e"ia e"tii*
I
cn*g"rr i i
Stg-2:Avg t2oA,
I I ll0A
j stg-3:Avg
i
I _l_Q:t*1&B)-_ l_ _
S i -z+ Volt j 2t.s volts j Stg-t: Avg l8A I lr rcad Acid Cells
I churg*r* I I
Stg-2:Avg loA,
164.
I
i 1 J
stg-3:Avg i
atl i
tf al.o<4
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;'i***t--,-f i*r,:iF'i,rooriiffi
o- 11'/7'//'' EMC, GGssrP,
A,r* an*kA..*^o ( ;,* .*lr,*r{J'
;;;;;; J'f ,rtu'?*_: tr";#. N,-. 4,t*^/h d,/* ? Roopnagar.
,lFn
Opgration,of HPBP valves in the new control system being commissioned in unit-
Ilt ijf GGSSTP.
, *I'f ;{: .
'ff j
ii& l-'
Enclosed pteas find herewith reply of M/S BHEL received by this office for
the, issue raised by your otfice regarding manual operation of valves for your kind
consideration and comments if any. lt is further intimated that senior BHEL
engineers are at GGSSTP and any further clarification can be asked from them,
please.
:! r1 l''
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il
'=l I s'r^- ->
..\s pcr slstcnr requirenrent When ever Svsiem is in Auto. Blocking element is cnergized continuously so
always open atrd'close'is cbntinuous'as per the demarrd with servo valve in line with the tunctional requir
'..:.r,, ,l i : I , :'- ' .i '
For system is in mbnual .we are'utilizing the same philosophy of continuous energizing of the blocking el,
iorder to avoid &ift gpen'due to field oil system probldms so that the correction is continuous as the same
iphilosophy is adopted in the auto operation.
This isbeing used in all ihe sites where ever HP bypass is implemented with maxDNA.
l
In case if site operation of valve is required we can create a button in I{MI scrcen to block.'lhis can be ur
icven [br rrrirnuaI open close also [ry'rerloving this block befilre issuing the open or close command,
:. ",:..
lRegerds
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----- Forwarded message trom saseendran(4)bhgtgdn cp in -----
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: b he lpsu.co.'i n/u,e^bnr ai I /src/pri n tc r _triendlyibottpm. php'?passecl_e nt _ td=0&:mai..r l2/?l l20l I
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dS T'L\'cTto A -
13
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\\Iith the installation of marDNA control sy'stetn for TG controls the procedure for rolling,
*uchronization and loading of the turbine is given belon'.
1. For raising the hrbine speecl fiorn baring geal' to 600 r?rr1 please raise the specd
reference to 600 rpm. While gir,tng the speed reference through Llrget value please first
raise the speed setpoint manually and then confirm the target value.
2. For raising the turbine speed from 600 rpm to 3000 rpm. raise the speed reference to
3000 rpm and lvatch the achral speed.
3. During slnclu'onization of the uni! turbine speed can be matched with the grid fuequenc-v
b1, rasing ., lon ering the speed refe,rcnce. On c.losing <lf the Generator circuit breakr-'l:
block load should be taken b1-imm*diateh'raisins the speed reterence liv about 2(! rpm.
+. The load reference must now be raised to ac.tual load and value of PRTD must be
obs...n,ed. LOAD CONTROLLER SHOLILD ONLY BE SWITCIIED ON whcn this
value of PRTD becomes equal to actual load and the changeover of load to speed
controller should be recorded.
RG\'IO logics hare heen implementecl in the frequencf influence of the EFIC controls
and the sarne can be srvitched on b.v the operator bv switching on the frequency
influence.
All the controls of drives relating to ATRS have been pror,'ided or1 e!'er.l operator station in thc
Soup TG DRI'ES under
'fG controls and the c.ontrols of L.HC. LPIIP and Seal steam s.vstems
harre been glven on single display in the gll)up A\IAI-OG CONTROLS under T(i controls.
Please intimate anv other changes required in the displaS's so that the feasibilin' of doing it can
be checked up in the svstem
It is further rcquested that during tripping of any GGSSTP unit. drain of trip oil pressurc most lic
checked and logged b-v- pressing emergenc]' tui'bine trip from the operator desk to ensure the
healthiness of trip ciri-'uit. This must bc tlone before oprs.;'* up of stop vahres by' raising the
starting derice.
A" h* yf*v Tesf$,s-rnqdLr \"-"$ \ri bet'j g....^t *t o-\-*Gr rtr sx\G '
11
*l -*->-F"^ltul n
1. Sahnewal 800A
2. Kohara 800A
3. Jamsher 700A
4. Goraya 7004
5. Gobindgarh-1 700A
6. Gobindgarh-2 700A
7. Gobindgarh-3 700A
8. Gobindgarh-4 700A
9. Kharar 700A
10. Mohali 700A
LL. Bus Section-l 9s0A
L2. Bus Section-2 9s0A
13. Bus CouPler-l 950A
t4. Bus Coupler-2 950A
NOTE:
1. The loading on Bus Coupler/ Bus Section Breakers may be controlled by
changing line feeders from main bus to reserve bus as per requirement in
consultation with this office.
2. The loading on Outgoing line feeders may be controlled from UCB after
consultation with Power Controller, Patiala.
P'.
GGSSTP, Ropar.
ASE/T&C
Op.Circle, GGSSTP, Ropar.
/MsT&u erroA- lf
Step wise Checks/ Actions to be taken by UCB staff at the time of Grid/ Station Supply failure.
13 Normaliqe supply of Boiler MCC, ESP, CWPH , FOPH and Fan panel etc. ASCE
14 Start BCW pumps and start instrument air compressors. BFP DCI TGC I
AE.-TG i ASCE
15 Start cwPs, cEPs , Normalise gland sealing and start vacuum pump on priority and BFP DC/ TGC
keep watch on LP Exhaust hood temperature. ATRS Desk Engineer/
ASCE
16 Drains to flash tank should be opened only after maintaining appropriate vacuum in ATRS Desk Engineer
the condenser.
1',7 Start the other Auxiliaries and proceed for lieht up of the unit. SCE/ ASCE
Note :
i. If AOP fails to start, EOP should be started on Auto/ Manually and JOP should be started irrespective of the turbine
speed and preparations for rotating the turbine on manual barring should be started.
2. Gate valve gearing should not be opened unless AOP is available.
3. If Air motor for APHs fails to start, immediately give message to BM-1 and try to rotate APHs manually.
4. Whenever supply to NE bus is to be changed, Various DC Auxiliaries such as SOP (DC), JOP (DC) , EOp (DC) and
Scqpner Fan (DC) should be started before change over.
5. Synchroscope switch should be switched off immediately after doing the operation.
6. Two different switches for synchroscope should never be switched 'on' simultaneously.
7. The above duties have been assigned for reference only, SCE can depute anybody for any work and all are expected
to work in a team spirit during such times of crises.
:a//-
5C/ol