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Cee 1 Electrical Installation Technology
Cee 1 Electrical Installation Technology
Electrical Installation
An electrical installation is a combination of electrical equipment installed to fulfill a specific
purpose and having coordinated characteristics.
The IEE Regulations recommend that every consumer‟s installation shouldhave a means of
isolation, a means of overcurrent protection and a means ofearth leakage protection. This
recommendation applies whatever the size ortype of installation .
Industrial installations differ basically from domestic and commercial onesonly in the size and
type of equipment used. The supplies are three-phasefour-wire, and switchgear is usually metal
clad. For extremely heavy loads,switch-fuses are replaced by circuit breakers, and much use is
made of overheadbus-bar trunking systems.
Isolator
This is simply a double- or triple-pole switch in which the moving switch contacts are
mechanically linked. In this way both live and neutral or all phases in a three-phase system are
disconnected from the supply
Switch fuse
This is an extension of the isolator, in that the load side of the supply is interrupted by a fuse in
the phase conductor.
Fuse switch
Fuse switches are used on three-phase systems. Hence the fuse forms part of the moving
operating blade.
Consumer unit
The consumer unit is found in nearly all domestic installations. It consists of a double-pole
isolator and a distribution board in one assembly.
Circuit breaker
The means of isolation must be double or triple pole. Some modern consumer units have a
residual current device installed in place of the usual isolator.
An isolator is a mechanical device, which is opened manually and is provided so that the whole
of the installation, one circuit or one piece of equipment may be cut off from the live supply. In
addition, a means of switching off for maintenance or emergency switching must also be
provided.
A switch may provide the means of isolation but an isolator differs from a switch in that it is
intended to be opened when the circuit concerned is not carrying current. Its purpose is to ensure
the safety of those working on the circuit by making dead those parts, which are live in normal
service. One device may provide both isolation and switching provided that the characteristics of
the device meet the Regulations for both functions. The switching of electrically operated
equipment in normal service is referred to as functional switching.
Circuits are controlled by switchgear, which is assembled so that the circuit may be operated
safely under normal conditions, isolated automatically under fault conditions, or isolated
manually for safe maintenance.
These requirements are met by good workmanship and the installation of proper materials such as
switches isolators, fuses or circuit breakers.
The equipment belonging to the supply authority is sealed to prevent unauthorised entry, because
if connection were made to the supply before the meter, the energy used by the consumer would
not be recorded on the meter.
In practice it is the aim to bring the Electrical supply to the appliance with as small a loss of
voltage through the conductor as possible. This means that the wiring must have the smallest
resistance that is economical.
INTERPRETATION OF DIAGRAMS
Block diagrams -These show, using squares, rectangles etc., the sequence of a system without too
much technical detail.block diagram is a very simple diagram in which the various items or
pieces of equipment are represented by a square or rectangular box. The purpose of the block
diagram is to show how the components of the circuit relate to each other and therefore the
individual circuit connections are not shown.
Circuit/schematic- These show how a circuit functions and takes no accountof exact locations of
terminals or equipment.
Schematic diagrams
A schematic diagram is a diagram in outline of, for example, a motor starter circuit. It uses
Circuit diagrams
A circuit diagram shows most clearly how a circuit works. All the essential parts and connections
are
represented by their graphical symbols. The purpose of a circuit diagram is to help our
understanding of
the circuit. It will be laid out as clearly as possible, without regard to the physical layout of the
actual components, and therefore it may not indicate the mostconvenient way to wire the circuit.
Wiring diagram- These indicate how a circuit or system is physically wired.A wiring diagram or
connection diagram shows the detailed connections between components or items of equipment.
They do not indicate how a piece of equipment or circuit works. The purpose of a wiring
diagram is to help someone with the actual wiring of the circuit.
All wiring cables must be covered and positioned to satisfactory protection against external
damages resulted from mechanical impacts, heat, water or high humidity, corrosion and pollution
For covering cables plastic or stainless-sheath conduit or trunking systems are installed which
are erected vertically or horizontally or parallel to edges of the interior
Every installation should be divided into final circuits to avoid danger in the event of a fault to
provide;safe operation, inspection, testing and maintenance
A lighting final circuit (FC) sets out from a local DB with a protective device connected only on
any of the phase line, and cut off by a single-pole switch connected to the same phase line
conductor. Lighting of rooms may be controlled from one point as in the case of room,
bathroom, kitchen lighting, etc., but in the case of staircase or corridor lighting, it is necessary to
control the lamp circuit from more than one point using two-way and/or intermediate switches.
Lighting FCs are commonly protected by 5-A or 6-A MCBs and wired by 1.5 mm2 single-core
line and neutral cables and protective earthing (PE) conductor. The final circuit may serve one or
more number of lamps controlled from the same switch . The standard color codes on cables
should be observed for connecting PD and switch to the line (L) and PE conductor in each
element.
Looped-in three simple lighting fittings controlled from different positions using three-plate
(four-terminal) ceiling rose.
and for more than two positions two two-way switches and several intermediate switches may
be required .
Wiring diagram of a lighting final circuit to control of a single lamp or a group of lamps from
two-control
There are basically two types of ceiling rose available, although there is a wide range of makes
and shapes. The two types are the Two-Plate Ceiling Rose, which has two terminals and the
Three-Plate Ceiling Rose, which has three terminals. Both were developed for use on different
wiring systems. Older types of ceiling roses were developed at a time when it was not necessary
to provide an earth at lighting points. It is now essential to provide an earth, and so an earth
terminal is now included on all ceiling roses. This in effect means that a Two-Plate Ceiling Rose
has a third terminal fitted, whilst a Three-Plate Ceiling Rose has four terminals.
Joints or connections are made at switch terminals, ceiling roses, outlet boxes or lampholders.
This allows to find faulty point easily.There must be one PE conductor connected to each
separate lighting circuit from DB.Looping in PE conductor of one final circuit from another final
circuit is not allowed.While wiring groups of several lighting FCs, all cables passing through the
same conduit or switch or joint boxes must be connected to the same phase in order to avoid
electrical shock during maintenance and line-to-line insulation failure of cables.
POWER CIRCUITS
The socket outlets and plugs having standard current ratings are:
13-A socket outlet (BS 1363) with fused plug (BS 1363) is universally accepted for domestic and
office installations. It is also extensively used in industrial premises.
Current ratings of socket outlets and plugs used for different applications are;- 2 A is used for
fixed workshop equipment- 5 A, 15 A and 30 A socket outlets and plugs (BS 196) are used for
industrial applications with a maximum voltage of 250 V. Any plug with single- or double-pole
fuses may be used with these sockets.- 16 A, 32 A, 63 A and 125 A socket outlets and plugs (BS
4343) are heavy industrial type for single- and three- phase applications. Fuses cannot be fitted in
sockets or plugs. 16 A single- or three-phase socket outlets can be wired only radial circuits with
a protective fuse not exceeding 20 A
Kitchen 4(T),Living room 6 (2S+4T), Dinning hall 3(T) Double bedroom 4 (1S+3T) ,Single
bedroom 3 (1S+2T) Garage Hall 2(T) Storage/ workshop 1 (T)
In a radial circuit each socket is fed from the previous one. The phase, neutral and protective
conductors are connected to line, neutral and earth terminals at each socket outlet.
In domestic premises, in a ring circuit only 13-A socket outlet wired with 2.5 mm2 and protected
with 30-A fuse or MCB must be used. Although the rating of the cable is in the order of 20 A,
since the circuit is split into two ways round the circuit, the cable will not be overloaded. Also,
the estimated maximum demand on the circuit should not exceed the rating of the overload
protective device.
Non-fused Spurs
The total number of non-fused spurs must not exceed the total number of socket outlets and fixed
appliances connected directly in the ring circuit.A non-fused spur must be connected either at the
terminals of a socket outlet or at a joint box as a part of a ring socket outlet circuit, or at the
origin of the ring circuit in DB. A non-fused spur can only feed one single or twin socket outlet,
or one fixed appliance.- The connecting cable must have a current rating not less than that of the
conductors forming the ring (2.5 mm2).
Fused Spurs
Also, the total number of non-fused spurs must not exceed the total number of socket outlets and
fixed appliances connected directly in the ring circuit.- A fused spur may be connected to a ring
circuit through a fused connection unit, and rating of the fuse must not exceed 13 A.- When a
fused spur serves socket outlets the minimum conductor size of the connecting cable should be
1.5 mm2, but its current rating must not exceed current rating of the spur fuse.
The group (a) devices include fixed small space heaters, fans, small water heaters, hand dryers,
etc.,and their power rating should not exceed 1.5 kW. These devices should be connected to the
final circuit via 13-A fused plug, and controlled by a single or a double-pole switch.The group
(b) devices consist of floor standing fixed equipment and covers water heaters, cookers, clothes
dryer, water heaters etc. rated at more than 1.5 kW. Each of these items should be wired on a
separate circuit, and be controlled by a double-pole fused or non-fused switch. Switch must be
fixed adjacent or at an excesible position close to equipment.
Double-pole switch may sometimes acts as a terminating element to fix connecting flexible cable
if the equipment is close to the switch. If not, a separate wall-mounted flex outlet plate fitted to
the adjacent equipment should be installed .
1. Instantaneous type
In the installations of water the heater must be permanently connected to the electric supply
through two double-pole switches; one is used for functional switching and the other for
isolation. The heater is directly connected to the isolation (IEE Reg ) with a length of heat-
resistant flexible cable. If the distance between the water heater and the isolation switch is long, a
wall-mounted power flex outlet should be installed close to the heater. Generally:All the metal
parts of the heaters in contact with the water must be solidly and metallically connected to supply
pipe, which is connected to the main earthing terminal (IEE Reg ).
In bathrooms, the installation of water heater should follow the rules of IEE Regulation (IEE Reg
).- No switch or other means of control should be accessible to the person using the shower or a
fixed bath tube.The switch must be fixed an a convenient position outside the bathroom, or to use
a cord operated ceiling switch within the room.Wall-mounted switches should be 20-A double
pole and ceiling mounted switches should be 15-A double pole with a pilot light indicator for 'on'
and 'off' visual indication.The length of the connecting flexible cable must be of the same size as
that of installed cable
They supply 1.5 or 3 liters of hot water per minute for electrical loading of 3 kW or 6 kW. When
used for showers with a load of 4 to 7 kW.- They must have separate final circuit and controlled
by a 30-A or 45-A cord operated ceiling-mounted double pole switch with pilot light.The unit
should be provided with a metallic sheath connected to the local supplementary equipotential
bonding (IEE Reg ).2. Immersion Heaters. These are available in various types and loading and
are installed in metallic cylinder or tank controlled with thermostat (IEE Reg ) . A single element
3-kW heater is the most usual in domestic usage. Double pole switch-fused or non-fused
isrequired for controlling the element, and must be fixed out of reach, and water tank must be
bonded .
Dual heaters are also available in the same housing; one of them short and the other is long.
Since hot water will be available at the top of the housing, the short heater provides a small
amount hot water quickly and economically, the other one is used when it is required to heat all
the water in the tank. This type of water heaters is installed with special dual switches.These
heaters are very efficient. They should be fixed as near as possible to the space of usage.
The control requires special fused or non-fused double-pole switch, which also acts as a
terminating element for wiring.- Wiring to each storage heater from the isolation switch or
remotely from a wall-mounted flex outlet plate must be done by heat resistant flexible cords of
adequate size- If there is more than one storage heater, each heater may have its own separate
functional switching as well as a double-pole switch for isolation
Deterioration with time due to oxidation - may operate at lower currents than expected due to the
reduction in cross sectional area and hence increase in resistance. easy for an inexperienced
person to replace a blown fuse-element with a wire of incorrect size or type. Calibration of re-
wirable fuse can never be time taken for the fuse to blow may be enough to bring damage to
circuit conductors and the equipment being protected.
Thermal mechanism This mechanism uses a heat sensitive bimetal element ..It is used for
overload circuit protection.
Service Fuse Box The electricity supply into your house is controlled by a service fuse, usually
found before the electricity meter.
Earth in an installation is the conductive massof earth, whose electric potential at any point is
conventionally taken aszero.To connect the metallic (conductive) Parts of an Electric
appliance or installations to the earth (ground) is called Earthing or Grounding.
ELCB
An ECLB is one kind of safety device used for installing an electrical device with high earth
impedance to avoid shock. These devices identify small stray voltages of the electrical device on
the metal enclosures and intrude the circuit if a dangerous voltage is identified. The main
purpose of Earth leakage circuit breaker (ECLB) is to stop damage to humans & animals due to
electric shock.
An ELCB is a specific type of latching relay that has a structure‟s incoming mains power
associated through its switching contacts so that the circuit breaker detaches the power in an
unsafe condition.The ELCB notices fault currents of human or animal to the earth wire in the
connection it guards. If ample voltage seems across the ELCB‟s sense coil, it will turn off the
power, and remain off until manually rearrange. A voltage sensing ELCB doesn‟t detect fault
currents from human or animal to the earth.
The ELCB notices fault currents of human or animal to the earth wire in the connection it guards.
If ample voltage seems across the ELCB‟s sense coil, it will turn off the power, and remain off
until manually rearrange. A voltage sensing ELCB doesn‟t detect fault currents from human or
animal to the earth .
RCCB is the generally used ELCB and it comprises of a three winding transformer, that has two
primary windings and also one secondary winding. Neutral & line wires work as the two main
windings. A wire wound coil is the minor winding. The flow of current through the minor
winding is “0” in the stable condition. In this condition, the flux owed to the current over the
phase wire will be deactivated by the current through the neutral wire, meanwhile the current,
that flows from the phase will be refunded to the neutral.
When an error occurs, a slight current will run into the ground also. This creates a confuse
between line and neutral current and that makes an unstable magnetic field. This encourages a
current flow through the minor winding, which is associated with the sensing circuit. This will
detect the outflow and direct signal to tripping system.
Earthing systems
Contact with metalwork made live by a fault is called indirect contact. One popular method of
3 A TN–C–S system is as the TN–S system but the supply cable sheath is also the neutral, i.e. it
forms a combined earth/neutral conductor known as a PEN (Protective Earthed Neutral)
conductor (Fig. 16.9). The installation
earth and neutral are separate conductors. This system is also known as
PME (Protective Multiple Earthing). Note that only single-phase systems have been shown, for
simplicity.
With this system (PME system), it is important to ensure that the neutral is kept at earth potential
by earthing it at many points along its length (hence „multiple‟ earthing). If this is not done, a
fault to neutral in one installation
could cause a shock risk in all the other installations connected to that system.
Conductors
A conductor may be defined as the conducting portion of a cable, which consists of a single wire
or group of wires in contact with each other.The ability of a material to be a good or bad
conductor of electricity depends on the composition of that material, i.e. its resistivity
Silver is clearly the best conductor in the list shown, but its cost prohibits its use as a conductor
material on any large scale.
Gold also is a material too expensive for use in the construction of conductors.
It can be seen that copper, quite a plentiful mineral, has a low enough resistivity to make it
suitable as a conductor material, and, in fact, its use in the manufacture of cable is widespread.
Aluminium, although cheap and with a relatively low resistivity, is not as suitable as copper. It
has to have a large cross-sectional area to pass the same current and is mechanically inferior to
copper.
Tungsten, because of its high resistivity, is used mainly in heating elements and light-bulb
filaments.
Conductor construction
Conductors may be divided into two groups:
1 solid conductors; and
2 stranded conductors.
Solid conductors are either circular or rectangular in cross-section and are used for fixed wiring.
Circular conductors are restricted mainly to cable cores up to 2.5 mm2, although cross-sectional
areas of up to 25 mm2 are sometimes used in trunking, from the ground floor to the top floor of a
block of flats, to provide a supply point for each floor. These conductors are called
Stranded conductors are used in both fixed wiring cable and flexible cords, the latter being
flexible cables not exceeding 4 mm2 in cross-sectional area(c.s.a.).Conductors for fixed wiring
up to 25 mm2 have seven strands; for example, a 6 mm2 conductor has seven strands each of
1.04 mm diameter (7/1.04).Conductors of c.s.a. above 25 mm2 have more strands depending on
size.Flexible cords have conductors comprising a great many fine strands. Thistype of
construction gives the conductor its flexible quality
Stranded conductor offer much surface area for flow of current that results in reduced diameter
of conductor for same current carrying capacity.
As Stranded conductor offer much surface area so overall resistance of the conductor is lesser
than the same size solid conductor.
Stranded Conductor offer much flexibility hence have longer life than solid conductor in a case
when conductor needs repeated stretch.
Eddy current losses are very much lesser than the solid conductor.
Stranded conductor are very suitable to external environment and reduce the risk of
looseconnection.
Wiring (a process of connecting various accessories for distribution of electrical energy from
supplier‟s meter board to home appliances such as lamps, fans and other domestic appliances is
known as Electrical Wiring) can be done using two methods which are
The switch and light feeds are carried round the circuit in a series of loops from one point to
another until the last on the circuit is reached. The phase or line conductors are looped either in
switchboard or box and neutrals are looped either in switchboard or from light or fan. Line or
phase should never be looped from light or fan.
Conduit Wiring
There are two additional types of conduit wiring according to pipe installation
Concealed Conduit wiring:If the conduits is hidden inside the wall slots with the help of
plastering, it is called concealed conduit wiring. In other words, the electrical wiring system
inside wall, roof or floor with the help of plastic or metallic piping is called concealed conduit
wiring. obliviously, It is the most popular, beautiful, stronger and common electrical wiring
system nowadays.
In conduit wiring, steel tubes known as conduits are installed on the surface of walls by means of
pipe hooks (surface conduit wiring) or buried in walls under plaster and VIR or PVC cables are
afterwards drawn by means of a GI wire of size if about 18SWG.In Conduit wiring system, The
conduits should be electrically continuous and connected to earth at some suitable points in case
of steel conduit. Conduit wiring is a professional way of wiring a building. Mostly PVC conduits
are used in domestic wiring.
The conduit protects the cables from being damaged by rodents (when rodents bites the cables it
will cause short circuit) that is why circuit breakers are in place though but hey! Prevention is
better than cure. Lead conduits are used in factories or when the building is prone to fire
accident. Trunking is more of like surface conduit wiring. It‟s gaining popularity too.It is done
by screwing a PVC trunking pipe to a wall then passing the cables through the pipe. The cables
in conduit should not be too tight. Space factor have to be put into consideration.
Types of Conduit
Following conduits are used in the conduit wiring systems (both concealed and surface conduit
wiring) which are shown in the above image.
Metallic Conduit
Non-metallic conduit
Metallic Conduit:
Metallic conduits are made of steel which are very strong but costly as well.
Class A Conduit: Low gauge conduit (Thin layer steel sheet conduit)
Class B Conduit: High gauge conduit (Thick sheet of steel conduit)
Non-metallic Conduit:
A solid PVC conduit is used as non-metallic conduit now a days, which is flexible and easy to
bend.
Trunking
Trunking may be thought of as simply a larger and more accessible conduitsystem. It is available
in two ranges, ordinary wiring trunking and bus-bartrunking. The ordinary system is further
available in either metal or PVC.
PVC trunking
The main areas in which PVC trunking is used are domestic and officepremises. It is perhaps
better described as „channelling‟ rather than „trunking‟.All necessary fitting are available to
complete any shape of run with little
difficulty. Joins in PVC trunking are usually made with adhesive
Advantages
Disadvantage
ELECTRICAL MACHINES I
DC MACHINES
Each DC machine can act as a generator or a motor. Hence, this classification is valid for both:
DC generators and DC motors. DC machines are usually classified on the basis of their field
excitation method. This makes two broad categories of dc machines; (i) Separately excited and
(ii) Self-excited.
Separately excited DC machines: In separately excited dc machines, the field winding is supplied
from a separate power source. That means the field winding is electrically separated from the
armature circuit. Separately excited DC generators are not commonly used because they are
relatively expensive due to the requirement of an additional power source or circuitry. They are
used in laboratories for research work, for accurate speed control of DC motors with Ward-
Leonard system and in few other applications where self-excited DC generators are
unsatisfactory. In this type, the stator field flux may also be provided with the help of permanent
magnets (such as in permanent magnet DC motors). PMDC (permanant magnet DC) motors are
popularly used in small toys, e.g. a toy car.
In a self-excited type of DC generator, the field winding is energized by the current produced by
themselves. A small amount of flux is always present in the poles due to the residual magnetism.
So, initially, current induces in the armature conductors of a dc generator only due to the residual
magnetism. The field flux gradually increases as the induced current starts flowing through the
field winding.
Series wound dc machines – In this type, field winding is connected in series with the armature
winding. Therefore, the field winding carries whole of the load current (armature current). That
is why series winding is designed with few turns of thick wire and the resistance is kept very low
(about 0.5 Ohm).
Shunt wound dc machines – Here, field winding is connected in parallel with the armature
winding. Hence, the full voltage is applied across the field winding. Shunt winding is made with
a large number of turns and the resistance is kept very high (about 100 Ohm). It takes only small
current which is less than 5% of the rated armature current.
Compound wound dc machines – In this type, there are two sets of field winding. One is
connected in series and the other is connected in parallel with the armature winding. Compound
wound machines are further divided as -
Short shunt – field winding is connected in parallel with only the armature winding
Long shunt – field winding is connected in parallel with the combination of series field winding
and armature winding
Armature core
Armature winding
Commutator
1. It provides mechanical support for the poles and acts as a protecting cover for the whole
machine
2. It carries the magnetic flux produced by the poles.
But for large machines usually cast steel or rolled steel is employed.
The modern process of forming the yoke consists of rolling a steel slab round a cylindrical
mandrel and then welding it at the bottom.
The feet and the terminal box etc. are welded to the frame afterwards. Such yokes possess
sufficient mechanical strength and have high permeability.
Pole Cores and Pole Shoes
The field magnets consist of pole cores and pole shoes. The pole shoes serve two purposes:
1. they spread out the flux in the air gap and also, being of larger cross-section, reduce the
reluctance of the magnetic path
2. they support the exciting coils (or field coils)
The pole core itself may be a solid piece made out of either cast iron or cast steel but the
pole shoe is laminated and is fastened to the pole face by means of counter sunk screws
In modern design, the complete pole cores and pole shoes are built of thin laminations of
annealed steel which are rivetted together under hydraulic pressure. The thickness of
laminations varies from 1 mm to 0.25 mm.
field system
The function of the field system is to produce uniform magnetic field within which the armature
rotates.
Field coils are mounted on the poles and carry the dc exciting current. The field coils are
connected in such a way that adjacent poles have opposite polarity.
The m.m.f. developed by the field coils produces a magnetic flux that passes through the pole
pieces, the air gap, the armature and the frame.
Practical d.c. machines have air gaps ranging from 0.5 mm to 1.5 m
Armature core and Laminations
Since armature and field systems are composed of materials that have high permeability, most of
the m.m.f. of field coils is required to set up flux in the air gap.
By reducing the length of air gap, we can reduce the size of field coils (i.e. number of turns).
The armature core is keyed to the machine shaft and rotates between the field poles.
It consists of slotted soft-iron laminations (about 0.4 to 0.6 mm thick) that are stacked
to form a cylindrical core as shown in figure
Armature winding
The slots of the armature core hold insulated conductors that are connected in a suitable manner.
This is known as armature winding. This is the winding in which “working” e.m.f. is induced.
The armature conductors are connected in series-parallel; the conductors being connected in
series so as to increase the voltage and in parallel paths so as to increase the current.
The armature winding of a d.c. machine is a closed-circuit winding; the conductors being
connected in a symmetrical manner forming a closed loop or series of closed loops.Depending
upon the manner in which the armature conductors are connected to the commutator segments,
there are two types of armature winding in a d.c. machine viz.,
(a) lap winding
(b) wave winding.
A commutator is a mechanical rectifier which converts the alternating voltage generated in the
armature winding into direct voltage across the brushes.
The commutator is made of copper segments insulated from each other by mica sheets and
mounted on the shaft of the machine . The armature conductors are soldered to the commutator
segments in a suitable manner to give rise to the armature winding. Depending upon the manner
in which the armature conductors are connected to the commutator segments, there are two types
of armature winding in a d.c. machine viz.,
(a) lap winding
(b) wave winding.
Great care is taken in building the commutator because any eccentricity will cause the brushes to
bounce, producing unacceptable sparking. The sparks may bum the brushes and overheat and
carbonise the commutator.
Brushes
DC motors are of two types : one is brushed dc motor and the other one is brushless dc motor.
Brushless dc motors are mainly used in high speed applications such as multicopters (eg:-
quadcopters). The purpose of brushes in a dc generator is to ensure electrical connections
between the rotating commutator and stationary external load circuit. The brushes are made of
carbon and rest on the commutator. The brush pressure is adjusted by means of adjustable
springs.
Shunt
The shunt wound DC motor falls under the category of self excited DC motors, where the field
windings are shunted to, or are connected in parallel to the armature winding of the motor, as its
name is suggestive of. And for this reason both the armature winding and the field winding are
exposed to the same supply voltage, though there are separate branches for the flow of armature
current and the field current as shown in the figure of DC shunt motor below.
shunt field current given by, But we know Ish ∝ Φ i.e. field
flux Φ is proportional to filed current Ish Thus the field flux remains more or less constant and for
this reason a shunt wound DC motor is called a constant flux motor.
Construction of a Shunt Wound DC Motor
The construction of a dc shunt motor is pretty similar to other types of DC motor, as shown in
the figure below.
Just that there is one distinguishable feature in its designing which can be explained by taking
into consideration, the torque generated by the motor. To produce a high torque,
Construction wise a this motor is similar to any other types of DC motors in almost all aspects. It
consists of all the fundamental components like the stator housing the field winding or the rotor
carrying the armature conductors, and the other vital parts like the commutator or the brush
segments all attached in the proper sequence as in
the case of a generic DC motor.
The wire is heavier, as the diameter is considerable increased to provide minimum electrical
resistance to the flow of full armature current.
In spite of the above mentioned differences, about having fewer coil turns the running of this DC
motor remains unaffected, as the current through the field is reasonably high to produce a field
strong enough for generating the required amount of torque. To understand that better lets look
into the voltage and current equation of DC series motor.
Voltage and Current Equation of Series DC Motor
The electrical layout of a typical series wound DC motor is shown in the diagram below.
Let the supply voltage and current given to the electrical port of the motor be given by E and Itotal
respectively. Since the entire supply current flows through both the armature and field conductor.
Where, Ise is the series current in the field coil and Ia is the
Universal Motor
A universal motor is a special type of motor which is designed to run on either DC or single
phase AC supply. These motors are generally series wound (armature and field winding are in
series), and hence produce high starting torque (See characteristics of DC motors here). That is
why, universal motors generally comes built into the device they are meant to drive. Most of the
A universal motor works on either DC or single phase AC supply. When the universal motor is
fed with a DC supply, it works as a DC series motor. (see working of a DC series motor here).
When current flows in the field winding, it produces an electromagnetic field. The same current
also flows from the armature conductors. When a current carrying conductor is placed in an
electromagnetic field, it experiences a mechanical force. Due to this mechanical force, or torque,
the rotor starts to rotate. The direction of this force is given by Fleming's left hand rule
When fed with AC supply, it still produces unidirectional torque. Because, armature winding and
field winding are connected in series, they are in same phase. Hence, as polarity of AC changes
periodically, the direction of current in armature and field winding reverses at the same time.
Thus, direction of magnetic field and the direction of armature current reverses in such a way
that the direction of force experienced by armature conductors remains same. Thus, regardless of
AC or DC supply, universal motor works on the same principle that DC series motor works.
AC MOTORS
SINGLE PHASE
Like any other electrical motor asynchronous motor also have two main parts namely rotor and
stator.
Stator:
As its name indicates stator is a stationary part of induction motor. A single phase AC supply is
given to the stator of single phase induction motor.
The rotor is a rotating part of an induction motor. The rotor connects the mechanical load
through the shaft. The rotor in single phase induction motor is of squirrel cage rotor type.
The construction of single phase induction motor is almost similar to the squirrel cage three-
phase induction motor. But in case of a single phase induction motor, the stator has two windings
instead of one three-phase winding in three phase induction motor.
The stator of the single phase induction motor has laminated stamping to reduce eddy current
losses on its periphery. The slots are provided on its stamping to carry stator or main winding.
Stampings are made up of silicon steel to reduce the hysteresis losses. When we apply a single
phase AC supply to the stator winding, the magnetic field gets produced, and the motor rotates at
speed slightly less than the synchronous speed Ns. Synchronous speed Ns is given by
Where,
The construction of the stator of single-phase induction motor is similar to that of three phase
induction motor except there are two dissimilarities in the winding part of the single phase
induction motor.
Firstly, the single-phase induction motors are mostly provided with concentric coils. We can
easily adjust the number of turns per coil can with the help of concentric coils. The mmf
distribution is almost sinusoidal.
Except for shaded pole motor, the asynchronous motor has two stator windings namely the main
winding and the auxiliary winding. These two windings are placed in space quadrature to each
other.
The construction of the rotor of the single-phase induction motor is similar to the squirrel cage
three-phase induction motor. The rotor is cylindrical and has slots all over its periphery. The
slots are not made parallel to each other but are a little bit skewed as the skewing prevents
In addition to the main winding or running winding, the stator of single phase induction motor
carries another winding called auxiliary winding or starting winding. A centrifugal switch is
connected in series with auxiliary winding. The purpose of this switch is to disconnect the
auxiliary winding from the main circuit when the motor attains a speed up to 75 to 80% of the
synchronous speed. We know that the running winding is inductive in nature. Our aim is to
create the phase difference between the two winding and this is possible if the starting winding
carries high resistance. Let us say Irun is the current flowing through the main or running
winding, Istart is the current flowing in starting winding, and VT is the supply voltage.
We know that for highly resistive winding the current is almost in phase with the voltage and for
highly inductive winding the current lag behind the voltage by large angle. The starting winding
is highly resistive so, the current flowing in the starting winding lags behind the applied voltage
by very small angle and the running winding is highly inductive in nature so, the current flowing
in running winding lags behind applied voltage by large angle. The resultant of these two current
is IT. The resultant of these two current produce rotating magnetic field which rotates in one
direction. In split phase induction motor the starting and main current get splitted from each
other by some angle so this motor got its name as split phase induction motor.
Applications of Split Phase Induction Motor
Split phase induction motors have low starting current and moderate starting torque. So these
motors are used in fans, blowers, centrifugal pumps, washing machine, grinder, lathes, air
conditioning fans, etc. These motors are available in the size ranging from 1 / 20 to 1 / 2 KW.
The working principle and construction of Capacitor start inductor motors and capacitor start
capacitor run induction motors are almost the same. We already know that single phase induction
The running winding is inductive in nature so, the current flowing in running winding lags
behind applied voltage by an angle, φm. Now there occur large phase angle differences between
these two currents which produce an resultant current, I and this will produce a rotating magnetic
field. Since the torque produced by these motors depends upon the phase angle difference, which
is almost 90o. So, these motors produce very high starting torque. In case of capacitor start
induction motor, the centrifugal switch is provided so as to disconnect the starting winding
when the motor attains a speed up to 75 to 80% of the synchronous speed but in case of
capacitor start capacitors run induction motor there is no centrifugal switch so, the
>capacitor remains in the circuit and helps to improve the power factor and the running
conditions of single phase induction motor.
Application of Capacitor Start IM and Capacitor Start Capacitor Run IM
These motors have high starting torque hence they are used in conveyors, grinder, air
conditioners, compressor, etc. They are available up to 6 KW.
ACTION: When a single phase supply is given to the stator of shaded pole induction motor an
alternating flux is produced. This change of flux induces emf in the shaded coil. Since this
shaded portion is short circuited, the current is produced in it in such a direction to oppose the
main flux. The flux in shaded pole lags behind the flux in the unshaded pole. The phase
difference between these two fluxes produces resultant rotating flux. We know that the stator
winding current is alternating in nature and so is the flux produced by the stator current. In order
to clearly understand the working of shaded pole induction motor consider three regions-
When the flux changes its value from zero to nearly maximum positive value.
When the flux remains almost constant at its maximum value.
Applications of Shaded pole motors induction motor are- Due to their low starting torques and
reasonable cost these motors are mostly employed in small instruments, hair dryers, toys, record
players, small fans, electric clocks etc. These motors are usually available in a range of 1/300 to
1/20 KW.
The starter winding has a capacitor incorporated which makes the single-phase motor a self-
starting.The single-phase induction motor can be made to be self-starting in numerous ways. One
often-used method is the Split Phase motors. Another method is the Capacitor Start Induction
Run Motors.
The capacitor start motor has a cage rotor and has two windings on the stator. They are known as
the main winding and the auxiliary or the starting winding. The two windings are placed 90
degrees apart. A capacitor CS is connected in series with the starting winding. A centrifugal
switch SC is also connected in the circuit.