KTDA MANAGEMENT SERVICES LIMITED

KTDA FARMERS BUILDING

MOI AVENUE
P. O. BOX 30213 –00100 GPO
Tel: +254 20 221441/2/3/4, 322 7000/1
Mobile: 0722952402/7, 0722203451/2, 0733913580, 0733363647
Site: www.ktdateas.com

TENDER

FOR
SUPPLY AND DELIVERY OF ASSORTED STEAM FITTINGS

FOR
KTDA TEA MANAGED FACTORIES
TENDER REFERENCE: KTDA/049/2022
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 LIST OF ASSORTED STEAM FITTINGS

Item
No. Description

A Disc Check valves

DN150 Carbon steel body split disc check valve PN 40, with Austenitic Stainless steel
1 plate and nickel spring complete with EN 102304 3.1.B certification for the body
2 DN150 Mating Flange Set PN16 Slip -on
DN1100 Carbon steel body split disc check valve PN 40, with Austenitic Stainless steel
3 plate and nickel spring complete with EN 102304 3.1.B certification for the body
4 DN100 Mating Flange Set PN16 Slip -on
DN80 Carbon steel body split disc check valve PN 40, with Austenitic Stainless steel
5 plate and nickel spring complete with EN 102304 3.1.B certification for the body
6 DN80 Mating Flange Set PN16 Slip -on
B Baffle Steam Separators

1 DN150 SG cast iron baffle separator PN 25 with PMA 25 bar and PMT 350Degrees
2 DN150 Mating Flange Set PN16 Slip -on

3 DN100 SG cast iron baffle separator PN 25 with PMA 25 bar and PMT 350Degrees
4 DN100 Mating Flange Set PN16 Slip -on

5 DN80 SG cast iron baffle separator PN 25 with PMA 25 bar and PMT 350Degrees
6 DN80 Mating Flange Set PN16 Slip -on
B Air Vent,
1/2" balanced pressure thermostatic air vent with angled connections rated at PMA -
1 16Bar, TMA 225 Degrees.
D Ball and Globe Valves
1/2" screwed BSP ball valve with zinc plated body and handle with stainless steel
1 full ball
1" screwed BSP ball valve with zinc plated body and handle with stainless steel full
2 ball

3 1/2" Globe valve with SS valve and valve seat. As HV3

E Y Strainers
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1 1/2" SG iron screwed Y strainer with 0.8mm stainless steel screen perforations.
 2 1” SG iron screwed Y strainer with 0.8mm stainless steel screen perforations.

3 DN50 SG iron screwed Y strainer with 0.8mm stainless steel screen perforations.

4 DN50 Mating Flange Set PN16 Slip- On

5 DN65 SG iron screwed Y strainer with 0.8mm stainless steel screen perforations.
6 DN65 Mating Flange Set PN16 Slip- On

7 DN80 SG iron screwed Y strainer with 0.8mm stainless steel screen perforations.
8 DN80 Mating Flange Set PN16 Slip- On

9 DN100 SG iron screwed Y strainer with 0.8mm stainless steel screen perforations.
10 DN100 Mating Flange Set PN16 Slip- On
F Check valves
1/2" Bronze lift check valve with a bronze body and brass cap and stainless steel
1 screwed
1" Bronze lift check valve with a bronze body and brass cap and stainless steel
2 screwed BSP
1 1/2" Bronze lift check valve with a bronze body and brass cap and stainless steel
screwed BSP
2" Bronze lift check valve with a bronze body and brass cap and stainless steel
3 screwed BSP
G Ball Steam Traps and fault detectors

1/2" SG Iron ball float steam trap with integral air vent PMA16 Bar, TMA 250 Deg.
1 Max pressure differential 5 bar, Screwed BSP connections. FT14-4.5 L-R

1/2" SG Iron ball float steam trap with integral air vent PMA16 Bar, TMA 250 Deg.
2 Max pressure differential 10 bar, Screwed BSP connections. FT14-4.5 L-R

1/2” steam trap fault detection system with automatic trap monitor and waterlogging
3 assembly made from steel body with screwed connections.

1" SG Iron ball float steam trap with integral air vent PMA16 Bar, TMA 250 Deg. Max
4 pressure differential 10 bar, Screwed BSP connections.

1” steam trap fault detection system with automatic trap monitor and waterlogging
3

5 assembly made from steel body with screwed connections.

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 11/2" SG Iron ball float steam trap with intrgral air vent PMA16 Bar, TMA 250 Deg.
6 Max pressure differential 10 bar, Screwed BSP connections.

1 1/2” steam trap fault detection system with automatic trap monitor and
7 waterlogging assembly made from steel body with screwed connections.

Steam Traps Spares

1/2" SG Iron ball float steam trap internal repair kit Max pressure differential 5 bar,
1 PN 16
1/2" SG Iron ball float steam trap internal repair kit Max pressure differential 5 bar,
2 PN 16
1 1/2" SG Iron ball float steam trap internal repair kit Max pressure differential 5 bar,
3 PN 16
1’’ SG Iron ball float steam trap internal repair kit Max pressure differential 10 bar, PN
4 16
H Orifice Steam Traps

1/2" SG orifice steam trap with integral air vent PMA16 Bar, TMA 250 Deg. Max
1 pressure differential 5 bar, Screwed BSP connections. FT14-4.5 L-R

1/2" SG orifice steam trap with integral air vent PMA16 Bar, TMA 250 Deg. Max
2 pressure differential 10 bar, Screwed BSP connections. FT14-4.5 L-R

1/2” steam trap fault detection system with automatic trap monitor and waterlogging
3 assembly made from steel body with screwed connections.

1" SG Orifice steam trap with integral air vent PMA16 Bar, TMA 250 Deg. Max
4 pressure differential 10 bar, Screwed BSP connections.

1” steam trap fault detection system with automatic trap monitor and waterlogging
5 assembly made from steel body with screwed connections.

1 1/2" SG Orifice steam trap with integral air vent PMA16 Bar, TMA 250 Deg. Max
6 pressure differential 10 bar, Screwed BSP connections.

1” steam trap fault detection system with automatic trap monitor and waterlogging
7 assembly made from steel body with screwed connections.
Bellow sealed stop valves c/w mating flanges
DN150 BSA2 Bellow sealed SG iron stop valves PN 16, with stainless steel bellow,
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1 stainless steel stem and a pressed steel hard wheel. Seat should also be stainless steel
 2 DN150 Mating Flange Set PN16 Slip -on

DN100 Bellow sealed SG iron stop valves PN 16, with stainless steel bellow, stainless
3 steel stem and a pressed steel hard wheel. Seat should also be stainless steel
4 DN 100 Mating flange PN 16 Slip on

DN80 Bellow sealed SG iron stop valves PN 16, with stainless steel bellow, stainless
5 steel stem and a pressed steel hard wheel. Seat should also be stainless steel

6 DN 80 Mating flange PN 16 Slip on

DN50 Bellow sealed SG iron stop valves PN 16, with stainless steel bellow, stainless
7 steel stem and a pressed steel hard wheel. Seat should also be stainless steel
8 DN 50 Mating flange PN 16 Slip on

DN40 BSA2 Bellow sealed SG iron stop valves PN 16, with stainless steel bellow,
9 stainless steel stem and a pressed steel hard wheel. Seat should also be stainless steel
10 DN40 Mating Flange Set PN16 Slip- On

DN25 Bellow sealed SG iron stop valves PN 16, with stainless steel bellow, stainless
11 steel stem and a pressed steel hard wheel. Seat should also be stainless steel
12 DN25 Mating Flange Set PN16 Slip-on
J Pressure gauges

1 4" Pressure Gauge 16 Bar U Syphon & Cock 3/8" BSP

2 4" Pressure Gauge 10 Bar U Syphon & Cock 3/8" BSP

K Safety Valves

DN50 SG iron full lift Safety valve, capacity 7800kg/hr, spring carbon steel, lever sg
1 iron, with a stainless steel seat. PN 25, 6.5 - 10.4 Bar set @ 10.5 bar
2 DN50 Mating Flange Set PN16 Slip- On

DN50 SG iron full lift Safety valve, capacity 4000kg/hr, spring carbon steel, lever sg
3 iron, with a stainless steel seat. PN 25, 4.7-6.4 Bar set @ 5.0 bar
4 DN50 Mating Flange Set PN16 Slip- On
L Pressure reducing Valves

DN50 Pilot operated pressure reducing valve made from SG iron with internal parts(
5

1 valves, valve seat, valve springs etc.) made from stainless steel, PN16/25 0.2-17.0 Bar
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 2 DN50 Mating Flange Set PN16 Slip- On

1/2" Direct acting pressure reducing valves with Gunmetal body, SS Valve seat, ss
3 valve, and stainless steel valve spring PN16/25 0.2-17.0 Bar

1" Direct acting pressure reducing valves with Gunmetal body, SS Valve seat, ss valve,
4 and stainless steel valve spring PN16/25 0.2-17.0 Bar
M Condensate pumps

6000kg/hr vented automatic packaged condensate recovery system with a pump

delivery of between 4m and 80m. The system should be ready to plug in kind and
should be steam operated. Pump to be manufactured from SG iron and the set should
1 be complete with all below listed fittings.

a Pump monitor for above packaged pump.

b DN65 SG iron screwed Y strainer with 0.8mm stainless steel screen perforations.
c DN65 Mating Flange Set PN16 Slip- On
65mm screwed BSP ball valve with zinc plated body and handle with stainless steel
d full ball

e DN65 Mating Flange Set PN40 Slip- On

1/2" screwed BSP ball valve with zinc plated body and handle with stainless steel
f full ball

1/2" SG orifice steam trap with integral air vent PMA16 Bar, TMA 250 Deg. Max
g pressure differential 10 bar, Screwed BSP connections. FT14-4.5 L-R
N Condensate pumps spares

6000kg/hr vented automatic condensate recovery system with a pump delivery of

1 between 4m and 80m.Pump to be manufactured from SG iron.
6000kg/hr vented automatic condensate recovery system pump cover c/w internal
2 mechanism.

O Electric Actuators
The controllers shall maintain the preset drying temperatures by varying the valve
throttle appropriately. The scope for drier temperature controlling will entail
supplying, installation and commissioning of the electronic controllers ONLY. The
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other accessories shall be installed by KTDA.

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 DN40 temperature control valve c/w electric actuator 240v ac, 50/60hz, IP
1 65,Asynchronous capacitor reversing motor, Hand wheel Manual override,
Temperature sensors (thermocouple) required to operate the temperature control
2 valve range up to 150o C

3 Process Controller to operate the electric actuators above, 240v ac, 50/60hz, IP 65
4 1/2" dia Vacuum Breaker
5 3 core screened cable. 1.5 mm2 power cable, each 100m
6 3 core 7/0.2 screened data cable – each 100m

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1. OVERHEAD CHAIN CONVEYOR

2. WITHERING TROUGH, RADIATOR, TRANSITION PIECE & FAN

i. 88 ft WITHERING TROUGHS

ii. 56 ft WITHERING TROUGHS

3. AUTOMATED WITHERING MACHINE

4. ELECTRONIC WEIGHING SCALES

i. 150 KGS ELECTRONIC PLATFORM SCALES – SORTING SCALE

ii. 200 Kg ELECTRONIC PLATFORM SCALE – PACKING SCALE

iii. 500Kg ELECTRONIC PLATFORM SCALE – GL SCALE

iv. 3000 Kg CAPACITY - PALLETIZED SCALE

5. ROTOR VANE 450MM (18”)

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6. 42” TRIPLEX CTC MACHINE

7. CONTINUOUS FERMENTING MACHINES - AUTOMATED

8. FLUID BED DRIER WITH CYCLONES- 600KG/HR

9. PRE-SORTER C/W FIBRE EXTRACTION ROLLERS- 600KG/HR

10. VIBROSCREEN SORTERS- FINAL SORTERS

11. WINNOWING MACHINE

12. BULKING BINS 1829MM X 1829MM (6FT X6FT)

13. BULKING BINS WEIGHING SYSTEM

14. VERTICAL BUCKET ELEVATOR 305MM (12 IN) FOR BIN FEED

15. COTTON CANVAS BELT CONVEYOR FOR BIN DISCHARGE

16. TEA PACKER COMPLETE WITH FORMING BOX

17. COTTON CANVAS BELT CONVEYOR 610MM (18”) FOR PACKER FEED

18. TEA PACKER RETAINING HOPPER

19. ROLLER CONVEYOR 460MM X 918MM LONG FOR PACKED TEA SACKS

20. MADE TEA WEIGHER

21. SORTING SOLUTION (Capacity: 700 kg/hr)

22. TEA PACKAGING UNIT

23. HYDRAULIC LIFTING PLATFORM 3000 KGS- FOR PALLETISED TEA

24. DUAL FIRED STEAM BOILER- 4545 KG/HR ON WOOD 8000KG ON OIL

25. STEAM BOILER 4545 KG/HR FIRED ON WOOD

26. STEAM BOILER- 3,000 Kg /Hr FIRED ON WOOD

27. AIR PRE-HEATER FOR WOODFIRED BOILER

28. FURNACE OIL STORAGE TANK (120,000 LTS) C/W GEARED PUMPS AND SERVICE TANKS

29. FURNACE FUEL SERVICE TANK (7500 L) —2NO

30. CONDENSATE HOLDING AND BOILER SERVICE TANK (7500 LTS)-2NO

31. AUTOMATED CTC ROLLER SHARPENING LATHE C/W ATTACHMENT

32. CTC MILLING CUTTER AND CHASER GRINDER

33. CTC ROLLERS INSPECTION BENCH/JIG

34. MANUAL (HYDRAULIC) PALLET TRUCK 3000KG CAPACITY

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35. HYDRAULIC WORKSHOP HOIST 3000KG (WORKSHOP CRANE)

36. MULTIPURPOSE LATHE MACHINE

37. WORKSHOP BENCH

38. WELDING BENCH

39. UNDERGROUND DIESEL RESERVOIR TANK (15,000 LITRES)

40. DIESEL DISPENSER PUMP

41. FIRE FIGHTING PUMP

42. WATER TREATMENT PLANT

43. PRE-BOILER WATER TREATMENT PLANT

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