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2009 Feng Reduction of Energy Requirement of Co2 Desorption by Adding Acid Into Co2 Loaded Solvent
2009 Feng Reduction of Energy Requirement of Co2 Desorption by Adding Acid Into Co2 Loaded Solvent
1021/ef900564x
Published on Web 07/28/2009
The effect of the addition of weak acids into CO2-loaded solvents or rich solvents on the energy
requirement of CO2 desorption was investigated experimentally. The commercially available CO2 solvent
monoethanolamine (MEA) was used to absorb different amounts of CO2. Subsequently, a few weak acids
such as suberic acid, phthalic acid, and oxalic acid were added into the solvents to study the effect of acid
amount on the rate of CO2 release. It was found that CO2 could be released much faster and in much larger
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quantity with the addition of weak acids while the other desorption conditions were maintained the same.
The amount of CO2 released was found to be proportional to the amount of acid added. Acid addition
could be potentially used to reduce the energy requirement for CO2 desorption from solvent.
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over all surface areas. Corrosion occurs naturally, how- absorption prior to regeneration. It is expected that the pH
ever in this system corrosion rates are increased by control agent will dissolve in the solution with the temperature
higher solvent concentration, higher acid gas loading, increase and will remain dissolved in the solvent until being
higher operating temperatures, and a higher pH. Re- passed through the heat exchanger on return to absorption.
search has shown that it is not the amines themselves Removal of the pH control agent from the system flow can be
that increase the rate of corrosion, however it is the free achieved by a drop in temperature and drop in solubility,
acid gas that is released from the amines.9 bringing about crystallization from out of the solvent before
• High regeneration energy. The chemical absorption returning to the absorption column.
process is hindered by several factors that limit the The idea of reducing the energy requirement to regenerate
process efficiency and ease of operation. The main the CO2 capture solvent by reducing the pH is a relatively new
limitation arises from the need to use a solvent with theory and, as such, there is no specific information available
high reaction energy to extract the dilute carbon dioxide from previous research. The most relevant link to current
in the flue gas stream. The unavoidable flipside to this is developments in pH swing is the sodium citrate and sodium
that same amount of energy is needed to put back into adipate processes10-12 used for SO2 extraction from flue gas
the system in regeneration at significant cost to the streams in a near identical fashion to CO2 extraction.
operator. The amount of energy required for regenera- The sodium citrate process operates like a conventional
tion accounts for roughly 70-80% of the total operat- system with selective absorption of SO2 taking place through
ing cost of the system. The large amount of low-grade flue gas contact with an aqueous solvent followed by an
heat is supplied to the system via the regeneration steam energy input in the form of steam to regenerate the solvent
cycle and partially conserved through use of heat ex- and liberate the SO2. The SO2 is extracted with the steam and
change where possible. The practicality of the process is separated through condensation of the water vapor to leave
often limited to facilities that can easily supply bulk the pure SO2 ready for storage. The process offers many
amounts of low-grade heat, such as power plants. The advantages to industrial applications for flue gas desulfuriza-
high regenerative energy requirement and associated tion, which is an important environmental requirement in
high operating cost is the single greatest barrier to light of the contribution of SO2 to acid rain. The sodium
chemical absorption being a widespread and effective citrate process offers several advantages, including a high gas
CO2 capture solution. loading capacity and low solvent oxidation losses, however
these attributes are beset by the high energy requirement of the
A range of work is ongoing to address the above limitations, system, used to produce the steam. The large energy require-
for example new solvents are being developed to reduce ment presents itself as a significant cost item in the sodium
degradation and corrosion.6,8 A new method, that is, pH citrate method.
swing method,13 has also been proposed to reduce the energy The sodium adipate process10 is a modification of the
requirement of regeneration. This work intends to evaluate sodium citrate process that is able to achieve a significant
the effectiveness of the pH swing method in energy savings. decrease in energy usage through the introduction of adipic
The principal feature of the pH swing process is the addition acid to the system. The sodium adipate process operates
of a pH control agent or acid to the system to lower the pH in the same way as the sodium citrate process but in-
of the solution to be regenerated in order to reduce the amount volves the addition of adipic acid to the SO2-loaded solvent
of energy needed compared to conventional methods.13 solution prior to steam stripping. The lowering of the pH
The integration of the pH swing process to the conven- in this solution results in a significant saving in steam re-
tional solvent absorption system (as shown in Figure 1) quired for regeneration while maintaining all of the inherent
involves the addition of the pH control agent to the saturated advantages of the sodium citrate processes. The relatively
solvent-CO2 mixture in transit from the bottom of the low cost of the adipic acid (C6H10O4) together with the
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Energy Fuels 2010, 24, 213–219 : DOI:10.1021/ef900564x Feng et al.
savings in energy from the reduced steam requirement found 2.3. Absorption Stage. The purpose of the absorption experi-
experimentally mean that this modification is economically mentation stage was to prepare a large volume of sufficiently
beneficial. CO2-loaded solvent solution to then be divided up into samples
Apparently, in order to evaluate the feasibility of the pH and individually used in regeneration.
swing method for CO2 capture, the following questions need The first step in the absorption experimental process was the
calculating and measuring 160 mL of solvent solution based on
to be answered:
the solvent concentration selected, either 1.1 M (30 wt %) or
• Are there any acids that can reduce the regeneration 2 M. The volumes of MEA and distilled water were measured
energy significantly? and poured into an absorption unit flask, and the whole
• Can the acids be recovered easily? absorption system was flushed with nitrogen until the CO2
• Would the residue acids in the solvent affect the absorp- concentration reached zero. A mixture of CO2 and nitrogen
tion performance largely? (CO2 concentration of 20 000 ppm) was then introduced, and the
concentration of CO2 was monitored continuously until the
As the initial step of the pH swing method project, this work concentration reached 20 000 ppm. The amount of CO2 ab-
attempts to answer the first question, that is, whether we can sorbed by the solvent was calculated based on the CO2 concen-
find any acids that can reduce the regeneration energy require- tration profile. Three solvents were prepared with different CO2
ment for CO2 desorption. A few weak acids were selected and loadings at room temperature (25 °C).
tested for the effect on the regeneration energy requirement of 2.4. Regeneration Stage. Experimentation was conducted
a conventional CO2 solvent. prior to the regeneration experimentation regarding the beha-
vior of the three acids when mixed with the loaded solvent
solution. It was noted that while suberic acid and phthalic acid
2. Experimental Section showed little reaction and dissolved in the solution readily,
The experimental steps are as follows. First of all, typical oxalic acid produced a violent reaction when mixed with the
solvents of different concentrations were prepared. Subsequently solution, which involved violent fizzing, generation of heat, and
the solvents were subject to CO2 absorption. Third, selected acids the release of a sweet smelling gas, inferred to be an ester. The
were added into the solvents, and the energy consumed for CO2 instability of the oxalic reaction justified the discontinuance of
desorption for the solvents was then obtained and compared with regeneration experimentation using that acid.
the case when no acid was added. The regeneration experiments were carried out using both
2.1. Solvent Selection. The chemical solvents commercially concentrations of solvent solutions in 15 mL samples by heating
available by order were alkanolamines: monoethanolamine the samples from room temperature to 95 °C, first with control
(MEA), diethanolamine (DEA), and methyldiethanolamine runs with no acid added and then with suberic (2, 4, or 6 g and
(MDEA). There are currently solvent absorption facilities in 0.5, 1, 2, 3, 4, or 6 g) and phthalic acid (2, 4, or 6 g) of varied
three power stations in the U.S and six other heavy industries amounts.
worldwide that all use MEA as the chemical solvent.6 It is The first step of experimentation was to pipet out a 15 mL
apparent from this that MEA is the industry standard, making volume of the loaded solvent and transfer it to the regenera-
it the most suitable solvent to experiment with. There is far more tion unit. The required amount of acid was then weighed out
research literature related to the properties of MEA than any and added to the solvent solution, and the regeneration unit
other solvents as well, therefore MEA was selected as the was sealed. Once the regeneration unit was sealed and connected
solvent. MEA is a good solvent to use also because of its high in with the rest of the apparatus, nitrogen gas was passed
absorption performance and high regenerative energy require- through the system to bring the CO2 concentration readings
ment. These properties allow for the most effective absorption to a minimum level as a reference point. When the CO2 level
and will serve to highlight the regenerative energy savings. had dropped to the reference point, the regeneration unit was
2.2. pH Control Agents. Three weak acids selected in this work submerged into an oil bath controlled at 95 °C. The regenera-
were suberic acid (C6H12(COOH)2), phthalic acid (C6H4- tion unit was left for a period of time in the oil bath while the
(COOH)2), and oxalic acid (HOOC-COOH). The selection CO2 levels from the outflow and temperature were monitored.
criterion is based on the properties of adipic acid, in particular, At the end of the period of time given to regeneration, the
the wide pH buffering capacity, the steep solubility, and the CO2 and temperature data logging was stopped and the nitro-
monetary cost. The three acids were selected because they are gen flow was closed off. At this point the regeneration unit was
dicarboxylic acids similar in chemical structure to adipic acid. opened up and, while still in the oil bath maintaining the
The basic structure of dicarboxylic acids is HOOC-R- solution at 95 °C, the pH of the solution was measured
COOH where R consists of a hydrocarbon chain of varying using a pH meter. The regeneration unit containing the partially
length. In solution the acid dissociates through ionization of regenerated solvent was then cooled and the volume of the
the carboxyl groups on either end of the molecule in the form solution inside was measured.
HOOC-R-COOH f HOOC-R-COO- þ Hþ. Ionization of The time period for the experiments was kept at 10 or 20 min.
the second carboxyl group occurs less readily than the first. Randomly selected experiments were repeated, and it was
The steep solubility curve is a key requirement for the pH found the difference was within 10%. The reported results
swing process so that the acid can be effectively removed are the average values in the case multiple tests were run
through crystallization by a drop in temperature. The three under the same conditions.
acids exhibit the desired solubility over the operating tempera-
tures of the solvent absorption process. At the high tempera-
tures the acids are highly soluble in solution. However this 3. Results and Discussion
solubility drops steeply with decreasing temperature, so that at 3.1. Absorption Results. The following observations were
the low temperatures of the process the acids are far less soluble noted during absorption experimentation:
and precipitate out as crystals.
• Heat is released when water is mixed with MEA.
The final criterion, which is important from a commercializa-
tion stand point, is the price and availability of the acids. All • Solution increases in viscosity with absorption.
three acids are relatively inexpensive and are available by order • Solution changes color and texture with greater absorp-
in small quantities; however, a detailed cost analysis for bulk tion; Small bubbles are evident throughout solution.
supply is required to confirm the financial viability on an • If left over longer periods of time, the loaded solvent
industry scale. solution changes color to deep yellow/amber.
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Energy Fuels 2010, 24, 213–219 : DOI:10.1021/ef900564x Feng et al.
Table 1. Volume of CO2 Absorbed into Solution in Samples 1-3 Table 3. Regeneration of Sample 2
volume of moles of mass of acid start volume finish volume finish N2 flow
CO2 CO2 acid (g) (mL) (mL) pH reading
MEA total absorbed in absorbed
none 0 15 10.5 9 150
sample concen- volume absorption solution in
suberic 2 15 11.5 8.66 150
ID tration (mL) time (min) (mL) solution
suberic 4 15 13 8.44 150
sample 1 2M 160 125 5872.4 0.2622 suberic 6 15 14.5 8 150
sample 2 1.12 M 160 90 3312.8 0.1479 phthalic 2 15 12.2 8.7 150
sample 3 2M 160 170 6725.9 0.3003 phthalic 4 15 12 8.6 150
phthalic 6 15 14 7.8 150
Table 2. Regeneration of Sample 1
mass of acid start volume finish volume finish N2 flow Table 4. Regeneration of Sample 3
acid (g) (mL) (mL) pH reading
mass of acid start volume finish volume finish N2 flow
none 0 15 8 10.45 150 acid (g) (mL) (mL) pH reading
suberic 2 15 10 9.1 150
suberic 4 15 11 8.75 150 none 0 15 10.5 9 160
suberic 6 15 12 8.28 150 suberic 0.5 15 11.5 8.9 160
none 0 15 8.5 9.48 150 suberic 1 15 12 8.85 160
phthalic 2 15 15 8.9 150 suberic 2 15 13.5 8.7 130
phthalic 4 15 10.5 8.7 150 suberic 3 15 12 8.5 160
phthalic 6 15 11.5 8.6 150 suberic 4 15 14.5 8.37 160
suberic 6 15 15 8 160
The observations were consistent with the previous
work,20-22 indicating the reaction between CO2 and MEA.
Three samples were produced with different MEA con-
centrations and CO2 loadings, as listed in Table 1.
It can be noted that the volume of CO2 absorbed into the
solution is consistent with the molar fraction of the solvent
MEA in solution and the amount of time given to the
absorption process. The calculation of moles of gas is under
the assumption that CO2 is an ideal gas. This data can be
used to determine the amount of CO2 contained within each
15 mL sample used in regeneration and compared to the
amount released in each experiment to find the regeneration
efficiency.
3.2. Regeneration Results. The three CO2-loaded solvent
samples were divided into 15 mL samples and tested for
regeneration. The following observations were noted during
regeneration experimentation:
• A significant amount of heat was released by the solu-
tion from the addition of the acid.
• There is an instant release of CO2 from the solution
corresponding to the heat release from the addition of Figure 2. Desorption of CO2 from sample 1 (2 M MEA).
the acid.
• Solution increases in viscosity throughout regeneration. absorbed CO2, was calculated based on the above results and
• Solution changes color to deep amber throughout re- is shown in Figure 8.
generation. It can be seen clearly from the figure that:
• Acid appeared to be fully dissolved at higher operating • The regeneration efficiency increases with the increase
temperatures. of acid amount in the solvent, for both acids and three
• Appeared to be some crystallization of acid on cooling samples. For sample 1, the increase is more than 400%
of the solution after regeneration. with 6 g of suberic acid added.
• The amount of water was reduced during regeneration. • It appears that suberic acid is more effective than
phthalic acid when the same amount of acid is added.
The major results are shown in Tables 2-4 and Figures 2-6.
• It appears that the regeneration efficiency is higher for
It can be observed immediately that there is an increase
the solvent with lower CO2 loading, if we compare
in CO2 output with an increase of acid in the solution, or a
sample 1 with sample 3.
decrease of pH level in the solution. The apparent trend
shows in all cases except for 6 g of suberic acid in sample 2. The mechanism of the effect of acid addition on the
It was also noticed the each experiment resulted in increase of regeneration efficiency is most likely to be
an almost identical temperature curve for the regenera- attributable to the shift of the overall reaction between
tion process, as shown in Figure 7. There appeared only CO2 and the solvent toward the release of CO2 as discussed
to be a slight difference in the maximum temperature below, though no detailed quantitative work has been con-
achieved by the control samples and the samples containing ducted to confirm this.
the acid. The predominant reversible reactions that take place in the
3.3. Regeneration Efficiency. The regeneration efficiency, aqueous solvent solution to absorb the CO2 using MEA are
defined as the ratio of the amount of desorbed CO2 to that of as follows:2,21
216
Energy Fuels 2010, 24, 213–219 : DOI:10.1021/ef900564x Feng et al.
Figure 3. Desorption of CO2 from sample 1 (2 M MEA). Figure 5. CO2 desorption from sample 2 (1.12 M MEA).
Sample 1
none 0 0.17 15.82 3.59 19.58 2.62 7.48
Suberic 2 0.44 11.30 3.59 15.33 6.81 2.25
Suberic 4 0.48 9.04 3.59 13.11 7.31 1.79
Suberic 6 0.67 6.78 3.59 11.04 10.36 1.07
Phthalic 2 0.35 13.56 3.59 17.50 5.32 3.29
Phthalic 4 0.24 10.17 3.59 14.00 3.64 3.84
Phthalic 6 0.34 7.91 3.59 11.84 5.27 2.25
Sample 2
none 0 0.09 10.17 3.83 14.09 1.39 10.12
Suberic 2 0.19 7.91 3.83 11.93 2.86 4.17
Suberic 4 0.29 4.52 3.83 8.64 4.47 1.94
Suberic 6 0.20 1.13 3.83 5.17 3.14 1.65
Phthalic 2 0.16 6.33 3.83 10.32 2.43 4.24
Phthalic 4 0.17 6.78 3.83 10.78 2.57 4.19
Phthalic 6 0.20 4.52 3.83 8.56 3.14 2.72
Sample 3
none 0 0.11 10.17 3.59 13.87 1.65 8.39
Suberic 0.5 0.13 7.91 3.59 11.63 2.08 5.60
Suberic 1 0.22 6.78 3.59 10.59 3.37 3.15
Suberic 2 0.18 5.65 3.59 9.42 2.73 3.44
Suberic 3 0.28 6.78 3.59 10.64 4.24 2.51
Suberic 4 0.34 1.13 3.59 5.06 5.20 0.97
Suberic 6 0.50 0.00 3.59 4.09 7.66 0.53
4. Conclusions
The concept of utilizing a swing in pH in the solvent
absorption process for CO2 capture was investigated. The
experimental results proved to substantiate the theory of pH
swing and proved that the concept was indeed valid. The
experimental evidence showed that a significant energy saving
could be achieved through a swing in pH in the solution in the
regeneration process. Experimentation that was carried out
was able to achieve a maximum energy efficiency increase of
1400%, in terms of KJ of energy per mole of CO2 released,
relative to the conventional process.
The increase in energy efficiency was contributed to by the
increase in volume of CO2 release and the decrease in heat
Figure 9. Effect of acid type and amount on total energy consump- energy consumption. The decrease in heat energy consump-
tion and energy efficiency. tion was primarily due to a drop in water vaporization. It is
efficiency will be much faster in practical systems in considered beneficial to continue the investigation of the pH
which the heat transfer rate is higher. swing method in more detail.
3.5. Discussion. A few uncertainties exist in the preliminary Acknowledgment. The financial support of the University of
experiments conducted in this work. The main uncertainty is Queensland is gratefully acknowledged.
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