Huapai packaging machine

instruction manual
Preface
Thank you for choosing the automatic packaging machine Series
designed and manufactured by Quanzhou Huapai electromechanical Co., Ltd.
The product has the advantages of simple and easy to use, strong and durable,
etc, using it will provide you and your enterprise with the greatest convenience.

Before installing and using the packaging machine, please be familiar

with the contents of this 《 Instruction Manual 》 , which can help you quickly
understand the basic performance, structure and operation method of the
machine, so that you can use this packaging machine correctly, make the
machine play the best performance, reduce faults and prolong the service life.

Huapai machinery, a professional brand of packaging machinery, focuses

on improving production efficiency and product value for enterprises and
individuals. Every year, tens of thousands of enterprises can effectively
recover the invisible loss of profits. Thank you for giving us the opportunity to
serve you.
一、Safety precautions for using this machine

1.Check whether there are materials accumulated on the bottom of the

sub-installed machine before starting the machine. If there are any remaining
bag residue on the packaging machine sealing bar, clean it first.

2.Install the protective cover before starting up.

3.When the machine is in operation, it is strictly prohibited for any part of the
body to approach or touch the running parts.

4.When the machine is working normally, it is strictly prohibited to switch the

Operation Button frequently, and it is strictly prohibited to change the
parameters at will (please contact our technical staff if you need to adjust any
parameters).

5.It is forbidden to put hands or tools into the sealing cutter when the machine
is running.

6.Ultra-high speed and long-time operation are strictly prohibited.

7.When checking and repairing the control circuit, live line work is strictly
prohibited and the power supply must be cut off.

8.Before obtaining the company's consent, it is strictly prohibited to modify the

machine privately, and do not use the machine under conditions outside the
specified environment.

Warning: for the safety of you, others and machinery and equipment,
please operate according to the above requirements. The company is not
responsible for any accidents caused by not operating according to the above
requirements.

二、Installation procedure

① Mounting bracket：
Fix the bracket on the sealing machine (3screws as shown
in the figure) andtry to keep the bracket perpendicular to
the ground.(If the machine is equipped with code printer
shelves for double poles,please refer to medium shelves)
② Install roll film
Install the roll film on the top cross bar of the shelf. Note that the center point of
the roll film must be perpendicular to the former. Don't move the black fixed
ring on the rightmost side. The technician has already found a good position
during the test. The others are removed and put in again in order. The order of
loading in from the left side is: Black fixed ring (not needed if not removed),
White roll film fixed ring, gasket, spring, Black fixed ring (press the spring
slightly and lock it hexagon socket head cap screw), roll film,White roll film
fixed ring, Black fixed ring (lock it hexagon socket head cap screw). The effect
is shown in the red line.

③ Put roll film into former

Please note that some films have separate front
And back sides. Pull down the roll film as shown
in the picture above and fold it in half, and cut it
into a triangle obliquely (easy to wear the film),
as shown in the figure.

④ Fixed clutch
Open the clutch opening and closing switch to the upper left. At this time, the
bag clamping gear will be separated. Align the two sides of the roll film and pull
back to the middle of the bag clamping gear, close the belt clamping switch,
and close the bag clamping gear to fix the roll film.

⑤ Remove sub-installed machine reinforcement screws

Put the sub-installed machine down, remove the reinforcement screws marked
red on the bottom plate (transport protection), put the machine above the
sealing machine, and align the discharge port sub-installed machine the
feeding port of the sealing machine former. Connect the signal line between
sub-installed machine and the sealing machine at the same time.

⑥ Set parameters
After the machine is installed and connected to the signal line, set the
parameters of the sub-installed machine and sealing machine. The number of
grams of materials needed can be directly preset by the weight on
sub-installed machine computer board ( weight+ and weight- ). The
packaging machine computer board sets the upper and lower temperature
(usually about 140 degrees, depending on the bag material and thickness
adjustment). After the temperature is Set, press the Test/Set key 5 or so to
Test whether the sealing of the bag is abnormal. After confirming that there is
no abnormality, adjust the length of the bag by adding and subtracting the
button (printed film to be filled with the cursor, cut by light punctuation, no need
to set the length, you need to adjust the parameter back to 001 length to
000 ), after the bag is adjusted, press Star on the top sub-installed
machine, and press Run on the packaging machine below, the machine
starts to work normally (the pneumatic machine needs to be connected to the
air pipe and must reach a certain air pressure before it starts to work).

二、large machine stand installation display

三、Installation method of large machines

1.The installation and use of medium and large machines are the same as
those of small machines, but the shelves are different, in addition, two small
iron and cross bar are configured to lock the cross bar on the back of the
7-shaped rod, and the angle is 45 degrees backward (to avoid turning over the
bag when the film is moving).
2.For multi-head machines, install the bracket Rod one by one according to the
marked numbers, and then lift sub-installed machine onto the shelf, remove
the protective screws marked with red or arrow at the bottom of sub-installed
machine (the number of protective screws varies according to the model).
3.Install the Hopper and the discharge port, and then assemble the
sub-installed machine base holder with the previously installed shelf by
fastening the button to ensure that the direction of the discharge port is
consistent with the direction where the shelf has an opening.
4.Put the packaging machine on the sealing machine, and the sub-installed
machine discharge port should be aligned with the feeding port of the sealing
machine.

、、、
四、Machine structure analysis

Hopper (Hopper): container for placing materials

2、Packaging Machine computer board: adjust, set and control packaging machine
parameters
3、sub-installed machine computer board: adjust, set and control sub-installed
machine parameters
4、Packaging machine power key: one bar open, 0 close, two-bar pause
5、Vibration switch: After opening, Former will vibrate(recommended for powder
materials)
6、Bag clamp switch: control the opening and closing of bag clamp gear
7、Roll film (consumables): bag/roll film installation position
8、Bracket: bracket for installing roll film, cursor and code printer
9、Buckle: fixed and stable roll film, to avoid the impact of the film shaking left and
right pull-down and cursor positioning
10、Cursor holder: Lock the position of the cursor Holder
11、Former: roll film molding mold
12、Vertical seal (upper seal): roll film back seal heating area
13、Bag pulling gear: open when film loading, and clamp when equipment is
working
14、Horizontal seal (lower seal): roll film upper and lower sealing heating area
15、Discharge baffle: adjust the angle of baffle according to the material size to
make the finished product of packaging slide down smoothly
16、Universal wheel: easy to move

五、Sub-installed machine computer board button parsing

Three digits Four digits

1.Display screen (three-digit number has three screens, four-digit number has two
screens)
Preset weight: displays the weight you set.
Weight: displays the measured actual weight.
Quantity: the quantity that has been quantified (accumulated one by one, not set)
2.Button area
Add and decrease keys: Set the weight (press for a long time to quickly add and
subtract)
Clear: make the weight zero and make the cumulative number of sub-packages zero
Fast, medium and slow: you can switch the packing speed according to the error
requirements between the actual material and yourself.
Start and stop: Controls the running and stopping of sub-installed machine (the
four-digit computer board start and stop keys are the same button)
Discharge and empty: when testing the machine or without foot pedal and optical
inductance, press the Discharge key to release the quantitative materials (to be
in the stop state). When the work is completed and there are still materials in the
hopper, press Stop , press Emptying for another three seconds, the machine
enters the cleaning state, the vibrator works continuously, and the discharge
baffle is open, clear the material. (Four-digit computer board Discharge and
Emptying keys are independent of two buttons)
Function: Sub-installed machine vibration strength and internal parameter setting.
This button is divided into many functions to set gear, which is more complicated. If
you need to change or set the parameters in this button, please contact our
after-sales technicians, we will teach you how to set the video. It is strictly prohibited
to change the parameters in it privately.

六、Packaging Machine computer board button analysis

Upper temperature adjust: control and adjust the temperature of vertical seal (upper
seal) (the temperature is set according to the thickness of the bag)
Lower temperature adjust: control and adjust the horizontal seal (lower seal)
temperature (the temperature is set according to the thickness of the bag
Stop: Press to pause when the machine is running
Run: the machine starts to work after pressing (the sub-installed machine above also
needs to press Start)
Length adjust: if the cursor is not used, the length is set by the "+-" button of length
adjustment (note that the number displayed by addition and subtraction is only used
as a reference, not the actual length. The length must be "000" when installing the
cursor)
jog/set: click to release a pack of empty bags, and test whether the length and seal of
the bags are intact according to the empty bags. Long press to enter the function
setting, which is divided into multiple gears. If you need to adjust the parameters
inside, please contact our after-sales technicians to provide teaching videos.
Clear/quantity: zero in the quantity column
Pull: The Bag keeps pulling down after pressing Pull, and stops after loosening
Cut: press and hold the seal rod below Cut, and the blade will cut off the Bag. it will
stop After loosening (pneumatic type needs air pressure to cut the Bag)

七、Fault Analysis (sub-installed Machine)

Fault
Fault Analysis Solution
condition
1、Check the power cord Replace power cord
Unable
2、Check fuse Replace fuse
to start
3、Check the line connector inside the equipment Pull out the cable and reconnect
1 、 Check whether there are materials in the
Press to Emptying
hopper and check whether the sensor does not
return to zero.
2、Check whether the Hopper has materials stuck Clean up the weighing Hopper and the
weight
or stuck at the weighing Hopper. materials around the sensor (the edge
remains of the machine is sharp, carefully cut)
3 、 Check whether the connection line of the
unchanged Pull out the cable and reconnect
sensor is in poor contact with the connector of
computer board.
1 、 Check whether the material sticks to the Clean up materials around weighing
Weight
hopper of the sensor. Hopper and sensor
window 2 、 Whether the machine is affected with damp Please remove the upper and lower

numbers (for example, in rainy days and spring, the cover, use a hair dryer to blow hot air
humidity is too high and the humidity is relatively towards the inside of computer board
jump obvious) for 5 minutes, then heat dissipation for
randomly 5 minutes and restart
1 、 Press Discharge key to check whether the
Pull out the cable and reconnect
Hopper door panel is swinging.
2、The motor works, but the door panel does not
Please lock the door plate fixing screws
move and the screws on the door panel are loose.
3、The door panel is very tight and the hand is not
Hopper Replace motor
easy to toggle, the motor is stuck or damaged
does not 4 、 The door panel is very loose, please check Reconnect and re-plug the green main
open or whether the connecting line is disconnected, and power cord row
whether power strip on the green motor cable
close
has poor contact
5、Computer Board No current output, computer
Replace computer board
board damage
1、Whether the power cord is completely inserted
Reinsert or replace the power cord
or has poor contact
2 、 Check whether the main power connection
Computer Reconnect and re-plug the green main
Line and Green wire row inside the chassis have
 poor contact.
board power cord row

flashing
1 、 Check whether the materials are stuck or
The Clear stuck items and try again
squeezed together
packing 2、Press and hold Discharge for 3 ~ 5 seconds to
(1)Check whether the set weight is
speed is see if the vibration frequency becomes larger, if it
becomes larger normal
slow and
(2)Check according to Weight window
weak and
numbers jump randomly
cannot 3、If there is no change and the strength becomes
Machine failure, please contact us
reach the smaller

set
weight.
1 、 Observe whether the weight of the machine If the preset weight is not reached, the
reaches our preset weight. machine cannot pass the induction
blanking reference fault (the packing
speed is slow and weak)
Sensor or 2、The machine works. After the quantity reaches
1、The sensor is in the sensing state.
footswitch the set value, it will automatically discharge the
material. After that, the equipment gets stuck. 2、Foot-switch short circuit or broken.
does not After pressing the stop, it will continue to 3 、 Check whether the line has bad
respond discharge again.
contact.

4、Sensor damage

八、Fault Analysis (packing Machine)

Fault code Fault Analysis Solution

E-1 Upper heater strip failure Replace heater strip

1 、 Cursor status, cursor not adjusted, Adjust cursor

not sensed
E-2
2 、 Length status, bag pulling motor is 1、Adjust or change the Huoer of the pull bag.

not working 2、Replace motor

1、Bag cutting motor is not working Check or replace the motor

E-3 2、Huoer does not sense the position of Adjust the position of Huoer

the magnet.

E-4 Lower heater strip failure Replace heater strip

九、Packaging Machine function setting
Press and hold the Set key for 2 seconds, release it after displaying 000 , press
←or→ to shift the number, and use Upper Temperature Adjust + and - to Adjust
the number, enter the corresponding function password in the temperature 1 box
(see the following table). After the input is completed, press Set to enter the
function setting, and display * in the length setting *.* , if the function password is
entered incorrectly, the setting state is exited. Enter the function password correctly.
Press length Adjust + and-to Adjust the corresponding function in the length setting
window. After the adjustment is completed, press Set to exit the setting and save
it. The machine enters the working state.

Password Function Set range Comment

The default value is 0.0 and does not stop during
202 Bag cutting stop timing 0.0-2.0s
bag cutting.

303 Bag cutting stop delay 0.0-2.0s Stop time during bag cutting, 202 set valid

404 Color Label selection 0-2 0=Ordinary,1=Color Label +,2=Color Label -

Delay before pulling The default value is 0.0. There is no delay before
606 0.0-3.0s
bag pulling the bag.
0=No vibration，1=Continuous vibration，
707 Vibration selection 0-2
2=No vibration when pulling the bag

808 Delay before bag 0.0-3.0s The default value is 0.0. There is no delay before

cutting cutting the bag.

909 Distance correction 1-4 The standard is 2. The larger the number, the

longer the distance.

Warning： When setting the status, no button operation will automatically exit the
setting status within 12 seconds. With the vibration output function, the vibration
keeps output during the delay period.