INSULATOR CALCULATION PART 1

R0
Calc. By : Kahfi Check By : - Approved By : -

3 4

3.468 kN 3.468 kN
C.G
X 9.81 kN P X
357

0 Deg
257

9.81 kN
1 2

3.468 kN 3.468 kN
50

(0,0) C.G = 80 mm, 179 mm

Y
P = 80 mm, 179 mm

50 60
160

1.0 DATA INPUT

1.1 Bolt Group

Number of rows R = 2
Number of columns C = 2
Pitch distance Sx = 60 mm
Gauge distance Sy = 257 mm
Edge distance in vertical direction dy = 50 mm
Edge distance in horizontal direction dx = 50 mm

1.2 Load Data

Vertical load applied on bolt group Py = 9.81 kN (Assumed 1 Ton)

Horizontal load applied on bolt group Px = 9.81 kN (Assumed 1 Ton)

X coordinate of vertical force X = 80 mm

Y coordinate of vertical force Y = 178.5 mm

1.3 Bolt Data

Bolt grade = M8.8

Nominal tensile stress Fnt = 600 MPa
Nominal shear stress Fnv = 360 MPa
Diameter bolt d = 20 mm
Gross bolt cross-sectional area Ab = 314.16 mm2
Clear edge distance lc = 50 mm
Thickness of connected part t = 21 mm (11+10)
Tensile strength of connected Material Fu = 540 MPa
Tensile force Ft = 9.81 kN (Assumed 1 Ton)
Shear force V = 3.468 kN (From 2.3.1)
Resistance factor Φ = 0.75
Number of bolts n = 4

2.0 BOLT CALCULATION

2.1 Centre of gravity of bolt group

X distance of centre of bolt group Xc = ((C-1).Sx)/2+dx

= 80 mm

DHJ-M5-CALC-ST-R0 REV - 00 1 of 3
 INSULATOR CALCULATION PART 1
R0
Calc. By : Kahfi Check By : - Approved By : -

Y distance of centre of bolt group Yc = ((R-1).Sy)/2+dy

= 178.5 mm

2.2 Load eccentricity from centre of gravity of bolt group

Eccentricity of vertical load from C.G ex = abs(X-Xc)

= 0 mm
Eccentricity of horizontal load from C.G ey = abs(Y-Yc)
= 0 mm
Moment about center of gravity M = Px.(Y-Yc)-Py.(X-Xc)
= 0 kN.m
2.3 Bolt No Calculation

2.3.1 Bolt No 1 (Sample)

Distance of bolt from C.G of bolt group in X dir Xi = ((dx+(colnum-1).Sx)-Xc)

= -30 mm
Distance of bolt from C.G of bolt group in Y dir Yi = ((dy+(rownum-1).Sy)-Yc)
= -128.5 mm
Radial distance of bolt from C.G of bolt group ri = √(Xi2+Yi2)
= 132 mm
Angle of bolt fro C.G of bolt group ψ = 256.8589302 deg
Summation of square of radial distance r = 69649 mm2
2 2
Resultant force of applied load P = √(Px +Py )
= 13.873 kN
Direct shear in each bolt in X direction Pdx = -Px/(R.C)
= -2.453 kN
Direct shear in each bolt in X direction Pdy = -Py/(R.C)
= -2.453 kN
Torsional shear in each bolt Pt = (M/r).ri
= 0.000 kN
Torsional shear force in X direction Ptx = -Pt.sin(ψ)
= 0.000 kN
Torsional shear force in Y direction Pty = Pt.cos(ψ)
= 0.000 kN
Total resultant force on each bolt F = √(Pdx+Ptx)2+(Pdy+Pty)2
= 3.468
Inclination of resultant force Φ = 225.00 deg

Bolt distance
Direct shear Torsional shear Total force
Bolt number from C.G
(kN)
Xi (mm) Yi (mm) Pdx (kN) Pdy (kN) Ptx (kN) Pty (kN)
1 -30 -128.5 -2.453 -2.453 0.000 0.000 3.468
2 30 -128.5 -2.453 -2.453 0.000 0.000 3.468
3 -30 128.5 -2.453 -2.453 0.000 0.000 3.468
4 30 128.5 -2.453 -2.453 0.000 0.000 3.468

2.4 Tensile Check

Tensile resistance ΦRnt = Φ.Fnt.Ab.n

= 565.49 kN
ΦRnt ≥ Fnt
565.49 ≥ 9.81 OK

2.5 Shear Check

Shear resistance ΦRns = Φ.Fnv .Ab

= 141.37 kN
ΦRns ≥ V
141.37 ≥ 3.468 OK

DHJ-M5-CALC-ST-R0 REV - 00 2 of 3
 INSULATOR CALCULATION PART 1
R0
Calc. By : Kahfi Check By : - Approved By : -

2.6 Bearing Check

Bearing resistance 1 ΦRnb1 = Φ.(1.2).lc.t.Fu

= 510.30 kN

Bearing resistance 2 ΦRnb1 = Φ.(2.4).d.t.Fu

= 408.24 kN

Bearing resistance Use ΦRnb = 408.24 kN

ΦRnb ≥ V
408.24 ≥ 3.47 OK

DHJ-M5-CALC-ST-R0 REV - 00 3 of 3