Professional Documents
Culture Documents
Hwyh-1261, Adc-59l_nov Cemented Msf v3
Hwyh-1261, Adc-59l_nov Cemented Msf v3
Saudi Aramco in principle is signing this drilling program (DP) only for the compliance to WAP work scope requirement
and well design. The specified drilling practices in the DP for well construction are sole responsibility of SLB.
The Gas LSTK signed contract terms and conditions shall remain the final authority in the implementation of this project
and cannot be substituted by Drilling Programs and Supplements. Saudi Aramco is therefore not accepting liabilities
beyond the extent to which it is contractually obligated.
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
2
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
This supplement #02 is issued to the original Drilling Program HWYH-1261, (Ref.: NAOGDED1-309-2023) dated December 5, 2023.
It describes the sequence of operations to run 4.5" 15K NOV Cemented MSF system with 15K Baker ZXTREME control set LH
assembly, run SPS clean out BHA, perform negative test, polish 4- TBR, perform casing pickling and positive test,
JM-DG 15K Tubing Anchor with extension seal and 4- and activate the NOV BPS MAXX Toe
Initiator.
Background
The 8-
- 20,005 7
TVD (KFCR). The open hole will be completed with 4- Baker ZXTreme Control Set Liner Hanger.
The upper completion string will be Baker JM Double Grip (JM-DG) Tubing Anchor with 30 ft PBR seal assembly and 4-
and 13.5# carbon steel tubing to surface.
3
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
Scope of Work
1. Run 4.5" 15K NOV Cemented MSF system with 15K Baker ZXTREME control set LH assembly.
▪ Set 4- Liner Hanger.
▪ Release 4- Liner Hanger Running Tool
▪ 4-
▪ Set 4-
2. Run SPS clean out BHA with 9- -thru Well Commissioner
▪ Perform Negative Pressure Test of lower completion.
▪ Shear the 9- and polish 4- .
▪ Displace well to filtered water, perform casing pickling, and displace wellbore to kill brine.
▪ Perform positive pressure test.
3. Run -DG 15K Tubing Anchor with extension seal and 4-
4. Perform tubing pickling and acid jobs, displace with 70 pcf inhibited NaCl brine in casing-tubing annulus and inside the
tubing, land tubing hanger.
5. Perform Tubing and TCA pressure tests.
6. N/D BOPE and N/U X-mass tree.
7. Open the NOV BPS MAXX Toe Initiator.
8. Release the rig.
4
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
Table of Contents
A. RIH LOWER COMPLETION (4- SYSTEM AND 15K BAKER ZXTREME CONTROL SET LH ASSEMBLY) ........ 6
B. SET 15K BAKER ZXTREME CONTROL SET LINER HANGER AND RELEASE RUNNING TOOL ......................................................................... 12
C. 4- ............................................................................................................................................................... 13
D. SETTING LINER TOP PACKER .............................................................................................................................................................................. 15
E. RUN SPS CLEAN OUT BHA WITH 9- ........................................................................................... 16
F. SHEAR 9- -
KILL BRINE AND PERFORM POSITIVE TEST ....................................................................................................................................................... 19
G. RUNNING UPPER COMPLETION WITH BAKER JM-DG ANCHOR ..................................................................................................................... 22
H. PICKLE 4- PCF CACL2 INHIBITED BRINE, LAND
TUBING AND P/T TCA AND TUBING .................................................................................................................................................................. 26
I. N/D BOPE & N/U X-MASS TREE, OPEN BPS TOE INITIATOR VALVE ............................................................................................................... 28
5
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
A. RIH LOWER COMPLETION (4- 15K NOV CEMENTED MSF SYSTEM AND 15K BAKER
ZXTREME CONTROL SET LH ASSEMBLY)
Inspection Requirements
A. Hydro blast and drift tubing as close to time of running tubing as possible.
▪ Pressure wash outside and inside of tubing to remove any residual sand/dirt, especially around box ends.
▪ If a significant sandstorm occurs before running, inspect tubing and consider performing cleaning operation again.
B. Perform the following pipe inspection on the racks at the rig site:
▪ Clean the thread with a nylon brush and a cleaning solvent and Hydro-jet all the tubing joints.
▪ Visually inspect all threads.
▪ Inspect and clean the threads prior to make-up.
C. Double check and note all OD, ID, length, and drift at rig site prior to RIH. Verify completion equipment check sheet dimensions
& connections. Check for transportation damage or loose connections.
SLB WSL must confirm the string tally with signed completion program and with SLB office prior running in hole.
SIZE SPECIFICATION INTERVAL
4- 4-1/2" 15.2# TN-125HC, Tenaris Blue ± 12,800 - ± 20,000 MD
✓ IWC WSL must confirm the string tally with signed completion program and with IWC WE in office.
✓ WSL cannot run completion without having confirmation from office.
1. Confirm with ARAMCO Drilling Engineer via email that GRMD has completed all open hole evaluations, and no further logs or
drilling is required.
2. Hold pre-job safety meeting to emphasize on safety and proper communication.
✓ Mud Engineer to ensure correct shaker screens are installed.
✓ Allocate a cementing tank and fill with drilling mud in advance to check for leaks and for accurate displacement.
✓ Locate acid and acid pumping unit, to be able to mobilize it promptly when required.
▪ Ensure all the inspection & acid tanker integrity reports are verified and correct.
3.
▪ Ensure to prepare the right XOs for the BOP PT Assay.
▪ Ensure WC X/O with right connection type are available:
▪ Pin x XT-54 Box (for upper completion operation)
▪ -54 Box (for upper and lower completion operation)
4. Hold PJSM. R/U 4-
✓ NOV to confirm with Aramco Drilling Engineer and GRMD calliper logs and final Diffusor Sleeves placement and design.
✓ The TIV (BPS MAXX) actual shear values shall match with agreed planned pressure set values. IWC WE, IWC D.S and NOV
should confirm the shear values prior to pick up the cemented MSF assay.
✓ Ensure the pinning is correct and communicated to office, ensure that the calculation sheet is revised by office and
communicated with all party on PP. Any change on the field needs to be approved by office.
✓ Ensure all drill pipes/ HWDP used to run MSF are drifted to 2.5
▪ Consider dropping the hollow drifts at casing shoe while final POOH.
✓ Double check that any drill pipe crossovers in the string have an internal taper of 30 degrees or less.
▪ If the internal taper is more than 30 degrees, it will be replaced immediately.
▪ Do not use any crossover with square shoulder.
✓ -CSG-SOP-001).
✓ -D&C-CSG-CL-001).
✓ Inspect Cement Head before picking up at TD. Function test swivel to ensure rotation is possible.
5. Cemented MSF Liner as per attachment #01.
✓ Communicate the final tally with Aramco DE for confirmation.
✓ Final tubing configuration will depend on stock availability.
✓ Ensure NOV BPS Toe Initiator Valve has proper burst pressure as per program. Any change shall be re-confirmed with IWC
WE.
✓ Ensure all ball seats of frac ports will be drifted on location against workshop values (ball size from LH is 1.50
✓ Reamer shoe or float shoe to be confirmed with IWC WE before lower completion run.
✓ Confirm the connections of all the F.S, F.C & L.C with liner hanger provider ahead of time and arrange XO s as required.
6
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
✓ Confirm that the setting depth of LH is spaced out to allow for the contingency of setting the second trip packer if required:
▪ The Liner hanger and packer element is not across a casing connection.
▪ The top of liner is not within 5 ft from a casing connection.
▪ The liner is set above the last tagged TOC.
▪ 4-1/2" 15K liner hanger is to be set across 7" 35# liner joints.
✓ Shoe track length might be adjusted based on final TD, BPS valve placement.
▪ Minimum of 6 Joints in the shoe track is needed for mud-film contamination.
▪ Consider 4 joints from Landing Collar to TIV.
▪ Confirm with IWC WE and Aramco DE final shoe track length as per final completions schematic.
✓ Place Spirolizer Bladerunner centralizers with the pattern 2/1. Final centralization plan will be updated based on caliper
data (if available) and hole survey to confirm casing stand-off is higher than 70% and modify the placement as required.
Type Quantity (15% excess included) SAP #
4- 360 10-008-860-09
4- 720 10-008-035-85
✓ Centralizers screws to be torqued up with torque wrench and following manufacturer procedure.
✓ Inspect the liner pipe as per standard Aramco policies (visual inspection at the well site of body and threads, sonic /
electromagnetic inspection at the pipe yard, API drift test at the well site).
✓ A stabbing guide should be used when running premium connections.
✓ Thread lock all connections up to the landing collar.
✓ Ensure all 4- -blasted liner joints as close to time of running as possible.
✓ Use Weatherford Lube-seal API modified tubing dope. Apply thin even coat of dope.
✓ All 4-
to the drilling engineer as soon that the completion running is finished.
▪ Verify all the M/U charts while making up and ensure proper make up as per pipe manufacturer recommendation.
▪ If any doubt on the makeup chart/process; the pipe must be break out, cleaned, inspected, and re-made up to right torque
and jamming chart.
✓
present and witness the measurements.
✓ Drain the BOP and visually monitor the first couple of joints as the components pass through.
✓ Run 5 to 10 joints and check that the string is not filling from bottom. Liner should not fill up if floats are holding.
✓ Fill up liner each jt. using proper fill up line and hose C/W screens.
✓ Liner hanger representative should supervise and advise 4-
floor, while RIH the liner, and when circulating.
✓ All liner crossovers should be properly cleaned/hydro-blasted before applying dope and M/U to the liner.
NOTE:
▪ Verify all the M/U charts while making up and ensure proper make up as per pipe manufacturer recommendation.
▪ If any doubt on the makeup chart/process; the pipe must be break out, cleaned, inspected, and re-make up to right torque
and jamming chart.
▪ Circulating pressure should be monitored and recorded by Baker representative on location at all operation. Circulating
pressures and rates to be limited as per table below.
7
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
▪ While filling up and circulating, initiate pumping at a gradual and controlled rate until pressure is stabilized. Ensure string
is in tension while circulating.
▪ Hoist and lift the casing string after checking the floats with water. This will ensure that there is no fluid emulsion phase
is formed and left inside the casing between water and OBM that may plug the string in later stages.
6. Pick up and M/U liner hanger under supervision of Baker Engineer. With one stand of drill pipes circulate with mud 1.5 X string
volume at 1-3 bpm and record weights.
✓ Fill hanger assembly with fresh solids free mud prepared offline.
✓ Max Allowable Circulating Pressure = 3,000 psi or 6 BPM whichever comes first.
▪ Min. surface pressure to burst BPS Maxx with 85 pcf is 5,814 psi. Refer to Attachment 02.
▪ Re-confirm maximum circulating pressure in location with NOV supervisor.
✓ Caliper the ball to ensure it is the correct size for the ball seat and will pass through the drill pipe tool joints. Check that the
ball seats in the TOL correctly.
✓ The liner hanger will be prepared at workshop with Liner Top debris system and grease for high temperature.
✓ compared to liner hanger specifications and
✓ Scribe a line to Setting Tool and TBR with white paint to ensure the whole assembly is rotating during connection make-up.
Ensure that during the make-up of Liner Hanger assembly connection, the handling sub is free to rotate in the elevators and
the setting tool rotates with Liner Hanger assembly.
✓ Record the volume required to fill up the liner and compare it with the theoretical calculated volume, if actual volume more
than the theoretical volume, check if there is any air in the system.
✓ After picking up the liner hanger, monitor and record SO and PU weights and change in circulating pressure with liner hanger
above and below the well head to identify tight clearance between liner hanger and 9-
✓ DO NOT SET SLIPS ON THE TIEBACK EXTENSION. This will cause damage to the extension and may prevent running tools
from being released from liner.
✓ While RIH with liner hanger below the wellhead, pick up string out of slips gently and monitor hook load to avoid excessive
forces on the shear pins.
7. RIH with DP up to previous liner shoe depth.
✓ Monitor the SO and PU weights while RIH and limit the SO to 5 klbs in the cased hole, control running speed if needed. Do
not exceed 80% maximum tensile rating of weakest component in the string.
✓ Fill up the string on the fly every 10 stand when in Cased Hole.
✓ Calibrate friction factors and update drag chart. Follow up drag analysis while RIH assembly in the hole. In case of any
deviation, stop the job immediately and discuss with office.
✓ Confirm tripping speeds with Well Engineer.
✓ All drifting operations must be done with only one drift on the rig floor and witnessed by the driller.
✓ Record the string weight and slack-off weights before and after filling the string at the same depth (pumps off) to calculate
the reduction of string weight (klbs) by not filling the string. Use this value in the open hole slack off weight monitoring.
✓ HWDP and weight requirements must be confirmed by Packers Plus engineer before running the job. HWDP stands must be
readily racked back.
✓
TBR to ensure clear path.
✓ Liner hanger engineer to be present on rig floor while passing through BOP, 9-
✓ Circulate, ensure clear path, and flush all debris before 4-
8. Circulate minimum 1.2 times -up, slack off and free torque readings at shoe.
✓ Max Allowable Circulating Pressure = 3,000 psi or 6 BPM whichever comes first.
▪ Min. surface pressure to burst BPS Maxx with 85 pcf is 5,814 psi. Refer to Attachment 02.
▪ Re-confirm maximum circulating pressure in location with NOV supervisor.
✓ Set up the torque limit on the top drive to 80% of makeup TQ plus the free rotating torque at shoe. Confirm the same with
PackerPlus liner hanger engineer with T&D simulations.
✓ Check the floats equipment and ensure they are holding.
✓
✓ Hold pre-job meeting with rig crew and Liner hanger engineer before running in the open hole.
✓ Liner hanger engineer to be present on rig floor while recording parameters and while running in open hole.
8
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
9. RIH with 4-
confirm same. Review casing and pipe tally thoroughly.
✓ Confirm the pressures required to set the hydraulic liner hanger and blow the ball seat. Ensure the rig pump pop-off valves
are set high enough to allow the ball seat to be sheared.
✓ Control running speed as per liner hanger engineer (recommended 30 ft/min) and adjust according to the wellbore condition.
✓ Confirm tripping speeds with IWC Well Engineer as per surge and swab analysis.
✓ Watch for abnormal decrease in running weights as it might be pushing debris ahead of completion that could be circulated
out.
✓ Monitor the break over slack off tendency and report to office.
✓ Liner Hanger representative should be on rig floor while running 4- OH, circulation and setting of the liner hanger.
✓
✓ Max Allowable Circulating Pressure = 3,000 psi or 6 BPM whichever comes first.
▪ Min. surface pressure to burst BPS Maxx with 85 pcf is 5,814 psi. Refer to Attachment 02.
▪ Re-confirm maximum circulating pressure in location with NOV supervisor.
✓ Getting on and off the slips when making connections should be as smooth as possible with no quick pickups and no quick
stops.
✓ Record the down weight every 5 stands (Consider that the string gets filled at least once at mid open hole), and plot on the
Torque and Drag running force graph. If there is a significant difference between model and actual values (more than 10 klbs)
take the required decision and contact IWC office.
✓ Minimize static time while RIH including any stoppages & connections to avoid differential sticking.
✓ Monitor the SO and PU weights while RIH and control running speed if needed.
▪ Do not exceed 80% maximum tensile rating of weakest component in the string.
✓ Calibrate friction factors and update drag chart. Follow up drag analysis while RIH assembly in the hole.
▪ In case of any deviation, stop the job immediately and discuss with office.
✓ In case of any obstruction, slack off without washing down, if not, try to washdown with low FR (2 bpm) and increase
gradually. Max Set Down weight is 10-15 Kips [ re-confirm with T&D simulation] and MACP is 3,000 psi.
▪ Do not pump hi-vis pill while RIH cementing MSF. If tight spot or high pressure is observed, circulate hole clean with
mud (not hi-vis)
✓ This is a rotating LH system and the accessories in the MSF assembly are rotatable as well (as strong as the casing
joints). Confirm with Baker and NOV engineers maximum rotating parameters before attempting to rotate liner.
▪ Before resuming any reaming or washing down operations, pick up the string and release any residual torque.
✓ Confirm number of stands ran in hole (physically and in digital records in rig system), ensuring tubulars ran are at required
depth as per agreed tally, prior to proceed operations)
Connection Practices While RIH:
✓ Follow the below steps to make connections:
1. RIH with controlled speed (30 ft/min).
2. RIH each stand to the rotary table.
3. Pull the string 3-5 ft above rotary table to release the string compression.
4. Ensure there is enough room when the new stand is made up to apply overpull in case of stuck pipe.
5. Do not place string on the slips if hole condition is not good, attempt to work pipes, circulate, and rotate till hole in
good condition.
6. PU/MU the following stand and make connection as quick as safely possible.
7. Consider rotating the pipe on rotary table at 5-10 RPM while picking up next stand.
Monitoring T&D While RIH:
✓ Monitor the breakover slack-off after connections and if any sticking trend is observed, follow the below steps:
1. RIH to last single of the stand (30 ft above rotary table).
2. Pick-up 15-30 ft connect top drive as quick as possible.
3. Reciprocate the string with controlled speed.
4. Start circulation with low flow rate and record pressure. Report the same in DDR.
5. Increase flow gradually and record pressure (Maximum 6 BPM or 3,000 psi, communicate to town if higher
standpipe pressure will be seen).
6. Pump bridging pills.
7. Perform stick test after circulation if any sticking tendency continue circulating and pumping bridging pills.
8. If no sticking tendency continue RIH.
9
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
✓ Monitor slack-off weight and if any increasing trend follow the below steps:
1. Pick-up 20-30ft and connect top drive as quick as possible.
2. Reciprocate the string with controlled speed.
3. Start circulation with low flow and record pressure.
4. Increase flow gradually and record pressure (Maximum 6 BPM or 3,000 psi, communicate to town if higher
standpipe pressure will be seen)
5. Circulate hole clean while monitor circulating pressure and shale shaker.
6. Perform stick test.
7. Take slack-off and pick-up weights and compare to readings before circulation if no improvements continue
circulation.
-
✓ Check tally and ensure that the total depth (TD) is correct. Record P/U & S/O weights.
If at any point, the string was not able to move down or up, make sure to establish circulation prior to working on
any tight spot. DO NOT exceed the MACP= 3,000 psi. If there is any problem requiring change of planned setting
depth, discuss with IWC Well Engineer and Aramco Drilling Engineer.
✓ If string got stuck, follow the below steps:
1. Apply maximum overpull and slack off as per liner string limitation (overpull and slack off as per the T&D
simulation). Confirm with Packers Plus engineer if limit can be increased depending on the stuck depth.
a. Run the margin of overpull calculations and define the weak point and overpull limits.
2. Start mixing acid, conduct PJSM, and pump once ready as per acid procedures.
3. Request more acid and chemicals.
4. Prepare fishing assembly.
5. If string got free, continue circulation to condition the hole and pump bridging pills.
6. Contact office in case higher circulation pressure than MACP is required.
7. Confirm with Packers Plus and Aramco to continue RIH with the liner.
8. This must be done under the supervision of the PackerPlus representative on location.
Obstruction while RIH (Liner hanger supervision):
1. Make sure string is full.
2. Attempt to pass without pumping 10 klbs S/O.
3. If not pass, pick up the liner to PU weight.
4. Start circulation (6 BPM), wash down w/maximum 10 klbs S/O.
a. Start circulation gradually increasing by 0.5 bpm, wait for clear pressure stabilization each step at least 10 min.
5. If unable to pass:
a. Pick up string till free. Rotate with 10 rpm, record torque and set torque limit.
b. Ream down with 10-15 rpm, only the obstruction interval.
6. If any deeper obstruction is encountered, start with step a) and repeat the above. If not able to pass, contact office.
10. With the liner at setting depth, break circulation at 0.5 bpm increasing the flow gradually to maximum cementing flow rate in 0.5
bpm steps, wait for clear pressure stabilization each step and at least 10 minutes. Record weight of liner.
✓ Circulate at least 1-1.5 annular volume to ensure no packing off is taking place in the annulus.
✓ In case circulation is stopped for any reason, stage up circulation, even if stable pressure was reached during previous
circulation.
✓ Monitor standpipe pressure. A steady pressure (at constant pump rate) is a good indication that packing off is not occurring.
✓ Decrease flow rate if pressure spikes observed.
✓ Set pressure limit to 300 psi above normal circulating pressure.
✓ If possible, rotate liner at 5-10 RPM during circulation to improve hole cleaning. Limit torque to 80% of the maximum
✓ Monitor the surface torque and confirm with LH simulations for the job.
10
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
11
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
B. SET 15K BAKER ZXTREME CONTROL SET LINER HANGER AND RELEASE RUNNING TOOL
1. Pressure test cementing lines to 6,000 psi.
2. Set liner hanger: drop first 1- and pump the ball with 2 BPM, slow down 1-2 BPM at 10 bbl before
reaching ball seat. Chase the ball with hi-vis pill to ensure it lands on the ball seat.
✓ The pump rate should not exceed 2 BPM (or 300-400 psi).
✓ Ensure ball lands on ball seat with slow pumping rate to avoid any damage to the ball / seat.
✓ Free fall speed of ball needs to be requested from Baker.
3. When the ball lands, begin pumping slowly, and increase the pressure to 500 psi above the recommended hanger setting pressure
as per Operating Parameter Sheet. Hold pressure for 10 minutes.
✓ Confirm setting pressure with liner hanger engineer (1,600 1,800 psi).
4. Keep the pressure and verify that the hanger is set by slacking off liner weight plus liner top packer setting force to the hanger.
5. Increase pressure approximately 1,000 psi per minute until ball seat extrudes. Obtain circulation and check rates. Refer to
Operating Parameter Sheet for shifting pressure.
✓ Higher pressure may be observed after setting the liner and hence proper pumping rate staging procedure should be followed
till pressure stabilized.
6. Releasing RT: drop second 1- and pump the ball with 2 BPM, slow down 1-2 BPM at 10 bbl before
reaching ball seat. Chase the ball with hi-vis pill to ensure it lands on the ball seat.
✓ The pump rate should not exceed 2 BPM (or 300-400 psi). Ensure ball lands on ball seat with slow pumping rate to avoid any
damage to the ball / seat.
7. When the ball lands, increase pressure slowly at approximately 1,000 psi per minute until ball seat extrudes (or shifts). Bleed off
pressure.
✓ Confirm ball seat extruding pressure with liner hanger engineer (2,700 3,000 psi).
8. Pick up the string to check that the running tool is free (as per BHI technician) and the liner weight has been lost.
✓ Do not pull packer dog setting sub out of the tieback extension and record the new up weight.
9. After confirming that the liner running tool has been released, slowly set down so that the recommended drill pipe weight is set
on the liner hanger to compensate for the pump-out forces for the cement job.
10. Break circulation at 0.5 bpm increasing the flow gradually to the planned cementing rate in 0.5 bpm steps, wait for clear pressure
stabilization each step and at least 10 minutes.
✓ Slowly set down the recommended weight to compensate the pump-out movement as per LH representative.
✓ Circulate at least one open-hole annular volume to ensure no packing off is taking place in the annulus.
✓ Monitor standpipe pressure. A steady pressure (at constant pump rate) is a good indication that packing off is not occurring.
✓ Decrease flow rate if pressure spikes observed.
✓ Set pressure limit to 300 psi above normal circulating pressure.
✓ If possible, rotate liner at 5-10 RPM during circulation to improve hole cleaning. Limit torque to 80% of the maximum make
✓ Monitor the surface torque and confirm with LH simulations for the job.
11. Compare actual circulation pressure and simulated circulation pressure prior to pumping slurry if high variance is observed contact
office.
NOTE:
Minimum surface pressure to burst BPS Maxx with 85 pcf mud is 5,814 psi.
12
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
C. 4- CEMENTING PROGRAM
✓
• Cement Job Design SOP (IWC-CMT-SOP-002)
• Cement Placement SOP (IWC-CMT-SOP-003)
✓ (IWC-D&C-CMT-CL-001).
Batch Mixed Lead Slurry (TOC = TOL)
400 sks Saudi Cement Class G + 35% BWOC D066-L (silica) +1% BWOC D176 (expanding agent) +0.035 gps D175
(antifoam) + 0.6% BWOC D167 (FLAC) + 0.3% BWOC D065 (Dispersant) + 0.5% BWOC D121 (Retarder aid) + 0.8% BWOC
D028 (retarder) + 1.5 gps D700 (Gas Control) + 0.15 gps D701 (Stabilizer)
Slurry Density 118 pcf
Slurry Yield 1.55 ft3/sk
Mix Fluid 6.505 gps
Mix Water 4.682 gps
Thickening Time 05:40 06:40 Hrs: Min
BHST/BHCT 295 / 288 °F
✓ Above is the general cementing program. The final cementing program will be issued separately.
✓ Cement calculations are based on theoretical annular volume with 50% open hole excess (or 30% open hole excess if caliper
log is available), 10% excess in the cased hole and TOC at TOL.
✓ Tail slurry extends to 2,000 ft above 4- and lead slurry extends to TOL.
✓ Mix Biocide in the mix water and circulate prior to mixing chemicals for the job. Ensure biocide is added at regular intervals
to both spacer and mix fluid as per well services procedures.
✓ Use pressurized mud balance while batch mixing cement slurry to measure slurry density.
✓ Pilot and Confirmation lab tests are required prior cementing. Confirmation test for mixing fluid by SLB and Aramco lab is
required.
✓ Obtain compatibility lab test on the mud, cement, and spacer prior to job. Ensure to provide cementing lab tests ahead of
time.
✓ WSL to ensure sufficient quantity of spacer is prepared for the job. Spacer volume should cater for cement tank deadlines
along with safety margins.
✓ Run pressure simulation throughout the job to identify the maximum pressure against the BPX MAXX valve during the
entire pumping and displacement to avoid premature opening of SIH .
2. HPJSM with rig crew and all cementing company personnel to review the procedure for cementing and liner hanger
operations.
✓ Ensure essential personnel are in radio communications with each other.
✓ Make sure all personnel who will be on rig floor understand the time constraints.
✓ If cement job is going to happen over rig crew change, review operations with each crew.
✓ If critical operations will occur right at shift change, then circulate additional time to ensure continuity.
3. Flush cement surface lines outside the well and test the lines to 6,000 psi.
13
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
14
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
15
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
16
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
✓ Exercise care when passing through restrictions such as TOLs and DV Collar, and slow running speed accordingly. Ensure to
pass smoothly through 4-
✓ When running the bit through 4-
TBR.
12. Continue to RIH inside the 4- .
✓ When the 9-
washing down the remaining 10 ft, measure the remaining pipe to indicate when the Well Commissioner will land off.
✓ Take the off-
13. Pick up / slack off to establish and record free moving non-rotating / rotating pick up and slack of weight.
14. p
s
slack-off weight while rotating.
15. After confirming space-out, pick- 75 bbl hi-vis pill, at least 1-1.5 bottoms up till shaker is clean.
While circulating with as high as possible flow, rotate up to 40-60 RPM and reciprocate the string slowly above the liner top.
✓ Consider rotating string at 60 RPM (do not exceed maximum torque limit of 80% of 2-
✓ Consider circulating more and / or pumping new hi-vis sweep if indication of hole not clean.
✓ Make sure the scraper segment of the Well Commissioner is reciprocated across the area where the packer element will be
set.
✓ Ensure mud is in good condition, MWin = MWout, prior pressure test.
11. Bleed off drill pipe pressure by 500 psi over approximately 3 minutes.
✓ There might be a pressure drop, when bleeding off the pressure from DP, but after that pressure at backside should become
constant.
✓ Watch out for any small, continued pressure increment or sign of Well control.
12. Perform the negative test for at least 4 hours (after pressure stabilization) as per Saudi Aramco requirement. Ensure that there is
no communication in the annulus.
✓ During the negative test ensure that time is recorded in seconds per litre of flow every 10 minutes.
✓ Allow 10 minutes for pressure to stabilize.
✓ Fill out the negative test work sheet and plot the inflow test on Horner plot chart and e-mail the data to IWC Well Engineer,
Aramco DE, and Aramco Manager.
✓ Ensure to use new DTD Inflow test spreadsheet and Negative Test application in Drilling Information Highway (DIH).
✓ Send the updated DDT inflow test spreadsheet to IWC engineer & IWC DS each hour during the test.
✓ Call both Aramco Operations manager and Aramco drilling engineer while emailing the 4 hours data (Horner plot) to them
for review before terminating the test. Abort the test only after receiving confirmation.
✓ Report negative test results in the Daily Drilling Report.
✓ Cup readings to be done from the choke.
✓ If negatives test failed consider isolating lower completion MSF string with retrievable Bridge plug and proceed with
operations, retrieve bridge plug after upper completion is run.
13. Re-pressure the drill string to equalize the differential pressure in the annulus and drill pipe.
14. Unset the well commissioner packer element by picking up string slowly to the pickup weight as per MI Engineer instruction, and
allow rubber element to relax for 5 minutes, then picking up further into over pull if needed.
✓ Keep enough kill fluid in the tanks during the entire completion phase until the tree is tested.
15. Pick up 10 ft, then reverse out the water with mud, confirm MW in/out the same.
✓ Fill out and sign cement clean-out, positive and negative tests checklist.
16. Perform flow check.
18
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
F. SHEAR 9- -
PICKLE CASING, DISPLACE THE WELL TO KILL BRINE AND PERFORM POSITIVE TEST
Surface Equipment Preparation:
• It is vital that all operations associated with the clean-up are conducted in accordance with agreed procedures and that all
personnel are aware of the importance and timing of each operation.
• SLB WSL to order CCT-3000D Solution from MI Swaco SPS.
• Isolate a storage pit for kill brine and transfer enough volume there in case it is required.
• Dump and clean the return and active tanks and water blast them clean, including surface gratings, return troughs etc.
• Fill the suction pit with filtered water (200 bbl), add 1 drum of CCT-3000D solution and keep it agitated.
• Circulate the CCT-3000D solution at maximum rate through all surface lines and suction lines that will come into contact
with completion fluid (transfer lines, hopper lines, gun lines, standpipe, etc.). Take returns into a separate pit for
disposal.
• Cleaning surface lines to be conducted while displacing the well to filtered water.
• Run through rig pumps and ensure shear relief systems are also clean and clear.
• Appropriately dump the remaining solution and flush/rinse these tanks clean. Isolate the cleaned system from possible
contamination.
• SLB WSL to inspect the surface equipment and tanks for cleanliness with ADC Tool pusher and sign off on it.
• Line up the Water directly to the mud pumps without using the suction lines from the mud tanks. Use the same line to pump
the kill fluid in hole.
• Perform regular checks of the filtered water being circulated downhole by taking samples. Ensure there is no settlement in
water tanks.
• Ensure well quality (NTU<30) and no settlement in the water tank.
1. Drop the to disengage the outer components of the WCS from the mandrel. Meanwhile, R/D negative test surface
assembly.
2.
3. When the ball lands, a pressure build-up should be observed. Continue to slowly increase pressure to the recommended shear
value expected to be 1,300 psi (as per MI SPS recommendation). If a pressure drop is not observed, continue pressuring up in 500
psi increments (holding for 30 secs at each increment) until a drop is observed.
4.
outer components.
5.
components. Record S/O and P/U weights whilst circulating, with and without rotation.
✓
✓ In case the WCS fails to shear, POOH. The Baker polish mill assembly shall be run in hole along with the full SPS Wellbore
Cleanout Assembly (without the Well Commissioner).
✓ RIH Baker Polishing Top Dress Combo Mill assembly and dress the 4-
6. RIH and circulate hole clean with hi-vis weighted pill. Ensure the string enters the TBR of the Liner Hanger with rotation and
circulation at 5 RPM and 2 BPM. Baker personnel to be at the rig floor when reaching PBTD.
✓
✓ 20 ft above 4- 50 rpm and record torque value. This is the torque required to
rotate the drill pipe with no mill torque applied.
7.
✓ Rotate and circulate Mill assembly while lowering into TBR.
✓ Apply 20-50 RPM and 5 BPM FR during polishing based on torque and as per Liner Hanger Engineer.
✓ Do not exceed baseline torque value plus 5,000 ft-lbs mill torque. Perform minimum 3 passes with polish mill across TBR.
✓ Circulation makes the pressure indication from when the mill enters the liner top extension more visible.
✓ The distance from the pressure increase to the tag-up point will provide an approximate indication of the mill position relative
to the top of the tieback extension.
✓ Maximum set- -4 Klbs.
✓ Pump hi-vis pill as needed, 50 bbl minimum.
19
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
8. Pump the following pills and displace well to water as per Aramco procedure:
20
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
✓ Utilize cementing unit for casing pickling job if rig pump cannot attain required flow rate.
15. POOH to bring the upper 4- - - -
✓ Ensure the Baker engineer is on the rig floor to supervise this trip.
16. Pump high vis pill and circulate (targeting 9 BPM) 1.5 bottoms up until returns are clean.
17. Continue circulate (targeting 9 BPM) on bottom with clean filtered water until the target NTU and TSS (NTU < 50, TSS < 0.05%)
are achieved in 3 successive tests taken 60 minutes apart.
✓ It can take significant duration of circulation to get required readings of NTU and TSS.
✓ Take the readings from out stream directly from the flow line before reaching the bosom belly.
18. Pump 30 bbls of Hi-Vis and displace the well to 73 pcf filtered NaCl kill brine.
✓ Pump the kill brine thru the same lines used for pickling the well going thru the filtration unit.
19. Flow check.
4-
P test = 3,500 ((Kill brine Wt 70) x D 4-1/2 TOL TVD) / 144
Ptest = 3,500 ((73 70) x 12,648 3,230 Psi
✓ Confirm actual TOL TVD in the above calculations.
✓ Ensure brine Wt in = Wt out.
✓ At this stage, there is 73 pcf Brine from surface to 500 ft below 4- 5 pcf OBM to well TD.
✓ Maximum safe surface pressure at this stage is 6,800 Psi.
✓ Reconfirm with NOV BPS supervisor the safe maximum surface pressure.
✓ Confirm pressure test calculation with IWC well engineer prior commenting the test.
21. When the positive test has been finished, bleed off the pressure slowly (100 psi/10 sec). Open the BOP rams.
22. POOH wellbore clean-up BHA and L/D same.
✓ Keep the well bore full at all times.
✓ Do not run any drill pipe stands which may still be in the mast into the well bore for breaking it into singles to avoid
introducing dirt into the well bore. The mouse hole should be used for this purpose.
✓ L/D excess drill string from the rack. Confirm with office if tubulars can be laid down after rig release.
✓ MI-Swaco Wellbore clean-up representative will strip down the Well Patroller and evaluate contents. If they are 80% full,
consider re-running the clean-up string again. Report recovered junk in the DOR.
✓ The quality of all completion fluid pumped downhole after the casing has been pickled must be good and its quality checked
regularly.
✓ Wellbore clean-up representative to monitor and report NTU & TSS of fluids going in and out of the well bore. Any problems
with fluid quality are to be highlighted to SLB WSL.
✓ POOH with the assembly at a maximum of 150 ft/min.
✓ Inspect bottom of Stop Mill at the surface for marks. Take pictures and share them with SLB WE.
✓ Fill out Wellbore Clean-Out attachment #13 and Brine Mixing checklists attachment #14.
21
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
Inspection Requirements:
Prior to running the Anchor tail pipe tubing, ensure the following procedures have been carried out:
A. A full, very recent inspection (approved company), including API drift performed prior to delivery at the rig.
B. Hydro blast tubing as close to time of running tubing as possible. Pressure wash outside of tubing to remove any residual
sand/dirt, especially around box ends. If a significant sandstorm occurs before running, inspect tubing and consider
performing cleaning operation again.
✓ Ensure tubing are properly hydro blasted to avoid scales debris inside the completion string.
C. Perform the following pipe inspection on the racks at the rig site:
• Clean the thread with a nylon brush and a cleaning solvent.
• Visually inspect all threads.
• Inspect and clean the threads prior to make-up.
D. Double check and note all OD, ID, length and drift at rig site prior to RIH. Verify completion equipment check sheet
dimensions. Check for transportation damage or loose connections. Two different persons to measure and confirm the tally.
E. Check Nipple seal bore and connections.
F. Drift the tubing hanger and pin-pin sub with drift equivalent to drift ID of 4-
M.
N. Always have properly sized/fitted and tested valve etc. readily accessible on the rig floor.
22
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
O. Use Weatherford Lubeseal API modified tubing dope. Apply dope to the pin end using paint brush. Use paint brush and apply
a thin even coat.
P. Inspect the annular BOP thoroughly prior to run the upper completion and confirm the integrity of the rubber parts. This will
eliminate dropping or extrusion of rubber into well head and preventing setting the tubing hanger.
Q. Drain the BOP and visually monitor as critical components of the upper completion pass through.
R. Be careful to keep the anchor centred while lowering through the BOP.
S. Have proper tubing joint with the correct lift threads for landing the tubing hanger.
T. Ensure the tubing hanger landing sub is available and connection is verified.
U. Select proper landing joint for the tubing hanger considering the length of the XO and the landing sub from the tubing hanger.
V. When using a tubing hanger with a Vam Top HC thread ensure it is stamped with a 3.9 minimum ID.
W. -Way Check Valve.
X. Reconfigure BOP stack and pressure test same as per Aramco standard. Ensure the tubing spool side outlet valves are open
during the test.
Y.
to verify Jam unit and tongs accuracy. (Make sure calibration chart for m/up tong/load cell is available with the Tubular
Service Company).
Z. Verify all the M/U charts while making up and ensure proper make up as per pipe manufacturer recommendation. If any
doubt on the makeup chart/process; the pipe must be break out, cleaned, inspected, and re -made up to right torque
and jamming chart.
AA. Soft copy of Jam Unit Make-Up Torque Chart Data should be provided by Tubular Services Company to Schlumberger WSL
and to Schlumberger Well Engineer during completion.
BB. The power tong to be calibrated with the jam unit offline before starting the trip.
CC. Upper completion tubing tally to be done as per Schlumberger standard operating procedure. Two separate persons to
measure the tally, compare them against each other and WSL to confirm final tally.
DD. Refer to recommended Tubing Make-up Torque below:
Torque (ft-lb)
Connection Type
Minimum Optimum Maximum
4- -125HC Tenaris Blue 7340 8150 8970
4- -125HC VAM TOP HC 7170 7960 8750
4- -95HCS VAM TOP HC 4690 5210 5730
4- -95HS NK-3SB (5 threads/in) 3520 4400 5280
4- -95HC Tenaris Blue 5810 6460 7110
4- -95HS NK-3SB (8 threads/in) 3920 4900 5880
Running Procedure:
4. Hold a pre-job safety meeting to discuss safety procedures, the operational program, and the tubing handling procedures.
5. Rig up tongs and Jam Unit for Tailpipe / Anchor assembly and tubing running operations.
6. Carefully pick up the JM-DG Liner top assembly with completion PBR/Seal Assembly with tubing elevators on 4-
as per attachment#03.
✓ Properly support the assembly to pick it up as straight as possible.
✓ Remove protective layers and inspect the seals and the rest of the assembly for any damage.
7.
✓ Use API modified tubing dope.
✓ Carefully apply thread dope lightly to pins (not boxes) with a paint brush. AVOID EXCESS DOPE.
✓ Ensure the anchor is not set in casing collar.
✓ When running completion assembly through rotary table ensure there is no contact with the slip bowl, BOP, and wellhead.
✓ Drift the R-
✓ The spacing must be adapted to the actual depth.
✓ P/T surface lines to 5,000 psi with water.
✓ Always have properly sized / fitted and tested TIW valve, etc. readily accessible on the rig floor.
8. 03.
✓ Drifting upper completion:
▪ Drift the 4- after running all the 15.2# joints.
▪ Drift the 4- - -nipple.
▪ After PU the R-nipple drift the 4-
23
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
24
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
15. Pick up Tubing stretch from previous pick-up weight (Above neutral weight). Pressure up the backside to 1,500 psi with tubing open and
hold for 10 minutes to test the Liner Hanger seals. Compensate for downward stretch. Bleed off pressure.
16. Go back to neutral mark and apply 20 klbs compression over the slack off weight.
17. Apply enough set down weight to set an anchor (Mark 3) (check T&D calculation provided for required weight) and wait for 10 minutes.
18. Take neutral weight and mark tubing. Apply 20-35,000 lbs overpull to confirm the Compression Set Anchor is fully set. Return to neutral
weight.
19. Slowly pressure up the tubing to 2,000 psi and then apply 40-55 Klbs of over pull, this will shear out the PBR. Bleed off the tubing pressure.
20. Place assembly at neutral position and mark tubing. Pull 22 ft and increase pressure in the tubing to 500 psi for 5 min, If the pressure holds
it will indicate that the JM anchor is still in place and only the upper PBR Assembly is moving up, bleed off. Close BOP and pressure test
the TCA to 1,500 psi for 15 minutes. Observe tubing for returns. Bleed off pressure, open BOP.
21. Place the seal assembly for final tubing space out with 5,000 lbs slack off over neutral.
22. Pressure test tubing to 2,000 psi for 15 minutes. Observe annular for returns. Bleed off pressure. (Pressure test #4).
23. At neutral weight let the tubing stand for 1 hour to achieve static state length considering both geothermal gradient and deformation from
being pressure tested, slack off 5,000 lbs, mark rotary table (Mark-1) for space out.
24. Sting out of PBR seals housing by picking up 20 ft (Completion PBR length ~30 ft). Measure from Mark-1 the distance from the rotary table
to the tubing hanger bowl and mark the tubing at this point (Mark-2). Continue to pick-up on the tubing string and measure length between
Mark-2 and the next tubing collar below Mark-2. This length minus the length of the tubing hanger/double pin sub will be the length of
the pup joints required for space out. Install the required space out pups 2 joints below the tubing hanger. Install two (2) joints and the
✓ Drift the hanger and pup joints at surface. Do not sting back into the PBR before pickling the tubing.
✓ Report space-out details and total length in/out in the morning report.
25. Install landing joint.
✓ Make sure tubing lengths on schematic are updated as per corresponding tubing tally.
✓ Do not land tubing before pickling procedure.
26. Place the end of Seal Assembly 10 ft above the upper polished bore.
27. Reverse circulate tubing with 50 bbl of hi-vis gel followed by filtered water at 3 BPM. Monitor and take samples of returns. Continue
reverse circulating until clean filtrated water at surface.
✓ Install full opening safety valve for 4-
✓ Recover all the Kill Brine and keep it on location if possible.
25
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
Volumeunderdisplacement
Acid Pickling Volume = 0.2 ∗ [π ∗ IDtubing ∗ (Depthseal element − )]
IDtubing 2
1029.4
3.826 4 3.92
Acid Pickling Volume = 0.2 ∗ π ∗ [ ∗ (12,800 − 9,000) − 2 ]+[ ∗ 9,000] = 2,627 gal
12 3.826 12
[ ( 1029.4 ) ]
✓ Acid treatment is calculated based on 0.2 gal/ft2 of tubing internal surface area and 4 bbl of under-displacement.
✓ Mud Engineer on location to supervise mixing and pumping of tubing pickle.
✓ Ensure to pump fresh acid, obtain, and check certificates.
5. Displace with clean filtered water (pH=11) until acid is 4 bbl short of the end of the seal assembly (seals must not be in
contact with the acid). Do not over displace. Reverse circulate tubing out with 30 bbl of Hi-Vis gel followed by filtered water
at 3 BPM. Monitor and take samples of returns. After reverse circulating acid, reverse circulate 1.5 tubing volume and check
for NTU/TSS (as per checklist). Continue reversing out of the tubing until returns are clean (NTU < 50 and TSS < 0.05%). To
be measured by MI-Swaco SPS representative 3 consecutive successful readings 60 minutes apart.
✓ Report in DDR (Actual Readings).
✓ Take pictures for the passing sample and share with SLB office.
26
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
27
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
I. N/D BOPE & N/U X-MASS TREE, OPEN BPS TOE INITIATOR VALVE
1. R/U slickline with BOP/Lubricator and P/T same.
2. RIH with brush and brush the 3.688" upper R‐Nipple at ± 2,500 MD and POOH.
✓ Ensure the SL brush is dressed adequately prior to RIH to ensure proper brushing of the nipple.
3. Run and set 3.688 PRR plug in the 3.688" upper R‐Nipple at ± 2,500 MD. Check Set.
4. Run and set prong on slickline. POOH
5. Run and set the HPHT Retrievable Bridge plug on slickline at ±400 ft under provider supervision. POOH and R/D slickline and
Lubricator.
✓ Bridge Plug Representative to prepare and check all connection between setting tool and slick line tools.
✓ Set the timer for the required time to set the bridge plug at 400 ft (Time of timer activation and estimated start time of
plug setting).
6. Back-off and Lay down Landing Sub and Landing Joint.
7.
8. N/D the 13- 10M Lower Master Valve. Pack off and test the flange void to 7,500 psi with the LMMV in
✓ If FMC or Cameron Manual Lower Master Valve (MLMV) is used, ensure hand wheel/stem is towards the EAST.
✓ If Vetco Grey or WG Manual Lower Master Valve (MLMV) is used, ensure valve/stem is towards the EAST with hand wheel
at 45° (upward tilt) and facing North.
✓ The torque applied on all flanged connections (bottom to top) shall be re -checked by using the Hydraulic Torque
wrench.
✓ Ensure ring gasket for connecting the flow line is available.
✓ Ensure tree is delivered with limit switches and dump valves. These will be handed over to GWS during well handover. If
not, state this on morning report.
9. -Way Check Valve. R/D GWSD with
lubricator.
10. Pressure test Tree and Tubing Bonnet to 10,000 psi with water. The volume pumped in to pressure up should be equal to
the volume recovered on bleeding off.
11. -Way Check valve, R/D GWSD.
12. R/U slickline with BOP/Lubricator and P/T same.
13. RIH with slickline and retrieve the HPHT Retrievable Bridge Plug under provider supervision.
14. RIH with slickline and retrieve the PR-plug and prong from the upper R-nipple.
15. upper most MSF
component of the lower completion, limited to maximum 45-50 deg. Wellbore inclination (slickline limitation) whichever
comes first. POOH and R/D slick line. Report tagged depth if any in the morning.
✓ Report the slickline depth reached by drift in Daily Drilling Report, adjust depth for slickline stretch.
✓ If drift reached shallow depth, communicate with IWC office for next course of action.
✓ Calibrate Slick line depth with pipe depth. Ensure to pass end of upper completion tail pipe.
OPENING THE BPS TOE INITIATOR VALVE
16. Line up surface lines to Xmas tree and TCA. Test the surface lines connected to tree to 10,000 psi and connected to TCA to
7,000 psi
✓ Utilize two independent HP cement pumps/units for accurate pressure and volume.
✓ Flush and test TCA line with same fluid in annulus.
✓ Flush and test tree line with same fluid in tubing/string.
17. Pressure up string to 8,500 psi with 70 pcf Nacl inhibited brine and TCA with NaCl inhibited brine in stages as follows to
activate and open the BPS TIV. Always maintain ±3,000 psi differential pressure between the completion string and TCA.
String (psi) 3,000 4,000 5,000 6,000 7,000 8,500
TCA (psi) 0 1,000 2,000 3,000 4,000 5,500
✓ Opening pressure with 85 pcf OBM and 70 pcf Brine in hole is 7,137 8,583 psi.
✓
operations without approval from office.
✓ BPS pressure calculations should be updated based on actual tally, final mud and brine weights and updated
pressure data (if any).
28
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
✓ Actual pressure values and burst calculation to be confirmed by NOV before performing the job.
✓ Do not exceed 8,500 psi in tubing (85% of wellhead pressure rating) without consulting office.
✓ Utilize two independent HP cement pumps/units for accurate pressure and volume.
✓ Flush TCA line with inhibited brine and pressurize using inhibited brine. Use inhibited brine for the tree line.
✓ Maximum TCA pressure to be limited by TCA test pressure done after setting the tubing hanger in slips.
✓ Monitor volume and pressure response during activation of the BPS Toe Initiator Valve.
✓ Send opening plot chart to office.
✓ Pressure will be bled off in stages keeping 3,000 psi differential in tubing until zero psi.
18. Once BPS opening is confirmed, pump 5 bbls in the formation to establish injectivity and report tubing and TCA pressure. If
not successful, report to IWC Well Engineer and Aramco Drilling Engineer for further discussion.
✓ Reconfirm the injectivity requirement from Completions letter.
19. Bleed off pressure in string and TCA to zero in stages.
✓ Pressure will be bled off in stages keeping 3,000 psi differential in tubing until zero psi.
20. Close Lower Master Valve.
21.
✓ Install GWSD lubricator and P/T the same.
✓
copy to IWC Well Engineer.
22. Close Lower Master Valve and all valves with actuator on the X-mas Tree. Bleed off surface equipment to zero.
23. Secure the wellhead and clear cellar.
✓ Ensure that all wellhead and production tree outlets are blind flanged.
✓ Ensure cellar is jetted dry and clean from any debris.
✓ Clean the location and perimeter.
✓ -mail copy to the IWC Well Engineer to print out and place in the Well file.
✓
Send a copy to the IWC Well Engineer.
24. Make sure that all wellhead and Christmas tree outlets are blind flanged.
✓ Ensure the wing valve is installed as per Well Head Specialist instructions.
25. On last drilling report, report all annulus pressures.
26. Release the rig to next well.
29
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
Date 2/19/2024 Formation KHFC TDMD (ft) 20005 Description SIZE WEIGHT GRADE THREAD Top MD (ft) Btm MD (ft)
Rev 2 Low pressure (psi) 3749 TVD (ft) 13426.6 Casing 9.625 53.50 95 3SB 0 10788
Prepared by S.Satimov High Pressure (psi) 6249 OH Length (ft) 5698 Casing 7.000 32 / 35 95 / 110 VTHC 10488 14307
Well Name HWYH-1261 Mud Weight (pcf) 83 TDMD TOL (ft) 12800 Liner 4.500 15.20 125 T-Blue 12800 20000
Rig Name ADC-59L Tempreture (F) 295 TVD TOL (ft) 12702 Liner - - - - - -
Description Quantity Supplier Serial Number Material Y.S. O.D. (in) I.D. (in) Length (ft) Depth (ft)
ZXTreme 20.00 ft Extension 140 ksi EXT 5.00'' ID 1 BHI 125 5.750 5.000 24.73 12800.00
4.5 x 7
ZXTreme Liner top Packer HRD-E profile 4.5 in 15.10 lb/ft VTHC Box 15Kpsi rated pkr element 125 Ksi MYS
LH
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 16382.66
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 16387.66
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 16467.66
NOV i-Frac Flex, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.350 3.385 3.59 16472.66
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 16476.25
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 16481.25
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 16561.25
NOV i-Seat, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.012 3.385 0.98 16566.25
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 16567.23
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 16572.23
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 16652.23
NOV i-Frac Flex, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.350 3.264 3.59 16657.23
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 16660.82
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 16665.82
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 16745.82
NOV i-Frac Flex, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.350 3.264 3.59 16750.82
3.375" ball
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 16754.41
Stage 9
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 16759.41
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 16839.41
NOV i-Frac Flex, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.350 3.264 3.59 16844.41
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 16848.00
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 16853.00
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 16933.00
NOV i-Seat, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.012 3.264 0.98 16938.00
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 16938.98
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 16943.98
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 17023.98
NOV i-Frac Flex, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.350 3.146 3.59 17028.98
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 17032.57
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 17037.57
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 17117.57
NOV i-Frac Flex, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.350 3.146 3.59 17122.57
3.254" ball
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 17126.16
Stage 8
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 17131.16
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 17211.16
NOV i-Frac Flex, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.350 3.146 3.59 17216.16
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 17219.75
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 17224.75
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 17304.75
NOV i-Seat, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.012 3.146 0.98 17309.75
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 17310.73
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 17315.73
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 17395.73
NOV i-Frac Flex, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.350 3.033 3.59 17400.73
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 17404.32
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 17409.32
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 17489.32
NOV i-Frac Flex, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.350 3.033 3.59 17494.32
3.136" ball
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 17497.91
Stage 7
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 17502.91
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 17582.91
NOV i-Frac Flex, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.350 3.033 3.59 17587.91
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 17591.50
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 17596.50
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 17676.50
NOV i-Seat, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.012 3.033 0.98 17681.50
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 17682.48
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 17687.48
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 17767.48
NOV i-Frac Flex, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.350 2.922 3.59 17772.48
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 17776.07
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 17781.07
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 17861.07
NOV i-Frac Flex, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.350 2.922 3.59 17866.07
3.023" ball
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 17869.66
Stage 6
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 17874.66
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 17954.66
NOV i-Frac Flex, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.350 2.922 3.59 17959.66
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 17963.25
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 17968.25
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 18048.25
NOV i-Seat, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.012 2.922 0.98 18053.25
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 18054.23
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 18059.23
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 18139.23
NOV i-Frac Flex, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.350 2.816 3.59 18144.23
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 18147.82
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 18152.82
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 18232.82
NOV i-Frac Flex, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.350 2.816 3.59 18237.82
2.912" ball
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 18241.41
Stage 5
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 18246.41
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 18326.41
NOV i-Frac Flex, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.350 2.816 3.59 18331.41
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 18335.00
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 18340.00
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 18420.00
NOV i-Seat, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.012 2.816 0.98 18425.00
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 18425.98
30
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 18430.98
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 18510.98
NOV i-Frac Flex, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.350 2.712 3.59 18515.98
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 18519.57
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 18524.57
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 18604.57
NOV i-Frac Flex, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.350 2.712 3.59 18609.57
2.806" ball
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 18613.16
Stage 4
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 18618.16
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 18698.16
NOV i-Frac Flex, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.350 2.712 3.59 18703.16
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 18706.75
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 18711.75
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 18791.75
NOV i-Seat, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.012 2.712 0.98 18796.75
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 18797.73
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 18802.73
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 18882.73
NOV i-Frac Flex, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.350 2.612 3.59 18887.73
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 18891.32
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 18896.32
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 18976.32
NOV i-Frac Flex, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.350 2.612 3.59 18981.32
2.702" ball
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 18984.91
Stage 3
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 18989.91
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 19069.91
NOV i-Frac Flex, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.350 2.612 3.59 19074.91
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 19078.50
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 19083.50
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 19163.50
NOV i-Seat, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.012 2.612 0.98 19168.50
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 19169.48
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 19174.48
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 19254.48
NOV i-Frac Flex, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.350 2.514 3.59 19259.48
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 19263.07
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 19268.07
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 19348.07
NOV i-Frac Flex, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.350 2.514 3.59 19353.07
2.602" ball
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 19356.66
Stage 2
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 19361.66
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 19441.66
NOV i-Frac Flex, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.350 2.514 3.59 19446.66
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 19450.25
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 19455.25
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 19535.25
NOV i-Seat, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.012 2.514 0.98 19540.25
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 19541.23
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 19546.23
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 19626.23
Absolute Valve
NOV BPS MAXX 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.250 3.411 3.59 19631.23
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 19634.82
Stage 1
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 19639.82
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 19719.82
NOV BPS MAXX 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.250 3.411 3.59 19724.82
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 19728.41
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 2 ARAMCO 125 4.500 3.826 80.00 19733.41
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 125 4.500 3.826 5.00 19813.41
A NOV Landing Collar, 4-1/2 15.1#, Vam Top HC Box x Pin 1 NOV 125 5.600 1.625 3.59 19818.41
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 125 4.500 3.826 5.00 19822.00
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 1 ARAMCO 125 4.500 3.826 80.00 19827.00
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 ARAMCO 125 4.500 3.826 2.00 19907.00
FC Float Collar Shoe, 4-1/2 15.1#, Vam Top HC Box x Pin 1 HES 125 5.630 3.743 2.00 19909.00
XO 4-1/2 15.1#, Vam Top HC Box x 4-1/2 15.2#, Tenaris Blue Pin 1 ARAMCO 125 4.500 3.826 5.00 19911.00
Tubing Joint, 4-1/2 15.2#, T.Blue Box x Pin, R3 1 ARAMCO 125 4.500 3.826 80.00 19916.00
XO 4-1/2 15.1#, Vam Top HC Pin x 4-1/2 15.2#, Tenaris Blue Box 1 ARAMCO 125 4.500 3.826 2.00 19996.00
FS
Reamer Shoe, 4-1/2 15.1#, Vam Top HC Box x Pin 1 ARAMCO 125 5.630 3.743 2.00 19998.00
End of completion 20000.00
TD MD 20005.00
31
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
Note:
▪ There are no Open Hole Packers in this cemented MSF Completions.
▪ BPS pressure calculations should be updated based on actual TOL depth, final mud and brine weights and updated
pressure data (if any).
32
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
33
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
34
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
35
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
PREPARED BY: MOHAMMED AL-GHATAM LINER 7'' 32# VM-95 HCS VTHC
12,297 3.13 5.485 1.500 H275250074 Top Dress Mill No-Go to Top of Top Dress Mill
12,300 TOL
36
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
37
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
38
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
Note:
Since SLB inhibitor is being tested, the following chemical will be requested through Aramco:
Filming Amine 1-2% by vol. 24 X 55 gal drums, SAP # 1000022136
39
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
o At the start of the well, the mud engineer is to check the rig well water quality for mud use and packer fluid use, especially total
hardness (calcium and magnesium). The packer fluid must meet the final specifications in the table above or it should be pilot tested
to see if chemical treatment will result in meeting the required specifications.
o Mud engineer is required to fill out the form at the end of this procedure when packer fluid operations are complete and give it to
the Rig Foreman and Rig Engineer as a Record for the Well File of the actual packer fluid formulation and treatment.
o If there is a concern with meeting the packer fluid specifications when the water is tested, the mud engineer is to notify the Rig
Foreman as soon as possible to request technical support from Saudi Aramco Fluid Specialists.
o If the well water cannot meet specifications, even after treatment at the wellsite, delivery of acceptable water from another rig
location or water delivery source will be required.
o If sourcing acceptable Water is difficult, contact a Saudi Aramco Mud Specialist or Saudi Aramco DF & CU labs for additional
support.
1. Prepare to mix packer fluid by cleaning mix and storage tanks, including surface grating, by pressure washing, squeegee, etc.
Flush tanks and lines with a high pH/rig soap solution if Water Base Mud has been in use or a degreasing solution (rig
degreaser/Super Pickle/CCT-8051, etc.) solution if Oil Base Mud was in the tanks.
2. If Total Hardness needs to be reduced below the specification (<350 mg/l), add soda ash according to the titrated calcium level X
0.00093 for soda ash in lbs/bbl to treat out the calcium. Stir for 2 4 hours and test calcium level. Re-treat if needed to lower
calcium level to <350 mg/l.
3. Mix the brine to the specified density as per the well program formulation.
4. Once proper density is achieved, add caustic to pH 10.5 as measured by a calibrated, glass electrode pH meter NOT pH paper.
Make sure the pH meter is calibrated with standard solutions before each test. Allow to stir for 2 - 4 hours and proceed to the
filtration process. Do not increase the pH above 10.5 as it may promote pitting or localized corrosion.
5. If TSS meets specifications, proceed to
the next step.
6. Add the biocide (B-54) and wait 6 hours before adding the oxygen scavenger (Oxygon or FE-200). Turn off any pumps and agitators
2 hours after adding oxygen scavenger. Pumps and agitators will rapidly re-oxygenate the fluid if left running.
7. If the fluid is pre-mixed long before the displacement operation, the fluid MUST be re-checked every 12 hours and results reported
to Saudi Aramco rig foreman to ensure it meets density, pH, and TSS/NTU specifications. BE SURE and check the fluid 2 - 4 hours
before pumping to have time to make any final adjustments to required specifications.
8. If the fluid becomes contaminated in the pits and must be re-filtered to required specs, the biocide and oxygen scavenger treatment
(Step 4) must be re-done after this second filtration.
9. Within the last (1) hour before the displacement starts, treat the first pit of treated packer fluid with the recommended amount
(1% by volume) of filming amine (O-3670-R) and turn on agitators (no more than 30 minutes unless pumping has begun). Begin
pumping the packer fluid downhole while adding the filming amine (on the fly) at 1% concentration to the remaining amount of
packer fluid while pumping and placing the packer fluid. (It will coat out on the mud pit walls if added too long before pumping.)
Mi
displacing the fluid downhole.
10. Displace as per Drilling Program with a High Vis XC Spacer between Water and Packer Fluid. Over-displace until returning Packer
on
inhibitors which will give an erroneous NTU reading.
40
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
Notes: _____________________________________________________________________
41
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
42
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
INCH
SIZE:
PBTD FINAL DRIFT
DEPTH
FEET SLICK LINE DEPTH:
PRESSURE
EQUIPMENT MAKE OLD / SIDE OUTLET VALVES
SIZE RATING SERIAL NO.* REMARKS:
TYPE (GRAY/CIW) NEW (QTY/SIZE/PSI)
(PSI)
CASING HEAD
18-5/8" X 18-3/4" 5M 5M NEW
(SOW)
Fill the Final Wellhead Report and Send to IWC well engineer.
43
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
44
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
45
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
Note:
For horizontal wells, if junk (rubbers, seals, mill cuttings) is left in hole, need to make dedicated trips to run
appropriate clean-out tools (venturi, magnets) to remove these junks prior to wellbore clean-out trip.
46
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
Note:
Consider using frac tanksfor storage of filtered brine
47
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
48
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
49
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
50
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
51
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
52
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
53
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
54
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
55
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
56
SLB-Private
Ghawar Gas LSTK Project
Supplement #02 for Well HWYH-1261
57
SLB-Private