POWER

ANALYSIS
2080 - 2081

PRESENTED BY
Electrical Department
 COLD ROLLING MILL DIVISION

Breakdown Analysis Report

2080-2081

1. POWER FAILURE ANALYSIS

Month Power Failure Duration (Min.) Percentage %

SHRAWAN 18 805 10%
BHADRA 6 260 3%
ASHOJ 5 330 4%
KARTIK 5 385 5%
MANGSIR 7 1205 16%
POUSH 10 1275 17%
MAGH 8 260 3%
FALGUN 3 305 4%
CHAITRA 15 845 11%
BAISAKH 15 390 5%
JESTHA 20 870 11%
ASHAR 17 745 10%
7675

Power Failure
Breakdown Duration (Min.)
25 1400

1200
20
1000
15 800

10 600

400
5
200

0 0
SHRAWA BHADRA ASHOJ KARTIK MANGSIR POUSH MAGH FALGUN CHAITRA BAISAKH JESTHA ASHAR
N
2. 4HI ROLLING MILL ANALYSIS

Month Breakdow Percentage

n % BreakDown
1. Shrawa 0 0% 35 25%
n 30
2. Bhadra 0 0% 20%
25
3. Ashoj 2 1% 20 15%
4. Kartik 11 7% 15 10%
5. Mangsir 16 10% 10
5%
6. Poush 17 10% 5
7. Magh 16 10% 0 0%

SHRAWAN

CHAITRA

BAISAKH
BHADRA

KARTIK

POUSH

MAGH

FALGUN

JESTHA
MANGSIR

ASHAR
ASHOJ
8. Falgun 10 6%
9. Chaitra 9 6%
4 5 6 7 8 9 10 11 12 13 14 15
10. Baisakh 19 12%
11. Jestha 30 19% BreakDown Percentage %
12. Ashar 32 20%

 Ashar Month Breakdown Detail

FAULT BREAK DOWN DURATION(Mint.) Percentage
1. Air Oil Fault 8 125 8%
2. Coil car trip 2 45 3%
3. Compressor Fault 1 40 3%
4. Coolant Drive Trip 1 15 1%
5. Cooling Tower Motor Trip 1 20 1%
6. Delta Tau Hang 3 90 6%
7. DTR Deflector Fault 3 110 7%
8. ETR Deflector Fault 1 75 5%
9. ETR Drive Trip 9 190 12%
10. Guage Not Working 2 50 3%
11. POR Drive Trip 1 20 1%
12. Power Fluctuations 1 60 4%
1575 100%

3. 6HI ROLLING MILL ANALYSIS

 Month Breakdow Percentage Breakdown
n % 40 20%
1. Shrawa 7 3% 35
n 30 16%
2. Bhadra 6 3% 25 12%
20
3. Ashoj 2 1% 8%
15
4. Kartik 14 7% 10
4%
5. Mangsir 10 5% 5
19 9% 0 0%
6. Poush

ASHAR
MANGSIR
SHRAWAN

BHADRA

KARTIK

POUSH

FALGUN

CHAITRA

BAISAKH

JESTHA
ASHOJ

MAGH
7. Magh 18 9%
8. Falgun 13 6%
9. Chaitra 18 9%
4 5 6 7 8 9 10 11 12 13 14 15
10. Baisakh 27 13%
11. Jestha 38 19% BreakDown Percentage %
12. Ashar 29 14%
201

Fault Breakdown Duration (Min.) Percentage %

1. Air Oil Fault 1 60 3%
2. Bending Pump Trip 1 40 2%
3. Compressor Fault 2 40 2%
4. Coolant Drive Trip 1 10 0%
5. Coolant Flow Switch Coil Fault 1 20 1%
6. Delta Tau Hang 2 210 9%
7. Desktop Hang 2 115 5%
8. DTR Deflector Fault 3 120 5%
9. DTR Drive Trip 1 20 1%
10. ETR Deflector Fault 4 185 8%
11. Guage Not Working 9 585 26%
12. Mill Drive Trip 3 80 4%
13. PLC communication Fault 4 170 7%
14. POR Drive Trip 1 15 1%
15. Power Fluctuations 2 580 25%
16. Tilt fault 1 30 1%
38 2280 100%
 Jestha Month Breakdown Detail

4. 4HI NARROW MILL ANALYSIS

 Month Breakdown Percentage %
1. Shrawan 0 0%
Breakdown
2. Bhadra 0 0%
10 30%
3. Ashoj 0 0% 9
4. Kartik 0 0% 8 25%
5. Mangsir 0 0% 7 20%
6
6. Poush 0 0% 5 15%
7. Magh 0 0% 4
3 10%
8. Falgun 2 6% 2 5%
9. Chaitra 8 24% 1
0 0%
10. Baisakh 5 15%

POUSH

BAISAKH
MAGH
KARTIK
BHADRA

CHAITRA

JESTHA
ASHOJ
SHRAWAN

FALGUN
MANGSIR

ASHAR
11. Jestha 9 27%
12. Ashar 9 27%
33
Breakdown Percentage %

 Jestha Month Breakdown Detail

Fault

1. Dtr Tension
Fault
2. Gear
Lubrication
Pump fault
3. Guage Not
Working
4. Mill Not
Ready

 Ashar Month Breakdown Detail

Fault Breakdown Duration (Min.) Percentage %
1. Coil Car Trip 1 20 7%
2. Guage Not Working 5 185 65%
3. Hydraulic Function Fault 1 40 14%
4. Pinch Roll Motor Trip 1 10 4%
5. Power Fluctuations 1 30 11%
285 Minutes 100 %
5. PICKLING LINE ANALYSIS

Month Breakdown Percentage %

1. Shrawan 3 12%
2. Bhadra 0 0%
3. Ashoj 2 8% Breakdown
4. Kartik 3 12% 4.5 18%
5. Mangsir 2 8% 4 16%
6. Poush 0 0% 3.5 14%
3 12%
7. Magh 4 16%
2.5 10%
8. Falgun 2 8% 2 8%
9. Chaitra 2 8% 1.5 6%
1 4%
10. Baisakh 2 8%
0.5 2%
11. Jestha 3 12% 0 0%
12. Ashar 2 8% J K IR
AN DRA HO RTI SH GH N RA AKH THA HAR
W S GS OU MA GU AIT IS S
25 A
BH
A A KA N P FA
L JE AS
R A CH BA
Fault Breakd Duratio Percenta SH M
own n (Min) ge %
FREQUENCY PERCENTAGE
01 Acid 5 170 14%
Pump
fault
02 Coil 5 75 6%
car
trip
03 Recoi 8 545 46%
ler
Drive
Fault
04 Recoi 1 90 8%
ler
Drive
replac
ed
05 Squee 5 225 19%
ze
Roll
Fault
06 Water 1 90 8%
Circul
ation
Fault
07 Acid 5 170 14%
Pump
fault
59 1195