Professional Documents
Culture Documents
Issue 08 Rev 00 Digital
Issue 08 Rev 00 Digital
FEATURING
CONTENTS
EDITORIAL 5
HEAVY LIFT TIP - THE USE OF ISO CONTAINERS ALONGSIDE OUT OF GAUGE
(OOG) PROJECT CARGO 10
THE CHALLENGES FACING THE EXPANSION OF THE OFFSHORE
FLOATING WIND INDUSTRY 12
BLASTING AND FINISHING 16
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THE HEAVY LIFT ENGINEER ISSUE 08
EDITORIAL
JAMES I. BOWIE
ENGINEERING DIRECTOR, MALIN ABRAM
Operating in the marine engineering industry, connected with The Heavy Lift Magazine, you
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practice increases, it's crucial to stay informed
about new technologies, trends, and industry Thank you for considering The Heavy Lift
news. It is truly an exciting time to be in the Magazine as your source for marine engineering
industry, with new technologies and innovations news and insights. So, whether you're a
emerging every day, and by staying up-to-date seasoned professional or just starting out in
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opportunities for growth and innovation within and helping you navigate new horizons in this
your own work. exciting and dynamic field.
I am therefore thrilled to offer the latest edition Please sign up for exciting future editions, check
of The Heavy Lift Magazine which offers a our past editions and chart a range of vessels,
host of articles, tips and best practice across a an exciting new feature offered on our site, at:
range of heavy lift topics. This edition we look
at a range of exciting topics, from changes in W: www.heavyliftengineer.com
haulage and its impact on the industry, to the E: heavyliftengineer@malingroup.com
challenges facing the floating offshore wind
industry. There is also a piece considering ports
and port authorities, as well as a guest article
on blasting and painting, and on the journey to
chartership.
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THE HEAVY LIFT ENGINEER ISSUE 08
What has been the consequential effects In the heavy lift industry, projects can have
CHANGE IN HAULAGE of the impact on the wider industry?
When considering the heavy lift industry and
long life cycles which run for many years.
It is not uncommon for lengthy fixed price
moving cargo within it, the primary means of contracts to be placed where either the
AND ITS IMPACT ON THE INDUSTRY transport is by water, whether a flat top barge,
conventional cargo ship or specialist heavy lift
prime contractor has a fixed price cost for
the entire project or the heavy lift contractor
vessel. Changes in the haulage industry have has a fixed price with their client based on
a limited impact on these movements and it expected costs. Most contracts will consider
WRITTEN BY JAMES I. BOWIE is not until you consider the means of loading inflation and an increase in haulage costs
ENGINEERING DIRECTOR, MALIN ABRAM that the changes really come to the fore. over the duration however, few, if any, would
have accounted for the unprecedented rise in
Large cargo tends to be loaded and discharged recent years. In both instances there are cases
In recent years there has been an unprecedented Once the Covid restrictions had been lifted it by lifting through craneage, roll on/off where the haulage costs are much greater
number of major events which have impacted was not easy for the foreign HGV drivers who through self-propelled modular transporters than what had been budgeted and contracts
the haulage industry within the UK, resulting had left to return. Brexit excluded HGV drivers (SPMTs) or skidded through skid beams and are no longer financially viable.
in a shortage of labour and soaring costs. This from eligibility for a skilled work visa and push-pull cylinders on a track. Each of these
article investigates the issue in more depth, therefore the UK was no longer an attractive, methods may command a hefty price tag for In addition, new contracts have a much
with a tri-partite focus, namely: nor simple prospect for European drivers due the hire of the equipment and for the support higher haulage cost and where previously the
to the paperwork and entry requirements of the specialist teams that are required for haulage costs had little impact on the overall
• What has been the extent of the impact now in place. The UK is not the only country their operation. They also come with a large costs, nowadays they can be the difference
upon the haulage industry? with a driver shortage and as a result, many amount of heavy equipment that needs to between winning and losing a bid. Consider
• What has been the consequential effects of HGV drivers who left the UK due to Covid did be mobilised to the loading or discharging that many heavy lift companies can control
the impact on the wider industry? and not return, opting for other countries such as location by way of road haulage. In the (to an extent) the day rate that they supply
• How have affected companies looked to Germany, France and Poland, where pay was past, the road haulage costs have only been their equipment, personnel and engineering,
evolve to better manage these changes at a similar level. a small percentage of the total cost when however the haulage costs tend to come from
going forward? considering the equipment and personnel a third party. When competing for a project,
The Road Haulage Association(2) have been supply, however, with the recent cost heavy lift companies tend to offer similar rates
What has changed? calling on the UK government to support the increases this has become much more of an on their equipment and personnel, however if
Haulage operators claim that the issues haulage industry with tackling the issue, and issue and can offer a competitive advantage one company is based half the distance from
currently faced by the industry have been there believe there is a shortage of around 65,000 when managed properly. the site compared with another, this now
for years, with recent events only exacerbating trained drivers within the country. The result offers a competitive advantage.
them. Where haulage companies in the past is that the demand is much higher than the
have managed the issues with extended shifts, supply and this is driving up wages. Some
overtime and employing foreign drivers, these supermarkets have been reported to pay
solutions can no longer support the additional drivers salaries of double that of the pre-Covid
demand. rate. In many industries the burden of the cost
is being taken by the customer, however, in
Covid 19 needs no introduction and has the heavy lift industry many customers are not
affected almost everyone worldwide. The UK accepting these increases or have long term
held two years of periodic lockdowns where fixed price contracts in place which do not allow
many restrictions were put on travel, business the supplier to pass on these costs. Given this,
operations and services within and across the different means of coping with the increases
country. The BBC reported(1) that during the are required.
Covid pandemic around 30,000 lorry driver
tests were delayed or cancelled, resulting in
a shortage of new drivers into the market. In
addition, European trade slowed down and
European drivers were put on furlough and
returned to their homes. Now that the Covid
pandemic has eased, and things have almost
returned to normal, the economy has bounced
back to pre-Covid levels and the requirement fig. 1/ Haulage truck
for HGV drivers has come back with it.
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THE HEAVY LIFT ENGINEER ISSUE 08
fig. 2/ Caustic tank move for ENSUS by road as part of turnkey trasnportation project
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THE HEAVY LIFT ENGINEER ISSUE 08
fig. 3/ Lifting by means of top lift spreader (Left): Top lift sling (Middle): Bottom lift sling (Right)
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THE HEAVY LIFT ENGINEER ISSUE 08
One of the greatest challenges facing the methods is proving favourable amongst
offshore floating wind sector is the launch designers. Some of the larger concrete floaters
of the Floating Foundation Structures (FFS) can be anywhere from 10,000 to 20,000 Te.
THE CHALLENGES FACING THE or floaters that are used to support the wind
turbine when in deeper water. Why are they
a challenge? Well, as the size of the turbines
The main disadvantage of concrete fabrication
is that they cannot be suitably deballasted to
lower draughts and displacement, making the
EXPANSION OF THE OFFSHORE grow so too must the size of the required FFS.
These currently range from 40m wide up to
115m wide for some of the largest tri-floater
launch and regular maintenance significantly
more challenging.
FLOATING WIND INDUSTRY designs, and this trend is only getting bigger as
the industry pushes to maximise the size of the
wind turbines. This article will focus on some
Towage vs Local Fabrication
Most ships are built in shipyards in the far East
which can cater for the fabrication of large
of the challenges faced by the growth of the floating structures, however floating wind
WRITTEN BY DAVID COOPER offshore wind industry. foundations typically cannot be wet towed long
SENIOR NAVAL ARCHITECT, MALIN ABRAM distances and are a challenge for dry towage
Currently most large offshore structures even on some of the world's largest heavy lift
are either built in dry dock, launched from vessels. As a result, they need to be built in
slipways or rolled out and floated off from close proximity to the location that the wind
semi-submersible heavy lift vessels. The farm is to be installed at. This will mean several
growth in this sector has resulted in different new large scale fabrication facilities will be
projects competing for limited infrastructure, required around the world to accommodate this
and consequently the suitable drydocks and need, each with its own launch solution.
slipways will soon be at capacity, with large
scale civil infrastructure investment required to Large-Scale Production
provide additional capacity. Large tri floaters will likely be built in sections
with each sub assembly being fabricated, and
The industries current focus is on securing leases then transported to a suitable launch site,
for offshore sites and the detailed design and whether this be a dry dock or quayside facility.
optimisation for the floaters, however the large- Once in position the final assembly will be
scale fabrication and launch strategy of these carried out and the complete unit will be ready
projects has not yet been fully addressed. Many for launch, however this will still be limited by
commercial ports are engaged in partnerships drydock capacity and other port infrastructure.
with the fabricators for suitable quayside space
to fabricate the floaters, however this does not
solve the launching challenges.
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Barge Coupling
By coupling 2 or more large semi-submersible
barges together it will create a large platform
that would be capable of supporting the wider
tri floater types. This could either form a dual
barge for some of the smaller floaters, or a
triple barge for the larger types. Dual barge float
offs have been used for launching a number of
large offshore structures and can make use of
a variety of existing semi-submersible barges.
The use of barge coupling introduces complex
multibody interactions which are not present
when using a single launch vessel.
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With over 30 years of working in this industry, and expertise to ensure that the coatings are
it will be of no surprise to hear me say that applied correctly and effectively, a challenge
blasting and painting are not only critical often compounded when the exercise needs
processes, but are in fact essential to ensure to be completed outdoors in the wet, Scottish
the safety and durability of vessels and large weather.
scale structures. However, these processes
involve complex and hazardous operations Blasting involves the use of high-pressure air
that require specialist skills and training, and as and sometimes water to remove the old paint
fig. 6/ The painting of Sootblowers to a C5 spec using a Graco airless spray system
the marine industry continues to grow, there and scale from the surface. The surface must
is a pressing need for skilled workers who can be entirely clean and free of any contaminants
carry out these tasks safely and effectively. I before the new coatings can be applied. At
was therefore keen to share some thoughts this stage we carry out salt tests and profile with the correct filters for all sprayers, with the of marine ecology and be able to work in a
on the industry, with consideration of training, readings to determine that we have no salt correct protective clothing; both importantly manner that minimizes the impact of blasting
safety regulations, and the latest technologies. contaminants in the steel and that our profile protect workers from the hazards of abrasive and painting on the surrounding environment.
Whether you are a staff member, a manager, reading from the blast have the required blasting and toxic paints and coatings.
working in an SME, or global enterprise, I hope microns. Paint is then applied, using specialized As my career suggests, I am a passionate
this piece offers some valuable insights into the equipment such as Graco Spray units. As you can see, it is not a simple task and poor advocate of the sector; we must acknowledge
challenges and opportunities of this dynamic practice can lead to severe consequences, the importance of skills development in the
sector. There are several key considerations when from environmental pollution, to damage to a Industrial Coatings Industry and take action
it comes to blasting and painting, such as client’s structure in the longer term owing to to recognise and promote it. This includes
Blasting and painting play a critical role in the environmental regulations, health and safety poor protection. As such, the sector requires a encouraging individuals to pursue training and
maintenance and repair of vessels and large requirements, and the type of coating to be highly skilled workforce to ensure the safety certification in blasting and painting, promoting
structures – in the marine sector and beyond. used. Another key consideration is the type of and longevity for the client, as well as to on-the-job training opportunities (as I do with
These processes involve the removal of old blasting and painting equipment to be used. maintain the environmental integrity of marine my own team), and increasing investment in
paint and rust from the substrate, followed There are various types of blasting equipment, ecosystems. training programs and facilities.
by the application of new coatings to protect including wet blasting, dry blasting, and
the metal surface from corrosion and damage abrasive blasting, each with its own advantages Workers in the marine sector need to have Let's all work together to recognise the skills of
caused by exposure to saltwater and other and disadvantages. Similarly, there are various a deep understanding of the materials and the staff within this specialist industry, promote
elements. types of painting equipment, including airless, equipment used for blasting and painting, as skills development and ensure that we continue
conventional, and electrostatic spray units, well as the safety protocols involved in these to have a skilled workforce capable of meeting
The marine sector is a harsh environment where each with different application methods and processes. They must also have knowledge of the demands of this critical industry.
structures are subjected to saltwater corrosion, characteristics. the regulations and standards governing these
high humidity, and extreme temperature operations, which can vary depending on the
fluctuations. This makes maintenance and In addition to equipment considerations, other type of structure and the location in which the
corrosion control a top priority for any vessel factors to consider include the type of coating work is being carried out.
owner or operator. Corrosion, if left unchecked, to be applied, the environmental conditions
can cause significant damage to the hull, during application, and the safety measures In addition, the marine environment presents
machinery, and equipment. It can also lead to required to protect workers and the surrounding unique challenges that require specialized skills.
safety hazards, environmental damage, and environment. For example, blasting and For example, workers need to be able to work
costly repairs. As such, the primary goal of painting operations requires the correct PPE comfortably in tight spaces, at heights, and in
many of my clients is to extend the lifespan of including blast helmets attached with filters adverse weather conditions (that Scottish rain
fig. 7/The Clyde Corrosion facilities with fireproofing project
the vessel or structure and ensure its safety. It is which provide clean breathable air for the again!). They also need to have knowledge
a complex process that requires specialist skills blasting operative and full face spray masks
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THE HEAVY LIFT ENGINEER ISSUE 08
Private: These ports have equity owners or Ports may also hold specific duties under other
share holders legislation related to compliance with matters
Municipal: Owned by Local Authorities such as health and safety, environmental
Trust: Trust ports own themselves and can't be protection, merchant shipping legislation, etc.
owned by another body
Dockyard Port: These are military ports The UK established a national standard to
operated by the Ministry of Defence(MoD) enhance safety in ports and to promulgate
good industry practice. This standard is known
Regulation of Statutory Ports as the Port Marine Safety Code (PMSC). The
The Regulation of statutory ports will vary from Code requires ports to ensure compliance with
fig. 8/ Malin Abram team during a heavy lift project at Clydeport
country to country, however, the applicable their duties and powers held under national
legislation will grant the Ports owner/governing and local legislation, and to implement a formal
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Regulation of Non-Statutory Ports to understand where the interface between 5. Consultation – the port may need to So, as we see no two ports are indeed the
Where a berth, terminal, jetty or facility port and facility operator responsibilities consult with other stakeholders as part of their same. An understanding of not only the ports
operator does not hold statutory authority sits. Adjacent ports or facility operators approval process. For example, disruption to physical attributes, but the stakeholders,
over the facility or adjoining waters they often have agreements that outline the other port operations may need to be raised normal business and governance of the port
may still hold certain duties under other demarcation of responsibilities and areas of with other port users in order to mitigate are important considerations during project
legislation in the same manner as a statutory cooperation. impact or additional temporary regulations may planning and execution and ultimately, when
port. In the UK the PMSC also recommends be required to facilitate operations (e.g. closing we want to deviate from “business as usual”
that such non-statutory marine facilities 2. Research – Port authorities’ websites or restricting access to other berths/facilities for early proactive engagement and collaboration
seek proportionate compliance with the should be visited to obtain information on a defined period of time, etc.). Be prepared to with stakeholders is key.
code to ensure they align with applicable local regulations, guidelines and operational support the port in this process.
industry good practice. arrangements to understand the nature
and extent that intended operations may
Good Practice when Engaging with deviate from routine business.
Ports
As we have seen, ports can be both 3. Engagement – The more the project
commercial entities and regulators that deviates from routine business the earlier
align their infrastructure, services, resources the engagement should be. Even if the
and regulatory powers with their routine response to initial engagement is not
business. Therefore, if your project is within entirely positive, it will establish the ports
the scope of routine business then the appetite and their areas of concern. It will
appointment of a local agent, completion also indicate any additional work scope
of routine notifications and reporting that might be necessary to satisfy the port
requirements may suffice. (e.g. simulation of marine moves, dredging,
additional bathymetry, etc.). Bringing the
However, once the scope creeps beyond port onboard early allows them to feel part
routine business, the prior approval of of the solution, presenting a fait accompli
the Port Authorities will be necessary. just prior to operations will do you no
The following would be considered good favours.
practice when engaging with a Port or
facility operator. 4. Collaboration – Port authorities are a
definitive authority on operations within
1. Jurisdiction – Determine the jurisdiction their port. Encouraging the Port Authority
of port authorities in relation to the project to participate in Risk Assessment processes
operations. It is not uncommon for projects and giving them opportunity to review and
to involve multiple port authorities; this is comment on applicable technical documents
often due to the need to transit through the will give them greater understanding of the
waters of an adjacent port. If the berth or operations and should assist in gaining their
facility is not owned by the port, you need approval.
fig. 10/ Container port: An example of tailoring of a port facility to meet specific customer demands fig. 11/ General cargo berth: Allows a much more varied scope of services or project work
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LARA 1
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THE HEAVY LIFT ENGINEER ISSUE 08
Many naval architects continue their one of these very drives he suggested Naval
professional journey, to achieve chartership, Architecture as a career path and straight away
becoming chartered engineers. Having I was sold.
completed a relevant degree, for example
Naval Architecture, to then attain a CEng or an Can you outline your journey from student
IEng, you must demonstrate the appropriate to graduate, RINA member and then
competence and commitment, the standards laterally, chartered engineer (CEng)?
of which are set out in the Engineering I started my journey in Southampton, where I
Council's UK-SPEC document. Whilst hard work, kicked off my studies. Following graduation, I
chartership is highly respected in the industry went back home for a final summer, working
by colleagues and employers alike. on our passenger boats in Ireland, during which
time I was fortunate to be introduced to Simon
Here Shane Hand, a Senior Naval Architect Cormack at Marine Design International. Simon fig. 12/Shane Hand, on-site during the load-out of the HMS Glasgow
at Malin Abram tells us about his journey to was very supportive throughout my time with
chartership, the challenges and encouragement him and encouraged me to challenge myself, wild Scottish weather. However, I didn’t ever have had progressive project management
he encountered and his advice for anyone else and always question, to think critically about expect it to, nor did I pursue it to change my software, so I have been able to track time
considering taking the first steps to CEng. a problem. It was Simon who encouraged me role. I love what I do and wanted to achieve spent on projects past. However even with
to pursue Chartership, and informed me of the CEng to demonstrate this love and passion, the sophisticated programs, the specific
What does a typical day look like for you philosophy behind it. From there I progressed a certified representation of my commitment elements of the job, what you personally
in your role? to a role as Naval Architect at Ferguson Marine, to the industry and career path, and as such, were involved in were often not fully
It is really diverse, spanning a variety of duties, where I was given a lot of responsibility in two it has definitely provided a greater sense of captured. I would recommend a professional
from project management and planning, to of the company’s R&D projects affording me job satisfaction. diary, which combines a weekly to-do list
engineering and execution. And that variety the opportunity to utilise the skills I developed with completed projects. The former works
will then extend across a range of projects, for at Marine Design International, taking me What was the biggest challenge in taking to ensure that you’re organised and works
example, the unit transportation of the third in closer to CEng confirmation. I then progressed this latest step? to establish good habits, whilst the latter
class Type 26 ship, HMS Belfast, or a feasibility to Malin, where I was encouraged to finalise The biggest challenge for me was finding the will stand you in good stead when it comes
study and technical support for the Saudi Arabian my chartership, successfully completing the time to finesse and finalise my report. With time to complete the Initial Professional
Megaproject NEOM. In other cases, it may be journey with my final interview in November the hustle and bustle of day-to-day life, it was Development report. It is also necessary to
general project cargo transportation, marine 2022. difficult to carve out the time needed to finish appreciate what you don’t know; no one
warranty work or supporting our tendering the report, but my managers have been very knows everything. An appreciation of your
department, scoping new prospective projects. How does it feel being a CEng? And how do supportive in allowing me to take time out knowledge and sometimes the lack of it,
This wide-ranging variety means that no two you think it will impact on your day to day when needed. This allowed me to dedicate will ensure safe engineering is carried out
days are the same, indeed, some days no two role or future progression? the required time to finalise my successful efficiently, which is the ultimate goal.
hours are the same! To be awarded my Chartership really does feel submission.
fantastic. It was a personal goal of mine for the Outwith that, I would encourage anyone
Why did you get into the sector? longest time and to have achieved it finally, is For any newly graduated Naval Architects considering this path to not hesitate, take on
I grew up in the South-West of Ireland and very fulfilling. It provides that assurance that or those considering studying – what the challenge, and believe in your ability!
spent most of my formative years working you are doing the right thing and recognises advice would you give, if they are
on our family passenger boats from Dingle. I the expertise and experience that you have thinking of applying for their chartership?
also spent a great deal of time with my father developed across your career to date. Has it If I were starting again, my top tip would be
driving around Ireland, during which time I changed my role day to day? Not really – it to keep a record of jobs that you have worked
was able to help him with the installation of certainly doesn’t excuse me from the early on. Luckily, the companies I have worked for
electronics equipment on fishing boats. During starts when you are onsite, or on the days of
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