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Abstract
In this paper, a fast auto-focus microscope system was developed based on the astigmatic
method. A collimated infrared laser beam was employed in the infinite-corrected microscope
optical axis by the beam splitter and reflected by the sample surface. By embedding an
astigmatic lens in the system, the reflected laser beam has different focal lengths in the sagittal
and tangential planes. As the microscope’s relative distance varies, the reflected laser beam
shape also varies and can be detected by an embedded four-quadrant photodiode, i.e., the focus
error signal (FES) can be found. Then, a fast auto-focus system can be realized by converting
the FES to the microscope’s defocus distance. We designed an astigmatic auto-focus system
for a 20× objective lens with a ±50 μm working range, and this system could also be used for
10× and 5× objectives with ±200 μm and ±800 μm working ranges, respectively.
Astigmatic Image
Auto Focus System Senor
Da
Four-Quadrant
Photodiode fs
ft ,> fs
d
δ fo l ft
Tube
Astigmatic Lens
Lens Figure 2. The astigmatic optic system.
Laser Beam
Splitter B
Beam
Splitter A 2. Analysis of the astigmatic auto-focus system
based on geometric optics
Long Working
Distance Objective
The scheme of an astigmatic auto-focus system could simply
be depicted as an astigmatic optic system shown in figure 2.
Sample A point light source is a distance δ away from the objective’s
Figure 1. The optical layout of the astigmatic auto-focus focal point. For an infinite-corrected microscope system, the
microscope system. point light source could be considered as the image of the
collimated laser source formed by the objective and reflecting
astigmatic auto-focus system constructed by a laser source, a sample. The sample defocus distance z is half of the point
four-quadrant photodiode, an astigmatic lens and two beam light source distance δ. The other parameters shown in figure
splitters is inserted into an infinite-corrected microscope 2 are defined as follows:
system. The astigmatic lens has different focal lengths in the • fo : the objective’s focal length,
sagittal and tangential planes. To prevent the laser beam from • l: the distance between the objective and the astigmatic
influencing the image sensor of the microscope, an infrared lens,
830 nm laser source is chosen. The laser beam passes through • ft : the tangential focal length of the astigmatic lens,
the beam splitter A (50% reflection and 50% transmission of • fs : the sagittal focal length of the astigmatic lens (in this
infrared light), and then is reflected by the beam splitter B (high study, we let ft > fs ),
transmission for visible light and high reflection for infrared • Da : the diameter of the collimated laser beam and
light). Then the laser beam passes through the objective and • d: the distance between the astigmatic lens and the four-
strikes the sample surface. After traveling the above route, the quadrant photodiode.
laser beam is reflected by the sample surface and returns to the
beam splitter A, and then goes into the astigmatic lens, finally To form a circular spot on the four-quadrant photodiode
striking the four-quadrant photodiode. Because of the focal with a point light source located at the objective’s focal point
length difference between the sagittal and tangential planes, (δ = 0), the position of the photodiode requires the condition
the shape of the laser’s spot on the four-quadrant photodiode 2ft fs
is changed according to the distance between the microscope d= . (1)
ft + fs
objective and sample surface. The shape variation detected
The spot shape is changed to an ellipse when the point light
by the four-quadrant photodiode is calculated as FES, and the
source departs from the objective’s focal point as shown in
FES curve is the relation of the FES to the distance between
figure 3. In this study, δ is positive when the light source is far
the microscope objective and sample surface. For a well-
away from the objective lens and is negative when it is close
designed astigmatic auto-focus system, the laser spot shape is
to the objective lens. FES is defined below as
circular when the microscope is at the focus and the FES equals
zero, and the FES approaches −1 or +1 when the microscope FES = ((QA + QC ) − (QB + QD ))/(QA + QB + QC + QD ),
approaches the working range margin. The auto-focus means (2)
the microscope moves automatically along its optical axis
to the position where the FES equals zero. Using a four- in which QA , QB , QC and QD are the energies detected by
quadrant photodiode to detect the reflected laser spot shape, the four-quadrant photodiode on A, B, C and D quadrants,
the astigmatic auto-focus microscope system can function very respectively. To simplify the analyzing process, we assume
fast. that the energy is uniformly distributed on the four-quadrant
This paper is organized as follows: section 2 analyzes photodiode, i.e., the detected energy is proportional to the spot
the astigmatic auto-focus system based on geometric optics; area on each quadrant and the FES is the change ratio of the
an astigmatic optic system design and simulation for a given spot shape. As shown in figure 3, w and h are the image heights
microscope is introduced in section 3; the working principle of the point light source on the four-quadrant photodiode in
of the auto-focus system and the experimental results are the sagittal and tangential planes. If a point light source moves
illustrated in section 4; and conclusion is given in section 5. away from the objective lens, the ellipse’s horizontal length w
2
Meas. Sci. Technol. 20 (2009) 045902 W-Y Hsu et al
FES = ((QA+QC)-(QB+QD))/(QA+QB+QC+QD)
w D
Figure 3. Spot shape variation of the astigmatic optic system.
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Meas. Sci. Technol. 20 (2009) 045902 W-Y Hsu et al
Table 1. The parameters of the astigmatic auto-focus microscope system for the 20× objective.
Parameters of the astigmatic optic system Geometric optics ZEMAX setting
means h = 0 and w = 0 and the spot shape on the four- is set as a paraxial perfect lens, and suitable parameters, such
quadrant photodiode becomes a horizontal line and a vertical as thickness and diameter, of other optical components are
line, respectively. From equations (3) to (6), we can find the entered into ZEMAX. The astigmatic lens is designed as a
corresponding axial image location of the point light source in standard bi-conic surface which is a non-rotational symmetric
the tangential and sagittal planes as surface. This astigmatic lens is fabricated using an ultra-
precision diamond turning machine with the slow tool servo
fo2 (ft − fs ) fo2
δt = = , function. To simplify the simulation process, we keep all the
(l − fo )(ft − fs ) + 2ft fs (l − fo ) + e parameters the same as the geometric optical system but set
at st = d (16) the distance between the astigmatic lens and four-quadrant
fo2 (ft − fs ) fo2 photodiode d (i.e. thickness of the bi-conic surface) as a
δs = = , variable. We then use the optimization function of the optical
(l − fo )(ft − fs ) − 2ft fs (l − fo ) − e
design software, ZEMAX, to estimate parameter d with FES =
at ss = d, (17)
0 when the microscope system is at the focus. After the
where optimization, the distance between the astigmatic lens and
the four-quadrant photodiode is estimated to be 52.70 mm.
2ft fs
e= . (18) Table 1 lists the parameters of the astigmatic optic system
ft − fs for the simulations of the geometric optical system and for
Giving the infinite-corrected microscope system, i.e. the focal ZEMAX settings.
length of the objective, fo , and the auto-focus working range, Figure 5(a) shows the simulation results of the FES
and setting the distance between the objective lens and the curve of the 20× objective using the optical design software,
astigmatic lens, l, as small as possible, we can determine ZEMAX, and the numerical calculation of geometric optics.
fo2 The FES sensitivity can be found by differentiating the FES
e= − (l − fo ) . (19) with respect to δ. Figure 5(b) shows the FES sensitivity
δt
with respect to the microscope’s relative distance of the 20×
The distance between the astigmatic lens and the four-quadrant objective lens. If parameters l, d, ft and fs are fixed, the
photodiode, d, can be determined by the space consideration larger objective focal length fo is the larger working range and
of the astigmatic optic system. Combining equations (1) and the lower is the FES sensitivity. Figures 6(a) and 7(a) show
(17), we finally determine the astigmatic lens parameters as the FES curve of the 10× and 5× objectives, respectively.
ed Although the FES curves of these three figures are very similar,
ft = (20) their working ranges are quite different ranging from 160 μm,
e−d
600 μm and over 2200 μm. The sensitivities of the FES curves
ed
fs = . (21) are also in different number orders, varying from 1.7 × 10−2 ,
e+d 4.5 × 10−2 and 1.1 × 10−3 at their individual focal points.
A commercial 20× objective (Mitutoyo, M Plan Apo NIR
[9]) which has a focal length of fo = 10 mm is chosen. 4. The working principle and experimental results
Because of the space restriction on the astigmatic optic
system, the distances between the objective lens and astigmatic The configuration of the astigmatic auto-focus microscope
lens, l, and between the astigmatic lens and four-quadrant system shown in figure 8 comprises a laser source, beam
photodiode, d, are set as 165 mm and 50 mm respectively. The splitters, an astigmatic lens, a four-quadrant photodiode
working range of the microscope auto-focus system is set as (QP1-6 T05, Silicon Sensor GmbH), a stepping motor, a
±50 μm, and then δ t is set as 120 μm with the diffraction data acquisition device (USB 6008, National Instruments),
effect consideration. The focal lengths in the tangential and a microprocessor (MCS-51), a computer (PC), an image
sagittal planes of the astigmatic lens can be determined by sensor and an infinite-corrected microscope combined with an
equations (19) and (20) as 53.979 mm and 46.566 mm, objective and a tube lens. Using a PC connected to the USB
respectively. All the above parameters are perfect geometric 6008 device which in turn is connected to the microprocessor
optics parameters, i.e. the thickness of the optical components and the four-quadrant photodiode, we can control the stepping
is ignored. To implement the astigmatic auto-focus motor and record the FES data. USB 6008 has both an analog-
microscope, we use the optical design software, ZEMAX, to-digital (A/D) converter function and a digital input/output
to simulate the astigmatic system. The commercial objective (DIO) function [10]; the A/D converter can be used for FES
4
Meas. Sci. Technol. 20 (2009) 045902 W-Y Hsu et al
Simulation of FES curve of 20X Objective Simulation of FES sensitivity of 20X Objective
1 0.02
ZEMAX Simulation
Simulaiton of Geometric Optics
0.8
0.015
0.6
0.2
0.005
FES
-0.2
0
-0.4 -0.005
-0.6
-0.01
-0.8
-1 -0.015
-100 -50 0 50 100 -100 -50 0 50 100
Microscope Relative Distance ( μm) Microscope Relative Distance ( μm)
(a) (b)
0.6 3
FES Sensitivity (μm-1)
0.4
2
0.2
1
FES
0
0
-0.2
-1
-0.4
-2
-0.6
-0.8 -3
-1 -4
-400 -300 -200 -100 0 100 200 300 400 -400 -300 -200 -100 0 100 200 300 400
0.6 8
FES Sensitivity (μm-1)
0.4 6
0.2 4
FES
0 2
-0.2 0
-0.4 -2
-0.6 -4
-0.8 -6
-1 -8
-1500 -1000 -500 0 500 1000 1500 -1500 -1000 -500 0 500 1000 1500
Microscope Relative Distance ( μ m) Microscope Relative Distance (μ m)
(a) (b)
data acquisition and the DIO can be used for stepping motor generated by MCS-51, and the stroke is determined by the
control. The stepping motor is controlled by a serial pulse pulse number. The pulse number information is transferred
5
Meas. Sci. Technol. 20 (2009) 045902 W-Y Hsu et al
(a)
(b)
to the microprocessor through the DIO function of the USB to the reference zero position. Finally, move the microscope
6008 device as shown in figure 9. The live image of the sample step by step to the maximum positive working position; reverse
surface is displayed on the PC monitor by connecting an image to the minimum negative working position and then back to
sensor via an IEEE 1394 serial port. the zero position. Recording the microscope’s relative distance
For the astigmatic auto-focus microscope system to and the FES data at each step, the whole FES curve can be
function, we need to find the actual FES curve from the found.
experiment. The following steps describe how to find the Figures 10–12 show the experimental FES curves for the
FES curve. First, set the microscope to the focus position 20×, 10× and 5× objectives, respectively. The experimental
where the live image on the PC monitor is the sharpest, results show that there are linear regions of FES curves
and set this position as reference zero. Second, move the around the focal point for the 20×, 10× and 5× objectives,
microscope and record the FES data simultaneously to check respectively. The linear region of the FES curve means that
the working range. Moving the microscope away from the every FES value corresponds to one unique microscope’s
sample increases the FES. When the FES stops increasing, it relative distance. The results also show that the FES sensitivity
is the maximum positive working position of the auto-focus of a high magnification objective (short focal length) is higher
system. The minimum negative working position can be found than that of the low ones. In a real optical system, there exists
in the reverse direction as well. Third, set the microscope back a diffraction effect which is not considered in the modeling of
6
Meas. Sci. Technol. 20 (2009) 045902 W-Y Hsu et al
Computer 10μF 5V
31 40
10Ω
9
1 GND P0.0 17
2 AI 0 USB P0.1 18
Digital Input/Output
3 AI 4 P0.2 19
From photodiode
1
4 GND P0.3 20
Analog Input
2
5 AI 1 P0.4 21
3 21
6 AI 5 P0.5 22
USB 6008
7 GND 4
P0.6 23
8 AI 2 P0.7 24 12 MCS-51 22
9 AI 6 P1.0 25 25
26 to stepping motor
10 GND P1.1 26
11 AI 3 P1.2 27 27
30pF
12 AI 7 P1.3 28 19
13 GND PFI 0 29
14 AO 0 +2.5V 30 12MHz
18 20
15 AO 1 +5V 31
16 GND GND 32 30pF
0.6 0.6
0.4 0.4
0.2 0.2
FES
FES
0 0
-0.2 -0.2
-0.4 -0.4
-0.6 -0.6
-0.8 -0.8
-1
-1 -1500 -1000 -500 0 500 1000 1500
-100 -50 0 50 100
Microscope Relative Distance ( μ m ) Microscope Relative Distance ( μ m)
Figure 10. FES curve of 20× objective. Figure 12. FES curve of 5× objective.
0
on the geometric optics as shown in figure 5(b).
-0.2 In general, the FES curve will cross over the original point.
Because we designed and aligned the optical components and
-0.4
the four-quadrant photodiode to their best conditions exactly
-0.6 suitable for the 20× objective, the system deviates from the
-0.8
ideal conditions for the 10× and 5× objectives and their
corresponding FES curves do not cross over the original point
-1 exactly. The FES sensitivities are smaller than the ideal results
-400 -300 -200 -100 0 100 200 300 400
Microscope Relative Distance ( μ m)
based on the geometric optics calculation. The FES and FES
sensitivities at the focus position of the three objectives are
Figure 11. FES curve of 10× objective. listed in table 2. The focusing window is the product of FES
7
Meas. Sci. Technol. 20 (2009) 045902 W-Y Hsu et al
8
Meas. Sci. Technol. 20 (2009) 045902 W-Y Hsu et al
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