Manual de usuario ME EN

Inkema Sistemas, S.L.
Instruction manual
Lifting table ME
Index
Contents Page
01 – Index 1
02 – Introduction 2
03 – EC Declaration 3
04 – Components and parts of the machine 4
05 – Assembly 6
06 – Disassembly 10
07 – Instructions for use 11
08 – Technical data 14
09 – Maintenance 15
10 – Hydraulic unit 17
11 – Electrical connection 18
12 – Conditions and limits of use 18
13 – Contact 19
26/01/2016 Instruction manual ME Page 1

Manual ME EN V04.doc
02 – Introduction
This manual is a guide for the correct use and maintenance of the lifting table.
Compliance with these instructions ensures a long lifetime for the machine and respecting the
safety rules prevents the most common accidents that can occur during work or maintenance.
The instructions in this manual alone cannot ensure work is safe and do not obviate the need for
the operator to observe the safety code and the local or national laws, rules and regulations.
The service standard in this manual is exclusively valid for lifting tables.
If you lose the instruction and maintenance manual, please order another copy, as it is specific for
each machine. It is obligatory that you always keep the manual with the machine, so you can
consult it at any moment, should you have any doubts about its use.
The manufacturer has no direct control over the operations, location or handling of the machine.
Good safety and maintenance practices are the responsibility of the operator.
It is the responsibility of the operator to read and understand this manual before using the
machine.
Using the machine with caution and after suitable training not only protects the operator, but also
the people that depend on his or her work.
The information in this manual is valid at the time of publication. The photographs and drawings
are generic. Consequently, this information may vary due to the constant research and
development by INKEMA SISTEMAS S.L.
Consult the Technical Department if you find discrepancies.
The manual is an integral part of the machine and must be included if it is sold.

03 – EC Declaration
DECLARATION OF CONFORMITY
INKEMA SISTEMAS S.L. declares, assuming full responsibility, that the Scissor Lift:
Brand : INKEMA
Model : ME
Year of manufacture : 2011
Conform with the essential requirements of the following directives:
2006 / 42 / CE Machine safety

2004 / 108 / CE Electromagnetic compatibility
2006 / 95 / CE Low voltage
And have been calculated and designed according to the following European standards:
UNE-EN 1570:2011 Lifting tables
EN 292-2:1991 Machine safety. Basic concepts. General design principles
Electromagnetic compatibility. Generic standards - Immunity for

EN 61000-6-2:2001
industrial environments
Electromagnetic compatibility. Generic standards - Emission standard

EN 61000-6-4:2001
for industrial environments
Safety of machinery. Electrical equipment of machines. General

EN 60204-1:1997
requirements

04 – Components and parts of the machine
Fig. 1
Item Part code Description Quant.

10 20.0006 … Lifting table lower base 1
20 20.0005 … Lifting table upper structure 1
30 20.0031 … Safety toe guard 1
40 20.0007 … External scissors 1
50 20.0007 … Internal scissors 1
60 30.0010 … Table lifting cylinder 2
70 20.0017 … Hydraulic unit 1
70 30.0015 … Electric motor 1
70 30.0011 … Hydraulic pump 1
70 30.0011 … Oil tank 1
80 30.0006 … Central shaft 2
80 30.0012 … Tightening bolt cover 8
80 30.0006 … Cover for central shaft 4
80 30.0024 … Sleeves for central shaft 4
90 30.0006 … Shaft securing cylinder to internal scissors 2
90 30.0024 … Sleeves for securing cylinder to internal scissors 2
100 30.0006 … Shaft securing cylinder to external scissors 2
100 30.0024 … Sleeves for securing cylinder to external scissors 2
100 30.0012 … Set screw for shaft securing cylinder to external scissors 4
100 30.0012 … Set screw for shaft securing cylinder to internal scissors 4
110 30.0006 … Wheel 4
110 30.0006 … Wheel axle 4
110 30.0024 … Wheel axle sleeve 4

110 30.0012 … Seeger ring DIN-471 for securing wheel axle 8
120 30.0006 … Shaft securing scissors to upper structure or inf. base 4
120 30.0006 … Sleeve for securing scissors to upper structure or inf. base 4
120 30.0012 … Seeger ring DIN-471 for securing wheel axle 8
130 20.0031 … Table lowering safety stop 1
130 30.0012 … Safety stop bar 1
130 30.0012 … Safety stop nut 1
140 30.0015 … Toe-guard travel end
30.0012 … Transport bolt 4
30.0012 … Transport nut 4
30.0012 … Transport eyebolt 4

05 – Assembly
05.01 – Positioning in the pit

VERY IMPORTANT: When working with the table, you must always observe the law on
occupational risk prevention and the regulations on health, safety and hygiene at work.
The table must be placed in the pit using a crane or similar and lifted using chains, slings or
similar, with a load capacity greater than the weight of the table. These chains or slings must be
secured to the eyebolts on the upper plate of the table (see Figure 2).
Fig. 2
Now unroll the electric cable and pass it through the conduit centred in the back of the pit (see
Figure 3). Once the cable has come right out of the other end of the conduit, place the table
correctly in the pit. The distance between the sides of the table and the pit must be exactly equal
(generally 20mm).

Fig. 3
05.02 – Connecting the table

If the table is to be installed as a loading platform, the control panel on the wall must be on the
truck driver's side, so that the table operator can see and speak directly to the driver if necessary
(see Fig. 4).
Fasten the electric panel box to the wall, at the desired height and perfectly aligned with the
cables coming from the table.
Adjust the conduit the electrical cables run through to the distance between the electric panel and
the ground.
Fasten the conduit to the wall with at least 3 clamps. It must be perpendicular to the ground and
aligned with the cables coming from the table.
The plastic conduit comes taped to one of the sides of the table bedplate.

Cuadro eléctrico mesa
Scissor table control box
Conduccion eléctrica vista

Electric pipe on the wall
Conduccion eléctrica bajo tierra

Electric pipe under ground
Fig. 4
Once everything is well secured, run the cables through and connect them according to the
electrical diagram found inside the control panel.
Remove the screws in the upper plate that secure the upper structure to the lower base to enable
transport.
VERY IMPORTANT: Under NO circumstances may the operator get under the table without
locking the lowering function with the safety bar.
Once you have made the connections and placed the table in the pit, press the up button until the
table reaches maximum height, press the down button and, without releasing the button, verify
that the toe-guard works perfectly by activating it at various points along the width and length of
the table and checking that the table stops each time it is pressed.
Finally, check the table's paintwork is in good condition and retouch any defects you find.
The installation can be deemed finished when the installer authorised by INKEMA SISTEMAS,
S.L. fills in the corresponding installation control sheet.
05.03 – Fixing
Once the table is positioned in the pit, verify the following points:
Recheck the distances between the sides of the table and the pit are exactly equal (generally
20mm).
The table must be fixed to the ground, recommend for this M12 Ø16 metal anchors (these pieces
are NOT supplied with the scissor table). Once you have checked the distance between the table
and the pit and connected the machine to the mains, the operator shall follow these steps (see
Figure 4):

- (1) Remove the screws that secure the upper structure with the lower base of the table, used
for transporting it and preventing it opening during assembly.
- (2) Press the up button until it is fully raised.
- (3) Place the safety bar.
- (4) Press the down button until the wheel touches the travel end.
- (5) Go into the machine and check the lower base is well supported in the pit.
- (6) Install the anchors through the holes in the lower base of the machine until they are fully
fixed to the ground (always avoid the table moving from its original position).
- (7) Come out from inside the machine.
- (8) Press the up button until it reaches its maximum height.
- (9) Remove the safety bar.
- (10) Press the down button until the table is fully lowered.
- (11) Check the distance between the pit and the upper structure of the table are the same
before and after fitting the anchors.
- (12) Check the table has not been damaged during installation; if it has, repair it.
Fig. 4

06 – Disassembly
VERY IMPORTANT: When working with the table, you must always observe the law on
occupational risk prevention and the regulations on health, safety and hygiene at work.
The disassembly process for the table is the following:

- Press the up button until it is fully raised. If the table is damaged, place the eyebolts supplied
with the table, screw them all the way in, hook the chains from the crane onto the eyebolts and use
the crane to lift the table.
- Activate the lower travel end.
- Lower the table until the wheel makes contact with the lower travel end.
- The operator must get under the table and remove the anchors that fix the table to the ground
and come out from under the table.
- Lift the table up to its maximum height and remove the lower travel end.
- Lower the table up to its standby position, insert the screws that fix the upper structure to the
lower base, and place the eyebolts (if they have not already been placed).
- Cut off the power supply and disconnect the control panel. Remove the control panel box and
the electric cable conduit.
- After doing these tasks, remove the table from the pit.
The tasks using the crane require chains, slings or similar, with a load capacity greater than the
weight of the table.

07 – Instructions for use
07.01 – Before use
Visually verify that the table is in perfect condition for use.
Check that the plate of the table's upper structure is at the same level as the ground on which the
fork lift or pallet truck you going to load is standing (see Figure 5).
Fig. 5
Make sure that the load you are going to lift on the table never exceeds the nominal load the table
can bear (see plate on the table where its characteristics are specified).
Connect the switching circuit by turning the red upper switch. Now the green light will light up
(see Figure 6).
Fig. 6

Check that the load is always deposited on the table in the same direction, parallel to the scissors.
It is categorically prohibited to load and unload the table perpendicular to the scissors (see
Figure 7).
Fig. 7
Lift the load deposited in the table to the desired level (see Figure 8).
Fig. 8
If the table is being used as a loading platform, you must also:
Centre the vehicle against the rubber stops on the facade of the loading bay.
Check that the vehicle is completely immobilised and locked (stop the engine, apply the parking
brake and chock the wheels).

07.02 – During use
It is categorically prohibited to get into the table or pit while the table is loaded; the lower travel
end cannot be activated when the table is loaded.
When lifting the load, try to keep it as centred as possible on the upper structure of the table and
make sure the load is completely immobile before of pressing the up or down button.
Press the table up button until it reaches the desired height and always check that the upper
structure plate is perfectly aligned with the required level. The table will stop when you stop
pressing the up or down button, remaining in this position.
If the table has segmented lips, place them horizontally for loading or unloading, and then put
them back into the vertical position if you have to move the table again.
Watch while moving the load that the table segmented lips always rest on the load surface. If they
come away, immediately stop the loading process.
Hand trucks must be driven carefully. The maximum transit speed calculated for the table is
10km/h and you must not brake sharply on it.
07.03 – After use

If the table is raised, press the down button until it reaches its lowest level.
If the table has segmented segmented lips, put them in their resting position
Turn off the control panel and, if it has a padlock, ensure the switch is locked.
07.04 – Precautions for use

Never exceed the maximum nominal load (see the table's characteristics plate).
Before of each operation, verify that there is nobody in the work area.
If the table has segmented lips, check that they are well supported on the loading or unloading
surface of overlapping it by 130mm.
Before raising the table, ensure its movement will not be obstructed by other equipment (doors,
etc. )

08 – Technical data
Table designed complying with the standard UNE-EN 1570
Calculated for a maximum nominal load of: (see the table's characteristics plate).
It consists of three parts: upper structure, lower base and scissors (external and internal).
08.01 – Upper structure:

Smooth or stamped upper plate (thickness according to capacity), quality ST-37.
A number of profiles (LPN, IPN, handrails, etc.) are placed transversally. The number, type and
dimensions of these profiles will depend on the load and dimensions of the table.
Longitudinally, 2 LPN profiles.
Both transversally and longitudinally, 2 side handrails are placed at the ends to reinforce the
structure and prevent possible accidents.
08.02 – Lower base:

It has 2 LPN profiles and a handrail that joins these 2 profiles. It also has 4 solid round bars where
the upper structure rests and a lower travel end for maintenance work. The dimensions of all these
components will depend on the load and dimensions of the table.
08.03 - Scissors:
The scissors consist of hollow rectangular bars. The measurements and thicknesses of these bars
will depend on the load and dimensions of the table.
The table is moved by means of an electro-hydraulic unit.
08.04 - Hydraulic unit:

Electric motor from 1HP to 5.5HP (depending on the table) 380V 50Hz.
Hydraulic pump with flow from 3 to 16.8 litres/minute (depending on the table).
Tank of 5 to 45 litres (depending on the table) with oil level window.
Block where all the elements are incorporated (including electrovalve with switching at 24V).
2 cylinders with rod Ø of 40 to 120mm for elevation, with parachute safety valve.
08.05 – Control panel:

Transformer for switching circuit at 24V.
Green start up light.
Activation control.
Thermal relay.
Fuses
Connector strip.
Box (with IP-55 protection).
08.06 – Safety system

Safety toe guard.
Safety valve in elevation cylinders.
Non-slip surface (only if requested).
Table lower travel end.

09 – Maintenance
The correct operation and long lifetime of the table depend largely on the preventive maintenance
you perform.
The advanced maintenance can only be performed by INKEMA SISTEMAS S.L.'s Technical
Service or approved personnel.
This maintenance is performed to preserve the safety and usage characteristics the product has at
the moment it is installed.
Any change, repair or handling of the product that does not comply with these guidelines will
void the guarantee and INKEMA SISTEMAS S.L.'s responsibility for the product will be
automatically annulled.
Greasing, painting and continuous supervision are the best way to guarantee good performance
for many years.
09.01 - Hydraulic oil

The hydraulic oil must be changed once every two years.
The oil must contain agents that prevent foam formation, rusting and water absorption.
You must never mix different oils, as the oil new may have a different resistance to rusting and
alter the duration of the original oil.
It is important to check the oil level every 6 months. You should fill the oil tank up to the
maximum level.
The machine comes with HVI-32 oil.
The hydraulic oil for lift tables that are in refrigerated warehouses must have the specific
properties for use at the temperature to which it is exposed. If this is the case, please inform the
manufacturer of the conditions in which the machine will work so it can be equipped with special
oil.

09.05 – Maintenance plan
Every 6 Every Every 2

Maintenance task Daily Monthly
months year years
Overall condition of the machine     
Hydraulic oil level   
Oil leakage inspection   
Inspection of welding  
Inspection of shafts  
Inspection of adhesive side strips  
Inspection of paintwork  
Flexible elements and connectors  
Speed of switching  
Check of parachute valve 
Change of hydraulic oil 
Change axis, wheels and ferrules when cycles overpass 120,000

10 – Hydraulic unit
Cilindro elev. Cilindro elev.
Válvula para-caidas
Válvula para-caidas
S2
Electroválvula a 24v
Estrangulador
Unidireccional
Anti-retorno
S1
Electroválvula 24v
Limitadora
220 Bar
Bomba Motor 1500 rpm
cc/v Tapón
desvaporador
Filtro
Depósito

11 – Electrical connection
The specific electrical diagram for each model is inside the control panel supplied with the
table.
12 – Conditions and limits of use
- Nominal load capacity (see badge on SLT)
- Maximum recommended working cycles 6 per hour.
- Maximum live working cycles 120.000 (must change: axis, wheels and ferrules)
- Motor electric voltage 230/400V 3F 50Hz
- Electric motor power (see badge on SLT)
- Max. working pressure of the hydraulic circuit 180kg/cm² (Bar)
- Working temperature range (-10 to +40ºC)
- Noise level produced <70dB
- Max. transit speed 10km/h
- Do not work with the machine while the emergency stop is activated or the electric power
supply has been cut off.

13 – Contact
Inkema Sistemas, S.L.
Factory and headquarters

C/ Galileo, naves 7 y 8
Apartado de correos 132
08150 Parets del Vallès
Barcelona - Spain
Export Tel.: + 34 93 544 47 08

Fax.: +34 93 572 30 11
Tel.: 902 47 47 46
E-mail: inkema@inkema.com
Website: www.inkema.com


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Inkema Sistemas, S.L.

04 – Components and parts of the machine 4

07 – Instructions for use 11

12 – Conditions and limits of use 18

26/01/2016 Instruction manual ME Page 1

Consult the Technical Department if you find discrepancies.

26/01/2016 Instruction manual ME Page 2

Conform with the essential requirements of the following directives:

2006 / 42 / CE Machine safety

UNE-EN 1570:2011 Lifting tables

EN 292-2:1991 Machine safety. Basic concepts. General design principles

Electromagnetic compatibility. Generic standards - Immunity for

Electromagnetic compatibility. Generic standards - Emission standard

Safety of machinery. Electrical equipment of machines. General

26/01/2016 Instruction manual ME Page 3

Item Part code Description Quant.

26/01/2016 Instruction manual ME Page 4

26/01/2016 Instruction manual ME Page 5

05.01 – Positioning in the pit

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05.02 – Connecting the table

26/01/2016 Instruction manual ME Page 7

Conduccion eléctrica vista

Conduccion eléctrica bajo tierra

26/01/2016 Instruction manual ME Page 8

26/01/2016 Instruction manual ME Page 9

The disassembly process for the table is the following:

26/01/2016 Instruction manual ME Page 10

26/01/2016 Instruction manual ME Page 11

If the table is being used as a loading platform, you must also:

26/01/2016 Instruction manual ME Page 12

07.03 – After use

07.04 – Precautions for use

26/01/2016 Instruction manual ME Page 13

08.01 – Upper structure:

08.02 – Lower base:

08.04 - Hydraulic unit:

08.05 – Control panel:

08.06 – Safety system

26/01/2016 Instruction manual ME Page 14

09.01 - Hydraulic oil

The machine comes with HVI-32 oil.

26/01/2016 Instruction manual ME Page 15

Every 6 Every Every 2

Overall condition of the machine     

Hydraulic oil level   

Oil leakage inspection   

Inspection of adhesive side strips  

Flexible elements and connectors  

Check of parachute valve 

Change of hydraulic oil 

Change axis, wheels and ferrules when cycles overpass 120,000

26/01/2016 Instruction manual ME Page 16

Cilindro elev. Cilindro elev.

26/01/2016 Instruction manual ME Page 17

12 – Conditions and limits of use

- Nominal load capacity (see badge on SLT)

- Maximum recommended working cycles 6 per hour.

- Motor electric voltage 230/400V 3F 50Hz

- Electric motor power (see badge on SLT)

- Max. working pressure of the hydraulic circuit 180kg/cm² (Bar)

- Working temperature range (-10 to +40ºC)

- Noise level produced <70dB

- Max. transit speed 10km/h