15.07.2023, 17:04 SIS 2.

2016/03/02 Fuel Injection Pump Gear - Install (KENR6081-15)

SMCS - 1251 i06622574

Installation Procedure PIP

Table 1 -
202 1014
Tool Part Number
Required Tools
3
12: 07/1 261
/
Part Description
9 Qty
B 230-6284 0
KE 4:15+ 5
Timing Pin (Camshaft) 1

N
136-4632 Timing Pin (Crankshaft) 1

© 2 R60 05:00
C
268-1966 Adapter 1

023 81
NOTICE Cat
erp
Keep all parts clean from contaminants.

illa
Contaminants may cause rapid wear and shortened component
life.
rI nc.
Note: The fuel injection pump must remain locked until the procedure instructs you to unlock the
fuel injection pump.

1. Ensure that number one piston is at top dead center on the compression stroke. Refer to
System Operation, Testing and Adjusting, "Finding Top Center for No. 1 Piston" for the
correct procedure.

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Illustration 1 g01335380
2. Ensure that Tooling (C) is installed in Hole (Y) in the cylinder block. Use Tooling (C) to lock
the crankshaft in the correct position.

Illustration 2 g01335394

3. Ensure that Tooling (B) is installed into Hole (X) in camshaft gear (1).

4. Ensure that shaft (9) of the fuel injection pump is clean and free from damage.

5. Ensure that the fuel injection pump is locked in the correct position. Refer to Disassembly
and Assembly, "Fuel Injection Pump - Install" for the correct procedure.

6. Ensure that the fuel pump gear is clean and free from wear of damage. If necessary, replace
the fuel pump gear.

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Illustration 3 g01335384
Alignment of timing marks

Illustration 4 g01335395
Typical example

Illustration 5 g01335382
Typical example
7. Follow Step 7a through Step 7f to install injection pump gear (3) to the fuel injection pump.

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a. Ensure that the tapers on fuel injection pump shaft (9) and the fuel injection pump gear
(3) are clean and dry.

b. Install fuel pump gear (3) to shaft (9) of fuel injection pump (5). Ensure that the timing
marks on gear (2) and gear (3) are in alignment and that the mesh of the gears is
correct.

c. Install a new spring washer (10) and install nut (8) to shaft (9) of the fuel injection pump.
Apply sufficient pressure to fuel injection pump gear (3) in a counterclockwise direction
to remove the backlash.

d. Tighten nut (8) to a torque of 25 N·m (221 lb in).

e. Unlock the fuel injection pump (5). To unlock fuel injection pump (5), loosen the locking
bolt (6) in the fuel injection pump. Slide spacer (7) into Position (Z1). Tighten locking
bolt (6) against the spacer to a torque of 9 N·m (80 lb in). Locking the locking bolt
against the spacer will prevent the locking bolt from contacting the shaft of the fuel
injection pump.

f. Tighten nut (8) to a torque of 90 N·m (66 lb ft).

8. Remove Tooling (B) and Tooling (C). Install plug (4) into Hole (Y) in the cylinder block. Refer
to Illustration 1.

Illustration 6 g01335426
Typical example

9. Ensure the backlash for gear (1), gear (2), and gear (3) are within specified values. Refer to
the Specifications, "Gear Group (Front)" for further information.

10. Lubricate the teeth of gear (1), gear (2), and gear (3) with clean engine oil.

End By:
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a. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and
Install" for the correct procedure.

PIP-10149261
2023/07/15
12:04:04+05:00
i02786671
© 2023 Caterpillar Inc.

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