Serial No.

350314

Original Instructions

OPERATING MANUAL

Manual Pulse Generator

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(wired)

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Manual No.: HGENSB0192E

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NC: MAZATROL SmoothAi

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MAZATROL SmoothX

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MAZATROL SmoothG

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MAZATROL SmoothEz
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MAZATROL SmoothC
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Serial No.:
35

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Before using this machine and equipment, fully understand the contents of this
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manual to ensure proper operation. Should any questions arise, please ask the
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nearest Technical Center or Technology Center.

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IMPORTANT NOTICE
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1. Be sure to observe the safety precautions described in this manual and the contents of the
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safety plates on the machine and equipment. Failure may cause serious personal injury or
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material damage. Please replace any missing safety plates as soon as possible.
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2. No modifications are to be performed that will affect operation safety.

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3. For the purpose of explaining the operation of the machine and equipment, some illustrations
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may not include safety features such as covers, doors, etc. Before operation, make sure all
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such items are in place.

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4. This manual was considered complete and accurate at the time of publication, however, due to
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our desire to constantly improve the quality and specification of all our products, it is subject
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to change or modification. If you have any questions, please contact the nearest Technical
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Center or Technology Center.

5. Always keep this manual near the machinery for immediate use.
6. If a new manual is required, please order from the nearest Technical Center or Technology
Center with the manual No. or the machine name, serial No. and manual name.
7. The export of machining programs may be restricted to prevent them from being used for
military purposes. The machining programs you prepared are your property, so you should
manage them yourself in accordance with the law.
Issued by Manual Publication Section, YAMAZAKI MAZAK CORPORATION, Japan

05.2022

Copyright (C) 2017 YAMAZAKI MAZAK CORPORATION. All Rights Reserved.

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Serial No. 350314

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 Serial No. 350314

CONTENTS

1 INTRODUCTION ................................................................................. 1-1

2 SAFETY PRECAUTIONS .................................................................... 2-1

2-1 Rules .................................................................................................................. 2-1

2-2 Safety Precautions Relating to the Function/Device Described in This

Manual................................................................................................................ 2-1

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2-2-1 Notes on the operating panel for manual pulse ..................................................... 2-1

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3 COMPOSITION AND BASIC OPERATION ......................................... 3-1

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3-1 Description of the Component Units ................................................................... 3-1

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3-2 Operating Panel for Manual Pulse ...................................................................... 3-2

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3-2-1 Display on the LCD screen .................................................................................... 3-3

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3-2-2 How to operate ...................................................................................................... 3-5

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4 POSITION STORAGE FUNCTION ...................................................... 4-1

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4-1 Displayed Items .................................................................................................. 4-1

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4-2 To Use the Stored Coordinates .......................................................................... 4-2

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5 MAINTENANCE MENU OPERATION ................................................. 5-1

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5-1 How to Select and Cancel the Maintenance Mode ............................................. 5-1
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5-2 Composition of the Maintenance Menu .............................................................. 5-2

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6 MACHINE PARAMETER ..................................................................... 6-1

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7 TROUBLESHOOTING......................................................................... 7-1

7-1 Warnings and Alarms related to the Machine and the Manual Pulse
Generator (Wired) ............................................................................................... 7-1

7-1-1 Structure of the alarm list ...................................................................................... 7-1

C-1
 Serial No. 350314

7-1-2 Alarms related to the manual pulse generator (wired) ........................................... 7-3

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 Serial No. 350314

INTRODUCTION 1
1 INTRODUCTION
The manual pulse generator (wired) refers to the entire system consisting of the operating panel
for manual pulse (main unit) and a cable that connects the operating panel to an NC unit.
The machine position can be checked on the LCD screen on the manual pulse generator (wired).
In addition, the incremental value can be measured from an arbitrary position and thus it helps to
improve the efficiency of setup.

Main unit Holder NC

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Fig. 1-1 Manual pulse generator (wired)

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 1

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INTRODUCTION

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 Serial No. 350314

SAFETY PRECAUTIONS 2
2 SAFETY PRECAUTIONS
This manual is prepared only for the function or the device which is specified in the title of this
manual. Therefore, you are required to carefully read and understand the operating manual of
the machine, especially the section describing safety precautions, before using or operating the
function or the device.

2-1 Rules
The meanings of our safety precautions to DANGER, WARNING, and CAUTION are as follows:

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: Failure to follow these instructions could result in loss of life.

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DANGER

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: Failure to observe these instructions could result in serious harm to a human life

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or body.

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WARNING

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: Failure to observe these instructions could result in minor injuries or serious

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machine damage.

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2-2 Safety Precautions Relating to the Function/Device Described in This Manual

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2-2-1 Notes on the operating panel for manual pulse

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 Be sure to use the manual pulse generator (wired) in a place where you can see the inside
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of the machine.
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 Check on a regular basis if the emergency stop button works normally.

WARNING
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SAFETY PRECAUTIONS

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 Serial No. 350314

COMPOSITION AND BASIC OPERATION 3

3 COMPOSITION AND BASIC OPERATION
This chapter describes the composition and the basic operation of the manual pulse generator
(wired).

3-1 Description of the Component Units

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[1], [2]
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* Disposition varies depending on the model.

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Fig. 3-1 Component units

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Table 3-1 Name and function

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No. Name Function

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[1] Operating panel for manual Operation box with a handle for generating pulses
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pulse (Main unit) It is used to select an axis and a scaling factor, to generate pulses, and so on.
[2] Holder A holder for the manual pulse generator (main unit).
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3-1
 Serial No. 350314

3 COMPOSITION AND BASIC OPERATION

3-2 Operating Panel for Manual Pulse

[1]

[2]
[7]

[3]
[8]

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[9] [4]

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[5]

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[10] [6]

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[11]

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Fig. 3-2 Operating panel for manual pulse

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Table 3-2 Name and function

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No. Name Function

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1 Emergency stop button Used to stop the machine immediately in an emergency.

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When this button is pressed, all machine operations stop immediately and the alarm
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message 3 EMERGENCY STOP is displayed on the NC screen.

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2 LCD screen The display unit that shows information and the function menu.
Remark : For details on the screen, refer to 3-2-1 “Display on the LCD screen”.
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3 Cursor keys (up/down) In the handle mode, the keys are used to select a multiplication ratio, and in the
function mode they are used to switch the menu.
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4 Point-to-point distance Switches the point-to-point distance mode between valid and invalid.
mode key
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Long pressing of the key (for one second) sets the current position as the reference
point.
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5 Set key In the function mode, pressing this key executes the operation of the selected
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function.
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6 Function mode key Used to switch the mode to the function mode.
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7 Enable button Turning the handle [11] while holding this button halfway down generates pulses.
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Turning the handle [11] does not generate pulses in other states.
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8 Handle mode key Used to switch the mode to the handle mode.
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9 Cursor keys (left/right) In the handle mode, the keys are used to select an axis, and in the function mode,
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they are used to change the page.

10 Reset key Used to reset the currently selected menu.
A long press places the operating panel in the standby state (axis unselected state)
from any mode.
11 Handle In the handle mode, turning the handle while pressing the enable button halfway
down generates pulses.

3-2
 Serial No. 350314

COMPOSITION AND BASIC OPERATION 3

3-2-1 Display on the LCD screen
This subsection describes the handle mode and the function mode screen in the basic mode.

 Refer to Chapter 5 for the screen used in the maintenance mode.

1. Handle mode screen

1 2 3

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Fig. 3-3 Display on the LCD screen in the handle mode
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Table 3-3 Name and function

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No. Name Function

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1 Selected axis Displays the currently selected axis of the connected machine.
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2 Selected scaling factor Indicates the currently selected scaling factor.

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3 Machine fault or warning This item is displayed if the machine is in a state where it cannot be
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operated with the main unit because of a fault or a warning.

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4 Zero point number A zero point number is displayed when the selected axis is at a zero
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point between No. 1 and No. 4.

When the axis is located at two zero points at the same time, the
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number of the zero point with the lower number is displayed.

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5 Operation permitted state Indicates whether acceptance of handle operation is permitted/

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prohibited. Handle operation is accepted when the unlocked icon is

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displayed.
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6 Point-to-point distance display Indicates the distance along the straight line from an arbitrary point on
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the selected axis.

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7 Current position display Indicates the current position of the selected axis.
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3-3
 Serial No. 350314

3 COMPOSITION AND BASIC OPERATION

2. Function mode screen

There are two function modes: Tool clamp/unclamp mode and position storage mode.

You can move to the function mode by pressing the key [6] on the operating panel for
manual pulse.
The tool clamp/unclamp menu may not be available depending on the model.
If the tool clamp/unclamp menu is available on your machine, it will be displayed. If not, the
position storage menu will be displayed.

Move to the function menu to be used by pressing the / keys [3] and press the
key [5] to execute the selected function.

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Tool clamp/unclamp menu Position storage menu

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This is not displayed if the tool

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clamp/unclamp menu is not

available on your machine.
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Fig. 3-4 Screen transition in the function mode

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 Serial No. 350314

COMPOSITION AND BASIC OPERATION 3

3-2-2 How to operate
This subsection describes the general use of the operating panel for manual pulse.

 For an explanation of how to use the operating panel in the maintenance

mode, see Chapter 5.

1. Axis operation
< Procedure >

(1) Press the key [8] while pressing the enable button halfway down on the operating

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panel for manual pulse.

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(2) Select the axis to be moved by pressing the key (right) [9] or key (left) [9].

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(3) Select the pulse multiplication ratio by pressing the key (up) [3] or key (down)

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[3].

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(4) Press the enable button halfway down.

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(5) Turn the handle [11].

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(6) After completing axis feed operation, press the key (left) [9] to set the operating panel
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for manual pulse in the axis unselected state.

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(Alternatively, long pressing the key [10] places it in the same state.)
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2. Tool clamping/unclamping mode operation

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Remark : Depending on the model, this mode is not available.

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< Procedure >

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(1) Press the key [6] on the operating panel for manual pulse.
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 Serial No. 350314

3 COMPOSITION AND BASIC OPERATION

(2) Select the desired menu item by pressing the key (down) [3].

(3) Press the key [5].

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(4) If the screen displays OK?, release the key [5] and then press it again for about one

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second.

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The selected mode is executed and the OK? message disappears.

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(5) After completing the operation, press the key [8] while pressing the enable button
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halfway down.
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(6) Press the key (left) [9] to set the operating panel for manual pulse in the axis
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unselected state.
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(Alternatively, long pressing the key [10] places it in the same state.)
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3. Position storage operation

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< Procedure >

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(1) Press the key [6] on the operating panel for manual pulse.
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Remark : If the tool clamp/unclamp menu is not available on your machine, this screen
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will not appear, and instead the position storage menu will be displayed.
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 Serial No. 350314

COMPOSITION AND BASIC OPERATION 3

(2) Select the position storage menu item by pressing the key (right) [9].

(3) Select the number under which the position data is to be stored by pressing the key
(down) [3].

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(4) Press the key [5].

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(5) After completing the operation, press the A key [8] while pressing the enable button
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halfway down.
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(6) Press the key (left) [9] to set the operating panel for manual pulse in the axis
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unselected state.
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(Alternatively, long pressing the key [10] places it in the same state.)
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COMPOSITION AND BASIC OPERATION

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 Serial No. 350314

POSITION STORAGE FUNCTION 4

4 POSITION STORAGE FUNCTION
This chapter describes how to use, on the NC unit, data stored with the position storage function
of the manual pulse generator (wired).
Remark : This function cannot be used with SmoothEz or SmoothC.
To use this function, the POSITION TEACH window needs to be displayed on the NC screen.
< How to display the window >
 To display the POSITION TEACH window, tap the button at the upper right of the NC
screen.

4-1 Displayed Items

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Fig. 4-1 Displayed items

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Table 4-1 Name and function

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No. Name Function

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Position in the Positional indication with reference to the workpiece or machine coordinate system.
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1 workpiece/machine Tap the [MACHINE] and [POSITION] button to change the reference.
coordinate system
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Operating panel for Indicates if the operating panel for manual pulse is currently activated.
2
manual pulse ON/OFF
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3 Delete button Used to delete all stored data.

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4 Stored data Stored data. Up to 4 patterns of data can be stored.

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 Serial No. 350314

4 POSITION STORAGE FUNCTION

4-2 To Use the Stored Coordinates

The stored coordinates can be used as below.
< Procedure >
(1) Call up the display on which to enter data using the stored coordinates.
(2) Call up the POSITION TEACH window and tap the desired coordinate.

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 The calculator window is displayed.

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(3) Tap the get button.

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 The selected coordinate is displayed in the data display area of the calculator window.

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(4) Select the item to which to enter the coordinate, and tap the key on the calculator
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window.
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 The particular value in the POSITION TEACH window is entered to the selected item.
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 Refer to PART 3 in the Operating Manual for details of the other functions.
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 Serial No. 350314

MAINTENANCE MENU OPERATION 5

5 MAINTENANCE MENU OPERATION
This chapter describes the maintenance menu of the manual pulse generator (wired) and how to
operate it.

5-1 How to Select and Cancel the Maintenance Mode

1. Selecting the maintenance mode

(1) Press the key on the operating panel for manual pulse.

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(2) Press the key.

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(3) Press it again for about 1.5 second.

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2. Canceling the maintenance mode

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(1) Press the key while pressing the enable button halfway down or press the key
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for about 3 seconds.

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 Serial No. 350314

5 MAINTENANCE MENU OPERATION

5-2 Composition of the Maintenance Menu

The composition of the maintenance menu is shown below. For details, see the following pages.

MONITOR (Start screen) PARAMETER (Start screen)

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Key monitor Touch key sensitivity

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Version number check

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Fig. 5-1 Composition of the maintenance menu

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5-2
 Serial No. 350314

MAINTENANCE MENU OPERATION 5

1. Key monitor
This screen is used to check the function of each touch key and button on the operating panel for
manual pulse.

To start the key monitor, press and hold down the

key for 1 second when this screen is
displayed.

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If you press a key, the

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corresponding number

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changes to 1.

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To exit the key monitor, press and hold down the

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key for 3 seconds.

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Fig. 5-2 Key monitor

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2. Version number check

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This screen is used to check the version number of the firmware of the operating panel for
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manual pulse.
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3. Touch key sensitivity

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This screen is used to adjust the sensitivity of the touch keys.

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Select a sensitivity using the keys, and

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press the key to confirm.

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Press the key to turn off the function.

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Fig. 5-3 Touch key sensitivity

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MAINTENANCE MENU OPERATION

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 Serial No. 350314

MACHINE PARAMETER 6
6 MACHINE PARAMETER

 For an explanation of machine-specific parameters, refer to the operation

manual of each machine.

 After setting the following parameters, you need to restart the NC unit of the
machine.

Parameter Setting Content

RB89 Bit 1 0 Wireless type (1: wireless 0: wired)

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RB89 Bit 2 1 Mass production type

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RB89 Bit 6 1 Enables the operating panel for manual pulse. (Common to wired and wireless types)

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RB89 Bit 7 Arbitrary Hides the tool clamp menu. (1: Hide 0: Show)

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MACHINE PARAMETER

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 Serial No. 350314

TROUBLESHOOTING 7
7 TROUBLESHOOTING

7-1 Warnings and Alarms related to the Machine and the Manual Pulse Generator
(Wired)
The following alarms are displayed on the NC operation panel of the machine.

7-1-1 Structure of the alarm list

This alarm list is written in the following format:
Type of Stopped Clearing
No. Message Display
error status procedure

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[1] [2] ( , , ) [3] [4] [5]

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Cause [6]

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Action [7]

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[8] PLC address [9]

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device number

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[1] Alarm number

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[2] Alarm message
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[3] Type of error

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Code Type Description

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A Operation A wrong key has been pressed. Or the machine has been operated incorrectly.
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B Registered data The program or tool data includes an error(s).

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There are data to be checked, such as on inspection items.

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C Servo Malfunctioning of the servo control mechanism

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D Spindle Malfunctioning of the spindle control mechanism

E NC equipment System (hardware/software) error
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ZA

F Machine (PLC) Machine failure

G External I/O unit Malfunctioning of external I/O unit
A
M
YA

[4] Stopped status

3

Code Status
01

H Emergency stop
)2

I Automatic operation start impossible

(c

J Single-block stop
ht
ig

K Feed stop (hold)

yr

L Operation continued
op
C

7-1
 Serial No. 350314

7 TROUBLESHOOTING

[5] Clearing procedure

Procedure
Code
MAZATROL SmoothAi, X, G, Ez MAZATROL SmoothC
M Power off → Eliminate cause. → Power back on
N Eliminate cause. → Power off → Power back on
Eliminate the cause. → Press the key on the Eliminate cause. → Press the key on the
O
machine operating panel. NC operating panel.
Press the key on the machine operating Press the key on the NC operating panel.
P
panel.
Eliminate the cause. → Tap the button on Eliminate cause. → Press the key on the
Q
the NC screen. NC operating panel.

d .
ve
S Tap the button on the NC screen. Press the key on the NC operating panel.

er
T Eliminate cause

s
re
[6] Cause of alarm

ts
gh
[7] Action to be taken to eliminate the cause.

ri
[8] Alarm display-related device number

ll
.A
[9] Alarm display-related PLC address

N
O
TI
14

A
R
03

PO
35

R
o.

O
N

C
al

K
ri

ZA
Se

A
IM
K
ZA
A
M
YA
3
01
)2
(c
ht
ig
yr
op
C

7-2
 Serial No. 350314

TROUBLESHOOTING 7
7-1-2 Alarms related to the manual pulse generator (wired)

Type of Stopped Clearing

No. Message Display
error status procedure
2517 MPG VALID ( , , ) — L P White
Another state than the standby state is shown on the screen of the manual pulse generator.
Cause

Set the manual pulse generator to the standby state.

Action
A long press of the reset key for the manual pulse generator places the operating panel in the standby state.

Alarm-related
— PLC address —
device number

d .
ve
ser
re
ts
gh
ri
ll
.A
N
O
TI
14

A
R
03

PO
35

R
o.

O
N

C
al

K
ri

ZA
Se

A
IM
K
ZA
A
M
YA
3
01
)2
(c
ht
ig
yr
op
C

7-3
 7

C
op
yr
ig
ht
TROUBLESHOOTING

(c
)2
01
3
YA
M
A Se
ZA
K ri
al
IM
N
A o.
ZA 35
K

7-4 E
03
C
O 14
Serial No. 350314

R
PO
R
A
TI
O
N
.A
ll
ri
gh
ts
re
ser
ve
d.