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10.6 Continuing Airworthiness PART M
10.6 Continuing Airworthiness PART M
Module: NG3S420
Aviation Legislation
EASA Part 66
Module 10 Page 1 of 30 Revision 02
USW Aircraft Maintenance Licence Training
Disclaimer
The information contained within this document is for TRAINING USE ONLY.
These training notes should not be used for carrying out any work or procedure on
ANY aircraft. You must always use the correct aircraft maintenance manual or
equipment manufacturer’s handbook.
You should abide by the rules set out by your regulatory authority and as laid
down in the company policy where you are working. All reports, documentation,
etc., must be in compliance with your organization.
For Health and Safety, always follow the guidance laid down by the equipment
manufacturer, company policy, national safety policies and national governments.
EASA Part 66
Module 10 Page 2 of 30 Revision 02
USW Aircraft Maintenance Licence Training
LEVEL 1
•A familiarisation with the principal elements of the subject.
Objectives:
• The applicant should be familiar with the basic elements of the subject.
• The applicant should be able to give a simple description of the whole subject, using common
words and examples.
• The applicant should be able to use typical terms.
LEVEL 2
• A general knowledge of the theoretical and practical aspects of the subject.
• An ability to apply that knowledge.
Objectives:
• The applicant should be able to understand the theoretical fundamentals of the subject.
• The applicant should be able to give a general description of the subject using, as appropriate,
typical examples.
• The applicant should be able to use mathematical formulae in conjunction with physical laws
describing the subject.
• The applicant should be able to read and understand sketches, drawings and schematics
describing the subject.
• The applicant should be able to apply his knowledge in a practical manner using detailed
procedures.
LEVEL 3
• A detailed knowledge of the theoretical and practical aspects of the subject.
• A capacity to combine and apply the separate elements of knowledge in a logical and
comprehensive manner.
Objectives:
• The applicant should know the theory of the subject and interrelationships with other subjects.
• The applicant should be able to give a detailed description of the subject using theoretical
fundamentals and specific examples.
• The applicant should understand and be able to use mathematical formulae related to the subject.
• The applicant should be able to read, understand and prepare sketches, simple drawings and
schematics describing the subject.
• The applicant should be able to apply his knowledge in a practical manner using manufacturer's
instructions.
• The applicant should be able to interpret results from various sources and measurements and
apply corrective action where appropriate.
EASA Part 66
Module 10 Page 3 of 30 Revision 02
USW Aircraft Maintenance Licence Training
EASA Part 66
Module 10 Page 4 of 30 Revision 02
USW Aircraft Maintenance Licence Training
Contents Page
Quarantine Store 24
Onded Stores 24
Incoming Certification 25
EASA Form 1 25
Onsumable Items 26
Stores Processing 27
EASA Part 66
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USW Aircraft Maintenance Licence Training
List of Figs.
FIG 1 EASA Form 1
EASA Part 66
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USW Aircraft Maintenance Licence Training
Although Part-21 mainly concerns aircraft and component manufacture and approval and
Part-M is responsible for Continuing Airworthiness , all Original Equipment
Manufacturers’ OEMs must continually monitor aircraft in service to ensure that any
failures, malfunctions or defects are not the result of design or production issues. Type
certification responsibilities.
ICAO defines Continuing Airworthiness as: All of the processes ensuring that, at any time
in its life, an aeroplane complies with the technical conditions fixed to the issue of the
Certificate of Airworthiness and is in a condition for safe operation.
• Type-Certificate (TC)
• Restricted Type-Certificate
• Supplemental Type-Certificate (STC)
• European Technical Standard Order (ETSO)
• Major Repair Design Approval
the OEM must investigate the reason(s) for the deficiency and report the results of its
investigation to EASA, and any action it is taking or proposes to take to correct that
deficiency. However, if EASA or the NAA wish to also carry out their own investigation,
the OEM must submit the relevant data.
EASA Part 66
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USW Aircraft Maintenance Licence Training
Applicable to all aircraft including aeroplanes, helicopters, gliders, airships and balloons
issued with an airworthiness certificate except those provided for by Annex II Regulation
1592/2002 and aircraft engaged in military, customs, police or similar activities (non-EASA
aircraft).
Group I. CAT aircraft and aircraft 5700kg and above, and multi-engined helicopters. These
are maintained in a ‘controlled environment’ as laid down in Part M Sub Part G, to
standards specified in Part M Sub Part D by Part 145 approved organisations and released
to service by Part 66 qualified staff.
Group II. CAT aircraft not exceeding 5700kg and single-engined helicopters. Maintained
as for group I aircraft plus Part M Sub Part F or a Part 145 organisation, or in some
cases Licensed Engineers.
EASA Part 66
Module 10 Page 8 of 30 Revision 02
USW Aircraft Maintenance Licence Training
Maintenance records kept in a manner acceptable to the CAA and an Operators Tech Log
shall be kept.
Transfer of Records
1. Owners/operators records and tech log and all appropriate records to new
owner/operator.
2. In regards to maintenance records, all appropriate records to new maintenance
organisation.
EASA Part 66
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USW Aircraft Maintenance Licence Training
Maintenance performed.
• Maintenance performed should be iaw with current data (up to date and
approved/issued by competent authority).
• All maintenance should be performed by qualified personnel, following methods,
techniques, standards and instructions in maintenance data.
• Maintenance should be done with tools, equipment and materials specified in
maintenance data. After maintenance tool checks is done and aircraft is cleared of
any equipments or foreign materials.
• The area where maintenance is carried out should be clean and with acceptable
environmental conditions.
• Independent Inspections are carried out after maintenance that involves
assembly/disturbance of a control system that if any error occurred would result
into failure.
• Independent inspections should be carried out by at least two persons. Both
persons should sign the tech log before the CRS is issued.
• The person signing the maintenance release and the person performing the
independent check should consider the following independently:
• All parts disconnected/disturbed should be inspected for correct assembly and
locking.
• System must be inspected for full and free movement.
• Cables tensioned properly with secondary stops set.
• Redundant systems should be checked separately.
• All interconnections between systems should be checked throughout the full range.
• All aircraft defects risks the aircraft safety must be rectified before the flight.
Maintenance data used by approved staff will be used to stated whether the aircraft
defect is flight risk or not.
• All deferred defects must be made known to the flight crew before their flight and
then transferred to the next possible maintenance check.
Independent Inspections
EASA Part 66
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USW Aircraft Maintenance Licence Training
A Control System is defined as a system by which the flight path, attitude or propulsive
force of an aircraft is changed including flight, engine and propeller controls, related
system controls and associated operating mechanisms.
Examples:
* All parts, which have been disconnected, have been reconnected and checked for
correct locking, assembly and safety.
* The system has full and free movement over the complete range.
* Cables are adequately tensioned and secondary stops set.
* Controls operate in the correct sense.
* Where system redundancy exits each system should be checked separately.
* Where interconnections occur between systems all interactions should be
checked throughout the full range.
EASA Part 66
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USW Aircraft Maintenance Licence Training
Unserviceable when:
All such equipment shall be appropriately labelled and stored in secure locations.
Unsalvageable components (life expired or non-repairable defects) must not be permitted
to re-enter the supply system.
The extent of approval is indicated by the Approval Certificate issued by the CAA.
EASA Part 66
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USW Aircraft Maintenance Licence Training
4. Certifying staff must have had 6 months experience in 2 years and must have
adequate understanding of aircraft/components involved.
5. Adequately trained and qualified personnel for NDI inspections (such as coin
tapping) and NDT inspection (for example, ultrasonics).
NOTE - If aircraft is grounded away from base where no appropriate certifying staff are
available, a ‘one-off’ certification may be made by a contracted organisation staff who:
* Have not less than 5 years experience and hold a valid ICAO licence rated for that
type of aircraft.
By use of an EASA Form 1 or similar (see the section entitled Stores Procedures).
Maintenance Records
These must be properly executed and retained to provide owners, operators and
maintenance personnel with information essential in controlling unscheduled and
scheduled maintenance and trouble-shooting, and to eliminate the need for re-inspection
and re-work to establish airworthiness.
EASA Part 66
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USW Aircraft Maintenance Licence Training
Part-M introduced a separate organisational approval for the management only of the
maintenance of aircraft. This could be an office-based organisation, relying on third party
Part-M and Part-145 organisations to perform the actual maintenance. Some of the
requirements for such a management organisation are given below.
3. Carry out any task of continuing airworthiness within its limitations and/or using
other organisations.
4. May also:
Personnel
EASA Part 66
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USW Aircraft Maintenance Licence Training
NB: The accountable manager shall not normally be the same person as with a Part 145
approved organisation.
The organisation shall ensure that aircraft airworthiness review staff can demonstrate
appropriate recent continuing airworthiness management experience.
Airworthiness review staff shall be identified by listing each person in the continuing
airworthiness management exposition together with their review reference.
The organisation shall maintain a record of all airworthiness review staff, which shall
include details of any appropriate qualification held and a summary of the experience and
training of the staff. This record must be retained for 24 months after the staff has left
the organisation.
EASA Part 66
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USW Aircraft Maintenance Licence Training
Required before flight at completion of any defect rectification, whilst aircraft operates a
flight between scheduled maintenance checks.
The aircraft CRS states “Certifies that the work specified except as otherwise specified
was carried out in accordance with EASA Part M (or EASA Part 145) and in respect of that
work the aircraft is considered ready for release to service.”
From January 2009 organisations must be approved under Part M subpart F or Part 145 to
issue a CRS for aircraft subject to EASA regulations. In some cases a CRS may be issued by
Part 66 licensed personnel.
EASA Part 66
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USW Aircraft Maintenance Licence Training
In some cases a pilot/owner may issue a CRS and for this authorisation (Appendix 8) the
following applies:
* The CRS must only be in relation to work carried out by the pilot
himself/herself.
* The CRS must be entered in the Log Books and contain basic details
of the work done.
For a pilot-owner the CRS states “Certifies that the limited pilot-owner maintenance
specified except as otherwise stated was carried out IAW EASA Part M and in respect of
that the aircraft is considered ready for release to service.”
This involves an ARC/EASA Form One. Appendix 2 to Part M. The EASA form 1 is issued to
release components to service:
May be pre-printed or computer generated. In English and where relevant, the languages
of Member States concerned.
EASA Part 66
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USW Aircraft Maintenance Licence Training
The original should accompany the item/s and a copy retained. A correlation between
certificate and items concerned is essential but there is no restriction on numbers.
Where a single certificate was issued to release a number of items, which are
subsequently separated (eg at a distributor organisation) a copy of the original should
accompany each item and the original retained by the receiver of the batch of items.
In Block 12 of the form 1 (see figure 15) the words, ‘overhauled, inspected/tested,
modified, repaired, retreaded, reassembled’ as appropriate should be used.
Lists tasks which a Part 66 licence holder may require to be assisted by other persons
under his direct and continuous control before issuing a CRS. The identity of such persons
may be recorded. For example:
* Riveting
* Bonding
* Laminating
* Welding
EASA Part 66
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A list of tasks which an owner/pilot of a private aircraft less than 2730kg and of simple
design may undertake and issue a CRS for. See also (ANO Article 12 and ANR16)
EASA Part 66
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USW Aircraft Maintenance Licence Training
To satisfy the requirement for this Airworthiness review, a full documented review of the
aircraft records is carried out by CAMO, as described in EASA Part M.A.710 [EC, 2014]:
b. Airworthiness review staff of CAMO shall carry out a physical survey of the aircraft.
EASA Part 66
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1. Documents:
2. Physical
* No defects found.
EASA Part 66
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USW Aircraft Maintenance Licence Training
AUDITS
These are procedures required by the CAA to be carried out on a regular basis to monitor
the performance of an approved company. In general the organisation will have internal
audit details written in as part of the company exposition – which must be cleared by the
CAA as part of the approval procedure.
This must be set up by the company with an accountable manager and details listed in the
company exposition.
It is responsible for quality control in the company and ensures correct maintenance
procedures to reduce errors, increase safety and improve Human Factor performance
A very important task it has to perform to achieve this is the independent Company Audit.
For a Part 145 company the audit will cover all aspects of the company’s work involved
with airworthiness to include: actual tasks carried out on aircraft and equipment, stores
procedures, documentation recording and storage, tool control, management structure,
workforce qualifications, equipment, hangarage, work areas etc.
Human Factors related areas to be looked at include: shift working patterns; working
hours; environmental condition of working areas; rest facilities; first-aid facilities; safety
equipment and procedures.
The company exposition will give details of the audit and the procedures to be
Implemented. Should the audit reveal any short-comings with company procedures,
paper work, management structure etc. then an information feedback procedure must be
implemented to inform all those involved including the accountable manager and steps
must be implemented to rectify the problem.
Audits are normally carried out annually – either one audit every year to include all
aspects of the work carried out or several audits to parts of the companies activates to
cover all the work over the 12 month period – this to be carried out to an approved
schedule.
Line stations and locations where aircraft activity is limited may have an independent
audit every 24 months – this will be in the exposition.
The CAA may increase audit time periods by up to 100% with a maximum time of 24
months.
EASA Part 66
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USW Aircraft Maintenance Licence Training
The audit/quality review must be in compliance with EU OPS/OPS1/OPS 3 and Part M and
any other standards specified by EASA.
1. To ensure that all materials, parts, components, etc. issued for use
on aircraft of aircraft equipment, are to the correct specification
and in the correct condition, and are so certified.
It is, therefore, important that the correct documentation procedures are carried out by
all concerned - manufacturers - maintenance engineers - stores personnel.
EASA Part 66
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USW Aircraft Maintenance Licence Training
Quarantine Store
This is the incoming side of the stores complex where all newly received parts/materials
are held until it can be proven that they:
When this has been done, the items can be registered in the Goods Received Register,
enabling their identity to be traced back to the incoming certification.
These company documents, attached to the items by Quarantine Stores, are individually
numbered and their numbers recorded in the Goods Received Register against the
incoming certificate numbers.
These SRNs serve to identify the item and to certify its quality. You should not accept
items if not so identified and certified.
Consumable items should be placed in a bin and identified with its Release Note/Batch
Number.
Bonded Store
Once the Quarantine Store has completed its task, the items are passed to the Bonded
Store where they are held until required for use.
Storage conditions are important and must be suitable for the items/materials concerned.
(Refer to other books in the LBP series – EASA modules 7 - storage – general, 15 and 16
(engines) and 17 propellers as appropriate).
Modification states and any consumed lives of the components must be held on record
and passed to the user on issue.
EASA Part 66
Module 10 Page 24 of 30 Revision 02
USW Aircraft Maintenance Licence Training
Incoming Certification
Various certificates are issued by the different suppliers who are Approved Organisations,
to ‘certify conformance’ with the appropriate requirements (Approved Certificates).
These must satisfy the receiving Quarantine Stores that the items are of acceptable
quality - that they do comply with the appropriate requirements.
Whatever certificate is used it must be duplicated, the original travelling with the order,
and the copy held by the consignor. Other copies can be used by the consignor as he/she
thinks fit.
Each certificate must bear a printed serial number and be issued consecutively.
Unacceptable certificates, due to typing errors etc must be cancelled and retained by the
consignor. Certificates may not be destroyed without the authority of the CAA.
See CAP 562 Leaflet 1-1 (was AN14) and 1-12 (was AN17).
It may be used for the release of parts, materials, and components, but not for aircraft
and must not be used for defective parts.
The FAA has similar documents, (8130-3, and 8130-4) and discussions are on-going to
make them and the EASA Form 1 common. Transport Canada form TCA 24-0078 is also
equivalent.
On receipt of the incoming certificate (EASA Form 1), it is the responsibility of the
receiving Quarantine Store to ensure that the items are acceptable before using them.
The continued airworthiness of its aircraft depends on it.
All engineers must be aware of the bogus parts problem and must always check that
incoming spares are correctly documented.
EASA Part 66
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USW Aircraft Maintenance Licence Training
The maintenance engineers’ responsibility begins when the item is taken from stores,
since the item has now become an aircraft or component part. The aircraft/component
documentation must show this.
Once fitted, the engineer must record in the aircraft or component documents, from the
SRN:
In this way aircraft documents are related to the appropriate stores documents.
Of course, the engineer must record a great deal more - reason for change, date, time,
details of the component coming off, checks and inspections carried out etc.
There is now a complete chain of documents - each referring to the other - back to the
manufacturer and from the manufacturer to each component and aircraft, which enables
the second objective to be met.
Now, if you can, go to the stores and check on how your company's system works.
Consumable Items
Nuts, bolts, washers etc are usually given a ‘batch number’ and placed in bins on racks.
Each bin bears the appropriate batch/part number for identification. It is the
responsibility of the maintenance engineer to check the Illustrated Parts Catalogue (IPC)
or job card details and then extract the correct items from the correct bins, recording
batch/part number in aircraft records.
EASA Part 66
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USW Aircraft Maintenance Licence Training
STORES PROCESSING
Part 145 and Part 21 give details of its use, and issuers must be so approved. Check CAP
562 Leaflets 1-1 and 1-12.
A parts distributor is not authorised to issue this document, and, when issuing one of a
batch received and stored, must issue a copy of the incoming form 1.
EASA Part 66
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USW Aircraft Maintenance Licence Training
Note that figure 23 shows an issue 1 form one and there is currently an NPA (Notice of
Proposed Amendment) showing an issue 2 form. It has a similar style but some blocks
have different titles.
EASA Part 66
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USW Aircraft Maintenance Licence Training
EASA Part 66
Module 10 Page 29 of 30 Revision 02
USW Aircraft Maintenance Licence Training
EASA Part 66
Module 10 Page 30 of 30 Revision 02