BUCN-191 7(in) Pro.

Liner
Cementing Engineering Design

Oilfield Chemicals, COSL

2024-7-11
 BUCN-191 7(in) Liner Cementing Design

1. Design data

1.1 Casing program schematic diagram and the casing program table

The casing program table

Bit Casing
No. Hole size Well depth Casing OD Section
Grade,Weight,Buckle type(--, lb/ft, --)
(in) (m) (in) (m)
1 26 102.5 20 0--101.83 K55 ˟ 94PPF ˟ BTC

2 16 2082 13-3/8 0--2081.8 N80 ˟ 68PPF ˟ BTC

3 12-1/4 2897.3 9-5/8 0--2897.1 L80˟47PPF ˟VAM21//VM95HC ˟ 53.5PPF ˟ VAM21

4 8-1/2 4114 7 2287.38--4112 T95/Superduplex ˟ 29 PPF˟ VAM21/BLUE

Schematic diagram of the casing program

1
 BUCN-191 7(in) Liner Cementing Design

1.2 Drilling data

1.2.1 Drilling fluid performance

1) The basic performance

System Name:, Density:1.28(g/cm^3)

Sampling Date 2024/7/5 Exit Temp 62

Filter loss(ml/30min) 3 Funnel viscosity(s) 52
HTHP FL(ml/30min) 6.0 Cake Thickness(g/cm^3) 0.5

2) Rheological properties

Read the value of the viscometer The rheological parameters

R600 R300 R200 R100 R6 3 PV(mPa.s) YP(Pa) n K(Pa/s^n)

72 48 35 28 8 6 24 12.153 0.6394 0.4927

2. Cementing design and calculation

2.1 Cementing temperature analysis

2.1.1 BHST

Ground Temperature/Water
23 Temp. Grads(℃/100m) 2.1
Temperature(℃)
Calculated BHST(℃) 105 Measured BHST(℃) /

2.2 The casing string and centralizers placing

Dep Length
Name OD×Grade×Thick.×Conn×Weight
(m) (m)
Float Shoe 4112 0.85 7×Super 25Cr-125ksi×0.407in×BLUE×29lb/ft

Liner 4111.15 21.23 7×Super 25Cr-125ksi×0.407in×BLUE×29lb/ft

Float Collar 4089.92 0.55 7×Super 25Cr-125ksi×0.407in×BLUE×29lb/ft

Liner 4089.37 41.93 7×Super 25Cr-125ksi×0.407in×BLUE×29lb/ft

Landing Collar 4047.44 393.55 7×Super 25Cr-125ksi×0.407in×BLUE×29lb/ft

Liner 3653.89 1358.36 7×T95×0.407in×VAM21×29lb/ft

Hanger 2295.53 2.93 7×T95×0.407in×BLUE×29lb/ft

Packer 2292.6 1.3 7×T95×0.407in×BLUE×29lb/ft

PBR 2291.3 3.92 7×T95×0.407in×BLUE×29lb/ft

2
 BUCN-191 7(in) Liner Cementing Design

Drill Stem 2287.38 2.22 5×CNOOC-S135×0.362in×NC50×19.5lb/ft

2.2.1 The Casing Centralizers Position and Centralization Calculation

1) Centralizer Position Arrangement

Centralizer Cen.
Well Section(m) Product Model Interval Amount
Selection Diam.(in)
2897.1---2287.38 RIGID Manufacturer: TOP-CO 8-1/4 38 15
2897.1---4112 RIGID Manufacturer: TOP-CO 8-1/4 27 45

2) Casing Centralization Calculation

2.3 Cementing technology design

2.3.1 Annulus Fluid Structure and Pressure Balance

Den. MD TTCD AHP EMD PHP EMD

Name Tips
(g/cm^3) (m) (m) (Mpa) (g/cm^3) (Mpa) (g/cm^3)
Drill
1.26 622.00 622.00 7.69 1.260 7.69 1.260 Normal
Fluid

3
 BUCN-191 7(in) Liner Cementing Design

New mud 1.20 1802.48 1802.48 21.58 1.221 22.28 1.260 Normal
Preflush
1.01 2261.56 2261.56 26.13 1.178 27.95 1.260 Normal
fluid
Lead
1.80 3478.65 3478.65 47.63 1.396 43.00 1.260 Normal
Slurry
Tail Slurry 1.80 3825.06 3825.06 53.74 1.432 47.28 1.260 Normal

Tail Slurry 1.80 4112.00 4112.00 58.81 1.458 50.96 1.263 Normal

2.3.2 Calculate the amount of cementing

1) The Additional Mode of Slurry Amount and Additional Coefficient

Additional Mode of Open hole: According to the annular volume Piece wise additional
2287.38--2897.10(m) =10.00% 2897.10--3476.00(m) =100.00% 3476.00--4112.00(m) =60.00%

Slurry Volume

Density Top Length Theo.Vol Addt.Vol Equ.Diam

Name Note
(g/cm^3) (m) (m) (m^3) (m^3) (in)
Lead Slurry 1.8 2287.27 609.83 7.34 8.08 8.669

Lead Slurry 1.8 2897.1 578.9 6.79 13.58 9.762

Tail Slurry 1.8 3476 636 7.46 11.94 9.276 without cem.Plug vol.

[Plug]Tail Slurry 1.8 4047.44 64.56 1.25 1.25 cem.Plug vol.

Total 22.84 34.84

3) Spacer/Preflush Volume

Density Volume Equ.Length

Name Note
(g/cm^3) (m^3) (m)
New mud 1.2 30 1666.67 ann.length cal.according to
Preflush fluid 1.01 12.72 792.8 the OH ave.vol.

4) The Displ. Fluid and Total Displ. Volume

Density Volume Section

Displ. Fluid Name Note
(g/cm^3) (m^3) (m)
Drill Fluid 1.26 52.9 0.0--3965.53
Fluid compressibility is0,
Plug Fluid 1 1.59 3965.53--4047.53
Total Displ.Vol:54.49
Total Displ.Vol 54.49 0--4047.53

2.3.3 Cementing Pumping Flow rate Plan

Pumping Wellhead
Volume Dens. Flow rate Cum.Time
No. Operation Content Time Press
(m^3) (g/cm^3) (m^3/min) (min)
(min) (Mpa)

4
 BUCN-191 7(in) Liner Cementing Design
Cement pump
1 30.0 1.2 0.8 37.5 37.5 6.4
PumpingSPACER1:New mud
Cement pump
2 11.13 1.01 0.8 13.91 51.4 8.84
PumpingSPACER2:Preflush fluid
Cement pump
3 8.08 1.8 0.8 10.1 61.5 3.67
PumpingSLURRY1:Lead Slurry
Cement pump
4 13.58 1.8 0.8 16.98 78.5 0
PumpingSLURRY2:Lead Slurry
Cement pump
5 6.53 1.8 0.8 8.16 86.7 0
PumpingSLURRY3:Tail Slurry
Cement pump
6 6.66 1.8 0.8 8.32 95 0
PumpingSLURRY4:Tail Slurry
7 Bump Stop Falling Plug 5 100 0
Cement pump
8 1.59 1.01 0.8 2.3 102.3 0
PumpingDISPL1:Plug Fluid
Mud pump PumpingDISPL2:Drill
9 42.9 1.26 0.8 53.62 155.9 4.58
Fluid
Mud pump DisplacingDISPL2:Drill
10 10.0 1.26 0.3 33.33 189.2 10.35
Fluid

2.3.4 Analysis of the cementing process

Max
Dens. MD TCD Ann.EMD Ann.ECD
Fluid Press Tips
(g/cm^3) (m) (m) (g/cm^3) (g/cm^3)
(g/cm^3)
Drill Fluid 1.260 679.35 679.35 1.260 1.285 1.305 Normal

1367.00 1367.00 1.230 1.244 1.305 Normal

New mud 1.200
1859.65 1859.65 1.222 1.233 1.305 Normal

Preflush fluid 1.010 2350.70 2350.70 1.178 1.187 1.307 Normal

2959.83 2959.83 1.306 1.331 1.331 Normal

Lead Slurry
1.800 3552.25 3552.25 1.388 1.421 1.421 Normal

Tail Slurry 4112.00 4112.00 1.444 1.487 1.487 Normal

Focus 1 3924.00 1.427 1.467 1.467 Normal

Focus 2 3654.00 1.400 1.435 1.435 Normal

Focus 3 2897.10 1.295 1.319 1.319 Normal

Ann.EMD: 58.26(Mpa) Pipe Press: 51.00(Mpa) Press Diff.: 7.26(Mpa)

5
 BUCN-191 7(in) Liner Cementing Design

1) The Annulus Press Distribution while Displaceming End

The Graph of Annulus Press Distribution

2) The Simulation of Cementing Process

Time Pumping Returning(m^3 & m^3/min) WH Press and ECD(Mpa & g/cm^3)
Flow Flow WH BH 3924 3654 2897
(min) Fluid Volume Fluid Volume
rate rate Press ECD m m m
Pumping New mud
Drill
0:24 New mud 0.32 0.80 0.32 0.80 3.5 1.314 1.313 1.31 1.306
Fluid
Drill
2:24 New mud 1.92 0.80 1.92 0.80 3.7 1.314 1.313 1.31 1.306
Fluid
Drill
4:24 New mud 3.52 0.80 3.52 0.80 3.9 1.314 1.313 1.31 1.306
Fluid
Drill
6:36 New mud 5.28 0.80 5.28 0.80 4.1 1.314 1.313 1.31 1.306
Fluid
Drill
8:48 New mud 7.04 0.80 7.04 0.80 4.4 1.314 1.313 1.31 1.306
Fluid

6
 BUCN-191 7(in) Liner Cementing Design
Drill
10:60 New mud 8.80 0.80 8.80 0.80 4.6 1.314 1.313 1.31 1.306
Fluid
Drill
12:60 New mud 10.40 0.80 10.40 0.80 4.8 1.314 1.313 1.31 1.306
Fluid
Drill
14:60 New mud 12.00 0.80 12.00 0.80 5.0 1.314 1.313 1.31 1.306
Fluid
Drill
16:60 New mud 13.60 0.80 13.60 0.80 5.2 1.314 1.313 1.31 1.306
Fluid
Drill
19:0 New mud 15.20 0.80 15.20 0.80 5.4 1.314 1.313 1.31 1.306
Fluid
Drill
21:0 New mud 16.80 0.80 16.80 0.80 5.6 1.314 1.313 1.31 1.306
Fluid
Drill
23:0 New mud 18.40 0.80 18.40 0.80 5.8 1.314 1.313 1.31 1.306
Fluid
Drill
25:0 New mud 20.00 0.80 20.00 0.80 6.1 1.314 1.313 1.31 1.306
Fluid
Drill
27:0 New mud 21.60 0.80 21.60 0.80 6.2 1.314 1.313 1.31 1.306
Fluid
Drill
29:0 New mud 23.20 0.80 23.20 0.80 6.2 1.314 1.313 1.31 1.306
Fluid
Drill
31:0 New mud 24.80 0.80 24.80 0.80 6.2 1.314 1.313 1.31 1.306
Fluid
Drill
33:0 New mud 26.40 0.80 26.40 0.80 6.3 1.314 1.313 1.31 1.306
Fluid
Drill
35:0 New mud 28.00 0.80 28.00 0.80 6.3 1.314 1.313 1.31 1.306
Fluid
Drill
37:0 New mud 29.60 0.80 29.60 0.80 6.4 1.314 1.313 1.31 1.306
Fluid
Pumping Preflush fluid
Preflush Drill
37:42 30.16 0.80 30.16 0.80 6.4 1.314 1.313 1.31 1.306
fluid Fluid
Preflush Drill
39:42 31.76 0.80 31.76 0.80 6.8 1.314 1.313 1.31 1.306
fluid Fluid
Preflush Drill
41:42 33.36 0.80 33.36 0.80 7.1 1.314 1.313 1.31 1.306
fluid Fluid
Preflush Drill
43:42 34.96 0.80 34.96 0.80 7.5 1.314 1.313 1.31 1.306
fluid Fluid
Preflush Drill
45:42 36.56 0.80 36.56 0.80 7.8 1.314 1.313 1.31 1.306
fluid Fluid
Preflush Drill
47:42 38.16 0.80 38.16 0.80 8.2 1.314 1.313 1.31 1.306
fluid Fluid
Preflush Drill
49:42 39.76 0.80 39.76 0.80 8.5 1.314 1.313 1.31 1.306
fluid Fluid

7
 BUCN-191 7(in) Liner Cementing Design

Pumping Lead Slurry

Drill
51:36 Lead Slurry 41.28 0.80 41.28 0.80 8.7 1.314 1.313 1.31 1.306
Fluid
Drill
53:36 Lead Slurry 42.88 0.80 42.88 0.80 7.7 1.314 1.313 1.31 1.306
Fluid
Drill
55:36 Lead Slurry 44.48 0.80 44.48 0.80 6.7 1.314 1.313 1.31 1.306
Fluid
Drill
57:36 Lead Slurry 46.08 0.80 46.08 0.80 5.7 1.314 1.313 1.31 1.306
Fluid
Drill
59:36 Lead Slurry 47.68 0.80 47.68 0.80 4.6 1.314 1.313 1.31 1.306
Fluid
Drill
61:42 Lead Slurry 49.36 0.80 49.36 0.80 3.6 1.314 1.313 1.31 1.306
Fluid
Drill
63:42 Lead Slurry 50.96 0.80 50.96 0.80 2.5 1.314 1.313 1.31 1.306
Fluid
Drill
65:54 Lead Slurry 52.72 0.80 52.72 0.80 1.2 1.314 1.313 1.31 1.306
Fluid
“U tube”Effect is Starting
Drill
68:12 Lead Slurry 54.56 0.80 54.57 0.82 1.315 1.313 1.311 1.307
Fluid
New mud Returning out Casing Shoe

69:42 Lead Slurry 55.76 0.80 New mud 55.92 0.97 1.32 1.318 1.315 1.311

71:48 Lead Slurry 57.44 0.80 New mud 58.16 1.15 1.324 1.323 1.32 1.315

73:54 Lead Slurry 59.12 0.80 New mud 60.18 0.80 1.325 1.324 1.321 1.316

75:60 Lead Slurry 60.80 0.80 New mud 61.86 0.80 1.324 1.323 1.321 1.316

78:6 Lead Slurry 62.48 0.80 New mud 64.19 1.11 1.319 1.318 1.318 1.314

Pumping Tail Slurry

78:36 Tail Slurry 62.88 0.80 New mud 64.73 1.09 1.317 1.317 1.317 1.313

80:42 Tail Slurry 64.56 0.80 New mud 66.94 1.03 1.312 1.313 1.313 1.312

82:48 Tail Slurry 66.24 0.80 New mud 69.06 1.00 1.309 1.31 1.311 1.311

84:54 Tail Slurry 67.92 0.80 New mud 71.14 0.98 1.307 1.307 1.308 1.311

86:60 Tail Slurry 69.60 0.80 New mud 73.20 0.98 1.305 1.306 1.306 1.311

89:6 Tail Slurry 71.28 0.80 New mud 75.25 0.98 1.303 1.304 1.304 1.311

91:12 Tail Slurry 72.96 0.80 New mud 77.30 0.97 1.302 1.302 1.303 1.311

93:18 Tail Slurry 74.64 0.80 New mud 79.34 0.97 1.30 1.30 1.301 1.311

Pump Stop Falling Plug

93:30 74.72 0.00 New mud 79.53 0.93 1.297 1.298 1.298 1.309

95:36 74.72 0.00 New mud 80.84 0.39 1.268 1.27 1.274 1.291

97:42 74.72 0.00 New mud 81.36 0.15 1.257 1.26 1.264 1.28

8
 BUCN-191 7(in) Liner Cementing Design

Pumping Plug Fluid

98:30 Plug Fluid 74.75 0.30 New mud 81.45 0.10 1.255 1.258 1.262 1.278

100:30 Plug Fluid 75.35 0.30 New mud 81.72 0.16 1.257 1.259 1.264 1.28

102:36 Plug Fluid 75.98 0.30 New mud 82.09 0.19 1.257 1.26 1.264 1.28

Pumping Drill Fluid

103:48 Drill Fluid 76.39 0.80 New mud 82.33 0.22 1.258 1.261 1.265 1.281

105:48 Drill Fluid 77.99 0.80 New mud 83.12 0.51 1.269 1.271 1.274 1.289

107:54 Drill Fluid 79.67 0.80 New mud 84.33 0.62 1.273 1.274 1.277 1.291

Preflush fluid Returning out Casing Shoe

Preflush
108:6 Drill Fluid 79.83 0.80 84.45 0.63 1.273 1.275 1.277 1.291
fluid
Preflush
110:6 Drill Fluid 81.43 0.80 85.81 0.71 1.273 1.278 1.28 1.292
fluid
Preflush
112:6 Drill Fluid 83.03 0.80 87.29 0.76 1.27 1.278 1.28 1.291
fluid
Preflush
114:12 Drill Fluid 84.71 0.80 88.90 0.77 1.266 1.276 1.28 1.29
fluid
Preflush
116:12 Drill Fluid 86.31 0.80 90.46 0.78 1.261 1.271 1.279 1.289
fluid
Preflush
118:12 Drill Fluid 87.91 0.80 92.03 0.79 1.256 1.266 1.278 1.288
fluid
Preflush
120:18 Drill Fluid 89.59 0.80 93.69 0.79 1.251 1.26 1.274 1.286
fluid
Preflush
122:18 Drill Fluid 91.19 0.80 95.41 0.92 1.255 1.263 1.277 1.292
fluid
Lead Slurry Returning out Casing Shoe

122:30 Drill Fluid 91.35 0.80 Lead Slurry 95.59 0.92 1.255 1.263 1.277 1.292

124:30 Drill Fluid 92.95 0.80 Lead Slurry 97.17 0.69 1.251 1.241 1.255 1.276

126:36 Drill Fluid 94.63 0.80 Lead Slurry 98.49 0.59 1.257 1.231 1.245 1.269

128:36 Drill Fluid 96.23 0.80 Lead Slurry 99.63 0.56 1.265 1.232 1.24 1.266

130:36 Drill Fluid 97.83 0.80 Lead Slurry 100.73 0.55 1.274 1.242 1.236 1.264

132:36 Drill Fluid 99.43 0.80 Lead Slurry 101.81 0.53 1.283 1.251 1.232 1.263

134:36 Drill Fluid 101.03 0.80 Lead Slurry 102.88 0.54 1.293 1.262 1.229 1.262

136:36 Drill Fluid 102.63 0.80 Lead Slurry 103.96 0.54 1.303 1.272 1.225 1.261

138:36 Drill Fluid 104.23 0.80 Lead Slurry 105.04 0.54 1.313 1.282 1.233 1.259

140:36 Drill Fluid 105.83 0.80 Lead Slurry 106.13 0.55 1.323 1.293 1.244 1.258

142:36 Drill Fluid 107.43 0.80 Lead Slurry 107.22 0.55 1.333 1.303 1.255 1.257

144:36 Drill Fluid 109.03 0.80 Lead Slurry 108.32 0.56 1.341 1.312 1.265 1.256

146:36 Drill Fluid 110.63 0.80 Lead Slurry 109.45 0.57 1.349 1.32 1.274 1.256

9
 BUCN-191 7(in) Liner Cementing Design

“U tube”Effect is End

148:36 Drill Fluid 112.23 0.80 Lead Slurry 110.77 0.80 1.2 1.374 1.345 1.297 1.263

150:36 Drill Fluid 113.83 0.80 Lead Slurry 112.37 0.80 1.9 1.381 1.352 1.304 1.252

152:36 Drill Fluid 115.43 0.80 Lead Slurry 113.97 0.80 2.6 1.388 1.359 1.312 1.241

154:48 Drill Fluid 117.19 0.80 Lead Slurry 115.73 0.80 3.4 1.396 1.367 1.32 1.229

Tail Slurry Returning out Casing Shoe

156:48 Drill Fluid 118.79 0.80 Tail Slurry 117.33 0.80 4.1 1.402 1.374 1.328 1.218

158:54 Drill Fluid 119.67 0.30 Tail Slurry 118.21 0.30 2.6 1.371 1.345 1.304 1.192

161:6 Drill Fluid 120.33 0.30 Tail Slurry 118.87 0.30 2.9 1.375 1.35 1.309 1.189

163:6 Drill Fluid 120.93 0.30 Tail Slurry 119.47 0.30 3.2 1.379 1.353 1.313 1.187

165:6 Drill Fluid 121.53 0.30 Tail Slurry 120.07 0.30 3.5 1.382 1.357 1.317 1.185

167:6 Drill Fluid 122.13 0.30 Tail Slurry 120.67 0.30 3.8 1.386 1.361 1.321 1.182

169:18 Drill Fluid 122.79 0.30 Tail Slurry 121.33 0.30 4.2 1.392 1.367 1.327 1.184

171:18 Drill Fluid 123.39 0.30 Tail Slurry 121.93 0.30 4.7 1.40 1.376 1.337 1.197

173:18 Drill Fluid 123.99 0.30 Tail Slurry 122.53 0.30 5.3 1.409 1.386 1.347 1.21

175:30 Drill Fluid 124.65 0.30 Tail Slurry 123.19 0.30 5.8 1.419 1.396 1.358 1.223

177:30 Drill Fluid 125.25 0.30 Tail Slurry 123.79 0.30 6.4 1.428 1.405 1.368 1.236

179:30 Drill Fluid 125.85 0.30 Tail Slurry 124.39 0.30 6.9 1.437 1.415 1.378 1.249

181:42 Drill Fluid 126.51 0.30 Tail Slurry 125.05 0.30 7.5 1.447 1.425 1.389 1.263

183:42 Drill Fluid 127.11 0.30 Tail Slurry 125.65 0.30 8.0 1.456 1.434 1.399 1.275

185:42 Drill Fluid 127.71 0.30 Tail Slurry 126.25 0.30 8.5 1.464 1.443 1.409 1.288

187:54 Drill Fluid 128.37 0.30 Tail Slurry 126.91 0.30 9.1 1.474 1.454 1.42 1.302

189:54 Drill Fluid 128.97 0.30 Tail Slurry 127.51 0.30 9.6 1.483 1.463 1.43 1.314

190:42 Drill Fluid 129.21 0.30 Tail Slurry 127.75 0.30 9.8 1.487 1.467 1.434 1.319

3) The Curve of Pressure and Flow rate in Cementing Process

(1) The Curve of Return Flow rate

10
 BUCN-191 7(in) Liner Cementing Design

(2) The Curve of Wellhead Pressure

(3) The Curve of ECD at Bottom hole and Focus Depth

11
 BUCN-191 7(in) Liner Cementing Design

12
 BUCN-191 7(in) Liner Cementing Design

4） Cementing Displacement Efficiency Analysis

2.3.5 Job procedure

(1).Start rig pump and circulate.

(2). Rig up Baker liner cement head

(3). Drop the ball and chase ball.

13
 BUCN-191 7(in) Liner Cementing Design

(4).Set liner hanger, then slack off weight to ensure the slips are activited.

(5). Pump pressure to release the running tool, Pressure up to shear the ball seat.

(6). Check if setting tool is free by picking up 1 m, Set weight on hanger.

(7). Circulate to condition the mud

(8). Pump 30 m^3 new mud using rig pumps.

(9). Pressure test 500psi@5min &5000psi@10min.

(10). Pump 11.13m^3 preflush using cement unit.

(11). Mix and pump Lead Slurry .

(12). Mix and pump tail Slurry .

(13). Release Drill pipe Plug.

(14). Displace tail water .

(15). Displace mud by rig pump and bump the Plug.

(16). Then bleed off to CMT unit, check back flow.

(17). Set top packer of liner hanger.

(18). Pull out the running toll out of the liner hanger.

(19). Circulate out the excess cement slurry on the top of liner hanger(If need).

(20). POOH and WOC.

2.3.6 The cement slurry and preflush/ spacer design

Slurry Formulation:

(1). Lead Slurry Formulation:

[Cement] +54.562%[water] + 0.2%C-DF60L[BWOC] +1%C-P30[BWOC] + 5%C-FL80S[BWOC] + 5%C-GS12S[BWOC] +

0.7%C-R21L[BWOC] + 4%C-B62[BWOC]+ 4%C-B66[BWOC]

(2). Tail Slurry Formulation :

[Cement] + 54.718%[water] + 0.2%C-DF60L[BWOC] +1%C-P30[BWOC] + 5%C-FL80S[BWOC] + 5%C-GS12S[BWOC] +

0.45%C-R21L[BWOC] + 4%C-B66[BWOC] + 4%C-B62[BWOC]

Preflush Formulation:

FW + 0.2%C-DF60L BWOW(%) +4%C-W40L BWOW(%)

14