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CHW & LTHW Installation - Method of Statement
CHW & LTHW Installation - Method of Statement
CHW & LTHW Installation - Method of Statement
Contractor
4800000206/000 -Stage 4B – Method of Statement of Chilled Water and Low Temperature Hot Water Pipes
Subject Installation
Drawing
Specification no. N/A N/A Date 13-July-2024
reference
Architectural Civil/ Structural Facade
Discipline
Electrical Other (please specify):
Contractor Authorized
Signature
representative
QA/QC Manager’s
Date
name
Signature
Classification | Internal
Signature
Received by Contractor
Name Date
Signature
Classification | Internal
METHOD STATEMENT
Document history
4800000206/000 - Stage 4B - Method Statement for Chilled Water and Low
Revision code
Temperature Hot Description
Water Pipes Installation
of changes Purpose of issue Date
13-216100-4800000206-NAP-MEC-MST-000001REV01, Jul-2024
Classification | Internal
Document approval
1. Scope
This method statement outlines the detailed procedures for the installation and testing of Chilled
Water (CHW) and Low Temperature Hot Water (LTHW) pipes and accessories made of black steel.
The scope of this document includes material handling, storage, installation, and pressure testing of
the piping systems. All activities will be carried out in compliance with the project specifications,
contract documents, and relevant industry standards.
2. Reference Documents
To ensure the proper execution of CHW and LTHW piping installation, the following tools and
equipment will be required:
Proper storage of pipes and accessories is crucial to prevent damage and ensure quality installation.
The following procedures will be adhered to:
4.1 Pipes should be unloaded carefully to avoid any dropping or impact damage.
4.2 Pipes shall be stacked on a flat, clean surface with adequate support to prevent bending or
warping.
4.3 All pipe ends must be capped to prevent ingress of debris, dirt, or moisture.
4.4 Damaged or unsuitable materials will be clearly marked and stored separately to prevent their
use.
4.5 Store pipes and accessories in a designated area, sheltered from adverse weather conditions.
5. Pre-Installation Requirements
Before commencing the installation of CHW and LTHW piping systems, the following pre-installation
activities will be carried out:
5.1 Verify that all drawings used for installation are the latest approved versions.
5.2 Conduct a site survey to mark the pipe routing and support locations as per the approved
drawings.
5.3 Coordinate the piping layout with other services to ensure no clashes and minimal
bends/offsets.
5.4 Ensure that there is sufficient clearance around pipes for insulation and cladding applications.
5.6 Clean and apply primer or red oxide to all seamless black steel pipes before installation to
prevent corrosion.
6. Installation Procedure
6.2.4 Follow the approved welding procedure for end preparations of welded joints.
6.3.4 Insert rubber inserts between pipes and supports to prevent vibrations and noise.
6.3.5 Provide suitable sleeves at all wall and floor crossings.
6.4 Valve & Accessory Installation
6.4.1 Install valves at locations specified in the approved drawings.
6.4.2 Connect piping to valves and accessories at equipment locations as per approved drawings and
specifications.
6.4.3 Temporarily install blind plugs or valves on all drain, air vent, pressure gauge, thermometer,
and test point connections.
6.5 Support & Insulation
6.5.1 Ensure all pipe supports are installed as per the approved drawings.
6.5.2 During pipe installation, fit insulation to the pipework, leaving joints and fittings exposed until
pressure testing and inspection are completed and approved.
6.6.2 Ensure all necessary inspections are completed and approved before proceeding to
hydraulic pressure testing.
Pressure testing of the CHW and LTHW piping systems is a critical activity to ensure system integrity
and leak-free operation. The following steps outline the pressure testing procedure:
7.1 Preparation
7.1.1 Determine the testing pressure (1.5 times the working pressure) and PN ratings of the pipes,
fittings, and valves.
7.1.2 Decide whether to test the piping system in sections or as a whole, based on site conditions
and consultant advice.
7.1.3 Estimate the volume of the piping system and arrange the required quantity of clean water.
7.1.4 Set up temporary piping or hose connections for filling and draining water.
7.2 Testing
7.2.1 Fix temporary valves at air vent and drain points, and install pressure gauges.
7.2.2 Fill the piping system with clean water using a temporary pump, ensuring no air pockets
remain.
7.2.3 Observe for any leakage during the initial filling. Arrest minor leaks immediately; for major
leaks, isolate the affected section.
7.2.4 After rectifying leaks, refill the system and ensure no further leaks are observed.
7.2.5 Gradually pressurize the system using a hydraulic test pump to the specified test pressure.
7.2.6 Monitor the entire piping system, including all joints and connections, for any signs of
leakage.
7.2.7 Maintain the test pressure for a minimum of 4 hours and ensure there is no drop in
pressure.
7.2.8 Document the test results and obtain approval from the consultant.
8. Responsibilities
8.3 Supervisor
8.3.1 Supervise the installation activities on-site.
8.3.2 Ensure all activities comply with the method statement and safety regulations.
8.3.3 Coordinate with other trades to avoid clashes and ensure smooth progress.
9. Safety Precautions
Safety is paramount in all construction activities. The following safety precautions will be strictly
enforced:
9.1 All personnel must wear appropriate Personal Protective Equipment (PPE) at all times.
9.2 Conduct daily safety briefings and toolbox talks.
9.3 Ensure all equipment is in good working condition and regularly inspected.
9.4 Maintain a clean and organized work area to prevent accidents.
9.5 Implement proper lifting techniques and use lifting equipment for heavy materials.
9.6 Ensure all workers are aware of emergency procedures and first aid facilities.
10. Documentation
Proper documentation is essential for quality assurance and project tracking. The following
documentation will be maintained: