tvhed三菱油电混单层使用说明书

连续挤出吹塑机
三菱油电混
使用说明书
浙江同发塑机有限公司
出厂编号：日期：
同发塑机有限公司
Continuous extrusion blow molding machine
Hybrid-Machine（Mitsubishi）
Operating instruction
Z H E J I A N G T O N VA P L A S T I C S
M A C H I N E C O . , LT D
Factory number： Date：
TONVA
目录
第一章概述-----------------------------------------------------------------------1
第二章技术参数-----------------------------------------------------------------2
第三章机器安装-----------------------------------------------------------------3
第四章使用安全---------------------------------------------------------------4
第五章工作原理和主要结构说明------------------------------------------9
第六章电器控制系统---------------------------------------------------------10
第七章设备的调试------------------------------------------------------------17
第八章常见故障排除---------------------------------------------------------21
附图（吹塑机 HMI 及按钮电气控制接线图）...............- 97 -
附图（吹塑机热刀控制电气控制接线图）..................- 99 -
附图（吹塑机 PLC 电气控制接线图）.....................- 101 -
附图（吹塑机模块电气控制接线图）.....................- 103 -
附图（吹塑机伺服电气控制接线图）.....................- 103 -
Catalogue
一、 Overview----------------------------------------------------------------- 1
二、 Technical parameter----------------------------------------------------- 2
三、 Machine installation----------------------------------------------------- 3
四、 Safety to use-------------------------------------------------------------- 4
五、 Description of the working principle and machine structure------ 9
六、 Electrical control system------------------------------------------------10
七、 Debugging equipment--------------------------------------------------- 17
八、 Common fault elimination methods --------------------------- 21
Figures（Blow molding machine HMI and button electrical control wiring
diagram）.............................................................................................- 97-
Figures（Blow molding machine hot cut control electrical control wiring
diagram）............................................................................................- 99 -
Figures （ Blow molding machine PLC electrical control wiring
diagram）...........................................................................................- 101 -
Figures (blow molding machine module electrical control wiring
diagram).............................................................................................- 103 -
Figures (Blow molding machine servo electrical control wiring
diagram) ........................................................................................... - 103 -

TONVA
附图（吹塑机液压电机控制原理图）......................- 105 -
附图（吹塑机壁厚控制原理图）.........................- 109 -
附图（吹塑机螺杆控制原理图）.........................- 109 -
附图（吹塑机温度控制模块接线图）.....................- 113 -
附图（吹塑机加温控制模块原理图）......................- 115 -
Figures (Blow molding hydraulic motor control wiring diagram).... - 105-
Figures (blow molding machine wall thickness control schematic).. - 109-
Figures ( blow molding machine screw control schematic )............. - 109-
Figures (Blow molding machine temperature control module wiring
diagram) ........................................................................................... - 113 -
Figures (Blow molding machine heating control module
schematic) ........................................................................................ - 115 -
TONVA
第一章概述
1、欢迎您使用 TVHED 系列油电混合中空吹塑机，为使您正确的
熟悉掌握机器的性能和特点，并使其发挥最大的效率，请在调试、操
作本机器之前，认真阅读该使用说明书。若有疑问，请与本公司联系。
本资料中关于机器的操作和维护在以下的篇幅做详细介绍，由于技术
的不断发展，TVHED 系列机型也不断的改进，使之更迎合用户的需求，
在技术参数、结构上有所改进，本资料可能与机器有不相符的部分，
恕不另行通知，如有问题可与本公司联系咨询。
2、机器的功能和特点：该机器功能广泛，适用于食品、医疗医
药、日化、农药化工等行业；用来吹制饮料瓶、固体液体医药瓶、化
妆品瓶、洗涤剂瓶、油桶、医疗器械、农药瓶等各种塑料中空容器。
如对该机还有疑问，可向我公司咨询。联系方式如下：
公司名称：浙江同发塑机有限公司
公司地址：浙江-玉环县滨港工业城惠海路 30 号
公司电话：86-576-81716101
公司传真：86-576-81716106
服务热线：13022669696
公司网站：www.china-tonva.com
1
Chapter 1 Overview
1、Welcome to use TVHED hydraulic-electric hybrid blow molding machine, in

order to make you properly familiar with the performance and characteristics of the
machine, and make it the most efficient, please read the instruction manual carefully
before commissioning and operating this machine. If you have any questions, please
contact our company. The operation and maintenance of the machine are described in
detail in the following pages. Due to the continuous development of technology, the
TVHED series models have been continuously improved to better meet the needs of
users and to improve the technical parameters and structure, and this information may
not match the machine without notice. If there any problem cam contact with the
company
2 、 Machine 's functions and characteristics: the machine has a wide range of
functions, suitable for food, medical medicine, daily chemical, pesticide chemical
industry and other industries; It is used to blow all kinds of plastic hollow containers
such as beverage bottles, solid and liquid medicine bottles, cosmetics bottles,
detergent bottles, oil drums, medical instruments, pesticide bottles and so on.
If have any questions about the machine, can consult our company.
Contact as below：
Company name: ZHEJIANG TONVA PLASTICS MACHINE CO.,LTD
Company address: 30, Huihai Road, Bingang Industrial Zone, Yuhuan，
Taizhou,Zhejiang,P.R.China.
Company Tel: 86-576-81716101
Company fax: 86-576-81716106
Service Hotline: 13022669696
Company website: www.china-tonva.com
2
第二章技术参数
项目单位 TVHED-1L TVHED-2L TVHED-3L TVHED-5L
适用原材料 ------ PE/PP/PA/PVC/PETG/ABS/PS/EVA/TPU etc
基本规格机器外型 mm 2.7x1.6x1.9 3.1x2.0x2.0 3.2x2.0x2.0 3.5x2.1x2.1
最大制品容量 L 1 2 3 5
机器重量 T 4.2 6.5 6.8 7.8
模头加热功率 Kw 1.5 2 2.5 3
模头加热段数段 3 3 3 3
最大挤出口模 mm 80 90 120 150
模头及模架最大锁模力 KN 50 80 90 100
开合行程 mm 160-310 160-360 180-380 230-480
油泵电机功率 KW 7.5 11 11 15
动力系统
螺杆电机功率 KW 7.5 15 18.5 22
气源压力 MPa 0.6 0.6 0.6 0.6
耗气量 m3/m 0.4 0.4 0.6 0.8
螺杆直径 mm 55 65 70 80
塑化系统
螺杆长径比 L/D 23:1 25:1 25:1 23:1
最大挤出量 KG/H 55 70 75 95
螺杆加热段数段 4 5 5 6
螺杆加热功率 KW 7 15 18 20
表（1）
3
Chapter 2 Technical Parameters

Item Unit TVHD-1L TVHD-2L TVHD-3L TVHD-5L
Material ------ PE/PP/PA/PVC/PETG/ABS/PS/EVA/TPU etc
Basic Dimension mm 2.7x1.6x1.9 3.1x2.0x2.0 3.2x2.0x2.0 3.5x2.1x2.1
Specificatio (LxWxH)
ns Capacity L 1 2 3 5
Max
Total Weight T 4.2 6.5 6.8 7.8
Heating power Kw 1.5 2 2.5 3
Heating zones 段 3 3 3 3
Maximum mm 80 90 120 150
Die head / extrusion die
mold base Clamping force KN 50 80 90 100
Open stroke mm 160-310 160-360 180-380 230-480
power pump KW 7.5 11 11 15
Power Screw motor KW 7.5 15 18.5 22
System power
Air pressure MPa 0.6 0.6 0.6 0.6
Air m3/m 0.4 0.4 0.6 0.8
consumption
Diameter of mm 55 65 70 80
Extrusion screw
System Screw L/D ratio L/D 23:1 25:1 25:1 23:1
Plasticizing KG/H 55 70 75 95
Number of pcs 4 5 5 6
heating zones
Screw heating KW 7 15 18 20
power
4
第三章机器安装
1、机器运到工厂以后先检查机器各部件是否有松动，电气接线是否连接牢固。如
有不牢或有松动，则应加以紧固。
2、机器必须安装在水平的地板上。调节地脚螺丝，使机器保持水平。
3、电源线截面积必须满足机器铭牌所标示的装机功率的电流要求，包括零线（铜线材），
同时机器必须有良好的接地，以保证人员安全。将三相四线制电源接到总空气开关和零线端
子。
4、机器使用的气源主要提供给两个部分用，机器上部分动作和吹气，气源压力应能保持
0.5-0.8Mpa。气源排量 0.4-1m3。
5、机器周围应有足够干净的空间,便于辅助设备及机器的操作、维护和保养。
6、本机可采用水池泵水系统（风冷却塔）或冷水机组（制冷机）来提高效率。
5
Chapter 3 Machine Installation
1、After the machine arrives at the factory, check whether the parts of the machine are loose and
whether the electrical wiring is firmly connected. Tighten if loose or loose.
2、The machine must be mounted on a level floor. Adjust the anchor screws to keep the machine
level
3、The power cord cross-sectional area must meet the current requirements of the installed power
as indicated on the machine nameplate, including the null line (copper wire), and the machine
must be well grounded to ensure personnel safety. Connect the three-phase four-wire power
supply to the main air switch and null line terminal.
4、The air source used by the machine is mainly provided for two parts, the part of the machine is
operated and blown, and the air source pressure should be able to maintain 0.5-0.8mpa.
5、There should be enough clean space around the machine to facilitate the operation, maintenance
and maintenance of auxiliary equipment and the machine.
6.This machine can use pool pump water system (air cooling tower) or water chiller (refrigerator)
to improve the efficiency
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7、设备吊装或移位时，所有钢索不得直接拴在机器油漆面或其它加工表面上，也不能使钢
索夹挤在管路或电线管上，以免擦伤或损坏设备。而是应通过机器上的起吊位起吊，并在起
吊前检查钢索起吊能力。吊装或移位时机器各部件倾斜度不得大于 15 度。应按下图 1 所示
的正确方式起吊。条件不足时亦可用叉车移位安装（2L 塑机约 6.5 吨左右）。
正确方式
图1
错误方式
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7. When the equipment is lifted or shifted, all cables shall not be directly tied to the machine
paint surface or other processing surface, nor shall the cables be squeezed on the pipeline or wire
pipe, so as not to scratch or damage the equipment. Instead, it should be lifted through the lifting
position on the machine and the lifting capacity of the cable should be checked before lifting. The
inclination of each part of the machine shall not be greater than 15 degrees when lifting or shifting.
It should be lifted in the correct manner as shown in Figure 1 below. When conditions are
insufficient, forklift can be used for shifting installation (2L plastic machine about 6.5 tons).
Right way
Wrong way
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第四章使用安全
1、该机器要接受培训专职人员操作，非正式操作人员不准上岗。
2、电路和电器元件为了设备的良好运行，请选择合适的主电源线接入设备。设备在您公司
安装完毕后，请把电气元件部分的螺丝再紧固一次，看是否有松动。并把设备安全可靠接地，
在设备运行中时刻检查各电器件、部件是否有发热和松动及不正常现象，有不正常现象请及
时停机，并检查维修或更换。
3、为了设备的良好运行和您的人身安全请您不要在饮酒之后和身体疲劳等情况下操作和靠
近设备，以免设备伤及您的身体和对设备的误操作。在操作设备时请您一定要熟悉每个按扭
及触摸屏中每个动作的限位位置。熟悉触摸屏所有页面各个按键及所有参数的设置。操作设
备时请站在安全位置，以免设备有突发异常现象时伤及您的身体。
4、时刻观察加温电流表的数值，以免温控仪器损坏而对应区域的温度偏低。注意设备各电
机的电流是否过大及电机自身是否发热，注意电机的轴承保养和维护。定期清理电机、电器
控制柜的灰尘和杂物，让其透风良好，保证散热，以免电器元件以及电机过热。
9
Chapter 4 Safety to use
1、The machine to accept training full-time personnel operation, informal operators are not
allowed to post.
2、Circuit and electrical components For good operation of the equipment, please select an
appropriate main power cable to access the equipment. After the equipment is installed, tighten the
screws on the electrical components again to see if they are loose. And the equipment is safe and
reliable grounding, in the operation of the equipment always check whether the electrical parts,
parts are hot and loose and abnormal phenomenon, abnormal phenomenon please stop in time, and
check maintenance or replacement.
3、For the good operation of the equipment and your personal safety, please do not operate or get
close to the equipment after drinking alcohol or under the condition of physical fatigue, so as not
to hurt your body and misoperate the equipment. When operating the equipment, you must be
familiar with each button and the limit position of each action on the touch screen. Be familiar
with the Settings of buttons and parameters on all pages of touch screen. Please stand in a safe
position when operating the equipment to avoid injury to your body in case of sudden abnormal
phenomenon
4、Always observe the value of the heating ammeter, so as not to damage the temperature control
instrument and lower the temperature of the corresponding area. Pay attention to whether the
current of each motor of the equipment is too large and whether the motor itself is hot, pay
attention to the maintenance and maintenance of the bearing of the motor. Clean the dust and
debris of the motor and electrical control cabinet regularly to ensure good ventilation and heat
dissipation, so as to avoid overheating of electrical components and motor
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5、正常生产中，机器各润滑部位应保持润滑良好，每班至少加注一次润滑油，保持机器清
洁、无油污、无锈蚀。
6、在机器运行的时候，请勿打开机器防护门，且在机器上有安全标识的地方，请勿过于靠
近，防止机器运行时机械伤人。
7、未接好的通气软管、灼热零部件,都会引起伤害.所以气管、水管及其接头等必须定期检查,
如有裂缝或其它损坏,立即停机更换坏零部件。
8、经常检查 V 带松紧程度并及时调整。
9、合模机构：合模机构是该机的主要部件之一，在使用过程中要注意其维护保养，每班开
工前必须检查开合模机构的运行情况，并对各上脂点（中模板滑动套、齿条座等）加注润滑
脂。在本机构准备运行之前及在运行过程中，严禁人体任何部位进入合模机构中，以免造成
人员伤害。如需进入本机构，必须关闭伺服油泵，以确保安全。
10、机器运转时切勿攀登,否则不仅可能损坏机器部件而且若碰到运动零部件或摔下导致受
伤。
11
5、In normal production, the machine lubrication parts should be kept well lubricated, at least once
a shift refill lubricating oil, keep the machine clean, no oil, no rust and corrosion
6、When the machine is running, do not open the protective door of the machine, and do not get
too close to the place where the machine has a safety mark to prevent the machine from hurting
people when the machine is running.
7、Unconnected ventilation hoses and hot parts can cause injury. Therefore, air hoses, water hoses
and their joints must be checked regularly, and if there are cracks or other damages, stop
immediately to replace the bad parts..
8、Check the tightness of the V-belt regularly and adjust it in time.
9、Clamping structure ： Clamping is one of the main parts of machine tools, in use to pay
attention to maintenance.Check the operation of opening and closing structure before each shift
and grease points (in the template sliding sleeve, rack seat, etc.). Before and during the operation
of the structure, any part of the human body is strictly prohibited to enter the clamping structure,
so as not to cause personal injury. To enter the facility, the servo oil pump must be closed to ensure
safety.
10 、 Do not climb while the machine is running, as it may not only damage the machine
components but also cause injuries if you touch moving parts or fall down.
12
11、注意机器工作状态，如有异响，应立刻停机检修，机器报警自动停机，只有确认故障之
后，才能开机。
12 模头：
①、拆卸和清理模头时，模头先加热到一定温度并保温 3 小时后再进行拆卸工作，清除
零件内的塑料时，必须要用铜棒或铜片，不能用铁棒或螺丝刀等，零件在清除塑料后要进行
抛光处理，注意零件的连接面和内孔不能有碰伤、碰坏。在装配模头时，要注意每个零件的
同心度、垂直度，绝对不能有死角出现。
②、更换内外口模时均需重新调整模口对零和模口开度，拆下外口模压环后应同时取下
外口模，以防外口模自行脱落。
③、若因水压不足，冷却水不能通到模头及加料座处时，须及时提高水压或把油冷却器
的阀门适当关小，确保冷却水能通到模头及加料座处，否则易使模头及加料座处的密封圈烫
坏。
④、若因某种情况下塑化系统加热保温时间过长后，开始数次模头注料时，工作人员应
远离模口下方，以防熔融塑料喷出灼伤。
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11、Pay attention to the working state of the machine, if there is an abnormal sound, it should be
stopped immediately for maintenance, the machine alarm automatically stops, only after
confirming the fault, can it be started
12 Die head：
①Disassemble and clean up the die head，the die head is heated to a certain temperature and
kept for 3 hours before dismantling.，copper rods or pieces must be used to remove plastic from
parts，do not use iron rods or screwdrivers, etc..Parts are polished after removal of plastic，note
that the connecting surface and inner hole of the parts are not bruised or damaged。When
assembling die head, pay attention to the concentricity and perpendicularity of each part, and
absolutely no dead Angle.
②、When replacing the internal and external die, the opening of the die and the opening of
the die should be adjusted again. After removing the external die pressing ring, the external die
should be removed at the same time to prevent the external die falling off by itself.
③、If the water pressure is insufficient, the cooling water can not pass to the die head and the
feeding seat, it is necessary to raise the water pressure in time or close the valve of the oil cooler
properly to ensure that the cooling water can pass to the die head and the feeding seat, otherwise
the sealing ring of the die head and the feeding seat will be burned.
④、If the plasticizing system heating and holding time is too long under certain
circumstances, the beginning of several die head feeding, the staff should stay away from the
lower part of the die mouth, in case of molten plastic ejection burn.
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第五章工作原理和主要机构说明
5.1 工作原理：
按一定比例混合的颗粒状塑料母料从注料孔卷入机筒内被加热、挤压、拉伸、混合
而具有很高的韧性，熔融状态的塑料从机头中被以中空的圆筒状挤出，置入两个中空模
腔合模机构，在一定压力的压缩空气作用下，把塑料吹胀后覆盖在模具表面，经冷却而
成制品。以 TVHED-2L-4 为例，以显示各机构的位置、动作流程以及各个机构功能，
如图 2 所示。
15
Chapter 5 Description of the working principle and
main structure
5.1 working principle：
According to a certain proportion of mixed granular plastic masterbatch from the injection hole
into the barrel is heated, extruded, stretched, mixed and has a high toughness, the molten state of
plastic from the head is extruded in a hollow cylindrical shape, placed into two hollow mold
cavity clamping mechanism, under the action of a certain pressure of compressed air, the plastic is
inflated after covering the surface of the mold, cooled into a product. Take TVHED-2L-4 as an
example to show the location, action flow and functions of each mechanism, This is shown in
Figure 2 below。
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5.2 动力传动系统：
1、动力传动系统包括变频调速电机、硬齿面减速器、传动 V 带等用以驱动螺杆旋转、
挤料，并能精确控制螺杆转速从而控制挤料速度。齿轮减速器的零件采用高强度合金钢，其
主轴上采用高承载力的推力调心滚子轴承，硬齿面减速器具有承载能力高、体积小等特点。
2、机器每次加温准备生产之前应先打开通往塑化系统各冷却水路通道，并经常观察进
水、回水情况和实际冷却效果。检查 V 带松紧程度并及时调整。每运转半个月应观察减速
器之油位视窗，油位是否在规定范围之内，若低于油位应适量补 N220 中级压齿轮油。新机
启用 300～600 小时应更换一次润滑油，更换时须在减速器停车后润滑油尚未冷却前，箱体
亦用同品质润滑油冲洗干净。
图3
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5.2 Motion transfer system：
1、 The power transmission system includes a inverter motor, hardened gear reducer, a
transmission V belt, etc. to drive the screw rotation, extrusion, and can accurately control the
screw speed to control the extrusion speed. The parts of the gear reducer are made of high-strength
alloy steel, and the thrust-aligned roller bearing with high bearing capacity is adopted on the
spindle, and the hard tooth surface reducer has the characteristics of high load carrying capacity
and small size. This is shown in Figure 3.
2、 Before each heating of the machine for production, the cooling water channels to the
plasticizing system should be opened, and the inlet and return water and the actual cooling effect
should be observed frequently. Check the tightness of the V-belt and adjust it in time. Every half a
month of operation should observe the oil level window of the reducer, whether the oil level is
within the specified range, if it is lower than the oil level, the appropriate amount of N220
intermediate pressure gear oil should be supplemented. The lubricating oil should be replaced
once within 300 to 600 hours of the new machine, and the lubricating oil should be replaced
before the lubricating oil has not cooled after the reducer is stopped, and the box is also rinsed
with the same quality lubricating oil.
Figure 3
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5.3 塑化系统：
1、塑化系统主要由动力传动系统、机筒、螺杆、模头及加热、冷却系统等组成。本
系统的主要功能是将原料经过加热和挤压混炼，在模头出口处形成塑化均匀的型胚。其工作
过程为：挤料变频调速电机通过皮带带动齿轮减速机转动，减速机将增大的转矩传递给螺杆，
在旋转螺杆的作用下，将从料斗进入机筒的塑料向前输送和压实，最终形成塑化均匀的料胚。
本系统特别说明：
加温时，机筒、齿轮减速器和模头上（带壁厚控制模头油缸）必须接通冷却水，启动
挤料前仔细检查每一段温度是否达到，确认达到设定温后才能启动挤料！冷机启动会造成
机器的损坏（机筒、螺杆工作面的损坏或螺杆断裂）。该系统工作时机筒加热部位高温，
敬请注意安全，防止烫伤。机筒与模头联接处安装多孔板。如果您的制品有特殊配料需要
（回收料或杂质多），可选配快速换网装置。
图4
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5.3 Plasticizing system：

The plasticizing system is mainly composed of power transmission system, barrel, screw, die
head, heating and cooling system. The main function of this system is to heat and extrude the raw
material to form a uniformly plasticized embryo at the die outlet. Its working process is: extruded
frequency conversion speed control motor through the belt to drive the gear reducer rotation, the
reducer will increase the torque to the screw, under the action of the rotating screw, from the
hopper into the barrel of the plastic forward transport and compaction, and finally form a
plasticized uniform embryo type。
Special instructions for this system：

When heating up, the barrel, gear reducer and die head (with Parison control die head oil
cylinder) must be connected to cooling water. Check whether the temperature of each
section is reached before starting the extrusion, and confirm that the set temperature is
reached before starting the extrusion! Cold start will cause damage to the machine (damage
to the barrel, screw working surface or screw breakage). Please pay attention to the safety of
the barrel heating part when the system is working. A porous plate is installed at the
connection between the barrel and the die head. If your products have special dosing needs
(recycled material or impurities), a quick screen change device is available as an option
Figure 4
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5.4 5.4 机头数量及间距：
中心距 1腔 2腔 3腔 4腔 5腔 6腔 7腔
机型
TVHED-1L — 120 80 60 — — —
TVHED-2L — 160 100 80 70 60 —
TVHED-3L — 160 120 90 80 65 —
TVHED-5L — 200 120 100 80 75 65
注：以上参数可根据客户需要进行调整表（2）
5.5 型胚控制系统：
1、根据客户制品要求选配 100 点壁厚控制系统。本控制系统应用液压伺服定位原理，
实时控制挤出模套和模芯的相对位置来调节挤出型胚轴向壁厚分布。补偿型胚因垂伸及吹胀
比不均对制品壁厚的影响，大大增强吹塑制品强度或减轻制品重量。功能：快速设定旋钮、
图型化点设定、文件存储功能、开关输出功能、状态监视功能、手动功能、控制周期自动跟
踪功能。特点：操作方便、上手快、适应性好、智能设定、稳定可靠。（此系统另附使
用说明书）。
21
5.4 Number and spacing of machine heads：
1cavity 2cavities 3cavities 4cavities 5cavities 6cavities 7cavities

Center
Center
TVHED-1L — 120 80 60 — — —
TVHED-2L — 160 100 80 70 60 —
TVHED-3L — 160 120 90 80 65 —
TVHED-5L — 200 120 100 80 75 65
NOTE：The above parameters can be adjusted according to customer needs . 表（2）
5.5 Parison Control System：

1、According to customer product requirements optional 100 point wall thickness control
system. The control system uses the hydraulic servo positioning principle to control the relative
position of the extrusion die sleeve and the die core in real time to adjust the axial wall thickness
distribution of the extrusion cotyl. Due to the influence of vertical extension and unevenness of
blowing ratio on the wall thickness of products, the compensating embryo greatly enhances the
strength of blow molded products or reduces the weight of products. Function: Quick SETTING
knob, pattern point setting, file storage function, switch output function, state monitoring function,
manual function, automatic control cycle tracking function. Features: easy to operate, fast on hand,
good adaptability, intelligent setting, stable and reliable. (This system is attached with the
instruction manual)
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5.6. 拆卸和清理：
1、拆卸和清理模头时，模头先加热到一定温度后并保温 3 小时，再进行拆卸工作，清
除零件内的塑料时，必须要用铜棒或铜片，不能用铁棒或螺丝刀等，零件在清除塑料后要进
行抛光处理，注意零件的连接面和内孔不能有碰伤、碰坏。在装配模头时，要注意每个零件
的装配同心度、垂直度，绝对不能有死角出现。螺纹上一定要加涂高温油后再装配，同时应
注意螺纹的松紧度和零件的装配方向。
本系统提醒事项：
1、更换内、外模口时均需重新调整模口对零和模口开度（有壁厚控制系统），拆下
外模口压环后应同时取下清理，以防自行脱落。
2、若因某种情况下塑化系统加热保温时间过长后，启动主机模头开始挤料时，工作人
员应远离模口下方，以防融熔塑料喷出灼伤。
3、在塑化系统及模头部件的连结紧固件（如螺钉、螺孔等）上，都必须涂好高温油（即
二硫化铜）再旋紧。
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5.6. Disassembly and cleaning：

1、 When disassembling and cleaning the die head, the die head should be heated to a certain
temperature and kept for 3 hours before disassembling. When removing the plastic in the parts,
copper rods or copper sheets must be used instead of iron rods or screwdrivers. The parts should
be polished after removing the plastic. Pay attention that the connecting surfaces and inner holes
of the parts should not be bruised or damaged. When assembling the die, pay attention to the
concentricity and verticality of each part, and there must be no dead ends。The thread must be
coated with high temperature oil after assembly, and should pay attention to the tightness of the
thread and the assembly direction of the parts。
This system reminds matters：

1、 When replacing the inner and outer dies, it is necessary to re-adjust the zero point of
the die mouth and the opening of the die mouth. After removing the outer die pressing ring,
the outer die should be removed at the same time to prevent the outer die from falling off by
itself。
2、If the heating and holding time of the plasticizing system is too long under certain
circumstances, when the die head of the main machine starts to squeeze, the staff should stay
away from the lower part of the die mouth to prevent the melting plastic from burning
3、In the plasticizing system and mold head parts of the connection fasteners (such as screws,
screw holes, etc.) must be coated with high temperature oil (namely copper disulfide) and
then tightened.
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5.7 开合模、移模装置：
1、开合模装置由开合模油缸、合模板、移模板、直线导轨、同步齿轮、曲臂、移模伺
服等组成，其主要功能是通过油缸完成模具上移、合模夹管胚、模具下移、锁模供吹胀制品
冷却定型、开模脱出等一系列动作。当发现模具合模分型面不紧密（上开口或下开口）时可
通过合模板底部的平衡螺丝来做适当调整。
图5
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5.7 Clamping-and-sliding device：

1、The mold opening and closing device is composed of a mold opening and srevo motor, a
clamping template , a template moving, a linear guide rail, a synchronous gear, a crank arm, a
mold sliding cylinder, etc. Its main function is to complete a series of actions, such as mold
moving up, mold clamping, mold moving down, mold clamping for blowing products cooling and
shaping, and mold opening and pulling out. When it is found that the parting surface of the die is
not close (upper or lower opening),It can be adjusted the balance screw at the bottom of the
template.
Figure 5
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警告：
该装置运行速度快、冲击力大，在安装模具、调试、试机以及生产过程中需十分注意，
尤其是两模板中间和移模座两端在机器运行时请保持安全距离。
(模具的安装连接尺寸如下图)
图 7
参数 A B C D E F G H
机型
TVHED-1L 160 310 180 280 50 75 — 300
TVHED-2L 160 360 200 320 50 75 80 350
TVHED-3L 180 380 200 320 50 75 80 350
TVHED-5L 230 480 230 360 50 75 80 380
注：模具安装孔为 M12。
表（3）
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Warn：
The device runs fast, impact force is large, in the mold installation, debugging, test
machine and production process need to pay attention to, especially in the middle of the two
templates and the two ends of the sliding mold seat in the machine operation, please keep a
safe distance.
(Die installation and connection dimension drawing)
Figure 7
parameter A B C D E F G H
model
TVHED-1L 160 310 180 280 50 75 — 300
TVHED-2L 160 360 200 320 50 75 80 350
TVHED-3L 180 380 200 320 50 75 80 350
TVHED-5L 230 480 230 360 50 75 80 380
Note：The mold installation hole is M12.

表（3）
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5.8 冷却系统：
1、在生产过程中对模具、液压油、模头、减速箱和加料座等进行冷却。这对生产速度
和制品质量有直接影响，并能保证机器高效、平稳运转。在塑化系统进行加热及正常运转过
程中，须接通冷却水，并定时检查其通水状况，若因水压不足，冷却水不能通到模头及加料
座处时，须及时提高水压确保冷却水能通到模头及加料座处，否则模头油缸密封圈会烫坏，
加料座温度过高塑料会堵住进料口。见图（6）
2、冷却系统的连接：接好分水器。以下各系统都要接入独立的闭合冷却水。○ 1 液压油
箱（包括主油箱和副油箱）○2 模头○
3 模具○
4 减速箱○
5 加料座。机器每次加温前应先打开通往
各系统的冷却水路，并经常观察进水、回水情况和实际冷却效果。
图8
提醒：
1、当气温低于零度以下时,如果设备不工作,各系统冷却水一定要排净,否则将会冻坏系
统零部件。
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5.8 Cooling system：

1、In the process of production, the die, hydraulic oil, die head, reducer and feeding seat for
cooling，this has a direct impact on the production speed and product quality, and can ensure the
efficient and smooth operation of the machine，n plasticizing system for heating and normal
operation in the process, must turn on the cooling water, and regularly check the water condition,
if due to insufficient water pressure, cooling water not to die and loading place, must be timely
can increase the water pressure to ensure that the cooling water through the die head and loading
place, otherwise die oils cylinder seal burns, charging high temperature plastic will block the inlet.
See Figure (6)
2、 Connection of cooling system: connect water knockout drum. Each of the following
1 hydraulic oil tank（Including
systems shall be connected with independent closed cooling water,○
main fuel tank and auxiliary fuel tank）○
2 Die head○
3 mould○
4 reducer gearbox○
5 barrel .The
cooling water channel leading to each system should be opened before each heating of the
machine, and the situation of water inlet and backwater and the actual cooling effect should be
observed frequently.
Figure 8
Reminder :
When the temperature is below zero, if the equipment does not work,
the cooling water system must be clean, otherwise it will freeze the
system components.
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5.9 电器控制系统：
1、电控系统由人机界面、PLC 可编程控制器、模拟量伺服放大器、温控模块、继电器、
稳压开关电源、空气开关、等组成。操作面板上装有电源开关、热刀温度、紧急停止等。
2、电源开关：接通、断开机器的控制电源。
3、紧急停止：按下该钮，设备停止一切运行。
4、触摸显示屏：此乃设备之大脑，机器的基本动作都在此发出指令。本机采用<<可编
程序控制器 PLC+触摸式人机界面>>操作控制系统，综合控制系统的动作，此乃机器正常工
作之根本，鉴于此重要性，作为一章另行详细解绍。
5.10 液压系统：
1、液压站有主液压站和副液压站（带壁厚控制机型），为两个各自独立的系
统。主液压站控制合模、移模和放杆等动作，以及压力和流量的比例控制，采用
定量叶片泵供油。副液压站位于主液压站后侧，柱塞泵单独供给壁厚伺服控制伺
服油缸来实现制品壁厚控制。
2、加注液压油：打开油箱上部的空气滤清器盖，向油箱内加注 N32 或 N46 的抗磨
液压油，环境温度高时采用 N46 抗磨液压油，环境温度低时采用 N32 抗磨液压油，要求油
面超过油面计的 2/3，液压油加注结束后，装好空气滤清器盖。见图（9）
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5.9 Electrical apparatus control system：

1、The electronic control system consists of man-machine interface, PLC programmable
controller, analog servo amplifier, temperature control module, relay, voltage regulator switching
power supply, air switch, etc.The operating panel is equipped with power switch, hot cutting
temperature, emergency stop, etc.
2、Power switch：Switch on and off the control power of the machine.。

3、Emergency stop：press the button to stop all operation of the equipment.
4、Touch screen: An important part of a device from which basic machine movements are
controlled. This machine adopts <<Programmable controller PLC+ Touch man-machine
interface >> The operation control system, the action of the integrated control system, is
fundamental to the normal operation of the machine. It is important and will be explained in detail
in another chapter.
5.10 Hydraulic system：

1、The hydraulic station has a main hydraulic station and a secondary hydraulic
station (with parison control model), which are two independent systems.The main
hydraulic station controls the action of clamping, sliding and blow pin down,etc，and
proportion.The secondary hydraulic station is located at the back of the main
hydraulic station, and the piston pump alone provides the parison servo control servo
cylinder to realize the product parison control.
2、Fill hydraulic oil：Open the air filter cover on the upper part of the oil tank, and fill the
oil tank with N32 or N46 anti-wear hydraulic oil. N46 anti-wear hydraulic oil is used when the
ambient temperature is high, and N32 anti-wear hydraulic oil is used when the ambient
temperature is low. The oil level should be more than 2/3 of the oil level gauge，After filling the
hydraulic oil, install the air filter cover. See Figure (9)
32
图（9）
1、回油过滤器 2、加油口 3、油位油温窗 4、电机油泵组 5、冷却水出水管
6、冷却水进水管 7、油冷却器 8、储油箱 9、油路块 10、压力表 11、油阀
提醒：
⑴ 液压系统工作的好坏，主要取决于精心维护与保养，在工作中要经常检查液压油的
油质，发现液压油被污染必须立即更换。
33
Figure 9
1、return oil filter 2、oil filler 3、Oil level oil temperature window 4、Motor oil pump
set 5、Cooling water outlet pipe 6、Cooling water inlet pipe 7、oil cooler 8、Oil storage
tank 9、 oil circuit block 10、Pressure gauges 11、oil valve
Note：
⑴ The good or bad work of the hydraulic system mainly depends on careful
maintenance and care, and the oil quality of the hydraulic oil should be checked
frequently during the work, and the hydraulic oil must be replaced immediately if it
is found to be contaminated.
34
5.11 气动系统：
1、本机型的气动系统除具备制品吹胀成型功能外，还用来主机抬头和料胚切断气缸（热
切刀或冷切刀），制品瓶口切口和拉底功能。气动系统的过滤减压阀是调节系统压力的，一
般情况下压力调节至 0.6Mpa 左右。除吹气系统外其他气动执行和控制元件都须适当润滑，
本系统配备的油雾器的作用是用来保证空气中含有适量的润滑油，滴油速度调至每分钟 2
滴。附气动原理图
2、气动系统的连接：将总进气管接到储气罐上的空气过滤减压器，接好模头预吹气
管和模具吹针吹气的气管。见图 10
图 10
1、吹气压力调节阀 2、油雾器 3、储气罐
4、放水阀 5、进气过滤/压力双联件
35
5.11 Pneumatic system：

1、The pneumatic system of this model not only has the function of product blowing and
forming, but also uses the incoming material to cut off the cylinder (hot cutting or cold cutting),
product bottle incision and bottom drawing function. The filter pressure reducing valve of
pneumatic system is to adjust the pressure of the system. In general, the pressure is adjusted to
about 0.6mpa. In addition to the blowing system, other pneumatic execution and control
components must be properly lubricated. The role of the oil mist device equipped with this system
is to ensure that the air contains an appropriate amount of lubricating oil, and the oil dropping rate
is adjusted to 2 drops per minute.With pneumatic schematic diagram
2、 Connection of pneumatic system: Connect the total intake pipe to the air filter pressure
reducer on the air storage tank, and connect the die pre-blowing pipe and the mold blowing
needle blowing air pipe. See Figure 10
Figure 10
1.blowing pressure adjust valve 2、Atomized lubricator 3、Air tank

4、Atomized lubricator 5、Air filter/pressure duplex
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5.12 抬头系统：
抬头系统由抬头支撑底座板、液压缸支撑座、抬头油缸推头、抬头油缸接头、抬头油
缸等组成。抬头系统主要功能是靠抬头油缸使抬头油缸推头推动顶架做升降运动。如图 11
所示
图 11
37
5.12 Bobbing up system：

The head up system is composed of head up support base plate, hydraulic cylinder support
seat, head up cylinder push head, head up cylinder joint, head up cylinder, etc. The main function
of the head up system is to rely on the head up cylinder to make the head of the head up cylinder
push the top frame for lifting movement. As shown in Figure 11
Figure 11
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5.13 吹架系统：
吹架系统由吹气筒总成、上吹中板、吹架调节板、吹架左右调节块、光杆、上吹垫块、
吹架上吊板、插笔油缸等组成如图所示。其中吹针微调螺栓和上吹架调节板可能调节吹针与
模具的距离。如图 12 所示
图 12
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5.13 Blow rack system：

The head up system is composed of head up support base plate, hydraulic cylinder support seat,
head up cylinder push head, head up cylinder joint, head up cylinder, etc. The main function of the
head up system is to rely on the head up cylinder to make the head of the head up cylinder push
the top frame for lifting movement. As shown in Figure 12
Figure 12
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5.14 去飞边装置：
去飞边皆为气缸动作来完成，去飞边主要是去瓶口飞边和底部飞边。底部飞边都由机器
上或者模具上拉底机构来完成。瓶口飞边，如果是割口则采用旋切割口装置完成，如果是冲
口制品则采用冲口机构来完成。这些机构的动作皆由气缸完成，一般情况下气压调至 0.6Mpa
即可。该机型去飞边装置如图 13 所示。
图 13
41
5.14 Def lash device：

Def lash is done by the cylinder action, is mainly to def lash the bottle mouth and the
bottom. The bottom flashing is done by the bottom pull mechanism on the machine or on the mold.
Bottle mouth def lash, if it is a cut, it is completed by a rotary cutting device, and if it is a
punching product, it is completed by using a punching mechanism. The movement of these
mechanisms is completed by the cylinder, and the air pressure can generally be adjusted to 0.6Mpa.
The def lash device of this model is shown in Figure 13
Figure 13
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第六章电气控制系统
6.1．操作面板：
1、此板面上装有触摸屏、电源开关、热刀温度、急停开关等。
2、触摸显示屏：机器的基本动作都由此发出指令。
3、壁厚控制显示屏：可根据制品来编程料胚壁厚分布、重量、修改及储存数据。（选
配；单独附使用说明书）
4、电源开关：接通、断开机器的控制电源。
5、热刀温度：料胚热切刀的温度调节旋钮。
6、报警：设备故障或误操作时报警器响起。
7、紧急停止开关：按下该按钮，设备停止一切运行。
图 14
43
Chapter 6 Electrical Control System
6.1．Operation panel：
1、The panel is equipped with touch screen, power switch, hot cutting temperature,
emergency stop switch, lighting switch, etc
2、Touch screen: the basic movements of the machine are given instructions from this.
3、Parison control screen: according to the product to program the wall thickness
distribution, weight, modify and store data. (optional; With separate instruction
manual)
4、Power switch：Turn on and disconnect the control power of the machine.
5、Hot cutting temperature：Temperature adjustment knob of the preform hot cutter.
6、Alarm：An alarm sounds when the equipment fails or misoperation.
7、Emergency switch：Press the button and the device stops everything from running.
Figure 14
44
6.2 触摸屏的界面系统构成：
1、因各机型配置不同，或应客户的具体要求，加减了某些功能，所以与客户实际设备
上的界面有些许不同，请在机器安装调试时及时与本公司调试人员沟通学习，以便与您今后
顺利操作您的设备。
6.3 打开电源开关接通电源：
1、首先进入语言选择界面，点击适合语言进入控制主界面。
6.4 控制主界面：
1、该页面为综合控制界面，各按键主要用于功能参数页面的进入和调整，手动、自动
切换以及电机启停等，按各个功能键可实现对应功能。
图 15
45
6.2Touch screen interface system composition：

1、Due to the different configuration of each model, or according to the specific
requirements of customers, some functions have been added or removed, so the interface on the
actual equipment is slightly different from the customer, please timely communicate with the
debugging staff of the company when the machine is installed and debugging, so that you can
successfully operate your equipment in the future.
6.3Turn on the power switch to turn on the power：

1、First enter the language selection interface, click the appropriate language to enter the main
control interface.
6.4Control the main interface：

1、This page is a comprehensive control interface. Each key is mainly used for entering and
adjusting the function parameter page, manual, automatic switching, and motor start and stop.
Press each function key to realize the corresponding function.
Figure 15
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点:“螺杆启/停”，底色变绿，挤料变频器电机通电运行，再次点击此键则停止运行（在
螺杆、机头未达到设定温度时按此键无效）。
点:“油泵启/停”键，底色变绿，油泵电机运行。
点:“回原点”键，设备各个执行元件都复位到原点。
点:“频率设定”键，根据制品重量及产量要求输入相应的频率参数驱动电机转速。
点:“左模关”或“右模关”底色变绿，对应工位进入待机状态。
点:“加温开”键，底色变绿，料筒和模头通电加温
点:“加温关”键，料筒和模头停止加温。
点:“产量”键，进入产量界面。
点:“手动”键，进入手动操作界面。
点:“自动”键，对应左右工位待机选择进入全自动运行状态。
点:“停止”键，设备停止运行。
点:“I/O 监控”键，进入设备各输入及输出信号监控界面。
点:“温度设置”键，进入温度设置界面。
点:“时间设置”键，进入动作时间设定界面。
点:“压力/流量设定”键，进入液压系统压力和流量的设定界面。
点:“功能设置”键，进入基本功能配置界面。
47
Point:“Extruder start/stop”，The background color turns green, extruder motor power on, click
this button again to stop running(Pressing this key is invalid when the screw and machine
head have not reached the set temperature)。
Point:“Hydraulic pump start/stop”，The background color turns green，hydraulic pump motor
running。
Point:“Original position”，each actuator of the device is reset to the origin.
Point:“Extruder frequency”，according to the weight of the product and output requirements
to enter the corresponding frequency parameters to drive the motor speed.
Point: “ Left mold d close ” or “ Right mold close ” the background color turns green ，
corresponding station enters standby.
Point:“Heating on”，the background color turns green, barrel and die head energized and
heated
Point:“Heating off”，barrel and die head stop heating.

Point:“Production”，Enter the output interface.
Point:“Manual”，enter the manual operation interface
Point:“Auto”， corresponding to the left and right station standby selection into the fully
automatic running state
Point:“Stop”，he device stops running.

Point:“I/O Monitoring”，enter into the signal input and output monitoring page.
Point:“TEMP setting”， enter the temperature setting interface.
Point:“Time setting”， enter the action time setting interface.

Point:“Pressure /flow setting”，Enter the setting interface of hydraulic system pressure and
flow.
Point:“Function setting”，Enter the basic function configuration interface
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6.5 手动操作界面：
1、该页面主要执行各种手动动作，每一个指令完成一个动作，作为初期调试或更换模
具时使用，也可通过手动操作来观察机器部件运行状况。
图 16
左模手动控制页面（左右工位功能相同）
上移：模架整体上移到模头中心工位。
下移：模架整体下移到吹气工位。
合模：模板闭合。
开模：模板开启。
放杆：吹针向下插入模具吹气孔（深度由油缸上轴调整）。
退杆：吹针向上退出到感应开关位置。
抬头升：主机台及模头整体向上抬高。
抬头降：主机台及模头整体向下抬高。
切刀：料胚切断装置（纵向热切刀、横向冷切刀或冷刀包封）
进刀：用于制品的打水口或切口。
割口：用于制品的旋转割口。
吹气：吹针吹出压缩空气。
拉底：用于制品底部毛边的处理。
右模：切换到右工位。
返回：返回到主界面。
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6.5Manual Operation interface:
1、This page mainly performs various manual actions. Each instruction completes an action,
which is used for initial debugging or mold replacement, and can also be used to observe the
running status of machine parts through manual operation.
Figure 16
Left station manual operation（same as the right station）.

Mold up：The mold frame is moved up to the center of the mold head position.
Mold down：The mold frame is moved down to the blowing position.
Mold close：The clamping platen close.
Mold open：The clamping platen open .
Blow pin down：The blow pin is inserted downward into the blow hole of the die (the depth
is adjusted by the upper shaft of the oil cylinder)
Blow pin up：The blowing pin come up to the sensor position.
Bobbing up：The main table and the die head are raised upward as a whole.
Bobbing down：The main table and the die head are raised downward as a whole.
Parison cutting：Blank cutting device (longitudinal hot knife, transverse cold knife or cold
knife encapsulation)
Neck deflashing forward：A nozzle or incision for a product.
Neck deflashing：Rotary cuts for products.
Blowing：The blowing pin blow compressed air.
Bottom deflashing：Handling bottom flash.
Back：back to the main interface.
Right station：Rotary cuts for products
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6.6 温度控制系统：
1、此系统由断路器、温度控制模块、固态继电器、电流互感器等构成。打开加温开关，
主页上显示为绿色，设定温度是用户根据塑料特性设置的数值，当实际温度达到设定温度时
控温模块断开该区段加热电源，当实际温度低于设定温度时，控温模块接通该区段加热电源，
此时该区电流有数值显示，当实际温度超过设定温度时，控温模块输出电信号接通风机为机
筒降温，达到设定值后停止。
图 17
注意：该系统有电流显示，其功能是用于显示各加热区的工作电流，请记录正常工
作时的电流，在生产中要经常观察电流值，若某区电流显示值小于正常电流或显示正在加
温而无电流值，请检查加热器是否损坏，电路是否断路，断路器是否跳闸，以尽快恢复正
常状态。
51
6.6Temperature control system：

This system consists of circuit breakers, temperature control modules, solid state relays,
current transformers, etc.Turn on the heating switch, the homepage is displayed in green，set
temperature is the value set by the user according to the plastic characteristics，When the actual
temperature reaches the set temperature, the temperature control module disconnects the heating
power of the zone. When the actual temperature lower then the set temperature，the temperature
control module connects the section heating power supply，at this time, the current in this area has
a numerical display，when the actual temperature exceeds the set temperature，the temperature
control module outputs an electric signal to connect the ventilator to cool the barrel, Stop when the
set value is reached.
Figure 17
Note：The system has a current display, its function is to display the working current
of each heating zone, please record the current during normal work, and observe the current
value frequently in production. If the current display value in a zone is less than the normal
current or it shows that it is heating without a current value, please check whether the heater
is damaged, whether the circuit is broken, whether the circuit is tripped，get back to normal
as soon as possible.
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6.7 伺服设置界面：
1、在主界面下按伺服＆液压参数设置进入此界面，此页面主要用于设置上移下移的速
度与其他各个动作的压力和流量（速度）的调节，达到各运动部件的动作协调，以提高产量。
（左右工位设置方法相同）
图 18
自动移模速度：自动上移模、合模的速度，此速度不宜过快，移模和开模调至 1200-1600
范围即可。
移模点动高速：手动时的合模、移模的速度，此速度调至 100-200 范围即可。

移模点动低速：手动时的合模、移模到达传感器（原点）位置附近后的速度，此速度调至
50-100 范围即可。
原点回归速度：点“回原点”键时合模、移模的速度，此速度调至 50-200 范围即可。

原点偏移距离：用于微调合模、移模的位置。
当前值：实时显示合模、移模的位置。
自动起始压力：油缸在运行开始用足够的压力来执行动作。
自动起始流量：油缸在运动开始所执行的流量（速度）。
自动末端压力：油缸在即将接近终点时接受电信号来提高合模力。
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6.7 Servo setting interface：

Press Servo under Main Interface＆Hydraulic parameter settings enter this interface. This page
is mainly used to set up the speed of moving up and down and adjust the pressure and flow rate
(speed) of other movements, so as to achieve the action coordination of each moving part and
improve the output.(The setting method of left and right stations is the same)
Figure 18
Auto movement speed:The speed of automatic mold up and mold close should not be too
fast.,and the speed should be adjusted to the range of 1200-1600.
Jog high speed:The speed of mold closing and mold moving in manual mode can be adjusted
to the range of 100-200.
Jog low speed:The speed of clamping and sliding after manual operation reaches the vicinity of
the sensor (origin) position, and the speed can be adjusted to the range of 50-100.
Origin regression speed:click“original regression”key,the speed of clamping ,sliding.it can
be adjusted to the range of 50-200.
Origin offset distance:Used to adjust the position of mold clamping and mold sliding
present figure:show the position of mold clamping and mold sliding
Automatic start pressure：The oil cylinder starts to run with enough pressure to perform the
action.
Automatic start flow：The flow (speed) that the oil cylinder performs at the beginning of the
movement.
Automatic terminal pressure：the oil cylinder is about to approach the end point, the electric
signal is received to increase the clamping force.
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自动末端流量：油缸在即将接近终点时接受同样的减速信号，通过降低流量来缓解冲击力。
自动锁模压力/流量：油缸在锁模时所执行的压力和流量来保证锁模力。
手动压力/流量：通常用较自动运行压力和流量略低的数值来设定，平顺完成各种动作。
上移点动/下移点动：按住“上移点动”按键不放，移模会慢慢上移，放开既停。此速度不
宜调的过高，一般调至 100 左右即可，此功能一般用于换模具后模具对中用。
合模点动/合模开模：用于调试时确定合模板位置。
位置确认：用于确定上移时的极限位置，调试时用。
上移复位：上移会回复到起始位置，到位后右上角灯亮.
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Automatic terminal pressure：the oil cylinder is about to approach the end point, the electric
signal is received to increase the clamping force.
Automatic clamping pressure / flow：The pressure and flow of the cylinder during mode
locking ensure the clamping force.
Manual pressure/flow：It is usually set with a slightly lower value than the automatic
operating pressure and flow rate, and smoothly completes operations.
Mold Jog(up/down)：Press and hold the "Mold Up" button and hold it, and the mold will slowly
move up, and open it will stop. This speed should not be adjusted too high, generally adjusted to
about 100 can be, this function is generally used for mold alignment after changing molds.
Mold close Jog / Mold Open Jog: Used to determine the position of the formwork when
debugging.
Position confirmation: Used to determine the limit position when moving up, used for
debugging.
Move up reset : Move up will return to the starting position, in place after the upper right corner
lights up
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2、在伺服页面下按特殊动作键进入此界面，此页面主要用于设置机架升降压力
和流量的调节。
图 19
57
2、Press the special action key to enter this interface under the servo page. This page is
mainly used to set the frame lifting pressure and flow adjustment.
Figure 19
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6.8 系统功能配置界面：
1、在控制主界面下按功能设置键进入此界面，用于设定系统运行时的主要功能。为
了防止误触对配方和伺服参数特设密码（1234）。
图 20
左右移模伺服参数：出厂已设置好请勿更改
往复/单次切刀：往复切刀和单次切刀的选择，普通产品选用单次模式，带液位线制
品或双工位瓶口都在同侧的制品选用往复模式。
不使用推料装置传感器：打开该功能，在冲头推进时限位。
不用料长检测光电传感器：打开光电功能，射料长度由光电开关所安装的高度对料
胚进行反射来达到料胚的长度。
使用/不使用割口：对于半自动模具，可选择关闭此功能。
使用/不使用拉底：对于半自动模具，可选择关闭此功能总产量清零：按下重新开始
计数。
计时/计数清零：如果对时间设定参数进行修改，那么产量也会变化，需重新按此按
钮进行复位清零，重新计算日产量。
一次/二次合模：普通制品选择一次合模，对于无孔制品或内孔定位制品请选择二次
合模功能
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6.8 System Function Configuration Interface：

1、Under the control main interface, press the function setting key to enter this interface to
set the main functions of the system operation. In order to prevent mistakenly touching the
formula and servo parameters, the password ( 1234 ).
Figure 20
servo parameters: factory has been set do not change

Twice/one parison cutting ： twice cutter and one cutter selection, ordinary products
choose one, with liquid level line products or duplex bottle mouth are on the same side of the
products to choose twice.
Not use pushing device original signal：Turn on this function to limit when the punch
is advancing.
Not use photoelectric sensor：turn on the photoelectric function, and the length of the
shot is reflected by the height of the photoelectric switch to reflect the blank to reach the length of
the blank.。
Use/not use neck deflashing：For semi-automatic molds, this feature can optionally be
turned off
Use/ not use bottom deflashing：For semi-automatic molds, you can choose to turn off
this function to reset the total output: press to restart counting.
Total output cleared to zero:Press to restart counting.
Time/count clear：If the time setting parameter is modified, the output will also change.
You need to press this button again to reset and reset, and recalculate the daily output.
Once/twice mold close：For ordinary products, select one-time clamping, and for
non-porous products or inner-hole positioning products, please select the secondary clamping
function
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6.9 时间设定界面：
1、在控制主界面下，按时间设定键进入此界面，设定各段工艺成型时间参数：
图 21
延时上移：控制模架延时上移，用于调整制品底部毛边长度，增加则制品底部毛边加长，
减少则底部毛边减短。
延时合模：移模到位后，用来控制开始合模的时间。
合模时间：（X4）点亮后进入慢速合模状态持续的时间，必须要保证模具锁到位后保持
0.2 秒以上来保压。
二次合模：二次合模的保压的时间。
开模时间：微抽时间结束后进入开模工序。
锁模时间：模具锁到位后保压的时间。
延时切刀：(X4) 亮起合模转慢速时计时开始切刀。
切刀时间：往复切刀设定时间通常为 0.20-0.40S，切完即退回，单次切刀时间设为零，
一次合模动作单次进或退。
延时放杆：控制何时放杆（插针）的时间，对于上冲口的制品可延时 0.2S 时间让空

气预吹入料胚。
放杆时间：吹针杆插入模具进气孔时间，以瓶口剪切平整为依据。
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6.9、Time setting interface

Under the control main interface, press the time setting key to enter this interface and set the
molding time parameters of each stage of the process：
Figure 21
Mold up delay：The control mold base is delayed upwards, which is used to adjust the length
of the bottom burr of the product, and the bottom burr of the product is lengthened when it is
increased, and the bottom burr is shortened when it is reduced.
Mold close delay：After the mold is moved in place, it is used to control the time when the
mold is started.
Mold close：(X4) After lighting into the slow clamping state for a sustained time, it is
necessary to ensure that the mold is locked in place for more than 0.2 seconds to maintain
pressure.
Twice mold close：The holding time of secondary clamping.
Opening time：After the micro-pumping time is over, the mold opening process is entered.
Mold locking time：Pressure retention time after mold lock in place.
Parison cutting delay：(X4) Light up the clamping timer to start cutting the cutting when it
is turned slowly.
Parison cutting time： cutting setting time is usually 0.20-0.40S, which is returned after
cutting, the single cutter time is set to zero, and the single clamping action is single in or out.
Blowing pin down delay：control the blowing pin insert to the mould delay time，For
products with upper punches, it can be delayed by 0.2S time to allow air to be pre-blown into the
preform.
Blowing pin down：The time it takes for the blow pin rod to be inserted into the die inlet is
based on the degree of cooling of the product.
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延时退杆：瓶口有特殊要求制品，增加时间来增大或增厚瓶口。
延时预吹：合模下移到位后，延后开启放杆还没到位的吹气时间。
预吹时间：合模下移到位后，放杆还没到位的吹气时间。
延时吹气：控制何时吹气的时间，对于切口的制品通常设为 0.3S。
吹气时间：合模后充气保压定型的时间。
排气时间：在充气动作停止后，等待排气时间结束后开模。
延时进刀：控制割口（打水口）装置向前推进，应尽量延长时间来冷却制品。
进刀时间：割口装置向前推进并保持的时间。
割口时间：割口装置到位后，刀片开始旋转的时间。
延时进刀退：延迟割口装置后退的时间。
延时割口退：割口刀片旋转结束后延时反转的时间，通常设定为模具打开后 0.5S 退
回，防止刀片反转伤及瓶口。
延时拉底：控制拉底气缸向前推进（尽量延长来冷却制品）
拉底时间：拉底开始到退回时间。
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Blowing pin up delay：The mouth has special requirements for products, and the increase
time is increased or the bottle mouth is thickened.
Delayed pre-blowing：After the clamping is moved down to the position, postpone the
blowing time when the release lever is not in place.
Pre-blowing time：After the clamp is moved down into place, the blowing time of the lever
is not in place
Blowing delay：The time to control blow air is usually set to 0.3S for the product of the cut.
Blowing time：The time of inflation and pressure retention after mold closure.
Air exhausting：After the inflation stops, wait for the exhaust time to end to open the mold.
Neck deflashing forward delay：The control cutting (inlet) device is pushed forward
and the product should be cooled for long time.
Neck deflashing ：The time the cutting device is advanced and held.
Cutting time：The time at which the blade begins to rotate after the cutting device is in place.
Neck deflashing forward delay back：After the cutting device is in place,the time at
which the blade starts to rotate.
Cutting time delay back：The delay reversal time after the end of the rotation of the cutting
blade is usually set as 0.5S after the opening of the mold to return to prevent the blade from
hurting the bottle mouth
Bottom deflashing delay：Control the bottom cylinder to push forward (extend as long
as possible to cool the product)
Bottom deflashing：The bottom start to return time.
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2、在左模时间设置/右模时间设置页面下按左右模时间键进入此界面。
图 22
延时抬头：装备特殊切刀（冷刀包封等）时设定时间配合动作。
抬头上时间：抬头上升动作完成所需要的时间。
抬头下时间：抬头下降动作完成所需要的时间。
延时吹胚：延迟从模头芯棒中心进行吹气
吹胚时间：控制从模头芯棒中心或进气孔进行吹气的时间。
延时二次吹胚：控制第二次吹胚的开始时间。
二次吹胚时间：控制第二次从模头芯棒中心或进气孔进行预吹气的时间。
退杆时间：瓶口有特殊要求制品，增加时间来增大或增厚瓶口。
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2、In the left mode time setting/right mode time setting page, press the left and right
time key to enter this interface。
Figure 22
Bobbing up delay：Special cutter (cold cutter encapsulation, etc.), set the time to
cooperate with the action
Bobbing time：The time it takes for the head-up ascent movement to complete.
Bobbing down：The time it takes for the head-up and head-down movements to complete.
Pariosn blow delay：Delayed blowing from the center of the die mandrel
Parison blow time：Control the timing of blowing from the center of the die mandrel or
the intake hole.
Second blowing delay time：Control the start time of the second blow embryo.
Second blowing time ：Control the time of the second pre-blow from the mandrel center
or air inlet.
Needle blowing rising time:There are special requirements for the bottle mouth, and
the time is increased to enlarge or thicken the bottle mouth.
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6.10 运行状态监控界面（I/O 监控）：

1、在总操作界面界面下按 I/O 监控键进入此界面，可以在监控机器运行中各个输出输
入点的动作情况，此也可以用来监控机器哪里发生故障，哪一个电磁阀没有动作而导致的气
缸没有动作，以此来排除故障。
图 23-1
图 23-2
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6.10 I/O Monitoring：

1、 Press the I / O monitoring key to enter this interface under the total operation interface
interface, you can monitor the action of each output input point in the operation of the machine,
which can also be used to monitor where the machine fails, which solenoid valve does not act and
the cylinder does not act, in order to troubleshoot.
Figure 23-1
Figure 23-2
68
图 23-3
69
Figure 23-3
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第七章设备的调试
7.1 开机前准备：
1、打开气源,合上空压机电源开关或打开其他气源开关，检查气压。
2、确定前护板安装到位电源、水源、气源、液压油、齿轮油等接通和加注完毕后，机
器就可以进行空机调试了。
3、手动试机，接通电源，合上设备总空气开关，给设备供电，查看电压表和电流表的
显示是否正常。选择语言进入主页如图 15。
特别提示：
① 前护板安装到位（非常重要）保护人身安全。
② 检查管道接头有无漏油、漏气。
③ 检查各限位开关位置是否符合动作要求。
④ 检查各机械运动装置是否正常。
⑤ 检查冷却水循环是否良好。
4、打开加热开关，设定机筒、机头各加热线圈的温度，对塑化系统进行预热，预热
时间不能少于 1 小时。
5、点动主油泵检查运转方向，然后点动检查壁厚油泵运行方向。
6、使用手动控制，按下触摸屏“手动”，打开手动页面（如图 16），分别检查各子系
统的动作情况，检查各油缸、气缸运动是否正常。
71
Chapter 7 Debugging equipment
7.1Preparation before starting up：

1、Turn on the air supply, close the air compressor power switch or turn on other air supply
switches to check the air pressure.
2、Make sure the front skid plate is installed in place for power. After the water source,
gas source, hydraulic oil,gear oil, etc. are connected and filled, the machine can be debugged
empty.
3、Manually test the machine, turn on the power, close the total air switch of the equipment,
power the equipment, and view the voltmeter and ammeter
Displays whether it is normal. Tap the screen to enter the home page as shown in figure (15)
Special tips：
① The front skid plate is installed in place (very important) to protect personal safety.
② Check the pipe joints for oil leakage and air leakage.
③ Check that each limit switch position meets the operating requirements.
④ Check whether the mechanical kinematic device is normal.
⑤ Check that the cooling water circulation is good.
4、Open the heating switch, set the temperature of the heating coil of the barrel and the head,
and preheat and preheat the plasticizing system the time cannot be less than 1 hour.
5 、 Jog the main oil pump to check the direction of operation, and then jog to check the
direction of operation of the parison oil pump.
6、Using manual control, press the touch screen "Manual" to open the manual page (Figure
16) and check each sub-series separately Check whether the movement of each cylinder and
cylinder is normal.
72
特别警示：
① 严禁冷机启动！塑化系统必须预热 2 小时以上！该机塑化系统采用分段式加热，
各加热段必须达到预定温度,并有一定的保温时间 (1.5--2 小时),才能开启塑化动
力系统，否则将对塑化动力系统造成永久的损坏！
② 即使在保修期内，本公司亦对由于以上原因造成的损坏不承担任何责任！
③ 预热后，塑化系统和模头始终处于高温状态，接触时必须佩戴棉质或防高温手
套，谨防烫伤！
④ 一切检查完毕，确定无误后，方可进行试机。
7.2 料筒慢速挤料:
1、空载试机完毕后，若无异常，可以进行注料试生产，首先把母料混合均匀，母料要保持
干燥、干净，不能混入杂质异物，加注母料后，开启塑化动力机构，根据变频器转速等待约
20-30 分钟，开始试产，根据样品情况，微调各设定参数
73
Special Warning：
1 It is strictly forbidden to start the cold machine！ Plasticizing system must be preheated
for more than 2 hours! The plasticizing system of the machine adopts segmented heating,
each heating section must reach the predetermined temperature, and have sufficient heat
preservation time (1.5-2 hours), can open the plasticizing power system, otherwise it will
cause permanent damage to the plasticizing power system!
② Even during the warranty period, the company does not assume any responsibility for
damage caused by the above reasons!
③ After preheating, the plasticizing system and die are always in a high temperature state,
and cotton or anti-temperature gloves must be worn when touching, beware of burns!
④ After all the inspections are completed and it is determined that there is no error, the test
machine can be carried out.
7.2 The barrel is squeezed at a slow speed

1、After the completion of the no-load test machine, if there is no abnormality, you can carry out
injection trial production, first of all, the master batch is mixed evenly, the master batchshould be
kept dry and clean, can not be mixed with impurities and foreign matter, after filling the master
batch, open the plasticizing power mechanism, wait for about 20-30 minutes according to the
speed of the inverter, start trial production, according to the sample situation, fine-tune the set
parameters.
74
7.3 料胚重量及同心调整方法:
1、通过调节料胚的重量可以达到调节制品克重的目的，如果有壁厚控制系统，可调节
壁厚油缸的行程即可料胚的重量。如果没有壁厚控制系统，可调节壁厚调节螺钉，以此来调
节料筒的厚度。料胚的同心和偏移可通过左右调节螺钉和前拉调节螺钉来进行调整。如图
24 所示
图 24
1、口模 2、左调节螺钉 3、右调节螺钉 4、前拉调节螺钉 5、口模上体
6、上模体 7、流量调节螺钉 8、壁厚调节螺钉 9、芯子
75
3 、 Weight of the material embryo and concentric adjustment
method
1、By adjusting the weight of the material can achieve the purpose of adjusting the weight
of the product, if there is a parision control system, the stroke of the cylinder can be adjusted to
the weight of the material blank. If there is no it, the wall thickness adjustment screw can be
adjusted to adjust the thickness of the barrel. The concentricity and offset of the blank can be
adjusted by means of left and right adjustment screws and forward pull adjustment screws. This is
shown in Figure 24
Figure 24
1、Die-mouth 2、Left adjusting screw 3、Right adjusting screw 4、Pull forward adjusting
screw 5、Bottom part of die-head 6、Top part of die-head 7、Flow adjustment screws
8、Parsion thickness adjusting screw 9、Die-mouth core.
76
7.4 模具安装方法:
1、机器各部件回原点，把模具平衡螺丝调整到模具厚度以下，首次安装模具以模头中
心线为基准，第二次安装可以吹针为基准。
7.5 手提安装模具：
1、对于较小较轻的模具适合采用人力安装，首先将吹塑模具两半分离，选好前侧模具，
将一根 M12 螺拴拧入中间上部安装孔（深度 8-10mm），抬起模具从模板上部对准导向槽放
入，拧入其他螺拴，适当锁紧，对准调整模板上部水平面及中心线，对称锁紧所有螺栓，再
将另一半模具对准前面模具导柱孔放入扣紧，松开双手，在触控屏上的手动页面进行慢速合
模，锁紧全部安装螺栓。
7.6 吊装设备安装模具：
1、适合带副模全自动模具的安装，此模具通常较长，在中部平衡点设有吊装孔。装上
两只吊装环，吊钩吊起整体模具（模具不分离），调整模板高度，水平移动到模板一侧缓慢
进入，靠近前模板安装槽位置，先找正一个安装孔拧入螺栓，再将其他螺栓对准拧入，适
当锁紧，对准调整模板上部水平面及中心线，对称锁紧所有螺栓，在触控屏上的手动页面进
行慢速合模，锁紧全部安装螺栓，取出吊装环。
77
7.4 Mold installation method:

1、The components of the machine return to the original point, adjust the mold balance
screw to the mold thickness below, the first installation of the mold to the die centerline as the
benchmark, the second installation can blow the needle as the benchmark.
7.5 Hand-held installation mould：

1、For smaller and lighter molds, it is suitable for manual installation. Firstly, the two halves
of the blow molding mold are separated, and the front mold is selected. A M12 bolt is screwed into
the middle upper mounting hole ( depth of 8-10mm ), and the mold is lifted from the upper part of
the template to align the guide groove. Put in, screw in other bolts, lock properly, align and adjust
the upper horizontal plane and center line of the template, and lock all bolts symmetrically. Then
the other half of the mold is aligned to the front mold guide pillar hole and put in the fastening,
loosen your hands, and slowly close the mold on the manual page on the touch screen, and lock all
the mounting bolts.
7.6 Hoisting equipment installation mould：

1、It is suitable for the installation of automatic mould with auxiliary mould, which is
usually longer and has hoisting holes at the middle balance point. Install two lifting rings, the hook
lifts the whole mold ( the mold is not separated ), adjusts the height of the template, moves
horizontally to the side of the template to enter slowly, closes to the position of the front template
installation slot, first finds an installation hole to screw in the bolt, and then aligns the other bolts
to screw in, locks appropriately, aligns and adjusts the upper horizontal plane and center line of the
template, symmetrically locks all bolts, and slowly closes the mold on the manual page on the
touch screen, locks all installation bolts, and removes the lifting ring.
78
7.7 升降机台安装模具：
1、半自动及全自动模具都可以选择这种安装方式，此方式具有安全、平稳及设备操作
简单等优点，将整体模具（模具不分离）放在升降台上，提升模具接近模板高度，水平移动
到模板一侧缓慢进入，靠近前模板安装槽位置，先找正一个安装孔拧入螺栓，再将其他螺
栓对准拧入，适当锁紧，对准调整模板上部水平面及中心线，对称锁紧所有螺栓，在触控屏
上的手动页面进行慢速合模，锁紧全部安装螺栓。
特别提示：
对于能达到模板高度 2/3 的模具不需要模具平衡调整螺丝，少于 1/2 模板高度
的模具应借助平衡调整螺丝来达到模具上下受力均衡。
79
7.7 Lift table installation mold：
1、This installation method can be selected for both semi-automatic and automatic molds.
This method has the advantages of safety, stability and simple operation of the equipment. The
whole mold ( mold is not separated ) is placed on the lifting platform, the lifting mold is close to
the height of the template, the horizontal movement to the side of the template is slow to enter,
close to the position of the front template installation slot, first find an installation hole to screw in
the bolt, then align the other bolts to screw in, properly lock, align and adjust the upper horizontal
plane and center line of the template, symmetrically lock all bolts, and slowly close the manual
page on the touch screen, lock all installation bolts.
Special Note：
For molds that can reach 2/3 of the formwork height, the mold balance
adjustment screw is not required, and the mold with less than 1/2 the formwork
height should be balanced with the help of the balance adjustment screw to achieve
the equalization of the upper and lower force of the mold.
80
7.8 吹气装置总成：
1、吹针微调螺栓和上吹架调节板可能调节吹针与模具的距离
图 25
以上调整完成，时间参数、压力流量都设定完成即可进行自
动运行生产。
81
7.8 Blowing device assembly：
The blow pin adjustment bolt and the upper blow frame adjustment
plate can adjust the distance between the blow pin and the mold.
Figure 25
The above adjustment is completed, the time parameters, pressure

and flow are set to complete the automatic operation of production.
82
第八章常见故障及排除方法
（在生产中遇到设备无法正常生产时，在某些情况下并非设备出现了故障，请先对照下表
查找，再检查您的设备。）
8.1 一般故障排除：
故障内容产生原因解决方法
模具不能完全闭合或合模转慢速开关过早点亮调整至合模到位前 1-2CM 适当位置
有涨模现象合模压力不足调整慢速合模压力
慢速合模时间设定太短重新调整至 2 秒上下
电磁阀线圈损坏更换
电磁阀不动作卡死清洗或换新
模头不出料挤料电机或变频器不工作未达到设温度值系统保护
挤料转速未输入输入适当转速
机筒冷却水未接通接通
料斗中无原料加料
料斗内原料架桥疏通
制品表面不光洁料温太低升至适当温度
口模表面不光洁口模抛光
吹气压力低适当调高
进气口漏气调整吹气针中心及高度
模具排气不佳改善排气
模具表面不光洁抛光模具
开模不工作油泵压力小调整至压力（5-8MPa）
电磁阀不动作卡死清洗电磁阀
电磁阀线圈损坏更换
开模终点接近开关损坏更换
油泵噪音过大吸油过滤网不清洁更换
油温过高检查冷却水路是否接通
油箱内液压油太少加注液压油
拉底或割口不工作功能设定项未开通开通
时间设定过长或过低检查时间设定参数
表（4）
83
Common Fault & Elimination Methods

When you encounter equipment that cannot be produced normally in production, in some
cases it is not the equipment that has failed, please check the following table first, and then
check your equipment. ）
8.1General troubleshooting：
Fault content Reasons Solutions
Mold can not be The mold cannot close tightly Fix the clamping reducer sensor
position 1-2cm front when the platen
completely closed or
close totally.
mold phenomenon The mold cannot close tightly Adjust the pressure of speed slow
clamping
The slower speed of mold clamping Reset the clamping time at around 2
time is setting too short seconds.
The solenoid valve is broken Replace it
The stuck exist in the solenoid valve. Clean or replace it.
No raw material The extrusion motor or inverter is not The heating temperature is not
working. reached as called temperature
of the extrusion. protection.
No figure input to the Input suitable figure.
extrusion speed.
No connection of the cooling water Connect the cooling water.
on the barrel feeding
No raw material in the hopper Feed raw material.
Exist bridging in the hopper Make through it.
The surface of product The temperature of heating is low. Increase the heating temperature.
is rough The surface of die-mouth and core is Polish the die-mouth and core.
rough.
The blowing pressure is low. Increase the pressure
The blowing inlet is leak Adjust the position of blowing pin.
The air exhaust of mould is not good. Modify the mould.
The surface of mould is rough. Do some treatment of the mould
surface.
Mold opening is not Low oil pump pressure Adjust to pressure ( 5-8MPa )
work Solenoid valve does not operate Cleaning solenoid valve
Electromagnetic valve coil damage replace
Opening end point close to switch replace
damage
Excessive noise of oil Oil suction filter is not clean replace
pump high oil temperature Check whether the cooling water is
connected
Too little hydraulic oil in the tank Filling hydraulic oil
The def lashing not the function of def lashing not turn Turn on
work on.
The def lashing setting time is too Check time setting parameters
short.
表（4）
84
8.2 运行中调整:
故障内容产生原因解决方法
型坯自垂严重料温过高降低料温和机头、口模温度
挤出速度慢提高挤出速度
合模速度慢加快合模速度
型坯弯曲口模间隙相差过大调节口模间隙，使其一致
口模处受热不均检修口模处加热装置
制品重量不一左右工位瓶底毛边长度不一致改变时间参数，达到两边一致长度
致加热温度不稳定检修加热装置，特别是口模加热圈和模
芯加热棒工作状态
回料添加不均匀按比例均匀掺混回料
型坯内卷口模温度过高降低模套温度
外卷口模芯温度过高降低模芯温度
型坯表面粗糙熔体温度过低塑化不良提高机头加热温度，加强塑化
加热温度不均匀使加热温度分布均匀
型坯有纵向条口模流道结有焦料或杂质加料时防止杂质混入，清除焦料或杂质
痕模套或模芯口部有缺口或毛刺修复模口，使其光滑
型坯偏厚或偏口模间隙过大减小口模间隙
薄口模间隙过小增大口模间隙
型坯熔接线明熔料汇合处有异种树脂继续清洗料筒、机头
显机头温度偏低提高机头加热温度
制品在模腔内吹气压力过低，速度慢提高吹气压力及速率
变形模温过高检查冷却水
吹塑时间过短加长吹气定型时间
制品分型线明锁模压力小提高锁模力
显模具分型面不平整修理模具分型面
制品有气泡原料吸潮吸湿原料预干燥
混入易挥发物保证原料中无异料混入
制品有焦料、使用不清洁回料保证回料清洁干燥，按比例均匀掺混
黑点使用的过滤网破损更换新过滤网
制品脱模难顶部、底部凹槽太深减小凹槽深度或采用三开或四开模具结
构
表（5）
85
8.2on-the-go adjustment:
Fault Reasons Solutions
Content
the parison The temperature of parison too Decrease the heating temperature of barrel,
droop too much high die-head and die-mouth
The speed of extrusion is too slow Increase the speed of extrusion.
The molding closing is too slow Increase the clamping speed.
Parison flow The gap between core and Adjust the gap between die mouth and core,
bend die-mouth is uneven. ensure it’s even.
The gap between core and Adjust the gap between die mouth and core,
die-mouth is uneven. ensure it’s even.
Inconsistent The length of parison for the left and Adjust the time setting, ensure the parison length
product weight right station is different. is same for two stations work.
The heating temperature is unstable. Check the heating device, especial the die mouth
heating ring and coring heating device.
The recycled raw material mix is Ensure the stable mix of recycled raw material.
uneven.
Parison roll The temp of die mouth is too high. Decrease the temp of die mouth.
inward and The temp of core is too high. Decrease the temp of core.
outward
The product Melt temperature is too low, poor Increase the heating temperature of
surface is plasticization. die-head.
rough The heating temperature is Ensure the heating temperature is even.
uneven.
Have trace line in Exist burned raw material or impurity Clean the impurity and prevent it to enter into the
parison flow in the runner of die head. barrel.
Exist metal burr in the die mouth or Polish the die mouth or core, make it smooth.
core.
The thickness The gap between die mouth and Reduce the gap.
of parison is core is too much.
too much The gap between die mouth and Increase the gap.
or too less core is too less.
The parting Exist other raw material. Flush the die head and screw with raw
line is obvious material.
in parison Temperature of die head is low. Increase the temperature of die head.
Deformation of The air pressure is low, the air Increase the air pressure and flow.
product in the flow speed is low.
mould
The temperature of mould is high. Check the cooling water of mould.
The pressure keeping time is Increase the blowing time.
short.
Product parting he mold locking pressure is low. Increase the mold locking pressure.
line is obvious The mould surface is not flat. Modify the mould surface.
There is burble The raw material is wet. Dry the raw material.
in the product Mix some volatile material Ensure the purity of raw material.
The product Use unclean recycled raw Ensure the purity of recycled raw
has burned material. material
point or black The filter net is broken. Clean the filter net.
point
Tough of Groove part of top and bottom is Reduce the depth of the groove or use a
taking product too deep. three-open or four-open mold structure
out
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tvhed三菱油电混单层使用说明书

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连续挤出吹塑机

Factory number： Date：

附图（吹塑机 HMI 及按钮电气控制接线图）...............- 97 -

附图（吹塑机 PLC 电气控制接线图）.....................- 101 -

五、 Description of the working principle and machine structure------ 9

六、 Electrical control system------------------------------------------------10

八、 Common fault elimination methods --------------------------- 21

Figures（Blow molding machine HMI and button electrical control wiring

Figures（Blow molding machine hot cut control electrical control wiring

Figures （ Blow molding machine PLC electrical control wiring

Figures (blow molding machine module electrical control wiring

Figures (Blow molding machine servo electrical control wiring

diagram) ........................................................................................... - 103 -

Figures (Blow molding hydraulic motor control wiring diagram).... - 105-

Figures (blow molding machine wall thickness control schematic).. - 109-

Figures ( blow molding machine screw control schematic )............. - 109-

Figures (Blow molding machine temperature control module wiring

diagram) ........................................................................................... - 113 -

Figures (Blow molding machine heating control module

schematic) ........................................................................................ - 115 -

1、欢迎您使用 TVHED 系列油电混合中空吹塑机，为使您正确的

1、Welcome to use TVHED hydraulic-electric hybrid blow molding machine, in

Company name: ZHEJIANG TONVA PLASTICS MACHINE CO.,LTD

Company address: 30, Huihai Road, Bingang Industrial Zone, Yuhuan，

Company Tel: 86-576-81716101

Company fax: 86-576-81716106

Service Hotline: 13022669696

Company website: www.china-tonva.com

项 目 单位 TVHED-1L TVHED-2L TVHED-3L TVHED-5L

适用原材料 ------ PE/PP/PA/PVC/PETG/ABS/PS/EVA/TPU etc

基本规格 机器外型 mm 2.7x1.6x1.9 3.1x2.0x2.0 3.2x2.0x2.0 3.5x2.1x2.1

机器重量 T 4.2 6.5 6.8 7.8

模头加热功率 Kw 1.5 2 2.5 3

最大挤出口模 mm 80 90 120 150

模头及模架 最大锁模力 KN 50 80 90 100

开合行程 mm 160-310 160-360 180-380 230-480

气源压力 MPa 0.6 0.6 0.6 0.6

耗气量 m3/m 0.4 0.4 0.6 0.8

Chapter 2 Technical Parameters

Material ------ PE/PP/PA/PVC/PETG/ABS/PS/EVA/TPU etc

Basic Dimension mm 2.7x1.6x1.9 3.1x2.0x2.0 3.2x2.0x2.0 3.5x2.1x2.1

Total Weight T 4.2 6.5 6.8 7.8

Heating power Kw 1.5 2 2.5 3

Maximum mm 80 90 120 150

Die head / extrusion die

mold base Clamping force KN 50 80 90 100

Open stroke mm 160-310 160-360 180-380 230-480

power pump KW 7.5 11 11 15

Power Screw motor KW 7.5 15 18.5 22

Air pressure MPa 0.6 0.6 0.6 0.6

Air m3/m 0.4 0.4 0.6 0.8

System Screw L/D ratio L/D 23:1 25:1 25:1 23:1

Chapter 3 Machine Installation

whether the electrical wiring is firmly connected. Tighten if loose or loose.

supply to the main air switch and null line terminal.

and maintenance of auxiliary equipment and the machine.

to improve the efficiency

的正确方式起吊。条件不足时亦可用叉车移位安装（2L 塑机约 6.5 吨左右）。

Chapter 4 Safety to use

check maintenance or replacement.

dissipation, so as to avoid overheating of electrical components and motor

people when the machine is running.

immediately to replace the bad parts..

8、Check the tightness of the V-belt regularly and adjust it in time.

项目单位 TVHED-1L TVHED-2L TVHED-3L TVHED-5L

基本规格机器外型 mm 2.7x1.6x1.9 3.1x2.0x2.0 3.2x2.0x2.0 3.5x2.1x2.1

模头及模架最大锁模力 KN 50 80 90 100

比不均对制品壁厚的影响，大大增强吹塑制品强度或减轻制品重量。功能：快速设定旋钮、

踪功能。特点：操作方便、上手快、适应性好、智能设定、稳定可靠。（此系统另附使