Service manual

METTLER TOLEDO MultiRange

ID1 Plus / ID1 Plus-A weighing terminals
terminals

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ID1 Plus / ID1 Plus-A weighing terminals Contents

Contents Page

1 Checklists ......................................................................................................................................... 2
1.1 Maintenance checklist ......................................................................................................................... 2
1.2 Service checklist ................................................................................................................................. 3

2 Spare parts ....................................................................................................................................... 4

2.1 ID1 Plus exploded view diagram, with interfaces .................................................................................... 4
2.2 ID1 Plus-A exploded view diagram, analog connection ........................................................................... 5
2.3 Spare parts list ................................................................................................................................... 6

3 Error displays .................................................................................................................................... 8

3.1 Operating errors.................................................................................................................................. 8
3.2 Error messages .................................................................................................................................. 8

4 Troubleshooting ................................................................................................................................ 9

5 Corrective maintenance ..................................................................................................................... 10

5.1 Opening the terminal ........................................................................................................................... 10
5.2 Checking the voltages ......................................................................................................................... 10
5.3 Removing the main board ................................................................................................................... 10
5.4 Changing the microfuses ..................................................................................................................... 11
5.5 Changing the program ........................................................................................................................ 11
5.6 Changing the main board .................................................................................................................... 11
5.7 Checking and changing the transformer, setting the power supply voltage ................................................. 12
5.8 Changing the keypad .......................................................................................................................... 12
5.9 Changing the analog board ................................................................................................................. 13
5.10 Installing the main board ..................................................................................................................... 13
5.11 Closing the terminal ............................................................................................................................ 13

6 Settings ............................................................................................................................................ 14
6.1 Configuring terminal and weighing platform ........................................................................................... 14
6.2 Preparing the identcard (ID1 Plus only) ................................................................................................. 14

7 Software compatibility ....................................................................................................................... 15

8 Pin assignment ................................................................................................................................. 15

Service manual 00705863D 08/02 1

Checklists ID1 Plus / ID1 Plus-A weighing terminals

1 Checklists

1.1 Maintenance checklist

1.1.1 Visual inspection

• Check condition of the following scale components:

– Housing
– Keypad
– Protective hood
– Weighing platform
– Peripherals
• Check condition of the following cables:
– Power cable
– Weighing platform connection cable
– Data transfer cable (if used)
• Check for protected position of cables.

1.1.2 Function check

• Press power switch.

• For verified scales, check the ID code (setting on ID card and display in the terminal must match after pressing the "Test key";
see installation instructions or operating instructions, Installation section).
• Carry out calibration and display checks with the "Test key".
• Check functions by making entries via the keypad (see operating instructions).
• Check the following settings of the weighing platform (see service manual of the connected weighing platform):
– Calibration
– Cornerload
– Linearity
– Hysteresis
• Check the following plug-in connections for firm seating:
– Power cable
– Weighing platform connection cable
– Data transfer cable (if used)
– Peripheral connection (if installed)

2 Service manual 00705863D 08/02

ID1 Plus / ID1 Plus-A weighing terminals Checklists

1.2 Service checklist

Carry out the following check procedure at the terminal and the weighing platform before troubleshooting and after servicing.

1.2.1 At the terminal

• Check whether an operating error is present.

• Check power and weighing platform connection cables.
• Check calibration via the "Test key".
• Check functions – entries via keypad (see operating instructions).
• Carry out display, keypad and printer tests; for this purpose:
– Unplug terminal.
– Unplug weighing platform.
– Switch terminal on. PLUG IN appears in the display.
– Press SET TO ZERO key until SERVICE MODE appears in the display.
– Press Enter key until all display elements illuminate.
– Press all keys in sequence from left to right.
– If a GA46 printer is connected, a test printout is printed automatically after the last key is pressed.
– "END?" appears in the display. The test routine can be repeated by pressing the Tare key.
– Press the Enter key to return to weighing mode.
• Check all plug-in connections and program EPROM for firm seating.
• Check connected peripherals.

1.2.2 At the weighing platform

• Check that transport locks of the weighing platform have been released properly and are in the correct position.
• Check supports of the weighing platform.
• Check that the load plate is free and has no contact with the surroundings.
• Check maximum capacity and linearity of the weighing platform.
• Check play of all stops and limits.
• Check that the lever system is free on all sides.
• Check knife edges, bearings and flexible bearings.

Service manual 00705863D 08/02 3

Spare parts ID1 Plus / ID1 Plus-A weighing terminals

2 Spare parts

2.1 ID1 Plus exploded view diagram, with interfaces








  





 

 


 








 










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 









 









 Cable connections
for example cable A to connector A

4 Service manual 00705863D 08/02

ID1 Plus / ID1 Plus-A weighing terminals Spare parts

2.2 ID1 Plus-A exploded view diagram, analog connection

















Service manual 00705863D 08/02 5

Spare parts ID1 Plus / ID1 Plus-A weighing terminals

2.3 Spare parts list

Item Designation Part No. ID1 Plus Part No. ID1 Plus-A

1 Cover, compl., with display window and keypad 00 505 326 00 505 326

2 Keypad 00 203 585 00 203 585

3 Identcard S, short 00 504 468 –

4 Cover seal 00 203 594 00 203 594

5 Power cable
- Euro 00 504 247 00 504 247
- GB 00 504 248 00 504 248
- DK 00 504 249 00 504 249
- CH 00 504 250 00 504 250
- USA 00 504 251 00 504 251
- ZA 00 504 252 00 504 252
- AUS, RA 00 504 253 00 504 253

6 Ring seal 00 203 654 00 203 654

7 Leveling foot 00 504 186 00 504 186

8 O-ring 16 x 1.25 00 203 656 –

9 IDNet connector 00 203 598 –

10 Transformer (set to 230 V) 00 203 587 00 203 587

11 Insulating plate 00 203 655 00 203 655

12 Spacer 00 504 470 00 504 470

13 Main board ID1 Plus 00 203 578 00 203 578

14 Program ID1 Plus 00 505 303 00 505 303

15 Microfuse slow-blow 315 mA - L 250 V 00 087 431 00 087 431

16 Microfuse slow-blow 1.25 A - L 250 V 00 087 805 00 087 805

17 Microfuse slow-blow 2.5 A - H 250 V 00 089 922 00 089 922

18 Interface 101 CL20 mA 00 505 237 00 505 237

Interface 102 RS232 00 505 238 00 505 238
Interface 104 RS422/485 00 506 847 00 506 847

19 Interface 103 digital I/O 00 505 239 00 505 239

6 Service manual 00705863D 08/02

ID1 Plus / ID1 Plus-A weighing terminals Spare parts

Item Designation Part No. ID1 Plus Part No. ID1 Plus-A

20 Analog board (point ADC board) without Eprom – 00 507 000

21 Point cable – 00 507 003

22 Minispreader – 00 204 130

23 Reducing ring – 00 506 860

24 Cable gland, heavy gauge 7 – 00 201 887

25 Sealing sleeve – 00 507 008

26 Grub screw M3 x 6 DIN 913 – 00 205 958

27 Verification set (for updating Identcard bracket) 22 000 386 22 000 386

28 Eprom for analog board – 00 507 274

Set of labels – 00 507 010

Service manual 00705863D 08/02 7

Error displays ID1 Plus / ID1 Plus-A weighing terminals

3 Error displays

3.1 Operating errors

Incorrect operations at the terminal and operating conditions of the weighing platform under which a weight determination
is not admissible or not possible are displayed by the terminal in clear text, see operating instructions.

3.2 Error messages

If an operational fault is identified internally by the terminal, the faulty component is shown in the display.

Error messages ID1 Plus / ID1 Plus-A terminals

Error messages Meaning Testing Component

ERR ID1 Error terminal Check all plug-in connec- EPROM main board
tions and EPROM for firm ID1 Plus
seating.

ERR I-F Error interface Check attached peripherals EPROM main board
and connections. ID1 Plus
Check EPROM.

ERR BRU Error weighing platform Check connection cable of Measuring cell
measuring cell.

CAL ERR Calibration error Perform calibration again. Measuring cell

Clearing error message: Switch terminal off and then on again.

If error is redisplayed: Replace faulty component, see section 5, Corrective maintenance or service manual of attached
weighing platform.

8 Service manual 00705863D 08/02

ID1 Plus / ID1 Plus-A weighing terminals
4 Troubleshooting
Fault
Terminal can not be switched on
After terminal switched on,
- PLUG IN - appears
After terminal switched on, no
weight display
No data transfer to measuring cell
No entry via keypad possible
Note
See also operating instructions of ID1 Plus or ID1 Plus-A, section "What if...?".
Service manual 00705863D 08/02
Possible causes
• Power cable not plugged in
• No line voltage
• Fuse blown
• Display switched off
• Main board faulty
• Weighing platform not attached to
terminal
• Connection cable of weighing
platform faulty
• Fuse blown
• Measuring cell faulty
• Ribbon cable for weighing platform
connection on main board (item H
in exploded view diagram) not
attached
• Analog board faulty
• Point cable faulty
• Transport safeguards of weighing
platform not released
• Mechanical system touching
somewhere
• Main board faulty
• Analog board faulty
• Point cable faulty
• Fuse blown
• Main board faulty
• Measuring cell faulty
• Analog board faulty
• Point cable faulty
• Keypad faulty
• Main board faulty
• Analog board faulty
• Point cable faulty
Troubleshooting
Fault rectification
• Establish connection to power
supply
• Check power cable
• Check microfuses on main board
and replace if necessary (see 5.4)
• Switch on display
• Change main board (see 5.6)
• Attach weighing platform
• Replace connection cable
• Check microfuses on main board
and replace if necessary (see 5.4)
• Replace measuring cell
(see service manual of attached
weighing platform)
• Plug in weighing platform cable
• Change analog board (see 5.9)
• Change point cable
• Release transport safeguards
(see operating instructions of
attached weighing platform)
• Adjust frame and lever system (see
service manual of attached weighing
platform)
• Change main board (see 5.6)
• Change analog board (see 5.9)
• Change point cable
• Check microfuses on main board
and replace if necessary (see 5.4)
• Change main board (see 5.6)
• Replace measuring cell
(see service manual of attached
weighing platform)
• Change analog board (see 5.9)
• Change point cable
• Replace keypad (see 5.8)
• Change main board (see 5.6)
• Change analog board (see 5.9)
• Change point cable
9
Corrective maintenance ID1 Plus / ID1 Plus-A weighing terminals

5 Corrective maintenance

Caution
Before opening the instrument:
• Disconnect power plug.
• Unplug attached weighing platform and peripherals.

5.1 Opening the terminal

• Unscrew 2 screws on underside of the cover at the front and lift off cover.
Caution
Do not scratch coating on the inside of the display window, if need be simply wipe carefully using a soft cloth.
• Unplug keypad cable (J) at main board.

5.2 Checking the voltages

• Open terminal, see section 5.1.
• Measure voltages at ribbon cable on main board at
bottom right.

Pin Assignment Value

1, 2 GND
3 VDIS 47 VDC
4 VNOR 16 VDC
5 VCC 5 VDC
6 VOPT2
7 VOPT1 } 12 VAC
STP 10 1 8 Vheat2
BRC1 9 Vheat1 } 7 VAC
10 VBA2 3.2 VDC

• If the voltages are not correct, check microfuses and

transformer, see sections 5.4 and 5.7.

5.3 Removing the main board

• Open terminal, see section 5.1.
• Unplug weighing platform cable (H) on right of main board next to the display.
• Unscrew heavy gauge screw fitting and push in power cable approx. 5 cm.
• Unscrew 2 screws on main board and lift main board out of guide.
• Unplug interface cable (A).
• Unplug 6 connectors on underside and lift out board.

10 Service manual 00705863D 08/02

ID1 Plus / ID1 Plus-A weighing terminals Corrective maintenance

5.4 Changing the microfuses

• Remove main board, see section 5.3.
• Check microfuses and replace if necessary.

Fuse ratings
SI2 SI 1 slow blow 2.5 A - H 250 V
SI 2 slow-blow 1.25 A - L 250 V
SI3 SI 3 slow-blow 315 mA - L 250 V
SI 5 slow-blow 315 mA - L 250 V
SI5
SI1
• Reinstall main board, see section 5.10.

5.5 Changing the program

• Open terminal, see section 5.1.
• Remove old EPROM program from socket using IC extractor.
• Insert new EPROM program in the IC socket paying heed to the marking on the IC and the socket. Carefully bend IC contacts
straight.
• Close terminal, see section 5.11.

5.6 Changing the main board

• Remove main board, see section 5.3.
• Remove 5 spacers; insulating plate, top and bottom are separate parts.
• Break off new main board into top and bottom.
• Mount insulating plate between top and bottom with the 5 spacers.
• Pull off program from old main board socket using IC extractor and insert in the IC socket of the new main board paying heed
to the marking on the IC and the socket. Carefully bend IC contacts straight.
• Reinstall main board, see section 5.10.

Caution
The battery must not be changed as improper handling can lead to an explosion hazard.
Disposal of the board with battery only by the manufacturer!

Service manual 00705863D 08/02 11

Corrective maintenance ID1 Plus / ID1 Plus-A weighing terminals

5.7 Checking and changing the transformer, setting the power supply voltage
Checking the transformer
• Change main board, see section 5.3.
• Check voltages on secondary side.

Pin Rated Voltage at Open-circuit

current rated current voltage
S1 S9

S2 S10
S1, S2 0.95 A 12 V ± 5 % 13.8 V
V V S4, S5 0.225 A 3.2 V ± 5 % 4.0 V
0 5
5
2
1
1
S5, S6 0.225 A 3.2 V ± 5 % 4.0 V
7 6 5 4 3 2 1 S7, S9 0.13 A 32 V ± 5 % 36.5 V
S8, S10 0.17 A 10 V ± 5 % 11.6 V

• If the tolerances are not complied with, change trans-

former.

Changing the transformer, setting the power supply

voltage
P7 S1 • Remove transformer.
S2 • With new transformer, check connections on primary side:
S7 for 230 V connections 3 and 7 (factory setting)
S9 for 115 V connections 3 and 5
P5 S10 • To switch to 115 V, carefully undo and lift off cover,
S8 unsolder and resolder connection accordingly.
S4 • Install transformer.
S5 • Reinstall main board, see section 5.10.
P3 S6

5.8 Changing the keypad

• Open terminal, see section 5.1.
• Pull off affixed foilsheet keypad from display window.
• Remove residual adhesive and dirt from adhesion surface of the display window.
• Pull protective film off new keypad.
• Lead connection cable through the cutout in the display window.
• Affix keypad and smooth down firmly.
• Close terminal, see section 5.11.

12 Service manual 00705863D 08/02

ID1 Plus / ID1 Plus-A weighing terminals Corrective maintenance

5.9 Changing the analog board

• Remove main board, see section 5.3.
• Disconnect weighing platform cable and point cable.
• Undo nut and screw and lift out analog board.
• Disengage minispreader from old analog board and lock
in place on new board.
• Plug in analog board and install with screw and nut.
• Plug in weighing platform cable (1) and point cable (2).
• Reinstall main board, see section 5.10.

2 1

5.10 Installing the main board

• Plug 6 connectors into bottom part of main board.
• Plug weighing platform connector and interface connec-
tor, if used, into top part of main board.
• Route power cable outward and tighten heavy gauge
screw fitting.
ST9 • Insert main board in the guide and fix with 2 screws.
ST7 ST4
ST6 • Close terminal, see section 5.11.
ST3

ST5
Pin assignment
ST 3 L1 (brown)
ST 4 N (blue)
ST 5
ST 6
ST 7
} transformer

ST 9 shield bonding

5.11 Closing the terminal

Caution
If necessary, wipe display window on the inside very carefully using a soft cloth!
• Plug in keypad cable.
• Engage cover at top in screw heads and fasten at front using 2 screws on underside of cover.

Service manual 00705863D 08/02 13

Settings ID1 Plus / ID1 Plus-A weighing terminals

6 Settings

6.1 Configuring terminal and weighing platform

6.1.1 ID1 Plus-A

All other information on the ID1 Plus-A terminal is contained in the operating instructions for the ID1 Plus-A.

6.1.2 ID1 Plus

For the ID1 Plus terminal, the service mode settings are described in the service manual for the service mode of the connected
weighing platform.
Service mode operation
Program blocks are selected the same way in service mode
= YES = NO
as in master mode.

Entering service mode

• Press and hold the Enter key until MASTER appears in the display.
• Press the NO key; SERVICE appears in the display.
• Press the YES key to enter service mode; the CODE prompt appears.
• Enter the following code: YES NO NO YES. The first service mode block, RETURN, appears.

6.2 Preparing the identcard (ID1 Plus only)

6.2.1 New identcard (socket)
In the factory, the identcard is provided with the measurement data plate of the standard configuration of the weighing platform,
the identcode shown is "1".
For mounting the identcard, see installation information for the identcard.

6.2.2 Old identcard (bracket)

Putting into operation after changing the weighing
1 platform configuration
• Remove identcard.
• Affix appropriate measurement data plate (1).
1
pp
pp
ppp
ppppppppppp p
p p • Adjust identcode disk (2) so that it matches the displayed
1
p p
pp
p
pp
pp

identcode.
p
p p
p
p p
p p
p p
p p
p p
pp
p
p pp
p
pp
p pp
ppp p

• Assemble identcard.
2 • With certified scales, seal screw (3).

6.2.3 Updating from old identcard (bracket) to new identcard (socket)

Therefore you need the calibration set 22 000 386.
The procedure is described in the installation information for the identcard.

14 Service manual 00705863D 08/02

ID1 Plus / ID1 Plus-A weighing terminals Software compatibility / Pin assignment

7 Software compatibility

The ID1 Plus weighing terminal is compatible with all weighing platforms of the F, K, N and D series.
With the ID1 Plus-A terminal: see ID1 Plus-A operating instructions, section "Technical data".

8 Pin assignment

Weighing platform connection

B A K A TXD+, transmitting loop of the weighing platform
C B VDIS 40 V
J
L
C VNOR 13 V
M

D H
D RXD+, receiving loop of the weighing platform

F
F RXD–, receiving loop of the weighing platform
E G

G Protective ground

Front view H Signal ground

J TXD–, transmitting loop of the weighing platform
The pin assignment of the ID1 Plus-A is described in the ID1
Plus-A operating instructions.

Service manual 00705863D 08/02 15

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00705863D

Technische Änderungen vorbehalten © Mettler-Toledo (Albstadt) GmbH 02/08 Printed in Germany 00705863D

Mettler-Toledo (Albstadt) GmbH

D-72458 Albstadt
Tel. ++49-7431-14 0, Fax ++49-7431-14 232
Internet: http://www.mt.com