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PCIE-FIBER Hardware Manual

Website: www.bjjcz.com
Sales Email: market@bjjcz.com
After-sales mailbox: support@bjjcz.com
Tel: 010-64426993/64426995/64873071
Fax: 010-64426995
Zip code: 100015
Address: 1st Floor,M3 Building,No.1 Jiuxianqiao East Road,Chaoyang District,Beijing
PCIE-FIBER Hardware Manual

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Version record
Version Update date Person Description
V4.0.1 2015-06-29 LMC-PCIE Control Board.
PCIE-FIBER Hardware Manual

Content

Safety During Installation And Operation................................................................................................1


1.Summarization................................................................................................................................... 2
1.1 How to recognize PCIE-FIBER board ........................................................................................2
1.2 Main features.............................................................................................................................3
2. Electrical connections......................................................................................................................... 3
2.1 Interface specification...............................................................................................................3
2.1.1CON1 :DB15 scanhead control......................................................................................3
2.1.2 CON2 :DB25 Laser control........................................................................................... 5
2.1.3 CON3 DB15 extension axis control and digital IO...........................................................7
2.1.4CON4:connect with the main board usb via a 4P cable.................................................. 8
2.1.5CON5 :DB9 Fly on the mark Connect..........................................................................10
2.1.6 LJQ5 :scan head control and rotary axis expand connection cable...........................10
2.2 SW1 :Dial Switch...................................................................................................................12
2.3 I/O that can be connect to GND.............................................................................................. 12
PCIE-FIBER Hardware Manual

Safety During Installation And Operation


Please read these operating instruction completely before you proceed with installing and
operating this product. If there are any questions regarding the contents of this manual, please
contact BJJCZ.
1. Steps For Safe Operation
 Please comply with all safety statements(include but not only about laser
source,scanner and the items in this file)
 Always turn on the power of this product and the power supply for the scan
head first before turning on the laser. Otherwise there is the danger of
uncontrolled deflection of the laser beam.
We recommend the use of a shutter to prevent uncontrolled emission of laser
radiation.

2. The customer is responsible for below security section

 PCIE-FIBER is designed to control a laser marking system.So all the


security knowledge about laser should be know by customers.Customer
must comply with all the laser security knowledge and responsible for
the laser machine they are using.
 Safety regulation may differ from country to country. It is the
responsibility of the customer to comply with all local regulations.
 Carefully check your application program before running it.
Programming errors can cause a break down of the system. In this case
neither the laser nor the scan head can be controlled.
 Protect the board from humidity, dust, corrosive vapors and mechanical
stress.
 For storage and operation, avoid electromagnetic fields and static
electricity. These can damage the electronics on the product. For storage,
always use the antistatic bag.
 The allowed operating temperature range is 25℃±10℃, The storage
temperature should be between –20℃ and +60℃.

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PCIE-FIBER Hardware Manual

1.Summarization

PCIE-FIBER special control board is for the pulsed fiber laser marking
machine,connect with the PC via PCIE connector.

1.1 How to recognize PCIE-FIBER board

At right bottom,there is “MODEL:PCIE-FIBER” “REV:


20150422”, As pic 1-1

Picture 1-1 PCIE board appearance

LJQ5 :scan head control and rotary axis expand connection I

CON2:IPG YLP laser DB25 connector;

CON4: Connect with PC main board USB;

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PCIE-FIBER Hardware Manual

FLY ENCODER: on-the-fly marking interface to encoder, DB9

1.2 Main features

 Standard DB25 connector, can be wire to IPG laser directly.


 Galvo control signal is digital, which can be connect to most scanhead directly.
 on-the-fly marking feature. A encoder can be used to surveillance the pipeline speed real-
timely.
 Multiple boards on 1 computer: One computer can control up to 8 control board to mark
different pattern simultaneously
 Extension axis(step motor or sever motor): two set of direction/pulse signal can be used to
control 2 step(server) motors.
 10 general input signals(TTL campatible): In0-In9。
 2 general output signals(TTL campatible): Out4-OUT5。
 Remark function: this function is used to remark what ever is in the memory of the board,
especially convenient for high speed marking of a same pattern.
 PCIE control board connect with the PC via PCIE connector.

2. Electrical connections
2.1 Interface specification

2.1.1CON1 :DB15 scanhead control

The signals that control scanhead are digital, therefore can be connected to the digital
scanhead directly. Because the protocols that every manufacturer used are not always the same,
you need to conform which protocol is used. We also provide a D/A converter in the package. The
digital signal converted by which can be connected to a analog scanhead.

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PCIE-FIBER Hardware Manual

Picture 2-1 CON1 scan head single

Pin Name Function


1,9 CLK- / CLK+ Clock signal- / Clock signal+
Synchronization signal - / Synchronization
2,10 SYNC- / SYNC+
signal+
3,11 X Channel- / X Channel+ Scanhead signal X- / Scanhead signal X+
4,12 Y Channel- / Y Channel+ Scanhead signal Y- / Scanhead signal Y+
5,13 Z Channel- / Z Channel+ Scanhead signal Z- / Scanhead signal Z+
6,14, Status-/Status+ Reserved
7 NULL Reserved
8,15 GND Reference signal
To a commonly used two dimension scan head, connecting CLK, SYNC, four wires for
XChannel and Ychanne and the GND would be enough. We recommend a shielded twisted pair
for all digital signal.
PCIE scan head control signal (DB15 cellular plug) is from LJQ5(26pin black
socket)

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PCIE-FIBER Hardware Manual

2.1.2 CON2 :DB25 Laser control

Picture 2- 2 Pin definition for CON2

CON2 Plug is multiplex plug,under different mode,every pin’s


output signal is different .

Pin Signal Explanation


Under ipg mode: Alarm signal of Laser
16, 21 module
11, 12 SGIN0—SGIN3 Under co2/yag mode: General input in0-in3,
using GND as a reference ground.

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PCIE-FIBER Hardware Manual

Under ipg mode: Laser power signal.TTL


1,2,3,4,5, P0-------P5 compatible
6, OUT0-----OUT5 Under co2/yag mode: General output out0-out5,
using GND as a reference ground.
Under ipg mode: Laser power signal.TTL
P6
7 compatible
PWM-
Under co2/yag mode: PWM-, differential pair.
Under ipg mode: Laser power signal.TTL
compatible
P7 Under co2/yag mode: PWM, TTL. For a CO2
8
PWMTTL laser module, this signal controls the power and also
be used as tickle signal. For YAG laser module this
is used as a frequency control for the Q switch.
Under ipg mode: The reference ground of the
control board.
10, 14 GND
Under co2/yag mode: The reference ground of
the control board.
Under ipg mode: empty.
15
Under co2/yag mode: empty.
Under ipg mode: 5V power output.
17 VCCO
Under co2/yag mode: 5V power output.
Under ipg mode: Main oscillator signal. TTL
MO compatible.
18
LASER+ Under co2/yag mode: Laser on/off signal, TTL,
high level effective.
Under ipg mode: Power amplifier signal. TTL
AP compatible.
19
LASER- Under co2/yag mode: Laser on/off signal, TTL,
low level effective.
Under ipg mode: Pulse repetitive rate signal.
PRR
20 TTL compatible.
PWM+
Under co2/yag mode: PWM+, differential pair.
Under ipg mode: Power signal latch. TTL
PLATCH
9 compatible.
QKILL
Under co2/yag mode: First pulse kill signal.
Under ipg mode: Red light pointer signal. TTL
compatible.
22 REDPT
Under co2/yag mode: Red light pointer signal.
TTL compatible.
Under ipg mode: Emergency stop signal. TTL
23 EMSTOP compatible.
Under co2/yag mode:
Under ipg mode: Unconnected.
24
DAPORT1 Under co2/yag mode: Analog signal for power
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PCIE-FIBER Hardware Manual

control. Ranging from 0 to 10V, maxim driving


current 5mA.
Under ipg mode: Unconnected.
Under co2/yag mode: Analog signal for
25 DAPORT2 frequency control also can be used as analog first
pulse killer, ranging from 0 to 5V, maxim driving
current 5mA.

2.1.3 CON3 DB15 extension axis control and digital IO

Picture 2-3 extension axis control and digital IO signal


PCIE extension axis control and digital IO signal (DB15 cellular plug)
are from LJQ5(26pin black socket)

Pin NAME Function


The home signal of extension axis X. To use this pin just
10 XORG0/IN4
connect it and GND to a switch. In software In4 represents this

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PCIE-FIBER Hardware Manual

pin.
2,9,1 IN5,IN6,IN7 General input in5-in7, using GND as a reference ground.
Direction signal of extension axis Y (step motor or sever
8 YDIR+ motor). It is a TTL output(common anode).For common anode,
use VCC and YDIR+ signals, and VCC is anode signal.
Pulse signal of extension axis Y (step motor or sever motor). It
15 YPUL+ is a TTL output(common anode).For common anode, use VCC
and YPUL+ signals, and VCC is anode signal.
6 VCCO 5V power supply output.
3,4,5 Gnd Reference ground of 5V power supply
Direction signal of extension axis x (step motor or sever
7 XDIR+ motor). It is TTL output(common anode).For common anode,
use VCC and XDIR+ signals, and VCC is anode signal.
Pulse signal of extension axis x (step motor or sever motor). It
14 XPUL+ is TTL output(common anode).For common anode, use VCC
and XPUL+ signals, and VCC is anode signal.
Repeat marking signal. Use GND as a reference ground, to use
this signal just connect a switch between this pin and GND.
8 ReMark
When it is activated the control will mark the content in the
cache.
13,12 OUT6, OUT7

2.1.4 CON4:connect with the main board usb via a 4P cable

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PCIE-FIBER Hardware Manual

Picture 2-4 CON4connect with the main board usb


Connect the CON4 with one USB port on the PC via a special line with this
board.
One end of this line is 4 pin socket,connect this socket with the CON4 on the
board.There is a triangle mark,correspoding this triangle is the first pin.
Pin Signal Explanation
1 (Red) VBUS USB power+
2 (Yellow) USBD- USB data-
3 (White) USBD+ USB data+
4 (Greeen) GND USB power GND
The other end is a black 10 pin socket, there is a triangle mark on the
socket,correspoding this triangle is the first pin. Besides,there is one hole is blocked,so
totally is 9 pins to connect with the USB port.

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PCIE-FIBER Hardware Manual

2.1.5 CON5 :DB9 Fly on the mark Connect

Picture 2-5 Fly on the mark signal connection

PCIE encoder signal on the fly mark socket and two input ports’s
signal(OPSTART, OPSTART1) are from LJQ2(10pin black socket).
The 10 pin plug wire connect with the LJQ2.The other end the DB9 pin plug
install on an extension block slice, then the block slice is fixed on the chassis of
computer.If use fly mark , just need to connect the DB9 pin plug.

pin signal Explanation


1 OPSTART Input port 8 Form a closed circuit with GND
With a 1K resistor built in. if the input
2,6 OPSTART1, Input port 9+ , signal is over 12V, an external resister is
START1-RT Input port 9- 。
recommended.
3,7 BCODEP/ BCODEN Encoder input B+/B-
4,5 ACODEP/ACODEN Encoder inputA+/A-
This is a power supply for external
device. DO NOT CONNECT POWER
8 VCC +5V output SUPPLY HERE OR SHORT IT WITH
GND. OTHERWISE IT WILL CAUSE
DAMANGE OF THE BOARD.
9 GND Reference ground

2.1.6 LJQ5 :scan head control and rotary axis expand connection

cable

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PCIE-FIBER Hardware Manual

PCIE scan head control signal (DB15 cellular plug)and extension axis control and digital
IO signal (DB15 pin plug)are from LJQ5(26pin black socket).
The 26 pin plug of the wire connect with the LJQ5.The other end the two DB15
pin plug install on an extension of block slice, then the block slice is fixed on the
chassis of computer.

Picture 2-6 scan head control and rotary axis expand connection cable

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PCIE-FIBER Hardware Manual

2.2 SW1 :Dial Switch

Picture 2-7 Dial Switch appearance

Multiple boards on 1 computer: One computer can control up to 8 control board to mark
different pattern simultaneously .
Index numbers 0~7 are used to differentiate various cards when muti-cards are used at same
time. Dial Switch respectively correspond to binary b2 b1 b0. Dial 2,3,4 switch to left means
7, and to right means 0.

2.3 I/O that can be connect to GND

2.3.1 These kind of I/O can connect to GND through a switch. In4-5,in8, START are of
these kind.
The following schematics are typical wiring for these kind of signal.

2.3.2 Input signal ( LASERST0---- LASERST3 ) is the state signal of the laser machine

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PCIE-FIBER Hardware Manual

Picture 2-8 wiring for general input pins

Picture 2-9 recommended wiring for general input pin

For these pins the resistor of the switch should be below 100ohm.

2.3.3output signal Out6,Out7

Out6 and Out7 are TTL signal.


If a output is in TTL mode, The output must not be short circuited or wire to GND directly.
Otherwiser the board can be damaged.

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