TC-20α

USER MANUAL
Apply to model:TC-20α NO.30(Originalinstructions)

FAIR FRIEND ENT. GROUP- MACHINE TOOLS DIVISION

ADDRESS: NO.133, Gong 1st Road, Taichung
Industrial Park, Taichung City, Taiwan.
TEL： +886-4-23594075 (8 Lines)
FAX： +886-4-23597976

M1D005E0A 2013/03/29
 USER MANUAL

CONTENT
Chapter 1 Mechanical Generality

1. Description of Machine------------------------------------------------------------------1-1

2. Identification Marking-----------------------------------------------------------------1-15

3. Specifications----------------------------------------------------------------------------1-18

4. Working Range--------------------------------------------------------------------------1-22

5. Accessories------------------------------------------------------------------------------1-28

Chapter 2 Safety Instructions

1. General Safety Instructions-------------------------------------------------------------2-1

2. Safety Instructions for Machine--------------------------------------------------------2-3

3. The Policy of Danger and Prevention-------------------------------------------------2-8

Chapter 3 Preparation before Installation

1. Foundation--------------------------------------------------------------------------------3-1

2. Requirement for Transportation--------------------------------------------------------3-3

Chapter 4 Transportation and Installation

1. Notice Items before Unpacking--------------------------------------------------------4-1

2. Notice Items for Unpacking-------------------------------------------------------------4-3

3. Transportation after Unpacking--------------------------------------------------------4-5

4. Location of Machine Body--------------------------------------------------------------4-7

5. Machine Installation---------------------------------------------------------------------4-8

6. Adjusting Method for Level-----------------------------------------------------------4-11

7. Ground Connection---------------------------------------------------------------------4-12

8. Others-------------------------------------------------------------------------------------4-12

*Specification are subject to change without notice

0-1
 Chapter 1 Mechanical Generality

Chapter 1 Mechanical Generality

1. Description of Machine

1.1. General Description :

A. This machine is a vertical machining center, mainly provides metal

machining . It is controlled by CNC controller that can carry out tool
exchange automatically. Do not use the machine for inflammable materials
such as magnesium alloy, lumber, graphite, and etc. working that may cause
explosion should be prohibited.

B. Model : TC-20α

C. Brand : FEELER

1.2. Feature

A. Feature figure (According to the catalog)

1-1
Chapter 1 Mechanical Generality

B. Mechanical feature and dimension Fig.1-1 :

Fig. 1-1

C. Smallest space and dimension for operation and maintenance below :

Pre-dimension
Part
Position Size

Left/Right Left/Right 500 mm

Height Top 500 mm

Length Rear 1000 mm

1-2
Chapter 1 Mechanical Generality

1.3. Noise level

A. Noise level checking is carried according to CNS 4600 National Standards of

ROC and rules from B7103 Machine Tool Noise Inspection Law

B. Ex-factory noise level for this model should be well within 75 ~ 83dB (A).

C. The Location of Measuring :

(1) The measuring point: 1 M away from the machine and 1.6 M height from
the ground.

(2) The measuring scope: Four parts of the machine, the front, the rear, the
left and the right.

D. If the noise over to 80dB (A) during working process, please wear a protective
equipment.

1-3
Chapter 1 Mechanical Generality

1.4. Description of Construction

1.4.1. Mechanical construction(refer to Fig.1-2)

A. Spindle unit : It locates at the part of clamping tool rotation, includes

precision spindle, precision bearing, precision sleeve, collect of
clamping tool and relative accessories.

B. Spindle head unit : The unit is run by spindle motor to drive spindle. It
includes spindle head, spindle and tool pushing unit.

C. Three axes transmission unit : The unit is run by servo motor to drive
table or spindle head unit. It includes ballscrew, bearing seat and
bearing motor seat.

D. Auto tool change unit : The unit is used to change tool. It includes
magazine and roller gear cam unit.

E. Big castings : The unit is used to hold all units and workpieces. It
includes column, base, saddle and table.

F. Lubrication system: Its function is to supply lubrication for slideway

and reduce friction. It includes pump, oil circuit and split
tube.Compressed air system : The unit is used to supply unclamping
tool and air blast for spindle and tool change of magazine.

G. Compressed air system: The unit is used to supply unclamping tool and
air blast for spindle and tool change of magazine.

H. Coolant system: Its function is to cool cutting workpieces and ensure

tool life. It includes coolant pump, pipe and tank.

I. Guard system: Its function is to prevent chips from running parts &
hurts human body. It includes right and left guards and three axes
covers.

1-4
Chapter 1 Mechanical Generality

Fig. 1-2

1.4.2. Relationship between machine motions and coordinate axes :

A. Each axis moves along the table and spindle head below :

(1) X-axis : Horizontal (right and left) movement of table.

(2) Z-axis : Vertical (up and down) movement of spindle head.

(3) Y-axis : Cross (forward and backward) movement of table.

B. The directions of motion of the X, Y and Z axes are determined by plus

(+) and minus (-) signs as follows :

(1) + X : Table moves to the left.

- X : Table moves to the right.

(2) +Z : Spindle head moves in upward direction.

-Z : Spindle head moves in downward direction.

(3) -Y : Table moves in backward direction.

(4) +Y : Table moves in forward direction.

C. Horizontal (X- axis), cross (Y- axis) and vertical (Z- axis) specified
1-5
Chapter 1 Mechanical Generality

above are reckoned on the assumption that operator stands facing the
front of the machine. (refer to Fig.1-3)

+X
-Y

-X
+Y

Fig. 1-3

1.4.3. Spindle transmission system: be divided into belt type.

(1) DDS spindle

Speed : 50~12000rpm

1-6
Chapter 1 Mechanical Generality

1.4.4. Spindle

A. spindle temperature rise :

1. The spindle of machine is high precision angular contact ball

bearing and standing temperature rise of grease to get high
accuracy degree and low temperature rise efficiency.

2. If the temperature rise of spindle is over 200 C, lubrication will be

irregular. Please inform us to repair it.

3. Through our engineer’s agreement, spindle component can be

dismantled, and send us to repair.

4. Do not take apart the spindle; if customers take it apart by

themselves, all loss will be undertaken by themselves.

B. ismantling the components of spindle

1. Remove unclamping cylinder, and take out 4 bolts on cylinder base.
Remove cylinder base.

2. Place the spindle head down, and make spindle lean on the table.

3. Loosen four screws of spindle sleeve, remove spindle head (avoid

spindle falling) ,then spindle components can be dismantled.

C. spindle orientation system

1. While the machine carries out tool exchange, the spindle must be
stopped at the fixed angle for tool exchange.

2. Spindle orientation adopts bult in sensor.

3. To release spindle orientation, only press "RESET" button.

4. To carry out tool exchange after spindle orientating, tool change

ends orientation eliminates in order.

5. When orientation angle is anomaly, it can be adjusted slight by

spindle orientation block. (If it is necessary to adjust, please
contact with us).

6. All tool loading & un-loading mounting and dismounting operation

should be carried out from spindle to magazine. Inserting tool into
tool magazine directly is prohibited

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Chapter 1 Mechanical Generality

D. warmming machine

When first time runing the machine ,please warm it according to the
steps on the name plate to lengthen the life of spindle bearing.

CAUTION
To ensure spindle can run smoothly and keep long life
time, Please warm up spindle as the recommended
procedure for the first time of running this machine.
(1) For the spindle which is suitable for HSK/BBT tools ,
never run it unless there is tool loaded on it. Please
balance tools as requied when tools as required when the
spindle is in high speed running.

(2)Check List of Spindle Warming up Procedure

Spindle speed Time
Situation Check Items

1.any noise
A 30% 15

30% 15 1.any noise

B 60% 15
25% 15
50% 15 1.any noise
C 65% 15
80% 15
100% 15
◎ The temperature rise for high speed
continuouslyrunning should he withn 20°C.

◎ If not resolvable abnormal situations happen during

operation, please contact with agents.
◎ If speed exceeds 8000rpm, the dynamical balance of
the tool must below G2.5.

Fig. 1-4
1-8
Chapter 1 Mechanical Generality

E. Tool Clamping and Unclamping

1. Tool is fixed inside cone of spindle by disc spring.

2. When unclamping command is effective, unclamping cylinder will

start to move; rod will press on draw bar until the collects of tool
spread out and pull stud is out of collect.

3. Before unclamping, draw bar must go down to push pull stud to

make tool drop about 0.5~0.6mm, unclamping can be smooth.

4. To get the amount of downward pressure 0.5~0.6mm in above

mentioned, first of all, it is necessary to adjust the distance between
bar pusher of clamping cylinder and draw bar, keep the clearance
1~1.5mm under unclamping.

For nip typeand DDS spindle Fig. 1-5

1-9
 Chapter 1 Mechanical Generality

Take adjusting steps in the following : (Spindle box should be higher than the change
tool point)

1. Spindle under unclamping.

2. Loosen nuts of clip ring.

3. Ajusting nuts of bar pusher.

4. Ajusting draw bar downtward about 0.5~0.6mm with hand.

5. Then screw nuts of bar pusher.

6. Screw the nuts of clip ring.

【Notice】:

● If don’t know it well ,Please don’t take apart parts of the machine .
● It’s better to inform us to repair it when there is necessary.

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Chapter 1 Mechanical Generality

1.4.5. Three Axes Transmission System

A. Construction

(1) All x, y and z are high accuracy ballscrew to get precision

orientation.

(2) Ballscrew is fixed at two ends through angular contact ball bearing
and deep groove ball bearing.

B. Transmission system: Three axes, direct transmission systems, connect

coupling to drive ballscrew to run by servo motor. (direct transmission
may reduce the clearance of backlash)

C. Possibility for being backlash

(1) Coupling is installed improperly.

(2) Guide bar straightness is adjusted improperly.

(3) Supported end of tail is installed improperly.

In case it is still unable to eliminate backlash, please inform us to

repair it.

1.4.6. ATC Roller Gear Unit Tiring Chart – Please refer to TE-SHIN CAM user
manual.

1.4.7. Electrical Construction (Refer Fig. 1-5)

A. Electric cabinet unit：This is the center of control. It includes controller
unit, servo amplifier, spindle amplifier I/O unit and electric cabinet
body.

Controller unit, servo amplifier, spindle amplifier and electric controller

are provided by vendors. I/O unit and distribution box body are made
by manfacturer.
B. Operation box unit：Key in data and display the status of operation. It
includes screen, panel, sub- panel and itself. Screen is provided by
controller vendors, the others are made by manufacturers.
C. Amplifying motor unit：There are amplifying spindle and motors of
three axes. It includes spindle motor, servo motor and encoder.
D. Line unit：It is used to connect all unit‘s lines. There are power source
electric circuit and signal electrical circuit.

Power source electricity circuit is used to supply the power source, it

includes cable line, transformer, power source supplier and over
1-11
Chapter 1 Mechanical Generality

loading device.

Signal electricity circuit is used to supply circuits for all units, includes
signal line and isolation and protecting interference device.

Fig. 1-6

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 Chapter1 Mechanical Generality

2. Identification Marking

2.1. Identification

A. Model : TC-20α

B. HANGZHOU GOOD FRIEND PRECISION MACHINERY CO.,LTD.

ADD：No.120, Shixin North Road, Xiaoshan Economy & Technology
Development Zone .Zhejiang.P.R.C

TEL : +886-4-23594075 (8 line)

FAX : +886-4-23597976

C. Label : An aluminum label, shown as below, is stamped on the right hand side
of the machine for identification.

1-13
 maimtain items daily
1 Nose taper ○
2 Spindel belt tightness ○？
3 Coolant fluid filter ●
4 Lubrication oil level ○
Chapter1

●
5
6 ？
7 Hydraulic oil gauage level ◎ OPT
8 Hydraulic pressure (main) ○？ OPT 5 TON
9 Static precision ○？
WARNING 10 Positional precision ○？
11 gear lubrication oil ○ ● ◎ OPT
Do not open door when machine 12 F.R.L. Unit lubrication oil ○
is in automatic mode. DOOR VALID 13 △
14
15 Coolant tank and filter
16 Remove chips
○ Check △ Function check
◎ Install oil Clean
●：Check ; replace if necessary
？ Regulate if necessary
( Please contact the service agent )

A : AIR BLAST-OUTSIDE
B : AIR BLAST-SPINDLE
C : POT UP / MAG LEFT
D : POT DOWN / MAG RIGHT

RS232

﹝
C
A
U
T
I
O
N

Before removi ng the oil cup,

must cl ose the pressure oil
source and decrease the
pressure in the tube.

mai mtai n items d aily

1 Nos e ta per ○
R S232 2 Spi ndel bel t tigh tness ○？
3 Coo lant fluid filter ●
4 Lub rica tion oil l evel ○ ●
D OOR VA LID WARNING 5
6 ？
D o no t ope n do or whenmachine
WARNING is in a utom atic mode. DOO R VA LID 7 Hyd raulic o il gauag e le vel ◎ OPT
8 Hyd raulic p ress ure (main) ○？ OPT
D o no t ope n do or whenmachine
is in a utom atic mode. 9 Sta tic prec ision ○？
10 Pos itional prec ision ○？
11 gea r lubrication oil ○ ● ◎ OPT
12 F.R.L. Unit lubricat ion oil ○
13 △
14
15 Coo lant tan k an d filter A : AIR BLAST-OUTSIDE
16 Rem ov e chips B : AI R BLAST-SPINDLE
○ Check △ Func tion check C : POT UP / MAG LE FT
◎ Insta ll oil Clean
● ：Check ; r epla ce if ne cessary D : POT DOW N / MAG RI GHT
？ Regulate if neces sary
( Please contact the service agent )

D
A
N
G
E
R

D
A
N
G
E
R
1. Mov in g p a rts in t he c los e d
s p ace ma y b e c la mpe d or s tuc k
s ta ff, will res u lt in s er io us injury RECOMMENDED
OIL
o r de ath.
1 .Mo ving p a rts in the c los e d 2 .B efo re o p en in g th e c ove r, be
s ure to tu rn o ff th e machin e A. D.
s pa ce m a y be c la m pe d or s tu ck p owe r.
s ta ff, will re s ult in s erious injury 5 TON
UNI POWER SQ32(ESSO) ISO-VG32
DTE 24 (MOBIL) E.Arm driving unit
o r d e ath.
TELLUS OIL C32(SHELL) (Machine center only)
2 .Be fo re o pe n in g the c ove r, be 1 .S lip o n th e tra ck c ov er co uld
MARUPAS 32(NI SSEKI) VG220 (ISO GRADE)
re s ult in s erio us injury .
s ure to tu rn o ff the mac hine 2 .B e s u re to tu rn o ff th e machin e
p owe r a n d b e ca re fu l, to s tand
VG32(ISO GRADE) F.Spindle oil cooler system
p owe r. fo r wo rkin g o n th e tra ck c over . B.Gear trans mission DTE OIL LI GHT (MOBIL)
DOOR VALID (Machine center only) G.Counter-balance unit

W
A
R
N
IN
G
MOBIL ATF ISO VG130~150
1 .Wh e n th e ma c h in e is r un n ing, avoid SHELL ATF SAE30~50
a c cide n tally to u ching a ny b u tto ns .
2 .Be fore op erat in g th e ma ch ine, the CASTROL ATF H.Cutting oil
op erat or m us t clea rly un d ers ta nd the WARNING CALTEL ATF HANG-STAR S500
fun c tio n o f e ac h bu tton .
1 .S lip o n th e tra ck cover could 3 .Be fore mo ving a xial p arts , all d oors C.Auto lubricater
s h o uld b e c los e d.
VACTRA NO.2(MOBIL)

D
A
N
G
E
R
re s ult in s e rious injury.
Mechanical Generality

CAUTION Do not open door when FEBIS K68 (ESSO)

2 .Be s ure to tu rn o ff the mac hine
p owe r a n d be c a re ful, to s ta nd
fo r working o n the tra ck c over .
T o en sure spin dle can run smo othly and keeplong life W he n th e ma ch in e is run ning , machine is in automatic mode. TONNA OIL T68
ti me, P lea se w arm up s pind le a s the recommended o pe n th e fron t do or, th e
p roce dure for the f irst t ime of ru nnin g this machine. in jec tion t oo l, o r d e br is th at may MARUPAS 68 (NI SSEKI)
( 1) F or th e sp indl e wh ich is su itab le fo r HSK/BBT tools , c au s e injury or de ath.
nev er ru n it unle ss th ere is to ol lo aded onit.Please B efor e op era tin g th e ma chine , VG68 (ISO GRADE)
bala nce tool s as req uied whe n too ls a s re quiredwhenthe s et th e in terlo ck relea s e s witc h
spin dle is in high spe ed r unning. is s e t to O FF. ﹝

D
A
N
G
E
R
C
A
U
TI
O
N

W
A
R
N
I
N
G
( 2)C heck Lis t of S pind le W arm ing upProcedure B efore rem ovi ng the oil cup,
S pin dle s peed Ti me m ust c lose the pressure oil
S ituation C heck Items
s ourc e and decr ease the
1 .any noise p ress ure i n the tube.
A 30% 15
1 .W h e n th e m a c h ine is running, avoid 30% 15 1 .any noise
B 60% 15
a c c ide n ta lly to u c h ing any buttons .

1-14
25% 15
50% 15 1 .any noise
2 .Be fo re o pe ra ting the ma chine, the C 65% 15
80% 15
100% 15
o p e ra tor m u s t c le a rly unders ta nd the ◎ Th e te mpe ratu re ri se fo r highspeed
co ntin uous lyru nnin g sh ould he w ithn20°C.
fun c tio n o f e a ch button. 1 .E ac h ax ia l me ch anic al
mo ve me nt m ay res u lt in
3 .Be fo re m o ving a x ia l parts , a ll doors ◎ If not r esol vabl e ab norm al s ituat ions happenduring s e rio u s injury .
op erat ion , ple asecontact w ith a gents. 2 .B efo re ma in te na nc e , be s ure
◎ If spee d ex cee ds 8 000r pm, the d yna mica l balanceof to turn off th e ma ch in e power .
s ho u ld b e c los e d. the too l mu st be low G2.5.

D
A
N
G
E
R
CAUTION
To ensure s pindle can run s moothly and keep long life W h e n t h e m a c h i n e is r u n n in g ,

ti me, Pl ease warm up s pindle as the recommended o pe n th e fron t door, the

proc edure for the fi rs t ti me of running this machine. in je c tio n to ol, o r de bris that may
(1) For the spindle which i s s ui table for HSK/BBT tools , c a u s e injury or de a th.
nev er run it unless there is tool loaded on it. Please Be fo re o pe ra ting the ma chine ,
bal ance tools as requied when tools as required when the s e t th e in te rloc k re lea s e s witc h

Fig. 1-7
s pi ndle is in high s peed running. is s e t to O FF.

D
A
N
G
E
R
(2)Check List of Spindle Warming up Procedure
Spindle s peed
Time
S ituation Check Items

1.any noise
A 30% 15

30% 15 1.any noise

B 60% 15
25% 15
50% 15 1.any noise RECOMMENDED OIL
COO LANT GUN
C 65% 15 A. D.
80% 15 U NI P OW ER SQ32(ESSO) IS O-V G32
15 D TE 24 (MOBIL) E.Ar m d riving unit
100% T ELL US OIL C32(SHELL) (M ach ine c ent eronly)
M AR UPA S 3 2(NISSEKI) VG 220 (ISO GRADE)
◎ The temperature rise for c ontinuouslyrunning V G32 (ISO GRADE) F.Sp ind le o il co olersystem
B.G ear tran s mission D TE O IL L I GHT (MOBIL)
hi gh s peed s houl d he withn 20°C. (M ach ine cen teronly) G.C oun ter- balanceunit
M OB IL ATF IS O V G13 0~150
1 .E a c h a xia l me chanic al S HELL ATF S AE3 0~50
C ASTROL ATF H.Cutting oil
m o v e m e n t m a y re s ult in C ALTEL ATF H ANG-ST AR S 500
C.A uto lubricater
s e rious in ju ry . V ACT RA NO.2(MOBIL)
◎ If not res ol vable abnormal s ituations happen during F EBI S K6 8 (ESSO)
T ONN A OIL T68
operation, please contact with agents. 2 .Be fo re m a in te na nc e , be s ure M AR UPA S 6 8 (NI SSEKI)
V G68 (ISO GRADE)
◎ If s peed ex ceeds 8000rpm, the dynamical balance of to tu rn o ff th e m a chine powe r .
the tool must below G2.5.
2.2. General Label : please refer to fig. 1-7 、1-8 .

A C220V
C OOLA NT B OIL C OOLER
INP UT

OIL COOLER

COOLANT GUN

AC220V
INPUT

COOLANT B

A82000054
 Chapter1

WARNING
Do not ope n door when machine
is in a utom a tic mode.
DOO R VALID

WARNING
Do not open door when machine
is in automatic mode. DOOR VALID
Mechanical Generality

1-15
Fig. 1-8
A82000055
 Chapter1 Mechanical Generality

3. Specifications

3.1. Specifications of Machine : for machining surface unit : mm

MODEL TC-20α
Travel
X Axis Travel (mm) 510
Y Axis Travel (mm) 400
Z Axis Travel (mm) 300
Spindle Nose to Table Surface 170-47
Table surface to floor 845
Table
Table Dimension (mm) 600 x 400
Max. Loading Force (kg) 250
T-slots (W mm x NO. x P mm) 14 x 3 x 125
Spindle
Spindle Speed (rpm) 12000
Spindle Nose 7/24 taper NO.30
Diameter of Spindle (mm) 45mm
Spindle Motor (kw) 3.7 / 5.5
Feedrate
Rapid Traverse X Axis (m/min) 36
Rapid Traverse Y Axis (m/min) 36
Rapid Traverse Z Axis (m/min) 48
Auto Tool Changer
No. of Tools 14
Pull Stud P-30T(45°)
Max. Tool Weight (kg) 3
Max. Tool Length (mm) 200
Max. Tool Diameter (mm) φ90
Max. Tool Diameter (No Adjacent Tool) (mm) φ100
Tool Changing Time (T to T) (sec) 1.5
Floor Space (mm) 1600 x 2285
Machine Weight (N. W.) (kg) 2400
Max. Machine Height (mm) 2555
Power Capacity (KVA) 15
Air Source (bar) 6~8
NC : FANUC 0IMD ; MITSUBISHI M70A ; SIEMENS 828D

1-16
Chapter1 Mechanical Generality

3.2. Specifications of Others Power Requested

A. Lubricator ,Transmission oil, Hydraulic oil

RECOMMENDED OIL
A. Hydraulic power unit reservcir
DTE 24 (MOBIL)
UNI POWER SQ32 (ESSO)
TELLUS OIL C32 (SHELL)
MARUPAS 32 (NISSEKI)
VG32 (ISO GRADE)
B. Gear transmission (Machine center only)
MOBIL ATF
SHELL ATF
CASTROL ATF
CALTEL ATF
C. Auto lubricater
VACTRA NO.2 (MOBIL)
FEBIS K68 (ESSO)
TONNA OIL T68
MARUPAS 68 (NISSEKI)
VG68 (ISO GRADE)
D. Oiler of pneumatic system
ISO-VG32
E. Arm driving unit (machine center only)
VG220 (ISO GRADE)
F. Spindle oil cooler system
DTE OIL LIGHT(MOBIL)
G. Cutting oil
HANG-STAR S500

B. Air Pressure: 6～8 kg/cm2 (0.6~0.8Mpa or 6~8Bar)

1-17
 Chapter1 Mechanical Generality

C. Maintanence & inspection chart for vertical machining center

NO. mtain items daily weekly monthly months yearly remark

1. Nose taper ※ ○
2. Spindel belt tightness ○？
3. Coolant fluid filter ●
4. Lubrication oil level ○ ●
5. Lubrication oil tank inlet filter ※
6. Lubrication status for sliding way ？
7. Hydraulic oil gauage level ◎ OPT
8. Hydraulic pressure (main) ○？ OPT
9. Static precision ○？
10. Positional precision ○？
11. gear lubrication oil ○ ● ◎ OPT
12. F.R.L. Unit lubrication oil ○
13. lighting indicator on operating panel Δ
14. Electrical cabinet anti-dust filter ※
15. Coolant tank and filter ※
16. Remove chips ※
○ : Check Δ : Function check

◎ : Install oil ※ : Clean

● : Check ; replace if necessary

？ : Regulate if necessary (Please contact the service agent )

3.2.1 Lubrication oil and coolant replacement method :

(1) lubrication pump unit

fig.1-9

1-18
Chapter1 Mechanical Generality

(2) Coolant tank

fig.1-10
(3) Oil cooler

fig.1-11

3.3. Specification of Controller (Customers have various selections)

3.3.1 Controller - please refer to catalogue of controller for more information.

1-19
Chapter 1 Mechanical Generality

3.3.2 Spindle Transmission Type adopts direct and belt type.

A. Specification of electricity :

(1) The individual servo motors are adapted to the respective spindle
transmission. Therefore, electricity required is different.

(2) As to practical electrical requirement, please refer to ELECTRICAL

MANUAL.

B. Power- torque diagram :

Spindle transmission :

Fig.1-12

1-20
Chapter 1 Mechanical Generality

For MITSUBISHI controller :

Fig.1-13

1-21
 Chapter 1 Mechanical Generality

4. Working Range

4.1 General

A. This machine can carry out surface milling, drilling, reaming, tapping and
curving machining.

B. The machine can machine materials such as steel, iron, alloy aluminum and
brass alloy brass, which surface hardness is within HRC 30 general.

C. As to graphite, plastic and wood, they are not suitable to be machined by this
machine.

D. It is unsuitable under explosive circumstances.

4.2 Machining Limitation

A. Table size :

Fig. 1-14

1-22
Chapter 1 Mechanical Generality

B. Max.machining travel

Fig. 1-15

4.2.1 Workpiece and fixture, install and uninstall procedure

A. Upon the total weight of workpiece and fixture, please use accordance
with max. loading weight of the table.

B. If the weight of workpiece and fixture over 10kg, we recommend use a

crane or a lift fork to carry it, not carry artificially.

C. Install and uninstall procedure of workpiece and fixture :

(1) Install procedure of workpiece and fixture.

c Clean the surface of table. To avoid placing the workpiece and

fixture on rusted table. We recommend use the anti-rust oil spread
on table.

d Check 3-axes will not interfere with workpiece and fixture before
put them on table.

e Check the surface clean between table and fixture before install

1-23
Chapter 1 Mechanical Generality

workpiece and fixture.

f The parallel-precision between the fixture and the machine under

0.01mm is recommended.

(2) Uninstall procedure of workpiece and fixture :

c Check 3-axes will not interfere with workpiece and fixture before
uninstall them on table.

d Looser the fix-screw of fixture or workpiece then they can be

moved.

(3) Install procedure of large workpiece and fixture.

c Clean the surface of table. To avoid placing the workpiece and

fixture on rusted table. We recommend use the anti-rust oil spread
on table.

d Check 3-axes will not interfere with workpiece and fixture before
put them on table.

e Check the surface clean between table and fixture (or large
workpiece) before install workpiece and fixture.

f Install the fixture or workpiece on the table then fixed them.

Check the parallel-precision between the fixture (or large workpiece)
and the machine.

(4) Uninstall procedure of large workpiece and fixture :

c Move 3-axes to the safety place before uninstall large workpiece

and fixture on table.

d Looser the fixed part of fixture or workpiece then they can be

moved.

1-24
Chapter 1 Mechanical Generality

4.3 Tool Regulations

4.3.1 Specifications

A. The machine is BT30 shank.

Fig. 1-16

1-25
 Chapter 1 Mechanical Generality

B. Also, DIN30 shank can be used, but it is necessary to denote DIN30 shank
in contract.

Fig. 1-17

C. After the specification of shank is adopted, do not change.

(NOTICE!)

Strict specifications must be followed to achieve max. machine function.If tool off is not smooth,
please check tool specification and make sure tool bolt difference is within the range.

1-26
Chapter 1 Mechanical Generality

4.3.2 Number of Tools – Please refer to specifications list(1-16 Page)

4.3.3 Tool Limitation

Fig. 1-18

1-27
 Chapter 1 Mechanical Generality

5. Accessories

5.1 Standard accessories

a. Heat exchanger

b. Automatic lubrication system

c. 3-color alarm lamp

d. RS-232 interface

e. Rigid tapping

f. Foundation bolts

g. Tool box

h. User manual and maintance

5.2 Optional accessories

a. Chip conveyor

b. M30 automatic power off

c. 4th axis

d. Transformer

e. Spindle oil cooler

1-28
 Chapter 2 Safety Instructions

Chapter 2 Safety Instructions

1. General Safety Instructions :

1.1. Follow safety instructions in local areas.

1.2. Do not run, play, mischief at marked warning danger zone, and obstruct working
peace and safety in any action.

1.3. Operator needs enough illumination (recommended value is over 500 lux) in
working zone.

1.4. Before machine stops completely, do not touch any running parts with hands, and
take machinery apart or replace materials.

1.5. For parts and guard device on machine, do not take them apart, if it is necessary of
maintenance, be sure to restore the original condition.

1.6. Do not operate machine with gloved hands to avoid touching another switch
button causes danger.

1.7. Do not touch switch button with wet hands to avoid electric shocks and short
circuit.

1.8. Not qualified technician, do not operate or maintain the machine. The fuse is
replaced as standard specification.

1.9. Do not set tools, parts and materials on machine careless, table especially.

1.10. Thoroughly read operation manual and program manual in order to be familiar
with each function and operation method. It is better to operate the machine with
qualified technician together.

1.11. Follow standard procedure to operate. Also, do not touch any switch button
careless.

1.12. Do not change the parameters' volumes and other electrical setting if unnecessary.
If such a change is inevitable, record the value prior to the change to enable you
key them back to their original setting if necessary.

1.13. Be acquainted with power controlling switch button of the machine and aware of
the location of emergency stop push button in particular.

1.14. When power is failure or operator leaves the machine at the end of shift, please
turn off the main power switch button.

1.15. After starting the machine, do not touch controller and the interior of operating
box or high voltage elements of transformer with hands or any electric conductor.

1.16. If there is necessary to do something together at least 2 personnels ,must be

2-1
 Chapter 2 Safety Instructions

marked ;if don’t know it clearly,please continoue after confirming.

1.17. When maintenance or repair, first confirm that staff has left danger zone before
turning on the power switch button.

1.18. Do not expose products to the explosive dangerous environment, in which never
save and use.

1.19. As to remove and install, follow instructions in this manual.

1.20. Take care to keep various name plates and warning signs on the machine. If they
are destroyed or unclear, replace it with new one.

1.21. The tool unclamp button for a mandatory function, in any case would be the
implementation of random press this button is strictly prohibited. used, must be
stopped and positioning the spindle, one hand hold tool, and then click on this
button in another hand.

1.22. Long hair must tie a knot, or tied at to avoid damage.

1.23. When the machine ruoyin lightning and power outages, please be sure to turn off the
main power supply.

1.24. Remember the power control switch of the machine, emergency stop button especially.
(Fig 2-1)

1.25. Operator position diagram, please refer to Fig. 2-1.

Fig. 2-1
2-2
 Chapter 2 Safety Instructions

1.26. Ban using air gun clean cutting chip, recommended clean methods are using other
gear or vacuum cleaner.
1.27. Please clean the coolant tank periodically，and wear personal protection device
during cleaning moment.

2. Safety Instructions for Machine :

This machine is provided with a number of safe device to protect personnel and
equipments from injury and damage, whoever should peruse the operation manual
before operation or doing any maintenance. ( machine designed is a full enclosure
splash guard, so, the created chips are limited in splash guard completely during
machining and will not cause danger.)

2.1 Workplace Limitation :

A. The machine must be kept away from vibration source such as press and
shaper.

B. The machine should be kept away from high frequency motor, generator and
electric welding operation etc., and do not share supply power of the
controller with other machine to avoid any interference to the CNC controller.

C. The machine should be kept away from wind blowing, rainwater, dust and
salty- erosive environment or exposed to sunlight directly. The ideal
environment is :
room temperature 0℃～45℃

room humidity 40％～75％

(temperature change can not result in condense.)

D. Main power supply is with 3-phases 3-cables specifications. The voltage,

220V (380V for Siemens and Heidenhain) , is supplied by main power
source directly. It should be a safe and independent circuit. The range of
voltage variation is 85％～110％.

E. Specification of compressed air :

pressure 6～8 kg/cm2 (0.6~0.8Mpa or 6~8Bar)

min. supply 35 L/min

Compress air is used to tool exchange and clean the taper of spindle, if
compress air is insufficient, tool change will not be executed.

F. Foundation carrying capacity is 5,000kg/m2 (0.05 Mpa or 0.5 Bar) .

G. Do not go into marked danger zone else than operator or qualified technician,

2-3
 Chapter 2 Safety Instructions

especially children.

H. Before confirming each safety door are closed, do not operate.

I. Before starting, be sure of that there are no personnel and objects in danger
zone or splash guard.

J. While auto mode starts, don‘t turn off electrical power at random or open
electrical cabinet to make machining process stop causes danger.

2.2 Cutting Limitations :

A. As to face milling on medium carbon steel or similar workpieces, the

maximum capacity is 50 cc/min, over capacity will cause spindle motor over
load and shorten the life of machine.

B. When performing drilling on material such as medium carbon steel or above,

please avoid using mills bigger than ψ20mm dia. As for tapping, avoid using
tap bigger thanψ14mm dia.

C. When performing rigid tapping, please avoid using tap bigger than M16 Dia
or smaller than M2

D. When performing rigid tapping machining, except cast iron, sufficient cutting
fluid must be applied to prevent tool and workpiece from damage.

E. Don’t cutting magnesium alloy or explosive material to avoid exploding.

2.3 Safety Precautions :

A. Notice items during installation :

To ensure the NC machine safety, please take notice of conditions in the

following.

1. Wiring :

a. The ground terminal needs PE mark.

b. Confirm that the electrical performance of connection wire is equal or

higher than demands in the maintenance manual.

c. Do not connect wire of any equipment to distributor with electrical

interference.

d. A full licensed electrical technician is required for ground wiring.

2. Ground : The method of ground is according to local instructions.

B. Notice items before starting machine :

1. Use adequate specification as cable line and protector to avoid electric

2-4
Chapter 2 Safety Instructions

leakage or electric shock.

2. Be sure of that connective circuits are correct voltage and capacity.

3. Be sure to turn off electrical cabinet and operation cabinet to avoid cutting
fluid or dust.

4. Check if the level of oil tank is sufficient.

5. In accordance with sequence, turn on the power switch button at factory,

main power switch button of machine and power switch button on
operation cabinet.

C. Notice items before operating :

1. Check to see if the ready lamp lights up when turning on the switch button
of operation panel.

2. Make sure there is no irregular noise at the motor and the others.

3. After starting the machine or a long break (I.E. at the beginning of the
day), be sure to turn on the power without running for 30 minutes so that
lubricant oil can reach all sliding faces.

4. When machine first comes into use, check if motor of chip conveyor and
coolant pump rotate correctly.

5. Check if pressure regulator setting is correct.

6. Check if all guards are installed properly.

D. Notice items for running : Warm up the machine, specially for the spindle and
feed shaft, by running them for 10 to 20 minutes with 50% of the max. speed
in the automatic operation.

1. Check to see that the button is correct before running. And check if the jig
and fixture are fixed safety.

2. Return three axes to zero point.

3. Do not touch running spindle or workpiece with unprotected hands or

otherwise.

4. Do not touch iron chips or spindle nose with hands. Use brush to clean.

5. While workpiece loading and unloading are not driven, please provide the
plenty of distance between workpiece and tool and stop the machine.

6. Whenever operating lift fork, hoist or similar equipments, please be

careful not to damage the surrounding guard.

2-5
Chapter 2 Safety Instructions

7. During machine runs, do not open front door of front cover.

8. After setting tool, to run by DRY RUN, confirm if program is correct.

9. While cutting light alloy, please wear guard mask to avoid sucking.

10. As power source break occurs or emergency stops, three axes can be
sliding. After it restores normal condition, be sure to return three axes to
zero point.

11. In case power break occurs because of lightning, be sure to turn off main
power switch button.

12. Doing general operation, operators/users should put on safe shoes, helmet
but do not wear gloves in order not to be drawn into the spindle. However,
it is necessary to don gloves when cleaning waste chips.

E. Waste Disposal :

1. Pour the coolant from inside the machine after installing the water tank
and the chip conveyor, allowing it flows along the sheet into the tank.

2. The coolant shall be removed with dry/wet bi-purpose vacuum cleaner. To

discharge from the drainage hole, care should be used to keep the coolant
from leaking.

3. Do not let the coolant contacts the skin. If the skin is inadvertently
contaminated, flush with large amount of clean water.

4. Before cleaning and checking each part, be sure to remove the power cord.

5. If the pump motor terminal box is moistened by the coolant, do not touch
with hand.

6. During operation, do not extend hand into the chip rolling spring unit and
the chip conveyor.

7. If the coolant leaks to the ground, it must be removed immediately to

avoid slipping.

8. Upon cleaning chips, be sure to wear gloves and use brush. Do not clean
with bear hand.

9. Dispose the waste coolant and chips according to local environmental

protection law and do not dump randomly.

10. The cutting chips must be put in a fixed container and the subsequent
treatment should not cause harm to people.

F. Notice items after finishing work :

2-6
Chapter 2 Safety Instructions

1. While cleaning machine or equipment, please stop machine running.

2. Restore all parts of machine to its initial position.

3. Check the level of oil in tank, if necessary, add.

4. Before leaving, turn off the power switch of the operation panel, machine
main circuit breaker and factory feeder switch in order.

G. Notice items for maintenance :

1. The electrical maintenance should be done by qualified person, or by

others being competent to do the job.

2. For maintenance jobs, please refer to regulation procedure.

3. Both stripper and fuse must be made by qualified manufacturer.

4. Do not move or modify over travel limit proximity switches or the relative
accessories of protection switches.

5. If a person is locked inside the machine when he is doing the maintenance,

he should knock the guard for help or use the key hang on next to the safe
switch to open the door.

6. The escaped method for personnel locked himself in the machine.

cIf an operating staff get trapped inside the machine, he/she can hit the
inside guards for help.

dThe work zone can be seen easily. If anyone is inside the machine,
he/she can be release by the outside operator at control position.

eTo hit the inside guards and shout for help.

2-7
 Chapter 2 Safety Instructions

3. The policy of Danger and Prevention

3.1 Danger Zone :

As (fig. 2- 2) below, the indicative positions belong to danger zone of machine.

Please do not go into danger zone as possible.

Fig. 2-2

【 DANGER】:

The capacity is 220V,only professional can open electric cabinet or cover of power
plug to avoid hurting body.

【 warn】:

Because that spindle be in high speed ,3-axis feed and tool changing is
automatically don’t enter the inside of machine when it is running ,if there is
necessary, please trun power off and carefully.

2-8
 Chapter 2 Safety Instructions

3.2 Danger Prevention :

For preventing operator or the others from entering danger zone last section
(refer to sec. 3.1) this machine is equipped with safe device (fig. 2- 3) which can
not be taken apart.

Fig. 2-3

【 DANGER】:

Without permission of our company,don’t take apart the safety guard or change it.

【 NOTICE】:

(1) Don’t open the guard door, window or other protect guard, when machine is
running.

2-9
 maimtain items daily
Chapter 2

1 Nose taper ○
2 Spindel belt tightness ○？
3 Coolant fluid filter ●
4 Lubrication oil level ○ ●
5
6 ？
7 Hydraulic oil gauage level ◎ OPT
8 Hydraulic pressure (main) ○？ OPT 5 TON
9 Static precision ○？
WARNING 10 Positional precision ○？
11 gear lubrication oil ○ ● ◎ OPT
Do not open door when machine 12 F.R.L. Unit lubrication oil ○
is in automatic mode. DOOR VALID 13 △
14
15 Coolant tank and filter
16 Remove chips
○ Check △ Function check
◎ Install oil Clean
●： Check ; replace if necessary
？ Regulate if necessary
( Please contact the service agent )

A : AIR BLAST-OUTSIDE
B : AIR BLAST-SPINDLE
C : POT UP / MAG LEFT
D : POT DOWN / MAG RIGHT

RS232

﹝
C
A
U
T
I
O
N
to Fig.2-4, Fig. 2-5)

Befo re removing the oil cup,

must cl ose the pressure oil
source and decrease the
p ressure in the tube.

m aimtain items d aily

1 Nos e taper ○
R S232 2 Spindel b elt tightness ○？
3 Coo lant f luid filter ●
4 Lubrication oil level ○ ●
D OOR V ALID WARNING 5

Do n ot op en do or whenmachine
6 ？
WARNING is in autom atic mode. DOOR VALID 7 Hyd raulic oil g auag e level ◎ O PT
8 Hyd raulic pressure (main) ○？ O PT
Do not o pen d oor whenmachine
is in aut omatic mode. 9 Static precision ○？
10 Pos itiona l prec ision ○？
11 gear lubricatio n oil ○ ● ◎ O PT
12 F.R.L. Un it lubricat ion oil ○
13 △
14
15 Coo lant t ank and filter A : AIR BLA ST-OUTSIDE
16 Rem ove chips B : AIR BLA ST-SPINDLE
○ Check △ Func tion check C : P OT UP / MAG LEFT
◎ Ins tall oil Clean
●：Check ; rep lace i f necessary D : P OT DOW N / MAG RIGHT
？ Regulat e if n eces sary
( Plea se contact the servi ce agent )

D
A
N
G
E
R

D
A
N
G
E
R
1. M ov in g pa rts in the clos ed
s p ace ma y b e c la mped or s tuck
s ta ff, will res ult in s erio us in jury RECOMMENDED
OIL
o r de a th.
1 .Mov in g p a r ts in the clos e d 2 .B efore op e n in g th e c over, be
s pa ce ma y be cla m pe d or s tu ck s ure to turn off th e ma chine A. D.
p ower.
UNI POWER SQ32(ESSO) ISO-VG32
Safety Instructions

s ta ff, will re s u lt in s erious injury 5 TON

o r d e a th. DTE 24 (MOBIL) E.Arm driving unit

TELLUS OIL C32(SHELL) (Machine center only)
2.Be fore o pe nin g the c ove r, be 1 .S lip on the tra ck c ove r cou ld
re s ult in s er io us injury. MARUPAS 32(NI SSEKI) VG220 (ISO GRADE)
s ure to turn o ff the ma chine 2 .B e s u re to tu rn o ff th e mac hine
p ower a nd b e ca re fu l, to s ta nd
VG32(ISO GRADE) F.Spindle oil cooler system
p ower . fo r wor king o n th e trac k cov er . B.Gear trans mission DTE OIL LI GHT (MOBIL)
DOOR VALID (Machine center only) G.Counter-balance unit

W
A
R
NI
N
G
MOBIL ATF ISO VG130~150
1 .Whe n th e ma c h in e is run ning, avoid SHELL ATF SAE30~50
a cciden ta lly tou chin g any bu tto ns .
2 .Befo re op eratin g th e ma ch ine , the CASTROL ATF H.Cutting oil
op er ator mus t clea rly un ders ta nd th e WARNING
func tio n o f e ac h bu tton.
CALTEL ATF HANG-STAR S500
1 .S lip o n the tra ck cove r c ould 3 .Befo re mo ving a xia l p arts , all doors C.Auto lubricater
s h ou ld b e c los e d.
VACTRA NO.2(MOBIL)

D
A
N
G
E
R
re s u lt in s e rious injury.
2.Be s u re to tu rn off the mac hine CAUTION Do not open door when FEBIS K68 (ESSO)
To e nsure spin dle ca n run smoo thly a nd ke eplong life W he n th e ma ch in e is runn ing, machine is in automatic mode. TONNA OIL T68
p owe r a n d be c a re ful, to s tand time , Plea se wa rm u p spin dle as the r ecommended o pe n th e fro n t do or, th e
proc edure for th e firs t time of ru nning this machine. in jec tio n too l, o r de bris that may MARUPAS 68 (NI SSEKI)
fo r wo rking on the trac k cover . (1) For t he spi ndle w hich is su itable for HSK/BBT tools , c au s e injury or de ath.
ne ver r un it u nless there is to ol loa ded o nit.Please B efore op e ratin g th e ma ch ine, VG68 (ISO GRADE)
ba lance tools as re quied whe n tool s as r equiredwhen the s et the inter lo ck relea s e s witch
sp indle is in high s peed running. is s e t t o O FF. ﹝

D
A
N
G
E
R
C
A
U
TI
O
N

W
A
R
N
I
N
G
(2) Chec k List of Sp indle Warm ing up Procedure B efore rem oving the oil cup,
S pindle speed Time m ust c lose the pressure oil
S itua tion Chec k Items source and decrease the
1.any nois e p ress ure in the tube.
A 3 0% 15
1 .W he n the m a c hine is running, avoid 3 0% 15 1.any nois e
B 6 0% 15
a c c ide nta lly to uc hing any buttons . 2 5% 15
5 0% 15 1.any nois e
2 .Be fo re op e r a ting th e ma chine , the C 6 5% 15
8 0% 15
100% 15
o pe ra tor mu s t c le a rly unde rs tand the ◎ T he te mper ature rise f or high speed
c ontin uously runn ing sh ould he withn20°C.
fu nc tio n of e a ch button. 1 .E ac h a x ia l me ch anica l
mo ve me nt may res ult in
3 .Be fo re m ov ing a xia l parts , all doors ◎ I f not r esolv able a bnor mal s ituatio ns happenduring s e riou s inju ry .
o perat ion, pleas econtact wi th ag ents. 2 .B efore ma in te na nc e, be s u re
◎ I f spee d exc eeds 8000 rpm, t he dy namic al balanceof to turn off th e ma ch ine powe r .
s h ou ld be clos e d. th e too l mus t belo w G2.5.

D
A
N
G
E
R

2-10
CAUTION
To ens ure spindle can run smoothl y and keep long life W h e n t h e m a c h in e is r u n n in g ,

ti me, Please warm up s pindle as the recommended o pe n the fr on t door, the

proc edure for the firs t time of running this machine. in je c tion to ol, or de bris that may
(1) For the s pindl e whic h is s ui table for HSK/BBT tools , c a u s e in jur y or dea th.
never run it unless there is tool loaded on it. Please Be fore o pe ra ting the ma chine ,
balance tools as requied when tools as required when the s e t the in te rlo ck re lea s e s witc h
spindle is in high s peed running. is s e t to O FF.

D
A
N
G
E
R
(2)Check Li st of Spindle Warming up Procedure
S pindle speed
Time
Situation Check Items

A82000054A
1.any noise
A 30% 15

30% 15 1.any noise

B 60% 15
25% 15
50% 15 1.any noise C OOLA NT GUN
RECOMMENDED OIL
C 65% 15 A. D.
80% 15 UN I PO WER SQ32(ESSO) ISO-V G32
15 DT E 24 (MOBIL) E.A rm d riving unit
100% TE LLU S OIL C32(SHELL) ( Mach ine c enteronly)
MA RUP AS 3 2(NISSEKI) V G220 (ISO GRADE)
◎ The temperature rise for continuous lyrunning VG 32(IS O GRADE) F.S pind le oil cool ersystem
B.Ge ar tr ans mission D TE O IL L I GHT (MOBIL)
high s peed shoul d he withn 20°C. (M achin e cen teronly) G.C oun ter-b alance unit
MO BIL ATF I SO V G130 ~150
1 .E a c h a x ia l mechanica l SH ELL ATF S AE3 0~50
CASTROL ATF H.C utting oil
m o ve me nt m ay re s ult in CALTEL ATF H ANG-STAR S500
C.Au to lu bricater
s e riou s inju ry . VA CTR A NO.2(MOBIL)
◎ If not res olv abl e abnormal si tuations happen during FE BIS K68 (ESSO)
TO NNA OIL T68
operation, please contact with agents. 2.Be fore m a inte n a nc e, be s ure MA RUP AS 6 8 (NI SSEKI)
VG 68 (I SO GRADE)
◎ If speed exc eeds 8000rpm, the dynamical balance of to tu rn off th e ma chine powe r .
the tool mus t below G2.5.

A C220V
COO LANT B OIL C OOLER
INP UT

OIL COOLER

COOLANT GUN

AC220V
INPUT

Fig. 2-4
COOLANT B
(2) Please pay special attention to yellow label and nameplate to avoid danger.(refer
 Chapter 2

WARNING
Do not ope n door when machine
is in a utom a tic mode.
DOO R VALID

WARNING
Do not open door when machine
is in automatic mode. DOOR VALID
Safety Instructions

2-11
A82000055A
Fig. 2-5
 Chapter 2 Safety Instructions

3.3 Significance of warning labels

Label Instruction REMARK

A82000054A
Label of CE modification
No.2

Keep hands and body away from the tool

operating area to prevent serious injury
during auto mode operation.

SAFETY INSTRUCTIONS

1.Be sure to switch to the manualmode at

tool replacement. A82000054A

2.Be sure to turn off the power source at No.4

maintenance.

3.Check if pull-stud is securely tightened to

tool holder at tool loading.

4.Load the tools in the magazine in a good

balance.

Keep hands clear of tool changer.Tool

changer rotates automatically.Can cause A82000054A
severe injury. Turn off and lock out power No.5
at electrical panel before servicing.

1.Please install or remove tools alongside the

spindle.

2.Do not install or remove tools with other A82000054A

instruments but bare hands instead. No.6
3.Please keep tools and the spindle
homocentric while installing or removing.

2-12
Chapter 2 Safety Instructions

To ensure spindle can run smoothly and

keep long life time, Please warm up spindle
as the recommended procedure for the first
time of running this machine.
1. For the spindle which is suitable for
HSK/BBT tools, never run it unless there
is tool loaded on it. Please balance tools
as required when the spindle is in high
speed running.
2. Check List of Spindle Warming up
Procedure
◎ The temperature rise for high speed A82000054A
continuously running should be within
No.7
20°C.
◎ The definition of 20°C is that the
temperature difference between spindle
and environment should be less than
20°C.
◎ If not resolvable abnormal situations
happen during operation, please contact
with agents.
◎ If speed exceeds 8000rpm, the
dynamical balance of the tool must
below G2.5.
1. Moving parts in the closed space may be
clamped or stuck staff, will result in serious
injury or death.
2.Before opening the cover, be sure to turn
off the machine power.
1.Slip on the track cover could result in
serious injury.
2.Be sure to turn off the machine power and
A82000054A
be careful, to stand for working on the track
cover. No.8
1.When the machine is running, avoid
accidentally touching any buttons.
2.Before operating the machine, the operator
must clearly understand the function of each
button.
3.Before moving axial parts, all doors should
be closed.

2-13
Chapter 2 Safety Instructions

1.When the machine is running,open the front

door, theinjection tool, or debris that may
cause injury or death.
2.Before operating the machine,set the
interlock release switchis set to OFF.
1.Do not get close to the tool or rotating
spindle, in order to prevent personal injury
A82000054A
or death.
No.9
2.Operating in or near spindle, be sure to stop
spindle.
1.Each axial mechanical movement may
result in serious injury.
2.Before maintenance, be sure to turn off the
machine power.

To install the safety switch in the CE

machine. It is stopped operation urgently A82000054A
when the door or windows is No.12
opened.“DOOR VALID” for identification.

To install the safety switch in the CE

machine. It is stopped operation urgently
A82000054A
when the door or windows is opened.
No.13
Do not open door when machine is in
automatic mode.

Cnc vertical machining A82000054A

center label(CE ONLY) No.28

A82000054A
Specification label of machine
No.29

2-14
Chapter 2 Safety Instructions

Hazardous voltage.

Will cause severe injury or death. A82000055A

Turn off and lock out power at electrical panel No.2

before opening panel or servicing.

A82000055A
Warning! Electric shock!
No.3

During machine operation, don’t put A82000055A

yourhands in the cable movement area. No.4

2-15
 Chapter 2 Safety Instructions

3.4 Significance of indication labels

Label Instruction REMARK

Before removing the oil cup,must close the

A82000054A
pressure oil source and decrease the
No.19
pressure in the tube.

Lifting point.
A82000054A
Indicate the crane to lift. No.36

Transporting machine with forklift, please A82000054A

move the machine by indicated direction. No.21

Transporting machine with crane, Please lift A82000054A

the machine by indicated direction.
No.22

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 Chapter 3 Preparation before Installation

Chapter 3 Preparation before Installation

1. Foundation :

The place where machine will be installed should avoid any vibration source, high
humidity, near to heat source or exposed directly to sunlight. The actual depth required
for foundation will depend upon the local soil condition be noticed that deeper
foundation assures loss twist and distortion in the base. Foundation drawing and
foundation requirement as figure 3-1.

1.1 The foundation soil should be hard enough (cobble stones or crushed rocks are
2
much better) to obtain the supporting capacity of at least 5 T/m (0.05 Mpa or 0.5
Bar).
2
1.2 Compressive strength of the concrete should be more than 180kgf/cm (18 Mpa or
180 Bar).

1.3 The concrete can not crack after it has solidified.

1.4 Anti- vibration material such as asphalt to be used by surrounding of the

foundation.

1.5 Steel rods what be used with φ19- 150mm pitch and spread by trellis.

1.6 If foundation bolts will be set at first time together with machine‘s installation, the
concrete shall fill in foundation at first time in order to fix foundation bolts.

1.7 If foundation bolts will be set later on, then dig available rooms for foundation
bolts after first concrete has completed. Until concrete dry enough, adjust
temporal parallelism of the machine after setting foundation bolts and let second
concerete to fill in the rooms in order to fix the foundation bolts.

1.8 While putting 2nd concrete, to sure bolts for temporal fixing to avoid falling down
of the leveling units & foundation cushion. Till the concrete complete dry, adjust
final parallelism, to set machine up on foundation base by M14 nuts.

1.9 To prevent foundation from shrink, adding some CSA into the concrete while
concrete is dry enough.

1.10 If three’s vibration source near to installation place, to dig anti- vibration gully
surrounding the machine.

1.11 Space for installation should consider not only machine’s dimension but also
available rooms for preparation.

3-1
Chapter 3 Preparation before Installation

Fig. 3-1
※ Do not put any pad or softer materials under the foundation pads.

3-2
 Chapter 3 Preparation before Installation

2. Requirement for Transportation :

2.1. Make sure cable of the crane should be capable of lifting 5,000 kgs at least.

2.2. Make sure the fork lift should be capable of lifting 5 tons at least. the thread
length of lift fork should be over 1000mm, and exceed the center point of machine
100 mm at least.

2.3. Any transportation equipment must relate to the dimension & weight of the
machine after packing. ( refer to ch4. sec.1.1.A )

2.4. While running crane or fork lift, make sure there is no personnel or car as an
obstacle.

2.5. One or two personnel in charge of transportation safety is required.

2.6. Transportation zone must set warning sign.

3-3
 Chapter 4 Transportation and Installation

Chapter 4 Transportation and Installation

1. Notice Items before Unpacking : ( this section is suitable for packing transportation)

1.1. Marks on Wooden Box :

Before unpacking or transpiration, operator should take care of marks on packing

to avoid improper way damages the article, as regard marks on packing, please
refer to fig 4- 1.

1.2. Tool for Unpacking :

a. Crane

b. Scissors

c. Open spanner

d. Ladder

e. Nail puller

f. Adjustable spanner

g. Pneumatic wrench

h. Hammer

1.3. Transportation before Unpacking- crane or fork lift is recommend :

A. The steel wire of crane should be capable of lifting weight over 12,000 kgs.

B. The wire steel must be arranged properly according to the center of gravity of
wooden box marked.

C. The operator of crane should be certified as a qualified & trained person.

D. To use fork lift, please refer to chapter 3 sec. 2.

E. The operator of the fork lift should be certified by government authorized

training center as qualified person.

F. The loading equipment should relate to dimension & weight of packing.

G. Machine loaded should be set at the center of gravity of truck, not slant any
side.

H. After loading, use steel wire to fix the machine body on truck and be sure to
fasten it firmly, then transport.

4-1
 Chapter 4 Transportation and Installation

1.4. Label on package figure :

Z80073

Fig. 4-1

4-2
 Chapter 4 Transportation and Installation

2. Notice Items for Unpacking :

2.1. Removal of external packing :

A. Personel can go to above of the packing by ladder or other equipment(not

standing on it) ,then shear the canvas with scissors and remove it

B. Loosen nails of top wood borad then remove the board. (fig.4-2)

C. Loosen nails of strengthen beam with pneumatic wrench then remove it.
(fig.4-2)

(notice: Avoid falling beam hurt machine, two workers do it together at least.)

D. Then remove the left/right board with the same tool. (fig.4-3)

E. Remove front/back borad. (fig.4-3)

2.2. Removal of Interior Packing :

A. Interior packing adopts vacuum packing.

B. Remove interior packing bag by means of knife, scissors or other equipments

at the height 30～45cm from ground, cut off packing bag along around
machine.

2.3. Removal of packing pallet skid :

By means of spanner, take out four bolts and nuts at paller skid for fixing machine
body, cut off fixed rope of standard accessories or special accessories, and remove
them or lift away by gantry crane.

Notice :

(1) First loosen iron nails above, then lift the top cover.

(2) And loosen iron ambient nails to take apart board to avoid machine damage
because of improper unpack.

4-3
Chapter 4 Transportation and Installation

Fig. 4-2

Fig. 4-3

4-4
 Chapter 4 Transportation and Installation

3. Transportation after Unpacking : crane or fork lift recommended for transportation

3.1. Hoist must match with drop hanger to move machine. Their cables should be
capable of lifting 5, 000 kgs. Refer to fig. 4-4.

※ Crane transportation diagram :

Fig. 4-4

4-5
 Chapter 4 Transportation and Installation

3.2. Fork lift, two forks, should be capable of lifting 5 tons. To move the machine
must slow down, especially pay attention to it’s balance. Refer to fig. 4-5.

3.3. The machine is lifted by crane or removed by fork lift and the removal of pallet
packing is achieved.

3.4. The length of fork for fork lift, longer than 1000mm, should be at least over
100mm the center of machine. Refer to fig. 4-5.

※Fork lift transportation diagram :

Fig. 4-5

** Specification figure of transportation of fork lift：

(Notice：the removal of crane after removing package.)

(1) The fork lift needs two threads.

(2) Removal type: insert two forks of fork lift into two holes under base.

4-6
 Chapter 4 Transportation and Installation

4. Location of Machine :

4.1. Before the machine arrives at factory, customer should refer to chapter
transportation requirements, call in the crane or the fork lift to prepare for
transportation.

4.2. For the way of transportation, please refer to chapter 4 sec. 1- 3.

4.3. If it is necessary to unpack, please refer to chapter 4 sec. 1- 2.

4.4. For maintenance, machine location must be remained prior with all open space of
electrical cabinet.

4.5. Installing machine must pay attention and avoid under environment :

A. Where spilling oil, water and chips reach.

B. Where the machine tool near to strong electromagnetic or electric welding

machine.

C. Where there is a vibration source in the surroundings, such as press, shearing

etc.

D. Where the machine tool is exposed to the direct sunlight.

E. Slanting or sliding foundation.

4.6. When moving machine to its location, each adjusting bolt must be aimed at base
block, if necessary, use jacket. ( Do not put your hands on foundation block to
avoid harm.)

4-7
 Chapter4 Transportation and Installation

5. Machine Installation :

5.1. Installation of Power Source :

A. Loading power source system

a. AC 220V

b. 3 phases, 60H

c. above 50A
2
B. The steel wire of main power is 16- 25 mm square diameter with 75A breaker
(NFB breaker).

C. Use attached 5 m cable wire to terminal block inside electrical cabinet.

D. After finishing wiring, check if the voltage is 220V ± 10%.

E. Confirm if the phase of electric motor is correct.

2
F. Specification of compressed air : pressure 6 ～ 8 Kg/cm (0.6~0.8Mpa or
6~8Bar) supply capacity 35 L/min.

4-8
Chapter4 Transportation and Installation

5.2. Remove Fixed Bracket and Damp- proof Device :

A. At manual mode, move Z axis 3 mm in positive direction and take off the
shipment fixed plate between spindle and table.【fig. 4-6.Ⓐ】

B. Take off the set shipment fixed bracket of X axis. 【fig. 4-6 Ⓑ.】

C. Take off the set shipment fixed bracket of Y axis.【fig. 4-6. Ⓒ】

D. If the machine was hanged with dryer’s bags (includes electrical cabinet), it is
necessary to remove dryer’s bags.

Fig. 4-6

4-9
Chapter4 Transportation and Installation

5.3. Cleaning :

A. Before shipment, machine is coated with antirust oil on unpainted parts of

machine for protecting rust. Therefore, it is necessary to clean up after
installing. While cleaning, make sure keep solvent from flowing into the
spindle or three axes.

B. After cleaning, it is necessary to be coated with a thin layer of lubricant.

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 Chapter4 Transportation and Installation

6. Adjusting Method for level :

6.1 To adjust level should use two pieces of level vials that each clearance is 0.02/grid
precision.

6.2 Before adjusting, be sure that itself of level vial is absolute level as follows :

A. Put the level at the fixed position on table.

B. Record bubble’s position after bubble is steadied. And rotate 180°until bubble
stops, it is necessary to compare with 0°to get the clearance within 1/3grid
position.

6.3 Return X, Y and Z to zero point, and remove X axis to the middle point of traveling.

6.4 Set the level at the middle of table as fig. 4-7.

Fig. 4-7

6.5 Adjust foundation bolt until spirt steam bubble moves to the center of level vial.

6.6 Move Y axis and measure front/ rear two points, adjust foundation bolt after
observing bubble direction of two levels.

6.7 Adjust foundation bolt of bubble at low position CW. until the level in X and Z
plane for front/rear points is within 1/4 grid, another level in Y and Z plane is
within 0.04m/m grid.

6.8 After adjusting, move Y axis to the middle of traveling. Bubbles in X- Z and Y- Z
plane must be located at the middle location.

6.9 Move front, middle and rear of Y axis to measure the max. clearance is 0.04mm/M
（about 2 grids）.

6.10Move front, middle and rear of X axis to measure the max. clearance 0.04mm/M
(about 2 grids）.

6.11Make sure foundation nut is fixed firmly.

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 Chapter4 Transportation and Installation

7. Ground Connection :

7.1 Both machine equipment and factory system are in common ground connection.
(Separateness is permitted.)

7.2 According to Electrician Regulations 3 phases 4 wires, the resistance of ground

connection system must be less than 25Ωfor high voltage equipment of non-
ground connection system.
2
7.3 The grounding wire must be an insulated wire at least 5.5 mm .

7.4 To use steel pipe to connect earthing pole, I.D. must be at least 19 mm, the length
must be at least 1 M. It is better to use copper bar.

7.5 Earth pole must be buried vertically at least 1 M below ground. In case of rock as
an obstacle, it may be buried horizontally at least 1.5 M below ground.

8. Others :

8.1. Air Compressor System Disposition :

A. In intermediation pneumatic pipe.

B. Under pipe line is fitted with an independent control switch.

C. Pressure must be 6～8kg/cm2 (0.6~0.8Mpa or 6~8Bar) in the interior of pipe.

8.2. Adding Lubricant :

Refer to chapter 1, sec. 3.2.B

8.3. Safety Checkup :

To ensure this machine safety, after installation, it is necessary to carry out

complete inspection for the machine. Inspection item is as below list.

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 Chapter4 Transportation and Installation

Security Inspection of FEELER Machining Centres After Delivery

A. Security, function and appearance inspection.
Model of the machine : Customer name :

Serial Number : Delivery date :

Yes: V No: X
No Details Evaluation
1 The power of the machine is __ phase, __ HZ.
2 External protection has been established.
3 All guards have been set correctly.
4 Belts of motors have been set correctly.
5 Pump rotates in correct direction.
6 All Stop functions works correctly.
Each button works correctly.
7 Brand of the control: Software version:
Language:
8 All guards are normal.
9 No oil leakage.
10 Labels, signs and marks are pasted well.
Fixed guards and movable ones are set correctly and there
11
is no any sharp angle.
12 The plate and sharp angle have been dealt well.
There is no serious vibration during machining.
13
(To run a test, 3000 rpm is suggested.)
There is no abnormal noise. Noise should be under
14
85 decibels？
15 The control panel is set correctly？
16 Door of electrical wirings cabinet is closed well？
Door of electrical wirings cabinet works well. There is no
17 interference between the power switch and the electrical
wirings cabinet？

Manager : Inspector : Operator :

4-13
 Chapter4 Transportation and Installation

B. Electrical Wirings/Parts Inspection

Model of the machine : Customer name :

Serial Number : Delivery date :

Yes : V No : X

No Details Evaluation

1 Parts in the electrical wirings cabinet are in correct order？

2 Ground wire is correct？

3 Use new fuse？

Inside the electrical wirings cabinet, wires should be labeled with

4
numerals？

5 Screws and cover are closed tightly？

6 There is no abnormal noise on the main transformer？

7 Signs and characters on the control panel are clear？

8 The Stop functions works well？

9 Lengths of the wires are appropriate？

10 The electrical wirings cabinet is IP 54？

11 Cooling motor works well？

12 There is no damage on the pipes for protection？

The connection line between the electrical wirings cabinet and the
13
control panel is in correct position and order？

14 Main switch is set correctly？

Screws of electrical base, high-pressure wirings and current wirings

15
are set correctly and stably？

16 Control switch and the light bulb are fastened correctly？

Manager : Inspector : Operator :

4-14