MM Training - Day 10 Exercises

I. Basics of Material Planning

In order to optimize material requirements planning, maintain the MRP data

for one material in the material master record.

For the material requirements planning run you must decide how this
should be carried out, how you can reasonably limit the number of
materials to be planned and what the result of the planning run should be.

In order to get optimum information on the results of the planning run, you
need information on the evaluation options for an MRP run. You need this
data to be able to cover your requirements by external procurement.

Maintaining MRP data for a material

Production in plant 1000 uses the purchased material Ballbearing, cylindrical

##. Requirements for this material are determined through manual planning.

Display this material. Use the F4 help to determine the material number. What
views have already been created for this material in plant 1000?
_____________________________________________________
_____________________________________________________

To which material type has this material been allocated?

_____________________________________________________

Enter the planning data (MRP 1 and MRP 2) for this material in plant 1000.
Please note the following:

The material is planned in accordance with the reorder point procedure; the
reorder point is determined manually.
MRP type:________________________________________

MRP controller 0## is responsible for this material.

The reorder point is 100 pieces. A set lot size of 300 pieces is procured as
required.
Fields: _______________________________________________

Normal delivery time is 7 days, an additional day of goods receipt processing

time must be added for quality assurance and placement in storage.
II. Planning Run

Displaying the stock/requirements list

You require information on the development of the availability situation for

material T-HM1##. Display the stock/requirements list for this material in plant
1000.
What is the MRP type?____________________________
What is the available quantity of the material?__________________

Displaying the planning file entry

Display the planning file for material T-HM1## in plant 1000.

To which low-level code is your material allocated?__________________
Which planning file entries are set for your material?_______________

Carrying out a single-item planning run

Carry out single- item, single- level planning for this material in plant 1000 as net
change planning.
Which processing key do you use?___________________
Purchase requisitions are always created. An MRP list should also be created as
documentation of the result.
Do not display the result.

Displaying the planning file entry

Display the planning file for material T-HM1## in plant 1000.

Which planning indicators are set for your material after the planning run?
___________________

Displaying the stock/requirements list

Display the stock/requirements list for this material in plant 1000 again.
How has the available stock developed since you last displayed it?
What procurement proposals are made?
____________________________________________________
____________________________________________________

III. Reorder Point Planning and Evaluation

Changing MRP data for a material

Your warehouse has space for a maximum of 500 pieces of material T-HM1## in
plant 1000. Therefore, change the lot size of your material so that the warehouse
stock is replenished to the maximum level of 500 pieces.
Which lot-sizing procedure would you use in this case?__________

Displaying an MRP list/current stock/requirements list

Display the MRP list for your material in plant 1000. What procurement proposals
are shown in the list?
_____________________________________________________
Now display the current stock/requirements list for your material in plant1000.
What procurement proposals are shown here?
_____________________________________________________
Call the detail data for the header.
What is the MRP type?_______________________________________
What is the level of the reorder point?____________________________
What lot size is used?_________________________________________

Carrying out a single-item planning run

Carry out single- item, single- level planning for this material in plant 1000 as net
change planning.
Purchase requisitions should always be generated. An MRP list should also be
created as documentation of the result.
Do not display the result.
_____________________________________________________

Displaying the MRP list

Display the MRP list for your material in plant1000. What procurement proposals
are shown in the list?
_____________________________________________________
What is the level of the procurement proposal?____________________
Are there any exception messages?_____________________________

Converting a purchase requisition into a purchase order

From the MRP list, convert the purchase requisition generated during planning
into a purchase order.
Order the amount of the material proposed in the purchase requisition from your
vendor T-K12A##. Use purchasing organization 1000 and purchasing group T##.
The material costs 10 UNI per item.
Purchase order: _________________________________________

Displaying the MRP list/current stock/requirements list

Display the MRP list for your material in plant 1000. Which MRP elements are
shown in the list?
_____________________________________________________
Now display the current stock/requirements list for your material in plant 1000.
Which MRP elements are shown here?
_____________________________________________________
Why are the two lists different?
_____________________________________________________