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07 Hydrogen Embrittlement
07 Hydrogen Embrittlement
07 Hydrogen Embrittlement
Hydrogen is normally only able to enter metals in the form of atoms or hydrogen
ions. Thus, gaseous hydrogen is not absorbed by metals at ambient temperatures, as it is in
molecular form, in which pairs of atoms are tightly bound together.
Higher rates of absorption are experienced in molten material and this means
that casting and welding operations can provide particular opportunities for the entry of
hydrogen into metallic materials.
Hydrogen ions are also produced by reactions associated with processes such
as corrosion, electroplating and cathodic protection. Consequently, there is ample
opportunity for the entry of hydrogen into metallic components.
These terms are often associated with hydrogen cracks that can form during cooling of the
weld metal and workpieces after welding of steels.
Apart from its general meaning, this is a jargon term referring to a specific
morphology of cracking occurring in steel pipelines and vessels which absorb
hydrogen during service.
Refers to cracking that can occur due to interaction between the component and the
surrounding service environment. Hydrogen is only one of the agents which can be
responsible for this type of cracking.
Disbonding
Apart from its general meaning, its jargon use relates to the spalling of internal, weld-
deposited cladding in vessels used for processing with high temperature hydrogenous
gases.
Some specific mechanisms of this phenomenon are related to interaction with hydrogen.
The specific crystal structure of metals is important, as it affects the rate at which hydrogen
can diffuse and deformation mechanisms. On this basis, ferritic steel has been considered
more susceptible to hydrogen embrittlement than alloys with different crystal structures,
such as austenitic stainless steels, nickel alloys and aluminium alloys. However, it is
apparent that hydrogen can embrittle most engineering alloys, to some extent. Whether this
is a practical problem depends on how the application affects microstructure and the
availability of hydrogen.
When it does occur, hydrogen embrittlement can cause reduced ductility and a lessening of
load-bearing capacity, which can lead to cracking and brittle failures, below the anticipated
proof or yield strength of the susceptible materials.