MASADA 11-4tx15.5m Hydraulic Slewing Crane

完工图
FINISHING DRAWING
船号：HT-OT115K-004
HULL NO: HT-OT115K-004
船名：114000 DWT 油船
SHIP NAME:114000 DWT OIL TANKER
船厂：江苏新韩通船舶重工有限公司
SHIP YARD:JIANGSU NEW HANTONG SHIP HEAVY INDUSTRY
CO.,LTD
设备名称：4tx15.5m 液压回转起重机
DESCRIPTION FOR EQUIPMENT:
4tx15.5m Hydraulic Slewing Crane
江苏政田重工股份有限公司
JIANGSU MASADA HEAVY INDUSTRIES CO.,LTD
1
ＣＯＮＴＥＮＴＳ
No. Details Drawing No. Page
1 General Assembly drawing 4155-00 3
2 Electric principle drawing SDCE000001
2-1.Electric control box 4
2-2.Electrical schematic diagram 5-6
2-3.Switch control box 7
2-4.Remote control 8-9
2-5.Wiring diagram 10
2-6.Parts list 11
2-7.local control box 12
2-5.Power juction box 13
3 Hydraulic principle drawing 4tx15.5m-00YYL 14
3-1.Instruction of Pump 15-25
3-2.Mobile valve block and Instruction 26-84
3-3. Oil cylinder and Instruction 85-94
3-4.Slewing & Hoisting unit 95-125
3-5. Instruction of electric motor 126-131
4 Turn table bearing 14.45.1600 132
5 Instruction of crane 4tx15.5m-00SM 133-142
6 List of delivery 4tx15.5m-00GMX 143-146
7 Test program 147
8 Oil type synopsis 148
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Proportional directional spool valve type PSL, PSM, and PSV
according to the Load-Sensing principle
size 3 (valve bank design)
1. General information
The directional spool valves types PSL and PSV serve
Basic data
to control both, the direction of movement and the load
Design Proportional directional spool valve according
independent, stepless velocity of the hydraulic consumers.
to the Load-Sensing principle
In this way several consumers may be moved simultane-
Versions Valve bank design
ously, independently from each other at different velocity
Pressure pmax 420 bar
and pressure ratings, as long as the sum of the partial flows
Flow Qmax 80 (120) lpm
needed for this is within the total delivery supplied by the
pump.
Table of contents
1. General information........................................1
2. Type coding, overview ................................... 2
3. Available version, main data ......................... 4
3.1 Connection blocks and end plates ..................................... 4
3.2 Add-on spool valves ........................................................... 1
4. Characteristic data ...................................... 21
4.1 General and hydraulic ....................................................... 21
4.2 Curves ............................................................................... 22 <
4.3 Actuations ......................................................................... 23
4.4 Functional cut-off, prop. pressure limitation ...................... 27 ;
4.5 Other solenoid valves ....................................................... 28
5. Unit dimensions ........................................... 29
5.1 Connection blocks ............................................................ 29
5.2 End plates ......................................................................... 34
5.3 Directional spool valves with manual actuation A,C .......... 36
5.4 Spool valves with actuation EA, E0A, E, ER, EAR ............. 37
5.5 Spool valves with actuation HA, H, HEA, FA, F, FEA ......... 38
5.6 Spool valves with actuation P and PA ................................ 39 2.1
5.7 Spool valves with actuation K and KE ............................... 39
5.8 Elevation monitoring ......................................................... 40
5.9 Spool valves with LS- pressure limitation, functional cut-off
and prop. pressure limitation ............................................. 41
5.10 Ancillary blocks ................................................................. 42
5.11 Add-on intermediate plates .............................................. 46
5.12 Valve section with over center valves ................................ 48
6. Appendix ....................................................... 50
6.1 Notes for selection and lay-out ......................................... 50
6.2 Circuit examples .............................................................. 54 =
6.3 Notes regarding assembly, installation and conversion .... 55
Further technical information: Mounting

Size Design Pamphlet ; End plate
2 Valve bank design D 7700-2 < Directional spool valve
2 Valve bank design (CAN onboard) D 7700 CAN = Connection block
5 Valve bank design D 7700-5
3, 5 Manifold mounting design D 7700-F
7 Manifold mounting design D 7700-7F
HAWE Hydraulik SE D 7700-3

STREITFELDSTR. 25 • 81673 MÜNCHEN
28
Prop.-directional spool valve
type PSL, PSM, PSV
© 1993 by HAWE Hydraulik August 2011-04
D 7700-3 page 2
2. Type coding, overview

Order coding example: (for additional examples, see also sect. 6)
PSL 4 Z 1 F 80/400 - 3 - 3 2 J 25/16 C300 /A

-42O 80/63 A250 F 1 /EA
-32H 3/6 F 3 /A
-A2L 40/25 B200 /C /3 AS200 BS250 - E 2 - G 24 T
; < = > ? @ A B C D E F G H I J K
A total of max. 12 spool valves, in one or more valve bank(s), can be connected in series via the internal LS-duct.
External piping is necessary (see also note at sect. 6.1 g) if more are requested.
; Basic type code for the connection block @ Tool adjustable pressure limiting valve (main pressure
(for detailed information, see sect. 3.1) limitation) in the connection block (see table 9, sect. 3.1.4)
PSL Supply with pressurized oil by means of (no coding) Without pressure limiting valve (type PSV only)
constant delivery pump (open center) /... Pressure limiting valve factory set to ... bar
PSV Supply with pressurized oil by means of
variable displacement pump (closed A Size (acc. to the hole-pattern of the mounting area for the spool
center) with a delivery flow controller, or as a valves to be added)
second, separate unit if both valve banks are 3 Size 3
connected to a constant pressure system (Size 2 see D 7700-2,
PSM For arbitrary supply with pressurized oil either Size 5 see D 7700-5)
by means of a constant delivery pump or a
variable displacement pump Valve section
(ZPL 53) Adapter plate enables combination with valve
sections size 5 acc. to D 7700-5
B Ports at the directional spool valve for A and B
3 G 1/2 (ISO 228/1) (BSPP) UNF 3 7/8-14
< Tapped ports P and R UNF-2B (SAE-10 acc. to SAE J 514)
conf. ISO 228/1 (BSPP) or SAE J 514: 4 G 3/4 (ISO 228/1) (BSPP) UNF 4 1 1/16-12
3 G 1/2 UNF 4 1 1/16-12 UN-2B (SAE-12) UN-2B (SAE-12)
4 G 3/4 UNF 44 1 1/16-12 UN-2B (SAE-12,
A Suited for mounting of ancillary blocks acc. to I
type PSV)
5, 55 G1 (55 only type PSV)
or
6 G 1 1/4 (only type PSV)
Add-on intermediate plates (see sect. 3.2.2). No. C ... H are omitted
= Additional elements (see section 3.1.1 and 3.1.2)
ZPL 3 VQ.. Priority flow devider
(no coding) Basic version
ZPL 3 S(V)/H Hydraulically actuated shut-off valve
S, W Additional. damping device in gallery LS
ZPL 3 S(V)/E Solenoid actuated shut-off valve
B, B 4...7 Orifice in gallery LS
ZPL 3 P/... With pressure limiting valve (joint pressure
G Restrictor check valve
limitation for all subsequent functions)
Z, K Restrictor check valve + release valve (type PSL)
ZPL 3 D(S) Enables arbitrary flow reduction
H Raised circulation pressure of the 3-way flow
ZPL 3 D(S)/... Enables arbitrary flow reduction, safe-guarded
controller (approx. 14 bar with type PSL)
by a pressure limiting valve
U, UH Automatic reduction of the pump idle circu-
ZPL 33/5, ZPL 33/15,
lation pressure by means of a by-pass valve
ZPL 33, ZPL 33-Z 3 Spacer plate
(only type PSL 5.)
A1 RR.. Valve section for single acting consumers
Y, YH Separate, pressure resistant port for the
excess flow from the 3-way flow controller
(only type PSL) C Basic directional spool valve unit (table 13, sect. 3.2.1)
N Integrated shut-off of the pump gallery 2, 23, 24 Spool valve with inflow controller for each
(type PSV) consumer
1 Spool valve without inflow controller, suitable
> Control oil supply (table 7, sect. 3.1.4) for consumers, which are actuated individu-
(no coding) Without pressure reducing valve in case of an ally and successively but not simultaneously
external control oil supply (min. 20 bar up to (no additional functions possible)
max. 40 bar) 5, 54, 7, 74 Inflow controller with enforced spring for higher
1 With integrated pressure reducing valve flow
for the internal supply of control oil (control 26, 56 Inflow controller with additional rebound
pressure approx. 20 bar) damping
2 With integrated pressure reducing valve 8 4/3-way directional spool valve (pre-selector
for the internal supply of control oil (control valve)
pressure approx. 40 bar) R 2, R 5, R 7 like 2, 5, 7 but with check valve function
? Optional 2/2-way solenoid valve for arbitrary idle pump D Coding for the flow-pattern (for additional information,
circulation (see table 8, sect. 3.1.4.) see sect. 3.2, table 14 and sect. 6.1 c)
(no coding) Without directional valve, but prepared for L, M, F, H, J, B, R, O, P, A, Q, K, T, N, I, Y, Z, V, G, W, X
retrofitting
F, Z, ZM De-energized = idle pump circulation when
open valve is de-energized
D, V De-energized = idle pump circulation when
closed valve is energized
F.. or D.. If a pressure is specified, with pressure
limiting valve which can be activated as
a second pressure stage (e.g. F 50)
PA, PB, PD Prop. pressure limiting valve with various
pressure ranges
29
D 7700-3 page 3
E Flow coding for outlet A and B (see table 15, sect. 3.2.1) /4 AN BN, Ancillary blocks with suction valves
.../... Flow coding for outlet A or B (independently /UNF 3 AN BN at A and B
selectable) 3, 6, 10, 16, 25, 40, 63, 80 /4 AN..., Ancillary blocks with shock at A or B
/4 BN... and suction valves at B or A, with pressure
specification (bar)
F LS-pressure limitation (deviating from the main pressure setting, /3 AL... BL..., Ancillary blocks with over-center valves at A
lower pressure for the connected consumer) no shock valves /3 AL..., /3 BL... and/or B, with pressure specification (bar)
(see table 16, sect. 3.2.1), doesn‘t apply to spool valve types /3 VV(VX, XV), Ancillary blocks with shut-off valves EM 32 V
without inflow controller, coding 1 C or table 13 /UNF 3 VV(VX, XV) acc. to D 7490/1 (one or both sided)
(no coding) No LS-pressure limitation blocking the consumer with zero leakage
A... Only for consumer port A (Qmax approx. 80 lpm)
B... Only for consumer port B /3 DRH, Ancillary blocks with releasable check
A...B... For consumer ports A and B /UNF 3 DRH valves
C... Joint for consumer port A and B /43 DFA, Ancillary blocks for regenerative circuit
(not in conjunction with F. or S) /43 DFB
/3 DW., /4 DW., Ancillary blocks with flow control valve for
/UNF 4 DW. 3/3-way directional spool valve flow pattern
G Functional cut-off (see table 17, sect. 3.2.1), doesn‘t apply to
symbol N
spool valve types without inflow controller, coding 1 C or table 13 /4. AS.. Like /4 DW., with additional shock valve for A
(no coding) No functional cut-off /4. HPR.. Like /4 DW., with additional releasable check
F1 Electrical cut-off, consumer port A valve
F2 Electrical cut-off, consumer port B
F3 Electrical cut-off, consumer port A and B Intermediate plates (see table 19 a, sect. 3.2.1)
FP 1(2, 3) Like F 1(2, 3), however with electro-proporti-
onal pressure limitation /ZDR, /ZDS Short-circuit valve between A and B
FPH 1(2, 3) Like FP 1(2, 3), however with additional push- /Z AL... BL... Spacer plate with over-center valve an A and
button for manual emergency actuation B with pressure specification (bar)
S, S 1 External hydraulic load signal pick-up from /ZDRH Spacer plate with releasable check valves
the control signal port U (consumer port A) /Z 40.. Spacer plate
and W (consumer port B) /Z AN BN Intermediate plate with suction valves
X, SB External load signal pick-up from control
signal port X (joint for consumer port A and B)
or W (connection side B) J End plate (see table 11, sect. 3.1.5)
E 1, E 1 UNF With T-port for control oil return externally to
the tank (basic type)
H Types of actuation (see table 20, sect. 3.2.1) E2 Like E 1, with additional port Y for connection
/A Manual actuation to the LS-port of a further, separately located
/E Electro-hydraulic actuation PSV spool valve
/EA Electro-hydraulic and manual actuation E3 Like E 1, with additional 3/2-way directional
/E0A Like /EA, however without actuation solenoid solenoid valve for arbitrary shut-off of pump
(prepared for retrofitting) circulation during idle position of the valve
/H, /HA, Hydraulic actuation with/without manual spools
/F, /FA actuation E 4, E 4 UNF Like E 1, however internal control oil return,
/HEA Hydraulic, electric and manual actuation max. pressure 10 bar!
/C, /AR Detent (stepless), 3-step detent E5 Like E 2, however internal control oil return,
/ER, /EAR, Electrical, 3-step detent max. pressure 10 bar!
(with/without manual actuation) E6 Like E 3, however internal control oil return,
/P, /PA Pneumatic actuation with/without manual max. pressure 10 bar!
actuation E 17... E 20, Variations, see table 11 in sect. 3.1.5
/K Mech. joy-stick (2-axis) E 17... E 20 UNF
/... Suffix 1 without hand lever EF 30, EF 41, EF 42 see section 3.2.3
2 short lever E 35... see section 3.1.5
G Reinforced version ZPL 32 Adapter plate enables combination with
N, N1 Proximity switch directional spool valves size 2 acc. to D 7700-2
V, VA, VB, VC, Contact switch monitoring
VCHO, VCHC, the spool elevation
VCHOC K Solenoid voltage and version (see table 10, sect. 3.1.4)
WA, WA-EX Position sensor G 12.. 12V DC, connection conf. EN 175 301-803 A
U Spool monitoring G 24.. 24V DC, connection conf. EN 175 301-803 A
(side indication) G 24 EX 24V DC, explosion-proof version
G 24 TEX 70 24V DC, explosion-proof version
(ambient temperature 70°C)
I Ancillary blocks (acc. to table 19 in sect. 3.2.1), in combination G 24 MSHA 24V DC, explosion-proof version (fire-damp
with codings A of B protected (mining))
/3, /4, /UNF 3 Ancillary block without additional functions G 24 M2FP 24V DC, explosion-proof version (fire-damp
/3 AS.. BS.., Ancillary block with shock valves for A and B protected (mining)) (Australia)
/31 AS..BS.., (routed to the opposing side), with pressure G 12 IS 12V DC, explosion-proof version, (fire-damp
/4 AS..BS, specification (bar) protected (mining)), intrinsically safe
/UNF 3 AS.. BS.. AMP 12 K 4 12V DC, connection via AMP Junior Timer
/3 AN... BN..., Ancillary blocks with shock and suction AMP 24 K 4 24V DC, connection via AMP Junior Timer
/31 AN... BN..., valves at A and B, with pressure S 12.. 12V DC, electr. connection via quarter turn
/4 AN... BN..., specification (bar) plug
/UNF 3 AN... BN... S 24.. 24V DC electr. connection via quarter turn
plug
DT 12 12V DC electr. connection via plug
Co. DEUTSCH
DT 24 24V DC electr. connection via plug
Co. DEUTSCH
30
D 7700-3 page 4
3. Available versions, main data

3.1 Connection blocks and end plates
There are three basic variations of connection blocks:
o Connection blocks with integrated 3-way flow controller, suitable for a constant delivery pump system (open-center) - type PSL
(see sect. 3.1.1)
o Connection blocks suited for a variable displacement pump system (closed center), a constant pressure systems, or if a second
or more separately located directional spool valve banks are fed in parallel - type PSV (see sect 3.1.2)
o Connection blocks for arbitrary supply with pressurized oil either by means of constant delivery pump or variable displacement
pump (external connection) - type PSM (Pos. 3.1.3)
Order coding for a connection block as single section (examples): PSL 41 F/250 - 3 - G 24
(Attention: Size specification absolutely necessary, here -3) PSV 51 -3
3.1.1 Connection blocks for constant delivery pump systems (with integrated 3- way flow controller) type PSL
Order example: PSL 4 . 1 F/300 - 3 -... - G 24
Solenoid voltage and version table 10
Coding for additional elements table 2
Basic type and port size table 1
Table 1: Basic type and port size
Coding Ports P and R conf. Max. pump Description

ISO 228/1 (BSPP) delivery flow
or SAE J 514 (lpm)
PSL 3 G 1/2 80 Standard, integrated 3-way flow controller
PSL 4 G 3/4 100
PSL 4 Y G 3/4 100 Separate, pressure resistant port for the excess flow from
the 3-way flow controller (see also sect. 6.1 a)
PSL 4 Z G 3/4 100 PSL 4 Z Version with restrictor check valve (no pre-load
valve) with additional un-loading valve for a specific
dampening characteristic (quick de-pressurization at idle
position of all spool valves)
PSL 4 K G 3/4 100 PSL 4 K Version with gap type throttle with rather tempe-
rature independent dampening characteristic
PSL 5 G1 200 Standard, integrated 3-way flow controller, can be con-
PSL 45 G 3/4 and G 1 verted any time for use with variable displacement pumps
PSL UNF 4 1 1/16-12 UN-2B (SAE-12) (similar to type PSV 55.. and PSV UNF 44), see sect. 6.3.3
PSL 5 U G1 200 Automatic reduction of the idle pump circulation pressure

PSL 45 U G 3/4 and G 1 by means of a by-pass valve (see also sect. 6.1 a, with
solenoid actuation Qpu ≥ 80 lpm)
Note: A spacer plate type SL 3-ZPL 33/5 (see sect. 3.2.2) has to be installed right after the connection block whenever
type PSL 5, PSV 55 or PSM 5 is combined with a valve section with ancillary block (coding SL 3-A.. acc. to table 12
and 19) as otherwise it is not possible to mount a fitting in port R.
Flow pattern symbols

(see also sect. 3.1.4)
PSL 3(4)../..-3 PSL 4 Y../..-3 PSL 4 Z../..-3 PSL 4 K../..-3 PSL 5../..-3 PSL 5 U../..-3
PSL UNF 4../..-3
31
D 7700-3 page 5
Table 2: Coding for additional elements (for notes and descriptions, see sect. 6.1 a)
Coding Description
no coding Standard (integrated combination of orifice, check valve, pre-load valve pre-load pressure approx. 25 bar)
W Like standard, but with increased throttle effect, not available for type PSL 4 K and PSL 4 Z
G Restrictor check valve (without sequence valve), increased throttling effect, not avail. with type PSL 4 K,
PSL 4 Z, PSL 5
Coding for 3-way flow controller with increased idle circulation pressure (see sect. 4.2). Intended for valve spools
H with increased flow (coding 5 acc. to table 15), pre-selector spool valve coding 8 (see table 13), or add-on
intermediate plates coding ZPL 3 P/... (see sect. 3.2.2)
T Provision for locking the 3-way flow controller to enable use with variable pump systems.
Only available for type PSL 3, PSL 4, PSL 4 K(Z)
TR Like T, manually adjustable

(see also sect. 3.1.4)
PSL 3(4) G/..-3
3.1.2 Connection blocks for variable displacement pump systems / constant pressure system or for a second and all other
separately parallel connected directional spool valve banks type PSV
Order example: PSV 5 . 1 F/300 - 3 -... - E 1 - G 24
Solenoid voltage and version table 10

Coding for additional elements table 4
Basic type and port size table 3
Table 3: Basic type and port size

Coding Port P and R conf. Max. pump Note: A spacer plate type SL 3-ZPL 33/5 (see sect. 3.2.2)
ISO 228/1 (BSPP) delivery flow has to be installed right after the connection block
or SAE J 514 (lpm) whenever type PSL 5, PSV 55 or PSM 5 is com-
PSV 3 G 1/2 approx. 80 bined with a valve section with ancillary block (coding
approx. 100 SL 3-A.. acc. to table 12 and 19) as otherwise it is not
PSV 4 G 3/4
possible to mount a fitting in port R.
PSV UNF 4 1 1/16-12 UN-2B (SAE-12) approx. 130
Type PSV 5, PSV 6, and PSV UNF 4, is not availa-
PSV UNF 44 1 1/16-12 UN-2B (SAE-12) approx. 200 ble with pressure limiting valve. For alternative see
PSV 5 G1 approx. 130 PSV 55 or PSV UNF 44
PSV 55 G1 approx. 200 Type PSV 55 and PSV UNF 44, like converted type
PSV 5 N G1 approx. 150 PSL 5 or PSL UNF 4 acc. to sect. 3.1.1
PSV UNF 5 N 1 5/16-12 UN-2B (SAE-16) approx. 150
PSV 6 G 1 1/4 approx. 200
Flow pattern symbols (see also sect. 3.1.4)
PSV 3(4,5,6)..-3 PSV 3(4)../..-3 PSV 55../..-3 PSV ...S../..-3 PSV ...B..-3 PSV ...G..-3
PSV UNF 4..-3 PSV UNF 44../..-3 PSV ...W../..-3
32
D 7700-3 page 6
Divergent type coding at type PSV 5 N or PSV UNF 5 N

Order example: PSV 5 N S 1 300/270 - 3
PSV 5 N S 2 V 250/210 - 3
PSV 5 N S Z 350/310 - 3
LS-pressure limitation (bar)

Main pressure limiting valve (bar)
LS-relief, arbitrarily activated
Coding for control oil supply table 7

Damping device (acc. to table 4) necessary
Table 3 a: LS-relief
Coding Description
no coding Without arbitrary relief, prepared for retrofitting of a directional seated valve
type EM 11 S(V) acc. to D 7490/1
V With 2/2-directional seated valve type EM 11 V acc. to D 7490/1
(closed when deenergized)
Z With 2/2-directional seated valve type EM 11 S acc. to D 7490/1
(open when deenergized)
The high control pressure of variable displacement pump controllers may lead to unintentional
movements of consumers with low load pressure even while the respective valve is in its idle
position. The pump gallery is completely blocked with type PSV 5 N to ensure a definitive
separation of pump and consumer circuit. This takes place by means of a solenoid valve. The
LS-gallery together with the LS-controller may be additionally relieved via a separate 2/2-way
directional seated valve.
PSV 5 N..- PSV 5 N..V.../... PSV 5 N..Z.../...
Table 4: Coding for features within the LS-signal duct for the damping of pump flow
controllers (for notes and explanation, see sect. 6.1 a)
Additional features only suitable where variable displacement pumps are used
(limitation of the control oil flow) Observe note at table 9!
Coding Description
no coding Standard, without additional elements
With integrated combination of orifice, check valve, pre-load valve
S
(pre-load pressure approx. 25 bar); like standard element of type PSL
W Like S, but with increased throttle effect

B With orifice # 0.8 mm within LS-duct (to limit control oil flow)
B 4, B 5,
With orifice # 0.4 mm, 0.5 mm, 0.6 mm or 0.7 mm at the LS-duct
B 6, B 7
33
D 7700-3 page 7
3.1.3 Connection block type PSM

The connection block can be used either for a constant delivery This connection is to be customer furnished. The required pipes and
pump or for variable displacement pump system by appropriate fittings are not part of the delivery.
external connection.
Order example: PSM 5 . 1 F/320 - 3 - ... - E 5 - G 24
Table 6 Solenoid voltage and version (see table 10)
Table 5
Table 5: Basic type and port size Flow pattern symbols (see also sect. 3.1.4)
Coding Port P and R conf. Max. pump Coding PSM 5 PSM 5 PSM 5L
ISO 228/1 (BSPP) delivery flow PSM UNF 4 PSM UNF 4
or SAE J 514 (lpm) Connection appro- Connection appro-
PSM 5 G1 approx. 200 priate for constant priate for variable
delivery pump displacement pump
PSM UNF 4 1 1/16-12 UN-2B (SAE-12) approx. 200
systems systems
PSM 5L G1 approx. 200
Note: A spacer plate type SL 3-ZPL 33/5 (see sect. 3.2.2) has to
be installed right after the connection block whenever
type PSL 5, PSV 55 or PSM 5 is combined with a valve
section with ancillary block (coding SL 3-A.. acc. to table
12 and 19) as other-wise it is not possible to mount a
fitting in port R.
1)
1)
Table 6: Coding for additional elements

Coding Description
no coding Standard (damping like type PSL)
Coding for 3-way flow controller with increased
H idle circulation pressure (see sect. 4.2) otherwise
identical to the standard version, e.g. suited for
valve spools with increased flow rating (coding
5, see table 15)
1) 3/2-way directional valve not scope of delivery
3.1.4 Additional elements for the connection blocks
Order example: PSL 4. 1 F 100 /380 - 3 - ... - E 1 - G 24
PSV 5. 1 F /350 - 3 - ... - E 1 - G 24
Solenoid voltage and version (see table 10)
Tool adjustable pressure limiting valve for the main pressure tabelle 9
Arbitrary idle pump circulation table 8
Coding for control oil supply table 7
Table 7: Coding for control oil supply (for symbol, see sect. 3.1.1 and 3.1.2
Coding Description
no coding Without pressure reducing valve for actuation A, C or P acc. to sect. 3.2 table 17 or in the case of external control oil
supply (20-40 bar) for other actuations
1 With integrated pressure reducing valve for internal control oil supply for actuations H(HA), HEA).. and E(EA).. or as
pick-up for other control valves (max. permissible control oil flow approx. 2 lpm)
2 Control pressure: Coding 1: approx. 20 bar (+ return pressure at R)
Coding 2: approx. 40 bar (+ return pressure at R)
Table 8: Arbitrary idle pump circulation of all consumers by Note: To limit the control oil flow, when using the idle pump
means of 2/2-way solenoid valve type WN 1 acc. to circulation with type PSV an additional element coding
D 7470 A/1, 2/2-way solenoid valve type EM 21 DE S, W or B 4, B 5, B 6 acc. to table 4 is required.
(DSE) acc. to D 7490/1 E and prop. pressure limitation. Attention: Observe note in sect. 6.1 a when using the valves for an
Doesn‘t apply to PSV 6..-3 and PSV 5 N..-3 ! emergency stop function!
Coding Description Coding Description

no coding If not required PA, PB, Prop. pressure limiting valve enables variable
With WN 1 F, idle pump circulation if valve is de PD adjustment of the system pressure ranges:
F
energized (emergency stop) PA 100...320 bar, PB 15...250 bar, PD 18...400 bar
With WN 1 D, idle pump circulation if valve is Z Prop. pressure limiting valve type EM 21 DSE,
D
energized open when deenergized
With pressure limiting valve, which can be ZM Like Z, but with lead sealed wing screw for
F...
activated as a second pressure stage (specify emergency operation
or pressure in bar) (pre-set pressure, tool adjusta-
V Prop. pressure limiting valve type EM 21 DE,
D... ble from 50 to 400 bar) closed when deenergized
Example: type PSL 41 F 100/350-3..
X... Additional LS pressure limitation (50...400 bar)
De-energized pmax 100 bar
Not suited to compensate pressure peaks on the
Energized pmax 350 bar
consumer side.
34
D 7700-3 page 8
Table 9: Tool adjustable pressure limiting valve for the main pressure. Adjustable from 50 up to 420 bar, after slackening the lock-nut
(for symbol, see sect. 3.1.1 and 3.1.2).
Coding Description
no coding Version without pressure limiting valve (only type PSV)
With pressure limiting valve at PSL and PSV, if pressure specification in bar is added;
/... non piloted: PSL(V) 3, PSL(V) 4 and PSV 5 N
piloted: PSL 5, PSV 55, PSL UNF 4, PSV UNF 44 and PSM 5
Not available with type PSV 6..- 3!
Table 10: Solenoid voltage and version

Coding Description
G 12 . Electr. connection conf. EN 175 301-803 A, via plug (MSD 3-309)
G 24T Suffix: Applies only to the solenoid actuation coding E, EA, HEA, FEA (table 20) and the functional cut-off
(coding F, FP, table 17), see also sect. 4.3
without Actuation solenoid 3-pin (standard)

T Manual emergency actuation (standard with functional cut-off F., FP., see table 17)
TH Manual emergency actuation with pushbutton (standard with functional cut-off FPH.., FP., see table 17)
H4 Actuation solenoid 4-pin (only G 24 V DC)
G 24 C 4 Electr. connection conf. EN 175 301-803 C, via plug (MSD 6-209), 4-pin actuation solenoid
X 12 . Electr. connection conf. EN 175 301-803 A, without plug. For options, see coding G...
X 24 .
S 12 . Electr. connection via quarter turn type plug (Bayonet PA 6, Co. SCHLEMMER D-85586 Poing, suited for taper
S 24 T with bayonet 10 SL), 3-pin actuation solenoid
without Suffix:
T Manual emergency actuation (standard with functional cut-off FP., table 17)
AMP 12 K 4 Vertical connection via plug AMP Junior Timer, solenoid features 4 terminals
AMP 24 K 4
AMP 24 H 4 T Lateral connection via plug AMP Junior Timer, solenoid features 4 terminals and manual emergency actuation
DT 12 Connection via plug Co. DEUTSCH DT 04-4P, suited for socket DT 06-4S
DT 24
G 24 EX For use in areas with explosion hazardous atmosphere. Suited for category 2 and 3,
G 24 EX-10 m zone 1, 21, 2, 22.
Protection class EEx m II 120° (T4), with cable length 3 m (no coding) or 10 m
EX 3-pin actuation solenoid

T EX 3-pin actuation solenoid with manual emergency actuation
EX4 4-pin actuation solenoid
T EX4 4-pin actuation solenoid with manual emergency actuation
G 24 TEX 70 Like G 24 EX .., but for ambient temperature < 70°C

G 24 TEX 70-10 m
G 12 IS For use in mines and its on-surface systems, which can be endangered by fire damp and/or combustible dust.
G 12 IS-10 m Protection class I M2 Ex d ib I , intrinsic safe), with cable length 5 m (no coding) or 10 m
G 24 MSHA For use in mines and its on-surface systems, where a ATEX (EU), IEC, MSHA (USA) or MA (China) approval is
G 24 MSHA-10 m mandatory.
Protection class I M2 Ex d I (fire-damp protected), intrinsic safe), with cable length 5 m (no coding) or 10 m
G 24 M2FP Intended for use in mining and related machinery below and above ground, where an approval conforming IEC
G 24 M2FP-10 m or ANZE (Australia) is mandatory.
Protection class I M2 Ex d I (fire-damp protected) with connection line 3m (std.) or connection line 10 m
Note: o Solenoids of explosion-proof design are only available for actuation E, EA or HE(A) (table 20).
o An intermediate plate ZPL 33/5 (see table 22) has to be provided between the valve sections when using solenoids
G 12 IS.., G 24 MSHA... and G 24 M2 FP.
o Coding G 24 C4 (X 24 C4) is only available for solenoids of the electrical actuation (table 20) where there is no manual
emergency actuation.
o Coding AMP.., DT not available for idle circulation valves coding D, F, PA, PB, PD (table 8), intermediate plates ZPL 3 S(V)E
(table 22), end plates E 3, E 6 (table 11), intermediate plates /ZDS, /ZDR (table 19a), functional cut-off coding F. (table 17)
o Coding S.: Not available for functional cut-off coding F. (table 17) and comparator coding U (table 21)
35
D 7700-3 page 9
PSL 3(4).1./..-3 PSL 5.1./..-3 PSV 3(4,5,6).1..-3 PSV 3(4).1./..-3 PSV 55.1/..-3
PSL UNF 4.1./..-3 PSV UNF 4.1..-3 PSV UNF 44.1/..
PSL(V)..PA(PB, PD) PSL(V)..F PSL(V)..F.. PSL(V)..D PSL(V)..D..

PSL(V)..Z PSL(V)..V
PSL(V)..ZM
PSL(V)..X
36
D 7700-3 page 10
3.1.5 End plates

Order example: PSL 41 F 100/380 - 3 - ... - E 1 - G 24
Table 11: End plates
End plate Port size Description

external port T internal Order coding of an end plate
(separate control oil as separate part (example): SL 3 - E 1
return pipe return gallery SL 3 - E 6 - G 24
to the tank) SL 3 - ZPL 32
E1 E4 ISO 228/1 (BSPP): Standard end plate
E 1 UNF E 4 UNF T, Y = G 1/4
P and R = G 3/4
E2 E5 With additional inlet port Y e.g. for connecting the LS-control pipe
SAE J 514 (E.. UNF): of a subsequent PSV spool valve bank
E3 E6 T = 7/16-20 UNF-2B Possibility for arbitrary shut-off of the idle pump circulation by
(SAE-4) means of a directly mounted 3/2-way directional seated valve
P and R = 7/8-14 UNF-2B WN 1 H conf. D 7470 A/1
(SAE-10)
E 17 E 19 Like E 1/E 4, but with additional port P and R
E 17 UNF E 19 UNF
E 18 E 20 Like E 2/E 5, but with additional port P and R
E 18 UNF E 20 UNF
E 35 . /60 /45 C, M = G 1/4 (BSPP) Activation of clamping cylinders or brakes (open / close) additional-
E 35 M 7/320/... ly part of the system by means of leakage free directional seated
valves e.g. engaging or releasing the clamping of a rudder of a ship.
Pressure setting pressure
The flow via the 3/2-way directional seated valve ; is limi-
switch (bar)
ted by a orifice =. A pressure switch > monitors weather the
Pressure setting pressure clamping pressure is reached and maintained. The consumer is
limiting valve (bar) released by means of the 2/2-way directional seated valve < .
Integrated individual valves: Qmax: 6 lpm, pmax: 60 bar
Orifice = : 7 = 0.7 mm
(100 bar with orifice diameter 1 mm)
8 = 0.8 mm
Basic type (260 bar with orifice diameter 0.8 mm)
1 = 1.0 mm
(see symbols) (420 bar with orifice diameter 0.7 mm)
- = 1.2 mm
ZPL 32 T = G 1/4 (BSPP) Adapter plate from size 3 to size 2
Note: The internal control oil return gallery is to be used only in systems where the return pressure is below 10 bar.
Order example
E1 E 1 UNF E 2 E3 E4 E 4 UNF E5 E6 >
For other sections

which can be used
at the end of a valve
bank, see sect. 3.2.3
E 17 E 18 E 19 E 20 ZPL 32
<
E 17 UNF E 18 UNF E 19 UNF E 20 UNF
=
;
; (E 35)
E 35 M
E 35
(E 35 M)
37
D 7700-3 page 11
3.2 Add-on spool valves

3.2.1 Directional spool valve
Order example: PSV 41/380 - 3 - 32 L 80/40 A 300 F 1 / EA - E 1 - G 24

Table 12 Table 17 and 18
Table 13 Table 16
Table 14 Table 15
Order code for single section (examples):
Directional spool valve SL 3-32 J 80/40 F 2/EA-G 24
Valve spools (separate) SL 3 - J 80/40
Note: Size specification absolutely necessary SL 3 ! The valve spools are subsequently interchangeable, e.g. if a different flow rating
than initially planned becomes necessary (see sect. 6.3.4)
Table 12: Port size A and B
Coding Port conf. ISO 228/1 (BSPP) Note

or SAE J 514 (SAE-10)
3 G 1/2
4 G 3/4 Attention: Run-out version, don‘t use for new systems!
UNF 3 7/8-14 UNF-2B Coding UNF 3 (table 12) only with electrical actuation (coding E,
E0A, EA acc. to table 20) and only as optional function „no coding“,
A.., B.., A...B..., A.. B.. F.(FP.), A...B... S 1 or X (table 16 and 17)
UNF 4 1 1/16-12 UN-2B Coding UNF 4 only in combination with coding 8 acc. to
table 13
A With ancillary blocks conf. table 19
Note: A spacer plate type SL 3-ZPL 33/5 (see sect. 3.2.2) has to be installed right after the connection block
whenever type PSL 5, PSV 55 or PSM 5 is combined with a valve section with ancillary block (coding SL 3-A..
acc. to table 12 and 19) as otherwise it is not possible to mount a fitting in port R.
Table 13: Directional spool valve, basic unit

Coding Description
2 Standard, with inflow controller, for simultaneous load compensated moving of several consumers (3/3-, 4/3-way spool
valve, standard type)
1 Without inflow controller intended for singly / successively actuated functions. Additional functions on the consumer
side are not possible. For the max. consumer flow of the indiv. consumer, see table 15 and sect. 6.1 b)
5 With inflow controller (for symbol, see coding 2) but with reinforced spring at the 2-way flow controller (control
pressure approx. 9 bar). Only usable in conjunction with connection block type PSL.H./... or type PSV with variable
displacement pump / constant pressure system (for note, see sect. 6.1a and b).
7 With inflow controller (like coding 2) but enforced 2-way controller spring (control pressure approx. 13 bar). Only
available in combination with connection block type PSV and variable displacement pump/constant pressure system
(for note, see sect. 6.1b).
23, 24 With inflow controller (for symbol, see coding 2) but with additional dampening (orifice 0.3 mm or 0.4 mm)
53, 54
73, 74
26 With inflow controller coding 2 or 5, and additional rebound damping; Especially suited for
56 oscillation inducing consumers (e.g. hydraulic motors with a low number of pistons)
8 4/3-way directional spool valve, utilized as pre-selector (also, see symbol page 15), only available with ports G 1/2*,
G 3/4* and UNF 4 (conf. table 12) coding. -38, -48 and -UNF 48. This version is only recommended with flow coding L
and max. flow. Only usable in conjunction with connection block type PSL.H./... or type PSV with variable displacement
pump / constant pressure system. (For note, see sect. 6.1 b) (* = BSPP)
R2 Like coding 2, 5, 7, but with additional check valve functionality (spool valve = slight leakage),
R5 see sect. 6.1 b
R7 Only usable in conjunction with connection block type PSL.H./... or type PSV with variable
displacement pump / constant pressure system.
38
D 7700-3 page 12
Table 14: Order example
L M F H J B R O N, NX, G J, B, R, O, Spool with return flow throttling to support the

I, Y, Z, V oscillation damping, see sect. 6.1 c
A, K, P, Q, T Valve spool with positive overlapping, see

sect. 6.1 c
N, NX, G 3/3-way directional spool valve type SL 3-A.
N../.., without additional funtions (see table 16)
Type SL3-A. NX../. only in combination with
add. function A.. or K...X (acc. to table 16)
Observe note in sect.. 6.1 c !
W 4/2-way spool valve, see sect. 6.1 c

Table 15: Max. flows P d A(B) conf. the coding
JE, LE Valve spool with minimized internal leakage,
Valve spool Coding for consumer flow QA, B (lpm) can not be retrofitted; increased hysteresis
coding conf. at ports A and B
table 13 HW, OW Valve spool with wider fitting to prevent spool
sticking - intended for contamination prone
3 6 10 16 25 40 63 80
systems
2, 26 3 6 10 16 25 40 63 80
X 2/2-way directional spool valve for hydraulic
1 4 9 14 22 34 54 85 107 motors, see sect. 6.1 e
Valid for PSL
(integrated 3-way flow controller: Sp ~ 9 bar) Table 16: LS-pressure limiting valves, no shock valves
otherwise as guide line (only available with for sections with inflow controller
QA, B , Qnom · 0.2 · Spcontroller coding 2, 5 and 7 acc. to table 15! In combination with
Qnom - Nom. flow with coding 2 symbol NX only A.. or K... (see page 14!)
Spcontroller Stand-By-pressure of the pump Coding Description
controller
Example : Qnom = 25 lpm, Spcontroller = 14 bar no coding Without pressure limitation
QA, B , 42 lpm
A... Pressure limitation at A with pressure specification
5, 56 4 9 14 22 34 54 85 107 K...X Pressure limitation for A and pressure specifica-
tion (bar), additionally with LS-pressure ports K
7 5 10 15 24 37 59 93 118
and X (see sect. 6.1 c)
8 See coding 1 (only for port A) Only in combination with symbol NX!
The flow ratings for the consumer ports A and B can be selected B... Pressure limitation at B with pressure specification
freely, e.g. 63/40, 40/80. Thereby enabling optimal adaptation to A... B... Pressure limitation at A and B with pressure
the respective consumer while exploitation the full functional lift specification
of the spool. In addition there is the possibility of stroke limitation. C... Common pressure limitation for A and B with
pressure specification
Pressure limitation pmin = 50 bar; pmax = 400 bar
Table 17: Functional cut-off or prop. pressure limitation (only Example: SL 3-32 H 63/40 A 250 B 200/A
available for spool valves with inflow controller, coding
2, 5 and 7 conf. table 15!) Coding UNF 3 (table 12) only with electrical actuation
Not in combination with flow pattern symbol N!) (coding E, E0A, EA acc. to table 20) and only as optional function
„no coding“, A..., B..., A...B..., A...B... F.(FP.), A...B... S 1 or X
Coding Description
(table 16 and 17).
no coding Without additional cut-off
F 1, F 2 Electric functional cut-off at A or B
Table 18: Combination possibilities for additional functions
flow pattern symbols, see page 15
F3 Electric functional cut-off at A and B Pressure limitation Functional cut-off
no S X F 1, F 2, F 3
FP 1, FP 2, FP 3 Prop. pressure limitation for A or B coding S 1 SB FP 1, FP 2, FP3
FPH 1, FPH 2, FPH 3 resp. A and B FPH 1, FPH 2, FPH 3
Version FPH. with additional emergen-
no coding o o o o
cy actuation (no tools needed)
A or B o o o o
S, S 1 Load signal ports U and W (G 1/8
A and B
(BSPP)) for external piping
C o -- -- --
X, SB Common load signal port (coding X) or
Additionally: F 1 ... F 3 or FP(H) 1 ... FP(H) 3
load signal B (coding SB) for external
may be combined with X
piping (G 1/8 (BSPP))
Only available in combination with
coding 3 and UNF 3 (table 12)
There remains a residual pressure when the LS gallery is relieved.

When the return line is depressurized the residual pressure will
be: prelieved = Spblock + Spcontroller (Spcontroller = control pressure
of the inflow controller acc. to table 13)
Coding F., FP., X. SB : Spblock = 10 bar
Coding S, S 1 : Spblock = 5 bar
Coding X (at UNF 3): Spblock = 1 bar
39
D 7700-3 page 13
Table 19: Ancillary blocks

Port size: /3.. = G 1/2, /4.. = G 3/4, /UNF 3.. = 7/8-14 UNF-2B (SAE-10), /UNF 4.. = 1 1/16 UNF/2B (SAE/12)
Observe note in table 1, 3 and 5
Coding Brief description Symbols Coding Brief description Symbols

/3 Without additio- /43 DFA For regenerative circuit
/UNF 3 nal functions piston side connected
/4 at A (type /43 DFA) or
piston side connected
/3 AS... BS... With shock valves at at B (type /43 DFB)
/31 AS... BS... A and B (routed to /43 DFB Attention:
/UNF 3 AS... BS... the opposing side), Not suitable for the use
/4 AS... BS... with pressure speci- with dragging loads!
fication (bar)
/3 AN... BN... With shock and suc-
/31 AN... BN... tion valves at A and /3 VV With shut-off val-
/UNF 3 AN... BN... B, with pressure spe- /UNF 3 VV ves EM 32 V acc. to
/4 AN... BN... cification (bar) D 7490/1 (one or both
sides) blocking the
/4 AN BN With suction valves /3 VX consumer with zero
/UNF 3 AN BN at A and B /UNF 3 VX leakage (Qmax approx.
80 lpm)
/4 AN... With shock and /3 XV

suction valves at A /UNF 3 XV
or B, with pressure
specification (bar)
/3 DRH Releasable check
/4 BN... /UNF 3 DRH valves in A and B
(release ratio 1:2.5)
For additional version
with pre-relieve co-
ding /3 DRH VV, see
/3 AL... With over-center D 6110 type DRH 3
/3 BL... valves at A and/
/3 AL... BL... or B.
/3 AC... BC... type /3 AC... BC... /3 DW 2 Outflow controller for
load independent /4 DW 2 proportional and load
version /UNF 4 DW 2 independent lowering
(For more details, see (consumer d return) of
D 7918 type LHT 3) single acting cylinders,
Coding only in combination
2, 5, with 3/3-way direc-
acc. to table 13 tional spool valve,
symbol NX and with
additional functions A
(pressure limitation for
A, table 16) like
/42 AS.. Outflow controller for

proportional and load
- 6 - A 7 - 250
Coding independent lowering
Pressure setting (bar) 2, 5, (consumer d return) of
acc. to table 13 single acting cylinders,
Flow (lpm) / Release ratio only in combination
Coding A 7 B 7 C 7 D 7 E 7 F7 with 3/3-way directio-
nal spool valve, symbol
(lpm) 130 85 55 35 20 10 NX and with additional
Bypass-orifice D2 functions A (pressure
limitation for A, table 16),
Coding 0 4 5 6 7 8
otherwise like /4 DW.
(# mm) plugged 0.4 0.5 0.6 0.7 0.8
(std.) /42 HRP 4 V With zero leakage
check valve. For de-
Release 1:7
tails, see D 5116 type
ratio 1:4.96 1:3.5 1:2.28 1:1.28 1:0.93
Coding HRP 4 V, only in com-
2, 5, bination with 3/3-way
Example: acc. to table 13 directional spool valve,
PSL 41/300 - 3 symbol NX and with
- A 2 H 40/40 C 200/EA /3 AS 220 BS 220 / EA - ... - G 24 additional functions A
(pressure limitation for
A, table 16 = limitation
Valve section suited Ancillary block of the open-up pres-
for mounting of an sure), otherwise like
ancillary block /4 DW.
40
D 7700-3 page 14
Table 19 a: Intermediate plates for parallel connection
Coding Brief description Symbols Coding Brief description Symbols
/ZDR Intermediate plate

with short-circuit val- /ZAL... BL... With over-center val-
ve between A and B ves at A and B. For co-
(floating function) for dings, see /3 AL.. BL..
volumetric interchan- or pamphlet D 7918
ge Qmax = 20 lpm type LHT 3
/ZDS
/Z 40 Spacer plate 40 mm
/Z 40 M to compensate height
/ZDRH Releasable check val-
/Z 40 M UNF differences between
ves in A and B (release
differing ancillary blocks
ratio 1:2.5) /Z 40 M
or to prevent collisions
For additional version /Z 40 M UNF
of neighboring ancillary
with pre-relieve coding
blocks when combined
/ZDRH VV, see D 6110
with other intermediate
type DRH 3
plates
/ZAL... - BN... Over-center valve at A

/ZBL... - AN... or B and shock valve
incl. pressure spec. /Z AN BN With suction valves at
at A or B. For type A and B
coding of the over-
center valve, see
coding /3 AL... BL...
Shock valve (bar)
Standard version acc. to table 13, 14 and 16
(SL 3-).1 G../.. (SL 3-).2 G../.. (SL 3-) A. N../../../.DW. (SL 3-) A. NX../../K..X/../.DW.
(SL 3-) A. NX./..A../../4. AS (SL 3-) A. NX../../..A../4. HRP 4 V

41
D 7700-3 page 15
Standard version Illustration is version

acc. to table 13 with ancillary block
With respect to flow con-
figuration and actuation,
these symbols are neutral
and must be supplemented
by the corresponding flow
pattern symbols displayed
in table 14, 19 or 20, see
also example in table 19 and
sect. 6.
4/3-way directional 4/3-way directional 4/3-way directional

spool valve without spool valve with valve with pre-selec-
inflow controller inflow controller tor switch
.1... .2... (.5...) .8...
Additional function:
Ls- pressure limitation
acc. to table 16 for spool
valves with inflow control-
ler (no shock valve!)
Functional cut-off, acc. to ..A... ..B... ..A...B... ..C...

table 17, for spool valves
with inflow controller
here type F 1 here type FP 2 here type F 3
Possible .X ..S ..F 1, FP 1, FPH 1 (X) ..F 2, FP 2, FPH 2 (X) ..F 3, FP 3, FPH 3 (X)
combinations: A..X A..S A..F 1, FP 1, FPH 1 (X) A..F 2, FP 2, FPH 2 (X) A..F 3, FP 3, FPH 3 (X)
B..X B..S B..F 1, FP 1, FPH 1 (X) B..F 2, FP 2, FPH 2 (X) B..F 3, FP 3, FPH 3 (X)
A..B..X A..B..S A..B..F 1, FP 1, FPH 1 (X) A..B..F 2, FP 2, FPH 2 (X)
42
A..B..F 3, FP 3, FPH 3 (X)
D 7700-3 page 16
Table 20: Types of actuation (for further explanations, see sect. 4.3)
Nomenclature Manual actuation Electro-hydraulic Hydraulic actuation 1) Pneumatic Mechanical
actuation actuation joystick
Spring Detent Only Comb. with Only Comb. Comb. with
return purely manual purely with solenoid
electro- actuation hydraulic manual and manual
hydraulic actuation actuation
Coding A C E EA H HA HEA P K
E0A E0C EI EAR H UNF HA UNF HEA UNF PA KE
AR ER F FA FEA K 12
E0AR F UNF FA UNF FEA UNF
(HE, FE)
Symbols
Manipulated Actuation angle Control current Control pressure (bar) Control press. Actuation angle
variables min. approx. 5° ratio I / IN min. approx. 5 min. approx. approx. 5...19°
max. approx. 30° min. approx. 0.2 max. approx. 18 2.5 bar max.
max. approx. 1 max. perm. 50 bar approx. 7 bar
Note: o Approximate values for start of flow at A or B (= min) up to max. consumer flow according to the flow coding table 15, see
curves sect. 4.2.
o Hydraulic actuation type F.. has to be selected when combined with ancillary blocks!
Difference between actuation H.. and F.. is the position of the control line ports.
With actuations HE(A) or FE(A) observe also notes and circuit examples in sect. 6.1 i
o Type E0A, E0C, E0AR is prepared for retrofitting solenoid actuations
o Type AR, ER and EAR come with detent in the end positions, stroke limitation not possible
o Type EI - Version without stroke limitation
o Type EM and EAM: Version with pressure gauge ports at the actuation heads
o Type K12 with thread M12, no without hand lever available
o Type A 8 Actuation torque like with EA; Type E 9, E 9 A: Actuation torque like with H, HA
Table 21: Additional features for actuations

Type of actuation Suffix Description Example Symbols
/ coding
A, EA, HA, PA, C 1 Manual actuation without hand lever EA 1, C 1 1 2
A, EA, HA, PA, C 2 Manual actuation with short hand lever EA 2, A 2
(for dimensions, see sect. 5.3)
A, EA, HA, C Micro switch (mechanical), for monitoring the spool‘s idle position (not sided) EA VA,
VA
(for data of the switch, see sect. 4.3) A 1 VB,
V V - Signal with start of movement, direction A or B (no side indication) C VC
VA VA - Signal with start of movement, direction A VB
VB VB - Signal with start of movement, direction B
VC VC - Signal with start of movement, direction A and B (separate side indication)
VCHO VCH0 - Signal with start of movement, direction A and B separate (2xNO-contact) VC
VCHC VCHC - Signal with start of movement, direction A and B separate (2xNC-contact)
A, EA, C N, N1 Proximity switch, for monitoring the spool‘s idle position (not side indication) EA N,
(for data of the switch, see sect. 4.3) A1N1
Type N1- only support: The transducer (8x8x33 centered sensor area) is
customer furnished WA
A, EA, C, PA, WA Integrated position sensor EA WA, U
K, H, HA WA-EX (Hall-sensor) with analogous signal output (lift monitoring). A 1 WA
Version WA-EX n, explosion-proof version.
WA-M2FP Coding WA-M2 FP, with fire-damp protected version (mining)
A, EA, C, PA, K U Integrated spool monitoring for side indication (comparator, triggered signal: EA U
ON / OFF)
A, C, E, E0A G Reinforced version of the spring cover, suitable if high pressure surges are ET 1 G, CG,
expected in the gallery T A1G
43
D 7700-3 page 17
3.2.2 Add-on intermediate plates
Order example: PSL 41/250 - 32 H 63/40 /EA

- ZPL 3 S/H
- 32 L 25/16/EA - E 4 - G 24
Table 22: Add-on intermediate plates
Coding Brief description Symbols
ZPL 33/5 Adapter plate (5 mm, 15 mm or 49.5 mm)

ZPL 33/15 see also note table 1, 3, 10 and 12
ZPL 33
ZPL 3-Z 3 Intermediate plate with additional port P

for second pump circuit
ZPL 33/5 ZPL 33 ZPL 3-Z 3
ZPL 33/15
ZPL 3 VQ 2-5/3 Q Priority flow divider Version without Version with

ZPL 3 VQ 3-X/3 QV-6 Provides a specific or an adjustable throttle fixed throttle
(determined via a throttle) flow at port L,
any residual flow is available to other
consumers.
Dampening orifice Fixed

5 - # 0.5mm orifice
6 - # 0.6mm
7 - # 0.7mm
Ancillary blocks
/3 Q Without additional functions;
/UNF 3 Q The necessary load signal
has to be generated either
internally via a fixed throttle
(coding 2...6) or fed external-
ly via port LLS (without fixed
throttle, coding X)
/3 QV With prop. directional seated
/3 QV 80 valve type EMP 31 V (co-
/3 QS ding /3 QV), EMP 31 V 80 V
/UNF QV (coding /3 QV 80) or EMP 31 ZPL 3 VQ.-X/3 Q ZPL 3 VQ.-./3 Q
/UNF 3 QV 80 S (coding /3 QS) only availa- ZPL 3 VQ.-X/UNF 3 Q ZPL 3 VQ.-./UNF 3 Q
/UNF QS ble without fixed throttle
(coding X)
Version with prop. throttle Version with prop. throttle
Fixed throttle for constant flow (closed when deenergized) (open when deenergized)
X - no throttle
2 - # 2 mm, QL approx. 8 lpm
Prop.
Dampening throttle
Basic setting
orifice
1 - QLmax ≤ 20 lpm
2 - QLmax ≤ 50 lpm
3 - QLmax > 50 lpm
ZPL 3 VQ .-X/3 QV ZPL 3 VQ .-X/3 QS

ZPL 3 VQ/3 QV 80 ZPL 3 VQ .-X/UNF 3 QS
ZPL 3 VQ .-X/UNF 3 QV
ZPL 3 VQ/UNF 3 QV 80
44
D 7700-3 page 18
ZPL 3 S/H The shut-off valve can arbitrarily block the pump
ZPL 3 V/H gallery for all subsequent consumers. The switching
signal can be either hydraulically (/H) or electri-
ZPL 3 S/E cal (/E). The connection to all subsequent valve
ZPL 3 V/E sections can be either open (S) or blocked (V) if not
actuated.
The main application is with circuits where it is
necessary to lock (block) one or more consumers
due to functional or safety reasons. ZPL 3 S/E
ZPL 3 V/E
ZPL 3 P/... Pressure limiting valve to the limitation of the

operation pressure for all subsequent valve sections
(consumers).
Ranges of application:
- Simple realization of two pressure levels within
one valve bank (Pressure of the main pressure
limiting valve in front of the intermediate plate,
ZPL 3 S/H ZPL 3 V/H ZPL 3 P/...
pressure of the pressure limiting valve in the
intermediate plate onwards)
- Pressure limitation for valves sections without
inflow controller (like additional function “C” acc.
to table 16)
Example: ... - ZPL 3 P/180 - ...
Attention:
- An raised idle circulation pressure has to be
selected with type PSL (coding H, Table 2) to
compensate the increased pressure drop.
- Subsequent valve sections are not available with
inflow controller coding 5 (table 13) or flow coding
80 (table 15).
- pmin = 40 bar
ZPL 3 D Arbitrary flow (velocity) reduction for all subse-

ZPL 3 DS quent consumers. The velocity control for all
these consumers is still retained over the full
ZPL 3 D/... elevation of the valve spool.
ZPL 3 DS/...
Limits:
- Qmax pu = 60 lpm
- Qreduc. = 0 ... 20 lpm
These figures applies only to type PSL, but
they are dependent on the control pressure of the
pump with type PSV.
Versions:
- D, reduced velocity when de-energized
- DS, nom. velocity when en-energized
- Without additional pressure limiting valve
- With additional pressure limiting valve
(only active with nom. velocity)
Applications: ZPL 3 D ZPL 3 DS

- Reduced velocity for the boom of cranes e.g.
if a working platform is manned Recommended
type: ZPL 3 D
- Increased load at reduced speed (safety)
- Nom. velocity safe-guarded by additional
pressure limiting valve (lower pressure setting)
- Reduced speed safe-guarded by pressure
limiting valve in the connection block (higher
pressure setting)
Recommended type: ZPL 3 DS/...
(Example: PSL 41/350-3-...-ZPL 3 DS/180-...)
ZPL 3 D/... ZPL 3 DS/...
45
D 7700-3 page 19
Coding Brief description Curves
A1 RR PVPV / 5 Valve section for the control of single ac- Sp PdH (lifting)
ting consumers, e.g. lifting / lowering with
industrial trucks (stackers) Qmax = 160 lpm
Ancillary block
Back pressure Sp (bar)

/5 Port G 1 Control valve for lowering,
for details see D 7490/1
PV - Prop. Directional spool valve type
EMP 41 V
Control valve for lifting, for details see
D 7490/1
PV - Prop. Directional spool valve type
EMP 41 V
Sp HdP (lowering)
Back pressure Sp (bar)
46
D 7700-3 page 20
3.2.3 Valve segment with load-holding valves

This valve segment can be used as the last valve section in a valve This combination is suitable e.g. for the control of the swivel
bank and is equipped with load-holding valves in the consumer cylinders at though tipping trucks. The flow pattern symbol „HV“
ports A and B. The consumer ports are integrated in an especially illustrated at the order example is a variation of the standard version
designed end plate. It also may incorporate optionally a differential „H“. It enables activation of the differential circuit incorporated in the
connection (for rapid movement) which can be arbitrarily activated end plate SL 3-EF 31 just before full travel in direction a (position a)
or a pressure switch to supply a an enabling signal. is achieved.
Order example: Valve segment with load-holding valve
Load-holding valve at A and B Actuation
SL 3 - F 1 HV 80/80 - 0 - A 6/... - 0 - A 6/... / EA

B B
C C
D D
E E
F F
Version valve segment with

load-holding valves
F 1 Standard
F 5 with additional port Y
analogous to end plate
E 5 acc. to table 11 Pressure setting load-holding valve
Flow pattern symbol and flow Flow rate and opening ratio (1:6)
coding according to table 14
and 15 (specific flow rating Coding A6 B6 C6 D6 E6 F6
for valve spool coding 1 in (lpm) 250 200 150 100 50 25
table 15). See notes to flow
pattern symbol HV above!
Order example: End plate for valve segment above

SL 3-EF 30 End plate with consumer port of A and B (G 1/2 (BSPP))
SL 3-EF 41 End plate with consumer port of A and B (G 1/4 or G 3/4 (BSPP))
SL 3-EF 42 End plate with consumer port of A and B (G 1/4 or G 3/4 (BSPP))
Type SL 3-F 1 Type SL 3-EF 30 Example

Type SL 3-F 5 SL 3-EF 41
SL 3-EF 42 Type PSV 551/275 - 3 - 32 B 40/63/EAB
- F 1 O 80/80 - 0 - B 6/280 - 0 - C 6/280/EAB
- EF 30 - G 24
Blocked and with-

out shuttle valve at
type SL 3-F 1
47
D 7700-3 page 21
4. Characteristic data
4.1 General and hydraulic
Type coding PSL, PSV or PSM see sect 3.1

Design Spool valve of block design, up to 12 spool valves, all-steel
Mounting Tapped holes: M8; see dimensions sect. 5 ++
Installation position Arbitrary
Ports P =
Pressure inlet (pump) / lead-on M = Pressure gauge connection (pump side)
R =
Return Z = Pilot pressure connection (20...40 bar inlet,
A ,B, L =
Consumer ports 20 or 40 bar outlet)
U, W, X =
Load-signal outlet at the indiv. spool valve T = Control oil return port
section Y = Load-signal inlet port (end plate E 2, E 5, E 18
LS, DW = Load-signal outlet e.g. connection of pump and E 20)
metering valve at PSV.
Attention: No pressure input!
Ports P, R, A, B = Acc. to type coding (see sect. 3.1)

M, LS, Z, T, Y, DW = G 1/4 (ISO 228/1 (BSPP)) or 7/16-20 UNF-2B (SAE-4, SAE J 514)
U, W, X = G 1/8 (ISO 228/1 (BSPP))
Surface coating All surfaces corrosion-inhibiting, gas nitrided
Solenoid at actuation E.. and additional functions F 1...F 3, FP 1...FP 3, FPH 1...FPH 3 gal. zinc-plated and
olive-green anodized. Solenoids at actuation EB zinc galvanized EN 12329-Fe/Zn12c
Housing with actuation P and PA: anodized.
Mass (weight) Connection block: PSV 3, 4, 5 = 3.6 kg 1) End plates: E 1, E 2, E 4, E 5 = 1.0 kg
approx. PSV 6 = 3.3 kg E 1(4) UNF = 1.0 kg
1) + 0.6 kg at version PSL 3, 4 = 3.8 kg 1) E 3, E 6 = 1.6 kg
with WN 1 F(D), PSL 5, PSM 5, PSV 55 = 4.3 kg 1) E 17, E 18, E 19, E 20 = 2.1 kg
PA .... PD E 17 UNF... E 20 UNF = 2.1 kg
4/3- and 3/3-way Standard With additional functions

directional spool version A...C, S A .. B .. F(P, PH) 1(2, 3), S 1
valves: Actuations A, E, H, F, P, E0A 3.3 kg 3.3 kg 3.3 kg
EA, PA, K 3.7 kg 3.7 kg 4.1 kg
HA, FA 3.6 kg 3.6 kg 4.0 kg
HEA, FEA, KE 4.0 kg 4.0 kg 4.4 kg
Intermediate ZPL 3 S(V)/H = 2.7 kg Ancillary /(UNF) 3 = 0.6 kg

plates ZPL 3 DS/... = 3.6 kg blocks: /4; /4 AN BN, /UNF 3 AN BN = 0.9 kg
ZPL 3 P/... = 2.5 kg /(UNF) 3(31) AS.. BS.. = 0.8 kg
ZPL 3 D/.. = 3.6 kg /4 AS.. BS.. = 1.8 kg
ZPL 3 S(V)/E = 3.3 kg /(UNF) 3(31) AN.. BN.. = 1.8 kg
ZPL 33/5 = 0.3 kg /4 AN.. BN.. = 1.8 kg
ZPL 33/15 = 0.8 kg /4 AN..; /4 BN.. = 1.7 kg
ZPL 33, ZPL 3-Z 3 = 1.9 kg /3 AL.. BL.., /3 AL.., /3 BL..
ZDR, ZDS = 1.0 kg /3 AC.. BC.. = 2.0 kg
ZPL 32 = 1,2 kg /3 VV, /UNF 3 VV = 1.9 kg
ZAL... BL... = 2.0 kg /3 VX(XV), /UNF 3 VX(XV) = 1.5 kg
/3 VX AN, /3 XV BN = 1.5 kg
/(UNF) 3 DRH, /43 DFA, /43 DFB = 1.1 kg
/3 DW., /4 DW., /UNF 4 DW. = 0.8 kg
Pressure fluid Hydraulic fluid acc. to DIN 51524 table 1 to 3; ISO VG 10 to 68 acc. to DIN 51519
Viscosity range: min. approx. 4; max. approx. 1500 mm2/s
Optimal operation range: approx. 10...500 mm2/s
Also suitable are biologically degradable pressure fluids of the type HEPG (Polyalkylenglycol) and HEES (synth. Ester)
at operation temperatures up to approx. +70°C. HETG (e.g. rape seed oil) or water based fluids e.g. HFA or HFC must
not be used!
Temperature Ambient: approx. -40 ... +80°C ; Oil: -25 ... +80°C, pay attention to the viscosity range!
Start temperature down to -40°C are allowable (Pay attention to the viscosity range during start !), as long as the
operation temperature during consequent running is at least 20K higher.
Biological degradable pressure fluids: Pay attention to manufacturer‘s information. With regard to the compatibility
with sealing materials do not exceed +70°C.
Restrictions with explosion-proof solenoids
Required ISO 4406 20/18/15
cleanliness
Operating pressure pmax = 420 bar; Ports P, P1, A, B, LS, M, Y
The max. pressure achievable at the consumer side of the spool valves is lowered by the amount equivalent internal
control pressure drop at the 3-way flow regulator of the PSL (see curves ”Connection block PSL” on next page) or
at the pump flow regulator (PSV). Return port R(R1) ≤ 50 bar; port T pressureless with separate pipe (e.g. 6x1) to the
tank. It is recommended to employ end plate E 1, E 2, E 3, etc. with an additional leakage port, in case higher return
pressure is anticipated. Port Z approx. 20 or 40 bar (acc. to coding, see table 7) (outlet); ≤ 40 bar (inlet)
Control circuit For control pressure, see Q-I-characteristics. The internal control oil circuit is sufficiently protected against
malfunctions caused by contamination via a disk filter.
Flow Max. consumer flow 3...80 (120) lpm or acc. to table 15 sect. 3.2.1.
48
D 7700-3 page 22
4.2 Curves Oil viscosity during measurement approx. 60 mm2/s

Pressure limiting valve in the connection block Pressure limiting valve in the Prop. pressure limitation at the con-
type PSL 5.../...-3 (pilot operated) connection block type PSL nection block type PSL (PSV) ..V(Z, ZM)
3(4).../...-3 (direct operated)
Type EM 21 DE
Back pressure |p (bar)
Type EM 21 DSE
Flow Q (lpm) Flow Q (lpm)

Control current I (A)
Connection block type PSL... Directional spool valve Ls- pressure limiting valves
Circulation pressure PdR PdA(B), A(B)dR Coding A...B...; C... acc. to table 16, sect. 3.2.1
Back pressure |p (bar)
, H lve
,F a
M ol v
)
L, po
(s
Flow Q (lpm) Flow Q (lpm) Flow Q (lpm)

Prop. pressure limitation
Coding PA ... PD acc. to table 8, sect. 3.1.4
2-way inflow controllers Coding FP(H) 1(2,3), table 17, sect. 3.2.1
Consumer pressure (bar)
Pressure setting (bar)
Flow Q (lpm)
Control curve for consumer flow Control current I (A)
(guide line, example for directional spool valve type SL 3-.2../.. with inflow controller)
Flow coding Flow coding

table 15 table 15
c Control current I (A) 24V DC

c Control current I (A) 12V DC
c Control pressure (bar) hydr. actuation H, F
c Angle at hand lever (°) manual actuation A, C
Consumer flow QA(B) (l/min) Consumer flow QA(B) (l/min)
49
D 7700-3 page 23
4.3 Actuations
For other data such as coding, symbols etc., see sect. 3.2
Actuation A, K Actuating moment (Nm)
Idle position End position
Actuation A approx. 2.3 approx. 3.4
Actuation HA, HEA, FA, FEA, PA approx. 2.9 approx. 8.0
Actuation EA, E0A approx. 2.4 approx. 6.0
Actuation C Version with detent, fixation of the valve spools at any desired position
(idle position with special notch)
AR, ER, EAR Version with detent, fixation of the valve spool at idle and both end positions
Required pulse duration for switching: approx. 1 sec
Actuation E, EA, HE(A), KE Prop.-Solenoid, manufactured and tested acc. to VDE 0580
Twin solenoid with anchor chambers sealed on the outside and connected to the
return duct, the anchors are thereby maintenance-free lubricated and protected
against corrosion by the hydraulic fluid.
See also: Specifications apply to all solenoid versions if not stated otherwise
Notes at Sk 7814 as well as for optional Rated voltage UN 24V DC 12V DC
components section 7.6.1! Coil resistance cold R20 26.6 { 6.3 {
Current, cold I20 0.9 A 1.9 A
Lim. current IG (Ilim) 0.63 A 1.26 A
Cut-off energy WA ≤ 0.3 Ws ≤ 0.3 Ws
Rel. duty cycle S1 S1
(reference temp. }11 = 50°C)
Required dither frequency 40...70 Hz
(best. 55 Hz)
Dither amplitude 1) 20% ≤ AD ≤ 50%
I - stroke- curve
I peak- peak
1) AD (%) = · 100
IG
Oil viscosity during measure-

ment approx. 60 mm2/s Control current l/lG
Electr. connection Circuitry Circuitry Circuitry

for coding -G 12, -G 24 for coding -S 12 for coding -DT 12
-X 12, -X 24 -S 24 -DT 24
EN 175 301-803 A
3-pin 3-pin 3-pin 4-pin
Coil a (1) Coil b (2) IP 65 (IEC 60529) IP 67 (IEC 60529) IP 69 K (IEC 60529)
Circuitry Circuitry Circuitry

for coding -AMP 12 K 4 for coding -G 12 H 4 for coding -G 24 C 4,
-AMP 24 K 4 -G 24 H 4
AMP Junior Timer, EN 175 301-803 C
4-pin 4-pin 4-pin 4-pin
Coil a (1) Coil b (2) IP 67 (IEC 60529) IP 65 (IEC 60529) IP 65 (IEC 60529)
3 1 2 4 (with coding
...H 4 and ...C 4)
The IP-specification only applies when the plug is mounted as specified.
50
D 7700-3 page 24
Explosion-proof version of actuation E, EA, HE(A) Letter of conformity ATEX TÜV-A 02 ATEX 0007 X
Voltage specification G 24 EX, G 24 TEX Ex-proof level O II 2 G Ex mb II 120°C (T4)
O II 2 D Ex mbD 21 T120°C
Attention: Duty cycle (ED) S 1, one coil energized per solenoid housing
Additionally observe operating manuals Protection class IP 67 (IEC 60529)
B 01/2002 and B ATEX Nom. voltage UN 24V DC
Coil resistance cold R20 26.6 {
Protect against sunlight. Current, cold I20 0.88 A
Lim. current IG 0.63 A
Not available in combination with other sole- Residual ripple 15% of the supply voltage
noids at the connection block (table 3a and 8), Conditions of use:
ancillary blocks (table 19), intermediate plates Ambient temperature -35 ... +40°C
(table 22), end plates (table 11) and functional max. fluid temperature +70°C
cut-off F.. (table 17). Fuse IF < 1.8 A each solenoid must be safe guarded
against overload and short-cut by fuse conforming
IEC 60127 medium
Coil a (1) Coil b (2) Surface coating Housing galvanically zinc coated
Coil and connection cavity are moulded
Electrical design and testing conforming EN 60079, VDE 0170/0171 T 1 and T 9
Electrical connection 4 x 0.5 mm2
Cable length 3 m or 10 m (cable ÖLFLEX-440P ® Co. LAPP,
D-70565 Stuttgart)
For connection scheme, see “Actuation E, EA” (standard version)
Explosion-proof version of actuation E, EA, HE(A) Letter of conformity ATEX TÜV-A 02 ATEX 0007 X
Voltage specification G 24 EX 4, G 24 TEX 4 Ex-proof level O II 2 G Ex mb II 120°C (T4)
O II 2 D Ex mbD 21 T120°C
Attention: Duty cycle (ED) S 1, one coil energized per solenoid housing
Additionally observe operating manuals Protection class IP 67 (IEC 60529)
B 01/2002 and B ATEX Nom. voltage UN 24V DC
Coil resistance cold R20 26.6 {
Protect against sunlight. Current, cold I20 0.88 A
Not in combination with functional cut-off F(FP).. Residual ripple 15% of the supply voltage
(table 17) or all other solenoids mounted on con- Conditions of use:
nection blocks (table 3a and 8), ancillary blocks Ambient temperature -35 ... +40°C
(table 19), intermediate plates (table 22) and end max. fluid temperature +70°C
plates (table 11) Fuse IF < 1.8 A each solenoid must be safe guarded
IEC 60127 medium
D-70565 Stuttgart)
For connection scheme, see “Actuation E, EA” (standard version)
Explosion-proof version of actuation E, EA, HE(A) Letter of conformity IEC IEC Ex IBE 09.0005 X
Voltage specification G 24 TEX 70 Letter of conformity ATEX IBExU07ATEX 1089 X
Ex-proof level O II 2 G Ex d IIB T4
Attention: O II 2 D Ex tD A21 T135°C
Additionally observe operating manuals Duty cycle (ED) S 1, one coil energized per solenoid housing
B 09/2006 und B ATEX Protection class IP 67 (IEC 60529)
Nom. voltage UN 24V DC
Protect against sunlight. Power, cold R20 80 {
Not in combination with functional cut-off F(FP).. Residual ripple 15% of the supply voltage
plates (table 11) Fuse IF < 0.5 A each solenoid must be safe guarded
IEC 60127 medium
Surface coating Housing galvanically zinc coated
Coil a (1) Coil b (2) Coil and connection cavity are moulded
Electrical connection 4+1 x 0.5 mm2
D-70565 Stuttgart)
51
D 7700-3 page 25
Explosion-proof version of actuation E, EA Letter of conformity IEC IEC Ex IBE 09.0006 X

(fire-damp protected (mining), intrinsic save) Letter of conformity ATEX IBExU05ATEX 1116 X
Voltage specification G 12 IS Ex-proof level O I M1 Ex d ia I
O I M2 Ex d ib I
Duty cycle (ED) S 1, one coil energized per solenoid housing
Attention: Protection class IP 67 (IEC 60529)
Additionally observe operating manuals Nom. voltage UN 12V DC
B 04/2005 und B ATEX II 1.7 A
Not in combination with functional cut-off F(FP).. Power, cold R20 22 {
plates (table 11) Surface coating Housing galvanically zinc coated
Coil a (1) Coil b (2) Electrical design and testing conforming EN 60079-0 (general requests),
EN 60079-25 (intrinsic save “i”),
EN 60079-1 (pressure resistant encapsulation “d”)
Cable length 3 m or 10 m (cable ÖLFLEX-EB ® Co. LAPP,
D-70565 Stuttgart) Coded leads: 1-4,
insulation color: fair blue)
The complete circuit has to be designed and get approved acc. to EN 60079-25.
Attention: Observe polarity!

Note: Due to the utilized clamp diodes at the pulsed prop. amplifier PWM it is not possible to measure the coil current during operation.
Readings will usually be too low and are additionally dependent on the supply voltage and the coil resistance.
Explosion-proof version of actuation E, EA MSHA-approval (USA) 18-NXA 05 0003-0

(fire-damp protected (mining)) MA-approval (China) J2007101
Voltage specification G 24 MSHA Letter of conformity IEC IEC Ex IBE 09.0004 X
Letter of conformity ATEX IBExU05ATEX 1115 X
Attention: Ex-proof level O I M2 Ex d I
Additionally observe operating manuals Duty cycle (ED) S 1, one coil energized per solenoid housing
B 05/2006 and B ATEX Protection class IP 67 (IEC 60529)
Nom. voltage UN 24V DC
Not available in combination with other solenoids Coil resistance cold R20 26.6 {
at the connection block (table 3a and 8), ancil- Lim. current IG 0.63 A
lary blocks (table 19), intermediate plates (table Current, cold I20 0.9 A
22), end plates (table 11) and functional cut-off Conditions of use:
F(FP) .. (table 17). max. ambient temperature -20 ... +40°C
Exception: A combination with functional cut-off max. fluid temperature +70°C
FP.. (table 17) together with interme- Fuse I = max. 3x IG, each solenoid must be safe guarded
diate plate 7709 090 is available. against overload and short-cut by fuse conforming
IEC 60127-2 UL 248
Electrical design and testing conf. EN 60079-0 (general requests), EN 60079-1
pressure resistant encapsulation “d”)
Electrical connection 4 x 18 AWG (approx. 0.8 mm2)
Cable length 3 m or 10 m
Leads BK, WH, RD, GN; Item-Nr. 40003, General Cable
Explosion-proof version of actuation E, EA, HE(A) Letter of conformity ATEX IBEx U05 ATEX 1115 X
(fire-damp protected (mining)) Letter of conformity ANZEx ANZEx 10.3019X
Voltage specification G 24 M2 FP Electrical connection 4 x 0.75 mm2, shielded connection line
For additional information see coding G 24 MSHA
Coil a (1) Coil b (2)
Actuation suffix H, HA, HEA Control pressure approx. 5 bar (start of stroke)
approx.18 bar (full elevation) max. permissible pressure 50 bar.
The remote control lines to the control port 1 and 2 have to be piped externally.
Supply is via proportional piloting valve e.g. type FB 2/18 etc. or KFB 2/18
(both acc. to D 6600).
Actuation suffix P, PA Control pressure approx. 2.5 bar (start of stroke)
approx. 7 bar (full elevation)
52
D 7700-3 page 26
Actuation suffix V, VA, VB, VC The idle position of the valve spool is monitored by a contact switch from
Co. BURGESS type V 4 NS ® with lever AR 1
Switch compressed at idle position
Protection class IP 67 (IEC 60529)
Circuit-breaking capacity
up to 30 V DC = 5A
Inductive load = 3A
Cables 3 x 0.5 mm2 leads PVC coated; length 50 mm
black = inlet
blue = NO-contact
green = NC-contact
The switch is highly protected by a sheet cover against exterior physical damage.
Actuation suffix VCHO, VCHC The idle position of the valve spool is monitored by a contact switch from
Co. BURGESS type V 4 N 4 Sk 2 ® with lever AR 1
Switch compressed at idle position
Electr. connection via plug, e.g. type G 4 W 1 F ® Co. HIRSCHMANN,
www.hirschmann.com
Circuit-breaking capacity
up to 30V DC =5A
Inductive load =3A
Circuitry VCHO VCHC
Switch function
S 1 - direction A
S 2 - direction B
Actuation suffix N Supervision of the idle position of the valve spool via a transducer
Design 8x8x40mm, with LED-display, e.g. NC-contact, conducting
to plus an even type IFFM 08P/37O1/02L ®
Manufacturer:
Co. BAUMER Electric GmbH D-61169 Friedberg
Connection cable #3 mm, 3 leads PVC coated
Operating voltage 10 up to 30V DC
Current consumption without load up to 10 mA
Max. load current 200 mA
Operating temperature -25°C up to 80°C
The switch is highly protected by a sheet cover against exterior physical damage.
Actuation suffix WA, WA-EX Postion sensor supervision of the valve spool stroke via a Hall-sensor
UB = Supply voltage
Signal voltage
UB max = 76%
UB min = 24%
Accuracy * 9% (UB)
Stroke
53
D 7700-3 page 27
Circuitry The DC supply voltage must be stabilized and smoothened.

Attention: Any strong magnetic field will destroy the transducer!
Coding G... Actuation suffix WA

Electr. connection acc. to the coding, see table 10
2 = +UB operating
voltage Actuation suffix WA-EX
(5 up to 10 V) Letter of conformity ATEX IBEx U09 ATEX 1001X
1 = Uoutput Ex-proof level O II 2 G Ex d IIB T 4,
3 = GND O II 2 D Ex td A21 IP 6x T 135°C
O I M2 Ex d I
Ambient temperature -30 ... +40°C
Coding AMP... Coding S... Cable length 3 m or 10 m
(cable ÖLFLEX-440 ® with shielding and YE/GN ground
(protectne conductor) Co. LAPP, D-70565 Stuttgart)
Attention: Operating manual B ATEX and B 10/2008 have to be additionally observed!
Actuation suffix WA-M2FP IECEx IBE 11.0004X

Ex-proof level see WA-EX
Ambient temperature -30 ... +40°C
Cable length 3 m or 10 m
Actuation suffix U
Circuitry Pin Signal Description

1 OUTA PNP-Transistor
(connecting to +) Open-Collector:
Coding G... Imax = 10 mA
2 OUTB PNP-Transistor Short-circuit proof
(connecting to +)
3 +UB 10 ... 32V DC

Residual ripple ≤ 10%
4/GND GND 0V DC
Coding AMP...
Signal table
Ident. Spool OUTA OUTB

No. movement
1 Idle position ON ON
middle
2 PdB OFF ON
3 PdA ON OFF
4.4 Functional cut-off, prop. pressure limitation

Functional cut-off On/Off solenoid with manual emergency actuation
Rated voltage UN 24V DC 12V DC
Coil resistance R20 34.8 { 8.7 {
Current, cold I20 0.69 A 1.38 A
Rated current I70 0.48 A 0.97 A
Cut-off energy WA ≤ 0.3 Ws ≤ 0.3 Ws
Rel. duty cycle 1) S1 S1
(reference temp. }11 = 50°C)
Electr. connection EN 175 301-803 A
Protection class (assembled) IP 65 (IEC 60529)
Circuitry Coil b Coil a
1) Note: The duty cycle refers to one coil only of each twin solenoid. The perm. duty
cycle is only 50%, when both coils are energized simultaneously
Prop.-pressure limitation Prop.-solenoid with manual emergency actuation. For connection pattern, see functional
cut-off for electrical data, see actuation E, EA
54
D 7700-3 page 28
4.5 Other solenoid valves

Electrical data - Connection blocks - Connection blocks - Connection blocks
coding Z, ZM, V coding F, D coding PA, PB, PD
- Add-on intermediate plates - Add-on intermediate plates
coding ZPL 3 D(DS) coding ZPL 3 S(V) / E
- Ancillary blocks coding - End plates coding E 3,
/3 VV(VX, XV), /UNF 3 VV(VX, E 6, E 35 (valve 1)
XV)
- End plates coding E 35
(valve 2)
- End plates coding EF 31D
Additional documentation D 7490/1, D 7490/1 E (type EM) D 7470 A/1 (type WN 1, WH 1)

Nom. voltage UN 24V DC 12V DC 24V DC 12V DC 24V DC 12V DC
Nom. power PN 21 W 21 W 24.4 W 24.4 W 21 W 21 W
Nom. current IN 0.63 A 1.2 A 1A 2A 0.63 A 1.26 A
- Add-on intermediate plates - Ancillary blocks

coding ZPL 3 VQ.., coding /ZDR, /ZDS
/3 QV(3 QS)
Additional documentation D 7490/1 (type EMP) D 7765 (type BVG 1)
Nom. voltage UN 24V DC 12V DC 24V DC 12V DC
Nom. power PN 30 W 30 W 27.6 W 29.4 W
Nom. current IN 1.25 A 2.5 A 1.1 A 2.2 A
Electr. connection
Circuitry Circuitry Circuitry Circuitry

with coding -G 12, -G 24, with coding -S 24 with coding -AMP 24 with coding
-X 12, -X 24 Plug Co. SCHLEMMER AMP Junior Timer PA, PB, PD -G 12, -G 24
EN 175 301-803 A Type SL-10 2-pin -X 12, -X 24
IP 65 (IEC 60529) IP 67 (IEC 60529) IP 65 (IEC 60529) Slim design industrial standard
contact clearance 11 mm IP 65
(IEC 60529)
2 1
55
D 7700-3 page 29
5. Unit dimensions All dimensions are in mm and are subject to change without notice !
5.1 Connection blocks
Connection blocks type PSL and PSM acc. to sect. 3.1.1 and 3.1.3
Pressure reducing valve Type PSL 4 Y
Directional seated valve

type WN 1 F(D) at addi-
tional functions acc. to
table 8 and page 27
Pressure limiting valve
Type PSL 3..
PSL 4..
For missing di-

mensions of the
Without WN 1.. end plates, see
at PSL 3(31)/... M8, 10 deep sect. 5.2
PSL (41)/...
approx. 38 1) Coding
TR, HTR Directional spool valves
see sect. 5.3 ++
With coding 2 acc. to table 7
1) This dimension (plug) depends on

the make and may be up to 50 mm
acc. EN 175 301-803 A a b c
PSL 3 110 87 18
PSL 4 110 87 21
PSL 4 Y 123 111.5 21
Ports
P R LS, Z, M d
PSL 3.. G 1/2 G 1/2 G 1/4 PSL 3(4) 22
PSL 4.. G 3/4 G 3/4 G 1/4 ISO 228/1 PSL 3(4) T (TR) 35
PSL 4 Y.. G 3/4 G 3/4 G 1/4 (BSPP) PSL 3(4) H 40
PSL 3(4) HT (HTR) 53
e , 8 with type PSV (blocked controller)

> 11 with type PSL
f , 28 with type PSV (blocked controller)

> 31 with type PSL
56
D 7700-3 page 30
to 5.1 connection blocks
Type PSL 5..

PSL 45..
PSL 5 U(H)..
PSL 45 U(H)..
PSV 55..
PSM 5..
PSL UNF 4
PSM UNF 4
PSV UNF 44
Automatic red-
uction of the idle
pump circulation M8, 10 deep
pressure with
type PSL 5 U(H)
approx. 39
Pressure limiting Spacer plate

approx. 38 1)
Valve Pressure
reducing valve
Switch-over valve Spacer plate a

type PSM 5 L Type ZPL 33/5 5
ZPL 33/15 15
ZPL 33 49.8
1) This dimension (plug) depends on the make and may
be up to 50 mm acc. EN 175 301-803 A
Ports
P R LS, Z, M, DW
PSL 45.. G 3/4 G1 G 1/4
PSL 45 U(H).. G 3/4 G1 G 1/4 ISO 228/1
PSL 5.. G1 G1 G 1/4 (BSPP)
PSL 5 U(H).. G1 G1 G 1/4
PSL UNF 4.. 1 1/16-12 UN-2B 1 1/16-12 UN-2B 7/16-20 UNF-2B
(SAE-12) (SAE-12) (SAE-4) SAE J 514
PSV 55.. G1 G1 G 1/4 ISO 228/1 (BSPP)
PSV UNF 44. 1 1/16-12 UN-2B 1 1/16-12 UN-2B 7/16-20 UNF-2B
(SAE-12) (SAE-12) (SAE-4) SAE J 514
PSM 5..
G1 G1 G 1/4 ISO 228/1 (BSPP)
PSM 5 L..
PSM UNF 4.. 1 1/16-12 UN-2B 1 1/16-12 UN-2B 7/16-20 UNF-2B
(SAE-12) (SAE-12) (SAE-4) SAE J 514
57
D 7700-3 page 31
Connection blocks type PSV acc. to pos. 3.1.2
Type PSV 3(4, 5)

PSV UNF 4
Pressure reducing
valve
Pressure
limiting valve
approx. 80
Without additional M8, For missing dimensions

functions acc. to 10 deep of the end plates, see
table 8 and page 27 sect. 5.2
Directional spool
1 valves see sect. 5.3 ++
approx. 38 )
With coding 2
acc. to table 8
1) This dimension (plug) depends on the make and may be

up to 50 mm acc. EN 175 301-803 A
Ports
P R LS, Z, M
PSV 3.. G 1/2 G 1/2 G 1/4 a b c d
PSV 4.. G 3/4 G 3/4 G 1/4 ISO 228/1 PSV 3.. 110 77 18 22
PSV 5.. G1 G1 G 1/4 (BSPP) PSV 4.. 110 77 21 22
PSV 5.. 128 98 21 21
PSV UNF 4.. 1 1/16-12 UN-2B 7/16-20 UNF-2B
(SAE-12) (SAE-4) SAE J 514
58
D 7700-3 page 32
Type PSV 5 N
a b c
PSV 5 N 13.5 33.8 20.5
PSV UNF 5 N 14.5 32.5 24
approx. 80
approx. 67
M 8, 9.5 deep
M 8, 9.5 deep
approx. 67
Ports
Type PSV 6
P R LS, Z
PSV 5 N G 1 G1 G 1/4 ISO 228/1
(BSPP)
PSV UNF 5 N 1 5/16-12UN-2B 1 5/16-12UN-2B 7/16-20UNF-2B SAE J 514
(SAE-16) (SAE-16) (SAE-4)
PSV 6 G 1 1/4 G 1 1/4 G 1/4 ISO 228/1
(BSPP)
Ports
M (M)
approx. 5.5
PSV 5 N G 1/4 G 1/8 ISO 228/1 (BSPP)

PSV UNF 5 N 7/16-20UNF-2B -- SAE J 514
(SAE-4)
PSV 6 G 1/4 -- ISO 228/1 (BSPP)
approx. 4.5
59
D 7700-3 page 33
Type PSL..F(D)/... Type PSL..F(D).../... Type PSV...X...

PSV..F(D) PSV..F(D).../...
PSV..F(D)/...
1
approx. 56 )
1) This dimension (plug) depends on the make and may be

up to 68 mm acc. EN 175 301-803 A
Type PSL..PA(PB, PD)/... Type PSL..Z(V).../...

PSV..PA (PB, PD) PSV..Z(V).../... Option ZM
approx. 78
60
D 7700-3 page 34
5.2 End plates
Type E 1, E 2, E 4 and E 5
E 1 UNF and E 4 UNF
Port T is
plugged with
version E 4, E 4
UNF and E 5 !
a/f 17
Torque
46 Nm
Port Y is
plugged with E
1 and E 4 !
a/f 13
Coding a
Torque 23 Nm
E 1-E 5 14
E 1 UNF
E 4 UNF 12
Type E 3 and E 6
Port T is plugged Directional seated
with version E 6! valve type WN 1 H
approx. 28 )
1
For missing specifications, see above!
Type E 17 ... E 20
E 17 UNF ... E 20 UNF Port T is plugged
with version E 19,
E 19 UNF and E 20,
E 20 UNF!
Port Y is only apparent with E 18 and E 20! M8, 10 deep Port Y is plugged with version
E 17, E 19, and E 19 UNF!
Ports conforming ISO 228/1 (BSPP): acc. to SAE J 514 (E.. UNF) For missing specifications, see above!
T and Y = G 1/4 T and Y = 7/16-20 UNF-2B (SAE-4) 1) This dimension (plug) depends on the
P and R = G 3/4 P and R = 7/8-14 UNF-2B (SAE-10) make and may be up to 40 mm acc.
EN 175 301-803 A
61
D 7700-3 page 35
Type E 35/.../...
approx. 128
approx. 80
M8, 10 deep
Ports conf. ISO 228/1 (BSPP):

C, M = G 1/4
approx. 41
Type ZPL 32
62
D 7700-3 page 36
5.3 Directional spool valves with manual actuation A, C Lever housing will be instal-
led rotated by 180°, when
stated in uncoded text.
Switching position Switching position
Hand lever can

also be mounted
here. Thread. M8,
15 mm deep
This lever position
is not possible with
all ancillary blocks.
Travel Elevation Travel stop for

stop for stop inter- flow
flow mediate limitation at A
limitation plate
at B
Connec- End
tion block plate side
side
Reinforce- Subsequent angling of the lever
ment for housing and/or exchanging of
type ASG valve spools both possible, see
sect. 6.3.4
Actuation type AR
(without travel stop)
Port B is omitted with

- 3/3-way directional
-31 N, -41 N
(table 12, 13, 14)
- with coding 38, 48,
UNF 48 (table 12, 13)
Port size Ports A and B conf. The stroke stops for flow limitation at A and B allow the consumer
ISO 228/1 (BSPP) flow Qmax of the built in spool to be smoothly reduced to interme-
a b e e1 diate values down to Qmax of the spool with the next smallest flow
3 G 1/2 29 67 20.5 27 coding (table 15, sect. 3.2).
4 G 3/4 27 69 21.5 31.5
UNF 3 7/8-14 UNF-3B (SAE-10) 29 67 20.5 27
UNF 4 1 1/16-12 UN-2B (SAE-12) - 69 - -
63
D 7700-3 page 37
5.4 Spool valves with actuation EA, E0A, E, EI, ER, EAR
Actuation type EA, E0A 1)
Actuation type ER, EAR Actuation type E

(without travel stop)
(see sect. 5.3 actuation AR)
Travel stop for low

limitation at A
approx. 59
approx. 38.5 2)
approx. 58
Tapped plug (Z 7709 047, complete with Plug can be Travel stop for flow
O-ring 12.42x1.78 HNBR 90 Sh angled at 180° limitation at B
O-ring 9x1.5 NBR 90 Sh and O-ring
7625 109/1) with actuation type E0A.-.
Actuation type EI
approx. 58
64
D 7700-3 page 38
Additional solenoid versions
Coding -S 12 Coding -AMP 12 K 4 Coding -AMP 24 H 4 T

-S 24 -AMP 24 K 4
-S 12 T
-S 24 T
Quarter turn type

plug (Bayonet) PA 6
Coding -G(X) 12 T Coding -G(X) 24 C 4 Coding -DT 12

-G(X) 24 T -DT 24
approx. 58
Manual emergency Pushbutton coding TH

operation
1) Lever housing at EA(1) and HA(1) can be angled at 180° in the

same manner as described at sect. 6.3.4
2) This dimension (plug) depends on the make and may be up to
50 mm acc. EN 175 301-803 A
Coding -G 24 EX Coding -G 24 TEX

-G 24 EX 4 -G 24 TEX 4
approx. 34
approx. 24.5
65
D 7700-3 page 39
Coding -G 12 IS Coding -G 24 TEX 70

-G 24 MSHA
-G 24 M2FP
1)
approx. 37
approx. 37
1) Intermediate plate only in combination with actuation ER and EAR
5.5 Spool valves with actuation HA, H, HEA, FA, F, FEA
Actuation type HA, FA, HEA, FEA 2) Actuation type H, HE, F, FE
Port position
with type F.. Port
Travel stop position
for flow limi- with
Port position
tation at A type F..
with type H..
approx. 59
Tapped ports 1 and
= G 1/4 (ISO 228/1) (BSPP)
= 7/16-20 UNF-2B
(SAE-4, SAE J 514)
Solenoid with
actuation type HEA..
approx. 70
Port Travel stop for Port position Solenoid with

position flow limitation at B with type F.. actuation type HE(FE)
with type F..
2) Lever housing at EA and HA (FA) can be angled at 180° in

the same manner as described at sect. 6.3.4
66
D 7700-3 page 40
5.6 Spool valves with actuation P and PA
Lever housing at
type PA (1, 2) acc.
to sect. 5.3
approx. 100
5.7 Spool valves with actuation K and KE

approx. 70
Ports conforming ISO 228/1 (BSPP):

1, 2 = G 1/8
Std. = M8
(K12=M12)
Connection block side
End plate side
Solenoid with
actuation KE
67
D 7700-3 page 41
5.8 Elevation monitoring
Type ...N (1) Type ... V
Type h
... V (VA, VB) 20.5
... VC 27
Type VCH0 (VCHC) Type ... VA, VB, VC
Type ... WA, U Type ...WA-EX

...WA-EX-M2FP
Type a
WA 39
U 53
Type H.WA
Port conf. ISO 228/1 (BSPP):

1 = G 1/4
68
D 7700-3 page 42
5.9 Spool valves with LS-pressure limitation, functional cut-off and prop. pressure limitation
Type A... Type B... Type A...B... Type C...
Connection End plate

block side side
Type S Type X Type K...X
Position at
SL 3-3

block side side Position at
SL 3-UNF 3
Ports conforming ISO 228/1 (BSPP): For missing data (directional Port X, SB
U, W = G 1/8 spool valves and actuation) SL 3-3 = G 1/8 (ISO 228/1) (BSPP)
see sect. 5.3 to 5.7! SL 3-UNF 3 = 7/16-20 UNF (SAE-4)
Type F 1, F 2, F 3 Type S 1
FP 1, FP 2, FP 3
FPH 1, FPH 2, FPH 3
Push-button (manual
emergency actuation)
with type FPH..
PdB PdA
approx. 68
approx. 58
69
D 7700-3 page 43
5.10 Ancillary blocks

Type /3 Type /3 AS.. BS..
/UNF 3 /3 AN.. BN..
/4 /4 AS.. BS..
/4 AN BN /4 AN.. BN..
/UNF 3 AS.. BS
/UNF 3 AN.. BN.. 1) Pressure adjustment
A-page at type ..AS.. BS
B-page at type ..AN.. BN
Add-on spool valve
section acc. to sect. 5.3
approx. 32
Socket head
screws
ISO
4762-M6x35-
A2-70
max. torque
9.5 Nm
Pressure adjustment
Socket head screws B-page at type ..AS.. BS
ISO 4762-M6 x g -A2-70 A-page at type ..AN.. BN
max. torque 9.5 Nm
Port A and B (all versions):

Type H L a b c e f g k l m ISO 228/1 (BSPP) SAE J 514 (SAE-10)
/3 25 84 23 23.5 25 60.5 6 25 12.5 35 13 /3.., /31.. G 1/2 ---
/UNF 3 30 96 26.25 23.75 21.75 72.25 -- 30 17 13.5 34.5 /UNF 3.. --- 7/8-14 UN-2B
/4 30 105 27.25 25.25 20.75 79.75 4.5 30 16 12 36 /4.. G 3/4 ---
/4 AN BN 30 105 27.25 25.25 20.75 79.75 4.5 30 16 12 36
Port a and b conf. ISO 228/1 (BSPP):
/3, /4 G 1/4 ---
/4 AN..,
G 1/8 ---
Type /4 AN.. /4 BN..
/4 BN.. 1)
Type /31 AS.. BS..

approx. 32
/31 AN.. BN..
Type L b e f
/31 AS.. BS.. 70 16.5 53.5 13
1) Note: Not all lever positions are possible. /31 AN.. BN.. 100 31.5 68.5 2
70
D 7700-3 page 44
Type /3 AL.. BL.. 1) Type /3 VV(VX, XV)

UNF 3 VV(VX, XV) 1)
Shut-off valve max.

type EM 32 V torque
approx. 65
is not apparent max.
approx. 82
with type /3 VX 40 Nm
and /UNF 3 VX
approx. 65
approx. 82
Shut-off
valve type
EM 32 V is
not apparent
with type
/3 XV and
/UNF 3 XV
Socket head screws Socket head screws
ISO 4762-M6 x 50-A2-70 ISO 4762-M6 x g -A2-70
max. torque 9.5 Nm max. torque 9.5 Nm
Port A and B: Type H a b c e g

/3.. = G 1/2 (ISO 228/1) (BSPP) /3 VV(VX, XV) 50 25 20 23 80 50
/UNF 3.. = 7/8-14 UN-2B (SAE J 514, SAE-10)
/UNF 3 VV
/UNF 3 VX 55 27.5 22.5 21 78 55
Port a and b:
/UNF 3 XV
/3.. = G 1/8 (ISO 228/1) (BSPP)
Type /3 AL.. 1) Type /3 BL.. 1)
approx. 59
approx. 65
1) Note: Not all lever positions are possible.
71
D 7700-3 page 45
Type /43 DFA 1) Type /43 DFB 1)
Type /3 DRH Type /3 DW.

/UNF 3 DRH 1) /4 DW.
/UNF 4 DW.
a
/3 DW. 53.5
/4 DW. 56.5
/UNF 4 DW. 56.5
Port A and B:
/.3.. = G 1/2 (ISO 228/1) (BSPP)
/.4.. = G 3/4 (ISO 228/1) (BSPP)
/UNF 3.. = 7/8-14 UN-2B (SAE J 514, SAE-10)
/UNF 4.. = 1 1/16-12 UNF-2B (SAE J 514, SAE-12)
Type /4 AS.. Type /4 HRP 4..

approx. 31
72
D 7700-3 page 46
Referring to sect. 5.10 Ancillary blocks

Intermediate plates for parallel connection
Type /ZDR Type /ZAL..BL.. 1)

/ZDS 1)
Over-center valve on side B
Type /ZDRH
approx. 65
Ancillary block
approx. 65
table 19
Type /ZAL... BN... Over-center valve, side A

/ZBL... AN... 1)
approx. 65
approx. 31
Type /Z 40 Type /Z AN BN 1)
/Z 40 M
/Z 40 M UNF 1)
Port a and b:
ISO 228 (BSPP) SAE J 514
/Z 40 M G 1/4 ---
/UNF 3.. --- 7/16 - 20 UNF - 2B
73
D 7700-3 page 47
5.11 Add-on intermediate plates ZPL 3...

Type ZPL 33 Type ZPL 3 - Z 3 Type ZPL 3 S/H
ZPL 33/15 ZPL 3 V/H
ZPL 33/5
2 x M8, 10 deep
(only at
type ZPL 33)
Connection End
block side plate
side
Type a Ports conforming

ZPL 33 49.5 ISO 228/1 (BSPP):
ZPL 33/15 15 P2 = G 1/2
ZPL 33/5 5 R = G 3/4 (only type ZPL 33)
Port S = G 1/4 (ISO 228/1) (BSPP)
Type ZPL 3 S(V)/E (plugged with type ZPL 3 (V)/E )
also add-on intermediate plates
Type ZPL 3 P Type ZPL 3 D(S)

ZPL 3 D(S)/..
Solenoid
valve type
EM 21 D(S)
approx. 67
acc. to
D 7490/1
Contour of
the add-on
spool valve
block side side
Adjustment screw a/f 13 for the pressure limiting valve

(only at type ZPL 3 D(S)/...) 1)
Set screw a/f 10

for second speed rate 1)
1) It is necessary to loosen the lock-nut suffi-

ciently before adjusting the throttle screw to
prevent damage of the vulcanized seal ring!
74
D 7700-3 page 48
Type ZPL 3 VQ.-./3 QV(QS)

ZPL 3 VQ.-./3 Q
Ancillary block
/3 QV, /3 QS
/UNF 3 QV, /UNF 3 QS
Unplugged only with Ancillary block
type ZPL 3 VQ.-X/ /3 Q
/UNF 3 Q
approx. 196
Port:
/3 Q.. L = G 1/2 (ISO 228/1) (BSPP)
LLS = G 1/4 (ISO 228/1) (BSPP)
/UNF 3 Q.. L = 7/8-14 UN-2B (SAE J 514, SAE-10)
LLS = 7/16-20 UNF-2B (SAE-4)
in series intermediate plates
Type A1 RR...
approx. 71
approx. 267
Port conf. ISO 228/1 (BSPP):

/5 = G 1
approx. 71
75
D 7700-3 page 49
5.12 Valve sections with over-center valves
Type SL 3-F 1... and SL 3-F 5...
approx. 122
approx. 80
Type SL 3-EF 30
M8,10 deep
approx. 80
approx. 38
Port conforming ISO 228/1 (BSPP): Ports conforming ISO 228/1 (BSPP):
Y = G 1/4 A and B = G 1/2
76
D 7700-3 page 50
Type SL 3-EF 41 Type SL 3-EF 42
Ports conforming ISO 228/1 (BSPP):

A, A 1 and B = G 3/4
a and b, 1 and 2 = G 1/4
77
D 7700-3 page 51
6. Appendix
6.1 Notes for selection and lay-out
a) Connection block
There are, apart from the standard versions acc. to sect. 3.1.1 Dampening screw Residual pressure at load
and 3.1.2. additional damping variations for the LS-signal acc. to table 2 and 5 induced pressure of
duct listed in tables 2 or 4. These are required, if strong (load-)
Coding 250 bar 350 bar
oscillations are externally induced on the control circuit. A
general rule concerning the use of one or other variation can S, G, W, B 125 150
however not given. B4 60 70
B5 75 80
Coding Z and K B6 85 95
In this version a limiting to the return duct is opened as soon as B7 100 120
the pressure level in the LS-duct drops below approx. 1/3 of the
pressure level in the spring cavity of the 3-way flow control- Viskosity $ 60 mm2/s
ler. This ensures a quick response in spite of good damping
characteristics during operation (at least one valve spool
b) Spool valve sections
elevated). The main field of application is in connection with
Coding 1 (example SL 3-31 L 6/16...)
load-holding valves (types LHDV) and systems with a high
On the one hand, there is a higher consumer flow with
tendency to oscillate.
directional spool valves without an inflow controller (coding 1)
in comparison with one having a 2-way flow controller (code
Coding U (or UH)
no 2, 5), as the flow is then directly dependent on the control
The pump idle circulation pressure is reduced by means of an
pressure of either the connection block‘s 3-way flow controller
additional by-pass valve, if all directional spool valves are in idle
(approx. 10 bar) in type PSL, or the metering valve of a variable
position (see also curves in sect. 4.2). The valve opens automa-
displacement pump (approx. 14 to 20 bar), in type PSV. On the
tically if the upcoming load pressure (LS pressure) drops below
other hand, the load-independence is lost, if several consumers
25% of the (still remaining) pump pressure.
are actuated simultaneously, because the consumer with the
Attention: A minimum pump delivery flow of approx. 80 lpm
highest load pressure rules the pressure level of the LS-signal
must be maintained for electro-hydraulic actuation
given to the 3-way flow controller and so defines the available
with internal control oil supply. The control pressure
oil flow in the system. When another valve with lower pressure is
(& pump circulation pressure) is not sufficient for
now actuated, the flow can only be regulated by throttling, which
elevating the spool at lower delivery flows. The load
means if the highest load pressure varies, the spool elevation
pressure must be at least 20 bar.
(= throttling) of the second consumer has to be reset to maintain
a constant delivery flow to the consumer. This consumer flow
Coding UH
can be calculated approx. by (QA; B = expected consumer flow,
The control pressure of the 3-way flow controller must be raised
Qnom = rated consumer flow for a valve with inflow controller
by approx. 15 bar to ensure a pressure difference between 2- and
coding 2, Spcontroller = pressure difference at the flow controller
3-way flow controller if at least one directional spool valvecoding
of the connection block or pump).
5 (increased circulation pressure) Is used due to the necessary
QA, B , Qnom · 0.2 · |pcontroller
consumer velocity. An increased dissipation power of the
control system is of course obliged with this. The by-pass valve
(see coding U) is therefore integrated as standard to minimize Coding 2 (example SL 3-32 O 16/25...)
pressure losses during idle pump circulation. The standard version of the spool valve comes with load
compensation. Due to the control pressure of the inflow
Coding Y and YH controller (approx. 6 bar), it regulates a constant flow related only
The additional port F (excess fluid of the 3-way controller) is to the spool elevation, making its delivery independent of other
fully pressure resistant. This enables feeding of an subsequent consumers or system pressure: Q , |pcontroller · Avalve spool
valve bank and connected consumers, depending on the excess
flow). Coding 26 and 56 (example SL 3-326 J 40/25...)
When connecting two valve banks type PSL in series, it is Symptoms of resonance (audible knocking of the 2-way flow
necessary to employ version YH for the first one to maintain a controllers) can be sometimes caused if pulsating consumers
sufficient pressure drop required for a flawless control function. e.g. radial or axial piston motors with a low number of pistons)
are connected.
Coding G This is prevented by use of a restrictor check valve combination
This version lacks the sequence valve at the damping element which delays the closing of the inflow controller. This doesn‘t
which is apparent at the standard version to enable quick harm the characteristic of the functional cut-off or the pressure
depressurization down to the pre-load pressure during idle limiting valves.
position of the valve spool. This results in a stronger damping
effect than with the standard version, as all fluid from the Coding 5 (example SL 3-35 H 80/40...)
spring cavity of the 3-way flow controller must pass the thread This version has an increased control pressure enabling higher
type throttle. Main application is with consumers prone to consumer flows (see also above coding 1 and 2). The pressure
low-frequent oscillations - drawback is the delayed depressuri- of the flow controller is 10 bar resulting in a 1.3 higher flow
zation down to the pre-load pressure during idle position of the compared to the standard version (coding 2).
valve spool (pro-longed run-down).
Coding 7 (example SL 3-A 7 J 80/40)
Coding H Like coding 5, due to the necessary pressure drop only in
If on account of the required consumer velocity at least one combination variable displacement pump / constant pressure
spool valve with reference number 5 (raised circulation pressure) system i.e. basically type PSV.
is utilized, then, in order to maintain the necessary pressure
difference between 2- and 3-way flow controller, the circulation Coding 8 (example SL 3-38 L 63/80...)
pressure of the 3-way flow controller must be raised to approx. To ensure max. flow for all subsequent valve sections, the
14 bar. This means, of course, greater power dissipation. highest flow rating (80) must be selected for the B side
(continuation of P).
Coding Z, ZM, V and PA, PB, PD (see table 8)
When using these valves for an emergency stop function, it has
to be taken into account that there will be a certain min. residual
pressure during pushing load while a valve spool is elevated!
78
D 7700-3 page 52
Coding R 2, R 5 and R 7 Flow pattern symbol W

The flow controller acts additionally like a check valve. Thus This 4/2-way directional spool valve is intended for applications
preventing a reversal of the flow direction in case of starving where a constant velocity is required e.g. blower or generator
pump delivery. drives. The ability of prop. speed control is restricted, but load
independency is ensured via the inflow controller (table 13).
c) Flow-pattern variations
Flow pattern symbol J, B, R, O and I, Y, Z, V Flow pattern symbol X
Oscillations may occur depending on application during start This 2/2-way directional spool valve is intended for hydraulic
(e.g. winches) or during normal operation (e.g. crane booms). motors (e.g. fan drives) and features maximum speed in idle
They can be caused by the natural frequency of the hydraulic position. The speed can be reduced proportionally down to
motors or external load variations e.g. swinging load. The flow dead-halt by energizing the side „b“. The load-independence
coding (table 15) of the respective spool should correspond to is provided when combined with an inflow controller (table 13).
the cylinder ratio as far as possible.
Symbol Description Application Symbols Available versions:

SL 3-W 50/50
J, B, R, O Creation of a back pres- When combined with X W Coding acc. Qmax A, B
sure of approx. 20 bar at over-center valves e.g. to table 13 (lpm)
1/3 spool lift and more. for boom controls 2 50
(1) (67)
5 67
I, Y, Z, V Creation of a back pres- Hydraulic motors (be- SL 3-X 80
sure of approx. 100 bar cause of pressure rise Coding acc. Qmax A, B
for up to 1/3 spool lift due to area ratio 1:1), to table 13 (lpm)
e.g. with cabin slewing 80
2
(1) (107)
5 107
Flow pattern symbol P, A, T, Q, K

These spools show positive overlap. Type P overlaps in both
Symbols switching directions, i.e. during elevation of the spool the con-
Back pressure |pA(B)-R
I, Y, Z, V nection P d A(B) is opened before of connection B(A) d R.

This results in an undesired pressure intensification at cylinders
(area ration . 1), therefore we recommend type A, T, Q or K as
Symbols these have a one-sided overlapping only. They are intended for
J, B, R, O consumers such as hydro-motors / double acting cylinders (area
ratio 1:1) with righting moments / -forces, as well as at cylinders
Symbols with drawing loads (area ratio . 1). A short-term preloading
L, M, F, H prevents „lowering jolts“ and „running empty“. These valve
spools can substitute load-holding valves to a limited extent. It
should be taken into account, that a short-term working against
the max. system pressure takes place.

Symbols Available versions: Symbols
SL 3 - I 6/6
I Y Z V I 10/10 P A T Q K
I 16/16
I 25/25
I 30/30
I 40/40
I 63/63
I 80/80
SL 3 - V 6/6
V 10/10
V 16/16
V 25/25
V 40/40
V 63/63 Cylinder area ratio Valve spool coding
V 80/80 Apiston /Arod Piston side Example
SL 3 - Y 45/45 =1 P... P 40/40
Y 60/60 .1 connection A A, T T 25/16
connection B Q, K Q 40/63
SL 3 - Z 25/25
Z 45/45
Z 60/60 The flow coding for A should be selected higher than for B with
spool codings A and T to prevent unintended pressure intensifi-
cations (for spool codings Q and K Qnom A < Qnom B )
79
D 7700-3 page 53
Flow pattern symbol N, NX, G Maritime climate

3/3-way directional spool valve for single acting cylinders The aggressive sea atmosphere requires sufficient corrosion
Restrictions: protection of all moving part of the actuations with hand lever.
o there is no load signal triggered via the LS-line The actuation shaft in the hand lever housing is therefore made
o not ideally suited for solenoid actuated systems fed by of stainless steel as standard. All other parts are either corrosion
constant delivery pump (type PSL), min. pump circulation inhibiting gas nitrided or made of stainless steel.
pressure approx. 11 bar Exception: Housing of pneumatic actuation P or PA which is
o Version without outflow controller made of anodized light alloy.
o The flow while lowering is only throttled (no flow control func-
tionality) and therefore load-dependent. It is therefore neces- Pressure surges in the return line
sary (safety!) to limit the drop rate by a drop rate braking valve Minor leakage may appear at the spring domes of actuations
e.g. type SB acc. to D 6920 type A, C, E, EA and E0A when excessive pressure peaks
(>150 bar) do occur in the return line. This can be prevented
o Available versions: - Symbol N (QA = QB) by use of enforcement flanges (suffix G acc. to table 21 in sect.
(SL 3-) A 2 N 63/63 /EA /4 DW 2 - G 24 3.2.1)
Ancillary block Note: The perm. pressure in the return line is limited to approx.
(SL 3) - N 3/3 acc. to table 50 bar (see sect. 4.1). The functionality of the actuation
solenoids could be harmed in case of excessive pressure.
N 80/80
New type coding and alternatives e) Use of variable displacement pumps
Old New With Load-sensing controls in alliance with variable displace-
(SL 3-) 34 N ../.. /.. (SL 3-) A 2 N ../.. /.. /3 DW .. ment pumps, the LS-signal duct for the pump pressure-flow
(SL 3-) 44 N ../.. /.. (SL 3-) A 2 N ../.. /.. /4 DW .. controller (Load-Sensing metering valve) is relieved, to minimize
circulation losses during idle position (no consumer flow ). This
Old New limiting takes place via the proportional spool valves. Without
(SL 3-) 31 N ../.. /.. (SL 3-) 31 G ../.. /.. / this decompression the pump would have to work during no-lift
(SL 3-) 41 N ../.. /.. (SL 3-) 41 G ../.. /.. / position with all the remaining flow against the pressure set at
(SL 3-) 32 N ../.. /.. (SL 3-) 32 G ../.. /.. / the safety valve of the pressure regulator.
(SL 3-) 42 N ../.. /.. (SL 3-) 42 G ../.. /.. / As there exist spool valves without this limiting possibility,
some brands of pressure-flow controllers have a internal
o Available versions: - Symbol NX bypass orifice or throttle between LS-signal entrance and
(SL 3) - NX 25/10 decompressed leakage outlet.
NX 40/16 In case of the prop. spool valves type PSV this is not neces-
sary and can even cause malfunctions due to lost control oil.
o Available versions: - Symbol G (QA ≥ QB)
The control oil flow is for functional reasons consciously limited
(SL 3) - G 3/3
(approx. 2 lpm) (slow-motion of the consumer).
Note: Care must therefore be taken, to ensure that a possible
G 80/40
bypass orifice in the pressure-flow regulator is plugged!
Note: Observe the restrictions regarding symbol G.
f) Combination with load-holding valves
It can happen due to exterior variations of load and resonance
that the control system starts to oscillate, if three regulation de-
vices, the 3-way flow controller in the pump or the connection
block, the 2-way flow controller at the spool valve section plus
load holding insert are connected in series. This can be effec-
tively suppressed by systematic use of a bypass orifice and
throttle-, check-, pre-load valve combination within the control
oil circuit at the load-holding valve type LHDV acc. to D 7770.
A similar behavior can be achieved with use of the over-center
valves type LHT acc. to D 7918.
g) Combination of more than 12 spool valves

Through the consecutive connection of the LS-signal duct, a
total of max. 12 spool valves can be linked. Whether the spool
valves are arranged in one or more valve banks is irrelevant.
This restriction results from the only limited available oil flow
(ensuring slow-motion movements). If more than 12 spool
valves in separated directional spool valve banks are to be
coupled via the LS-signal, a chaining via external shuttle valves
is to be used.
h) Manual 2-axis joy-stick actuation (in preparation)

With one hand lever two adjacent located functions can be
actuated simultaneously
Order designation: PSL 41/250 - 3
- 32 L 80/40/K joint
- 32 H 80/63/K actuation
d) Variations for special operation conditions or-requirements - 32 L 40/25/A-E 1
Operation at potentially explosive areas (combination of manual joy-stick actuation along with a
Electro-hydraulic actuation (type E or EA) version G 24 EX..., see electro-hydraulic actuation on inquiry)
sect. 3.1.4 table 10 and sect. 4.3
Monitoring of the spool elevation (safety- / switching

function)
With contact- or proximity switch for monitoring the idle position
of the valve spool (suffix to the types A, C, EA, HA, HEA, PA acc.
to sect. 3.2.1 tables 20 and 21 and sect. 4.3)
80
D 7700-3 page 54
i) Indications of actuation HEA j) Optional components

The following notes to the connection of the valve bank have For Electro-hydraulic actuations
to be observed to ensure a flawless function of the electric and 1. Plugs MSD 3-309 standard, belongs to the scope of delivery
hydraulic actuation. SVS 296107 Plug with LED‘s for functional cut-
off acc. to sect. 3.2 table 17 (for more
Combination with hydraulic control devices similar details, see D 7163)
(circuitry acc. to example 1) 2. Electric amplifier EV 22 K2-12(24) acc. to D 7817/1
One board can control two directional
Examples 1 valves.
3. Electric amplifier EV 1 M2 acc. to D 7831/1
EV 1 D acc. to D 7831 D
A remote control potentiometer with
direction switches is required
additionally (see detailed information
in D 7831/1 sect. 5.2).
4. Logic valve control type PLVC acc. to D 7845 ++
5. joy-stick type EJ 1, EJ 2 and EJ 3 acc. to D 7844
6. Radio controls are accepted, if they fulfill the requirements of
SK 7814.
(Approved brands:
Co. HBC-ELEKTRONIK in D-74564 Crailsheim,
Co. HETRONIK Steuer-Systeme in D-84085 Langquaid,
Co. NBB-Nachrichtentechnik in D-75248 Ölbronn-Dürrn,
Co. SCANRECO Industrieelektronik AB, Box 19144,
S-5227 Södertälje, Sweden)
Load-holding valves
Load-holding valves type LHT acc. to D 7918 or type LHDV acc.
to D 7770 and note sect. 6.1 f, type LHK acc. to D 7100 only with
„very stiff“ systems and directional spool valves without inflow
controller (coding 1 acc. to table 15, sect. 3.2.1)
Other valves
Combination with common hydraulic joy-sticks or hydrau- Proportional spool valve type PSL(V) size 2 acc. to D 7700-2
lic control devices type FB and KFB acc. to D 6600 and (can be combined via intermediate plate ZPL 32 with size 3)
D 6600-01 (circuitry acc. to example 2) Proportional spool valve type PSL(V) size 5 acc. to D 7700-5
The pressure reducing valves integrated in the joy-sticks open (can be combined via intermediate plate ZPL 53 with size 3)
the consumer line to the tank during idle position. The control oil Proportional spool valve type PSL(V) F size 3 and 5 acc. to
flow would escape via this bypass when a valve is simultaneously D 7700-3 F (manifold mounting spool valves)
solenoid actuated. Therefore it is a must to provide check valves Proportional pressure reducing valve type PMZ acc. to D 7625
for the control lines at this kind of circuitry. The same applies to Hydraulic joy-stick type KFB01 acc. to D 6600-01
hydraulic actuations. The used throttles however limit the bypass
leakage. The control oil supply must be dimensioned so that k) Connection Block PSV 5../.. (previous design)
this leakage can be compensated (> 0.7 lpm per actuated valve Attention: Do not use for new system layout!
section plus the internal leakage of the hydraulic joy-stick). The previous version featured a directly actuated pressure
limiting valve.
Examples 2 For dimensions, see sect. 5.1 Type PSV 5...!
Alternative: Use type PSV 55..; see table 4 and sect. 5.1 (5.2)
2 b) 2 a)
81
D 7700-3 page 55
6.2 Circuit examples
The diagrams show a typical valve bank for cranes with hydraulic control.
Example: PSL 41/250 - 3 - 3 2 L 40/40 C 200/A
Control by PSL; supply of pressurized oil -32L 25/63 A 100 F 1/EA
by constant delivery pump
- 3 2 H 63/25 F 3/A
- 3 2 M 25/40 /A - E 1 - G 24
to the consumer 1 to the consumer 2 to the consumer 3 to the consumer 4

e.g. swiveling e.g. lifting e.g. folding e.g. supporting
Connection block Add-on spool valves Add-on spool valves Add-on spool valve Add-on spool valves End plate
PSL 41/250-3- 32L 40/40 C200/A 32L 25/63 A100 F 1/EA 32H 63/25 F 3/A 31M 25/40/A E1
Example:
Supply with pressurized fluid via variable displacement pump.
Combination of two valve banks installed a differing spots.
PSV 55 S 1/315 - 3 PSV 4 S 1 - 3
- ZPL 3 V Q 2 - X/3 QV - A 2 O 63/409/EA/3
- A 2 O 63/40 A 220 B 150/EA/3 AL - 6 B 7/250 - A 2 O 63/40 A 260 B 170/EA/3
- A 2 L 80/63/EA/3 AN 320 BN 320 - A 2 L 25/16/EA/3 AN 320 BN 320
- A 2 H 16/10/EA/3 DRH - A 2 H 40/40/EA/3 DRH
- E 5 - G 24 - E 4 - G 24
82
D 7700-3 page 56
6.3 Notes regarding assembly, installation and conversion

All installation, set-up, maintenance and repairs must be Type PSV 55 S 1./...-3
performed by authorized and trained staff.
The use of this product beyond the specified performance
limits, use of non specified fluids and/or use of not genuine
spares will cause the expiration of the guarantee.
6.3.1 Mounting
The mounting of the valve bank must be performed in such
a way that no stress is induced. E
Three screws and elastic washers between valve assembly
and frame are recommended for fastening.
Silent-bloc A 2510 55WR (M8x20)
Co. FREUDENBERG Deutschland
Part No. 509067
E Tapped edge filter
6.3.2 Piping Socket head
screw
All fittings used must utilize deformable seal materials.
D M8x10-A2-70
Do not exceed the specified torque! D ISO 4762
6.3.3 Notes for converting the connection block
The connection block type PSL 5...-3 or PSL UNF 4..-3
can be converted any time into a connection block for
variable displacement pump systems (correct type then
PSV 55 S../..-3 or PSV UNF 344 S../..-3). This requires
replacing the parts listed below.
Does not apply to type PSV 5 N
K
Attention: The screw (parts No. 6380 013) D or carburetor
jet M4x0.6 E are secured with liquid screw lock,
which must be applied again when replacing
these parts. D The screw (parts No. 6380 013)
This conversion cannot be carried out at the
type PSL 5 U(H) since the integrated free swit- E Carburetor jet M4x0.6
ching valve forbids a combination with variable
displacement pump systems.
It is necessary to replace the tapped plug (parts F Dampening screw (parts No. 7778 301)
No. 7778 036) by the damping screw S (parts
No. 7778 301) F, while converting a type PSV to K Tapped plug G 1/8 A NBR
type PSL (does not apply to type PSV 55
S..-3 and PSV UNF 44 S..-3; as these are
already equipped with it).
Type PSL 5../...-3
D Tapped edge filter

Socket head screw
M8x10-A2-70 ISO 4762
F
F
83
D 7700-3 page 57
6.3.4 Notes on changing the spool

The valve spools are not mated to one spool housing. Indications for angling the lever housing by 180°
Therefore valve spools can be changed at any time to (inversion of the shifting mode)
adapt to changing consumer consumption. As set out in 1. - 7. above, however instead of a new
The following routine is to be followed particularly: valve spool the existing one has to be disconnected, angled
at 180° and remounted (see above mentioned note). The
intermediate plate C together with the lever housing, have
to be angled at 180°.
All lever housings of the valve bank have to be rotated!
6.3.5 Seal kits

Connection block DS 7700-31
Valve section DS 7700-32
In addition for pneumatic actuation DS 7700-33
Intermediate plate ZPL 32 DS 7700-22
Lever housing
angled at 180°
Connection End Control

block side plate groove
side
Advice on changing the valve spool

1. Slacken screws ; (ISO 4762-M5x8-8.8-A2K), remove
spring cover
2. Remove screw < (M 6x40, machined flat head screw
drawing No. 7709 042)
3. Remove spring assembly including spring cap =
4. Slacken screws > (ISO 4762-M5x50-8.8-A2K)
5. Lift lever housing including spool out of spool housing,
drawing ? @
6. Remove circlip DIN 6799 3,2 and remove bolt A B
7. Assemble with (new) spool in reverse sequence
Attention: The control grooves of the valve spool should

always be installed towards the end plate!
Exception: Valve spools with flow coding 80 do
not show control grooves.
84
1 2 3 4 5 6 7 8
1 6
23 14 10 16 19 2 4 5 8 3 VIEW A-A 1 20 15 11 12 17 21 6 13 22 26 24 25 7 18
A 0
A A
- 2
90
C
20
SR
90 E
212.5
0
R9 D
6 -
B 0 B
245
160
200
25
80
e d 80
110 t A
35 a
190 120 640 2050 180 110
3325 D
970 874.5 143
C
9
6 9 C
2-M27X2
0 8
8
110
120
110
28X4
T 1 27
120
D
e f D
27
r R
G1/4-M16X2 PT排气阀 2
12
11
160x180x13
160x175.1x6.3
杆密封
杆密封
PU
PTFE+B/NBR
1
1
26 GB1152-89 M10x1 油嘴 Brass 2 10 200x175x25.4x12.7 活塞密封 Compact 1
25
t t eGB893.1-86 120 孔用弹性挡圈 65Mn 4 9 cbeg-ljn 平衡阀 1
24 GE80ES 单缝外圈向心关节轴承 GCr15 2 8 SXL x G3-328 管夹 Compact 2
23
e GB ∕ T 77-2000 内六角紧定螺钉 Q235 2 7 130345-6 杆头 Q345D 1
M10x16
E
L
22
GB ∕ T 77-2000
M8x25
内六角紧定螺钉 Q235 1
6
5
HG10-179-6
HG10-179-4
导向套
缓冲套
Q345D
Q345D
1
1 E
n GB1235-76
A B 21 O形圈 NBR70 1 4 160162-4 隔套 Q345D 1
210x5.7
技术要求： l i a 20
GB1235-76
200x5.7
GB1235-76
O形圈 NBR70 2 3
2
160162-3
HG10-179-2
活塞杆
活塞
Q345D
Q345D
1
1
19 O形圈 NBR70 1
a 110x5.7 1 160162-1 缸筒 Q345D 1
1. 工作压力 : 20MPa, 试验压力 : 30MPa； 18 GB1235-76 26x3.1 O形圈 NBR70 1 序号代号名称材料数量备注
2. 装配前去毛刺并清洗; D 17 180x160x2 挡圈 PTFE 1 未注公差材质
Unspecified Tolerance Material
3. 本油缸参照 GB/T 15622部分标准，重量
16 110x100x2 挡圈 PTFE 2 Weight
969.76kg 盐城海特机械科技有限公司
ISO 2768-mk
按出厂检验项目检验;
S 设计
15 160x165x15 导向圈 POM 2 Design By GJX 2016-04-11
4. 油漆：环氧富锌底漆 Proprietary and Confidential 制图名称
导向圈 Drawn By
GJX 2016-04-11
14 195x200x15 POM 1 The information contained in this Part Name
F
B document is the sole property of
HAITE corporation limited, any
校对
Proof By
HSGL200/160-2050-3325
85
13 160x179.4x7 防尘圈 NBR90 1 reproduction in part or as a whole
without the written permission of 标准化
A HAITE corporation limited is prohibited
图号
序号代号名称材料数量备注 Standard By DWG.No
单位比例审核
160162
Unit
mm Scale
1:5
Checked By
1 2 3 4 5 第一角投影批准尺寸第 1 张/共 1 页版本
e e First Angle Projection ApprovedBy Size A3 SHEET 1 OF 1

Administrator
REV
2016年 4月 11日 8:40:45
Yancheng Haite Machinery Technology Co.,Ltd.
盐城海特机械科技有限公司
液压油缸使用说明书
Hydraulic Cylinder Operating Instructions
厂址：中国·盐城·建湖
Factory Add: Jianhu Yancheng China
通讯地址：中国盐城建湖建宝路 999 号
Post Add: No. 999 Jianbao Road, Jianhu Yancheng, China.
电话：（0515）86295299 80610555
Tel: （0515）86295299 80610555
传真：（0515）80605099 86292188
Fax: （0515）80605099 86292188
邮政编码：214700
Post Code: 214700
电子信箱：6290308@163.com
E-mail: 6290308@163.com
2016 年 8 月
August 2016
86
1. 结构简介
船用油缸是一种双作用液压缸。主要由缸体、活塞杆、导向套、
耳环、活塞等零件组成。采用两端耳环式安装连接形式，具有结构简
单，装配、安装方便等优点。其中缸底与缸筒焊接、导向套与缸体用
卡键或螺纹固定，耳环与活塞杆采用螺纹连接形式。其结构简单可靠，
具有安装维修方便等特点。
液压缸主要零部件采用 Q345D，45 钢原材料制造。
所有密封件均采用国外进口品牌，如 Trelleborg，Parker, SKF, 密
封性能好，使用寿命长，能在-30℃~+100℃环境下工作。
1. Structure Description
Hydraulic cylinder is a double-acting hydraulic cylinder. Main parts
include cylinder body, piston rod, gland, clevis (earring), piston and
other accessories. The advantage of cylinder is structure easy, assembly
and installation easy. The cylinder bottom and cylinder body takes
welding method, the gland and the cylinder body are fixed as lock key or
screw connection. Clevis (earring) and piston rod connect with screw
thread. Total structure is easy, maintenance and repair is easy, but
function is reliable.
The components of the hydraulic cylinder are made by S355J2 and
C45 steel.
All seals import from famous manufacturer, such as Trelleborg,
Parker, SKF, there is outstanding sealing property and long using life,
87
seals work temperature range is -30 ℃ ~ +100 ° C.
2. 使用须知
2.1 进出油口和系统接头之间，必须加密封垫或 O 型圈紧固好，以防
漏油。
2.2 系统调定的压力必须和液压缸工作压力相匹配，避免在超压状态
下工作。
2.3 液压缸首次使用前应打开放气塞，如无放气阀，用户最好在系统
的适当位置设置放气装置。在工作前用较底压力进行几次往复运动，
交替打开两端放气阀排除缸内气体，可防油缸爬行。
2.4 适用介质：机械液压油。
2.5 适用温度：-40℃~+80℃。
2.6 安装时，应使负荷作用在油缸轴线上，避免油缸承受偏载荷。
2.7 液压系统应加过滤装置，避免杂质及其它脏物进入油液，定期检
查油液清洁度及含水率，油液清洁度应满足 NAS 1638 标准 8 级要求,
如果油液循环后仍不能满足应及时更换油液或滤芯。
2. Using Attention
2.1 In order to prevent oil spills, adding gaskets or O-ring between the
out-in port and system connector.
2.2 System pressure must match the working pressure; overpressure is
prohibited in case of cylinder damage.
2.3 Please open air bleeding nozzle when cylinder put in first use, if
cylinder does not equip air bleeding nozzle, users are recommended to
88
set air bleeding device at the appropriate location in system, perform
reciprocating motion in low pressure, open air bleeding device
alternately to avoiding cylinder trembling.
2.4 Fluid: Hydraulic mineral oil
2.5 Temperature: -40℃~+80℃.
2.6 When installation, force the load on cylinder axis, avoiding
unbalance loading on cylinder.
2.7 Add the filter in the hydraulic system; avoiding contamination, and
dirt to go into the oil, regularly inspect oil cleanness and water content,
oil cleanness should match NAS1638 level 8, replace oil if not match
after oil recycle.
3. 故障及排除方法
故障现象产生原因排除方法
1、导向套和缸体配
更换 O 形密封圈
合处 O 形圈损坏
2. 活塞杆与导向套
外泄漏更换杆密封
配合杆密封损坏
3. 油嘴与油管接头
更换垫圈
垫圈损坏
推力或拉力不 1、活塞密封损坏更换活塞密封圈
89
足，动作迟缓校直活塞杆直线度
2、活塞杆严重弯曲
0.12/1000；更换活塞杆
3、活塞和活塞杆配
更换 O 形圈
合处 O 形圈损坏
1、缸内壁拉伤去除伤痕或更换缸筒
2、活塞杆局部或全
校正活塞杆或更换
长变形
3、载荷严重偏离油
校验或重新设计推力点
爬行和速度不均缸中心线
匀 4、缸筒直线性或圆
更换新缸筒
度超差
5、活塞杆和活塞不
校正同心度
同心
6、油液中混入空气设法排除空气
3. Faults and Solutions
Faults
Causes Solutions
Appearance
Gland and Cylinder body O ring

External Replace the O ring
damage
leakage
Cylinder rod and gland rod seal damage Replace rod seal
90
Nozzle and pipe adaptor carrier ring

Replace carrier ring
damage
Weak piston seal damage Replace Piston seal
Pushing and Straightening piston rod

Piston rod serious flexure
Pulling ； to 0.12/1000, replace rod
move slow Piston and piston rod O ring damage Replace the O ring
Remove the defects or
The inside of cylinder tube damage replace the cylinder
body.
Piston rod partial or full-length Correct or replace the
distorted. piston rod.

Irregularly
The loads serious deviated from the Check or re-design the
trembling
cylinder’s centerline thrust point
and speed
Linearity or roundness of the cylinder Replace new cylinder
out of the tolerance. body
The piston rod and the piston are not

correcting concentricity
concentric.
Mixed with air in the fluid Get rid of the air.
4. 维修和保养
4.1 液压缸长期不用，应封闭进出油口，其余暴露表面应涂好防锈油
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脂。
4.2 在风砂、尘土较严重的环境下工作，应考虑加装伸缩型防护罩，
保护活塞杆和密封件，并定期更换防尘圈。
4.3 长期在高温下工作，应设置油液降温机构，加装保护套。
4.4 液压缸维修时，不应硬性拉出，严防碰伤活塞杆和缸筒内壁，并
注意保护好油口螺纹和杆端螺纹、耳环关节轴承等。
4.5 定期检查和更换各橡胶密封件。
4.6 油缸组装时，必须用煤油将零件清洗干净，配合件应涂润滑脂。
密封件经过之处应去尖角毛刺。
4. Repair and maintenance
4.1 Hydraulic cylinder unused for long times, closed the out and in port, the
bared surfaces shall be protected with rust preventive oil.
4.2 Added expansion covers, protected piston rod and seals and periodic
replaced the dust ring when working in heavy sand and dust.
4.3 Long-time work in high temperatures, added oil cooler equipment and
protection covers.
4.4 When repair the hydraulic cylinder, do not pull out the piston rod
forcibly, avoid the piston rod and the cylinder wall be bruised, protect the
threads of the oil port and rod ends, the ball joint bearing.
4.5 Regularly check and replace the seals.
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4.6 When assembly, cleaned off the parts with kerosene, lubricated the fit
part, removed sharp and burr.
5. 用户注意点
5.1 很重要---将油缸储存在室内
5.2 很重要---当不得不在油缸上进行焊接作业时，由于电弧作用，会损
伤缸筒内壁或活塞杆表面，所以焊工应遵循以下方法：
a. 在缸筒组件上焊接时，焊机接地在缸筒组件上
b. 在活塞杆杆头焊接时，焊机接地在活塞杆杆头上
5.3 油缸的储存周期为 6 个月，当超过 6 个月后应在油缸内加注矿物润
滑油；但储存期最长不超过 12 个月
5.4 在油缸周围实施焊接前，应保护好活塞杆表面，以免飞溅损伤活塞
5.5 在实施喷砂和油漆作业前，应保护好活塞杆表面及支耳轴承，不得
将油漆喷涂在活塞杆表面上
5. User notice
5.1 Important---Storage cylinder indoor
5.2 Important---If cylinder must be performed welding, welder should
accord below instruction in case of damage rod surface and tube finishing
hole due to electrical arc discharge:
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a. Welding tube part, equipment grounded on tube part
b. Welding rod clevis, equipment grounded rod clevis
5.3 Cylinder preservation period is 6 month, it must fill in mineral oil when
out of 6 month, but not exceed 12 month before use
5.4 Please protect rod surface when perform arc welding near cylinder to
avoiding splash metal damage rod surface
5.5 Please protect rod surface and clevis bearing when perform sand blasting
and painting, no painting on rod surface
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（中英对照）
XHSC 及 XHC 系列液压传动装置

XHSC & XHC series Hydraulic Transmission Device
使用说明书
Operating Instruction
目录 CONTENTS
1. 适用范围......................................................................................................................................................... 2
1. Scope of Application...................................................................................................................................2
2.主要结构与特点............................................................................................................................................... 2
2. Main Structures and Characteristics........................................................................................................ 2
3.型号说明........................................................................................................................................................... 2
3. Model Instruction....................................................................................................................................... 2
4.安装要求........................................................................................................................................................... 3
4. Installation Requirements......................................................................................................................... 3
5.使用说明........................................................................................................................................................... 4
5. Operating Instruction................................................................................................................................ 4
6.维护与保养....................................................................................................................................................... 5
6. Maintenance and Servicing....................................................................................................................... 5
7.常见故障及排除方法(见下表)........................................................................................................................ 6
7. Common Failures and Troubleshooting Methods (see table below)...................................................... 6
8.吊运和存放....................................................................................................................................................... 8
8. Hoisting and Storage................................................................................................................................... 8
9. 外形图
9. Outside Diagram
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1. 适用范围
1. Scope of Application
XHSC、XHC 系列液压传动装置是引进意大利技术,在此基础上进一步改进的产品。其广泛应用于建筑、
铁路、船舶、石油、冶金、工程机械等行业的各种传动机构中。
XHSC and XHC series hydraulic transmission devices are products that introduce Italy technology and are
further improved on this basis. They are widely used in various transmission mechanisms in construction,
railway, shipping, oil, metallurgy, engineering machinery and other industries.
2.主要结构与特点
2. Main Structures and Characteristics
XHSC、XHC 系列液压传动装置主要由 XHS、XHM 液压马达、片式制动器、行星减速器及各种功能
配流器组成。
XHSC and XHC series hydraulic transmission devices mainly consist of the XHS, XHM hydraulic motor,
disc brake, planetary decelerator and distributors with various functions.
2.1 XHS、XHM 系列液压马达与国内外现有各种径向曲柄连杆低速大扭矩液压马达相比, 具有更高的
容积效率和机械效率,噪音低及大的调速范围。
2.1 XHS and XHM series hydraulic motors, compared with the existing domestic and foreign various radial
crankshaft connecting rod type low-speed and high torque hydraulic motors, have a higher volume
efficiency and mechanical efficiency, lower noise and wider speed range.
2.2 起动效率高(可达 0.87~0.9),低速稳定性好。可在 l r/min 甚至更低的转速下平稳工作。
2.2 Starting efficiency is high (can be up to 0.87~0.9), with good stability at low speed. They can work
stably at the speed of 1r/min or even lower.
2.3 径向尺寸和重量相对较小,扭矩大、传动效率高(>0.85)制动可靠、噪音低等特点。
2.3 They have the features such as relatively small radial dimension and weight, high torque, high
transmission efficiency (>0.85), stable brake, low noise, etc.
2.4 输出轴可承受较大径向力。
2.4 The output shaft can bear larger radial force.
2.5 根据不同需要,用户可选配制动器及集成各种功能阀件的配流器,有效地简化了用户的液压系统。
2.5 According to the different needs, the user can select and match with brakes and distributors that
integrate various functional valves, which effectively simplify the hydraulic system of the user.
3.型号说明
3. Model Instruction
-系统压力等级,H 为 20MPa,省略时为 16MPa

- System pressure rating, H stands for 20MPa, and is 16MPa when omitted
-液压马达配流器型号
- Model of the distributor of the hydraulic motor
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-Z 表示带制动器,无制动器省略
-Z indicates that it is equipped with a brake, and is omitted when there is no brake
-输出轴形式
-the form of the output shaft
B 表示平键轴
-B stands for flat key shaft
C 表示螺纹法兰联接
-C stands for threaded flange joint
F 表示矩形花键轴
-F stands for Rectangular spline shaft
I 表示内花键轴
-I stands for internal spline shaft
-液压传动装置总排量(ml/rev)
- Hydraulic transmission device total displacement (ml/rev)
-行星减速器齿轮模数及传动级数
- Planetary decelerator gear modulus and transmission series
-新宏液压回转装置
-Xinhong hydraulic rotary device
选型举例
Model Selection Example
XHC3-1000CD31H 表示该液压传动装置采用单级行星减速器传动 , 齿轮箱模数为 3, 总排量为
1000ml/rev,输出轴采用螺纹联接,液压马达配流器 D31,额定压力等级为 20MPa.
XHC3-1000CD31H indicates that the hydraulic transmission device uses the single-stage planetary
decelerator for transmission, gear box modulus is 3, the total displacement is 100ml/rev, output shaft adopts
threaded coupling, the hydraulic motor distributor is D31, and the rated pressure rating is 20MPa.
4.安装要求
4. Installation Requirements
4.1 安装前应检查传动装置是否受损,传动输出轴是否灵活。如传动装置存放的时间过长, 应将其内存
油排净冲洗,以防内部各运动部件出现粘卡现象。
4.1 Before installation, check whether the transmission device is damaged, and whether the drive output
shaft is flexible. If the transmission device has been in storage for long, drain and flush the oil in it, to
prevent the sticking of the internal moving parts.
4.2 传动装置安装支架必须有足够刚度,以防转动时出现震动。
4.2 The mounting bracket of the transmission device must have sufficient rigidity to prevent occurrence of
vibration while rotating.
4.3 传动装置与负载采用同轴联接,输出轴中心与工作机构的中心对中,并保证两者配合良好。装配时
不允许敲击输出轴,装齿轮等零件时应用轴端螺钉压入。
4.3 The transmission device and the load use coaxial linkage, the center of the output shaft shall center with
the center of the working mechanism and ensure the good combination of them. At the time of assembly,
it is not allowed to knock out the output shaft; use the shaft end screws to press in when installing gear
and other parts.
4.4 安装螺钉必须加弹簧垫圈,并使用扭力扳手均匀扭矩。
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4.4 The mounting screws must be coupled with the spring washer, with the use of the torque wrench make
the torque uniform.
4.5 传动装置可任一方位安装,但应保证马达泄漏油口在轴的中心以上,在倒装时泄漏油口应加装单向
阀(开启压力≤0.1MPa)。泄漏油口应单独接回油箱,不允许接到主回油路, 对于系统阀件对液压油清洁度
要求较高的系统中,应在马达泄漏油口安装滤油器。
4.5 The transmission device can be installed in any orientation, but it must ensure that the motor leakage oil
port is above the center of the shaft, and the leakage oil port must be added and installed with a check
valve (opening pressure≤0.1MPa) when reversely installed. The leakage oil port shall be separately
connected to the return oil tank and is not allowed to be linked to the main oil return loop; for systems
the valves of which have high requirements for the cleanliness of the hydraulic oil, oil filter shall be
installed at the motor leakage oil port.
4.6 液压系统使用的管件应按最大工作压力、液压油流速来选择。管路须经耐压试验,联接前应对管路
进行清洗,必要时要进行酸洗。
4.6 Pipe fittings used in hydraulic systems shall be chosen in accordance with the maximum working
pressure and the hydraulic oil flow velocity. The piping must go through pressure test, and the pipeline
shall be cleaned before connection, and acid pickling shall be carried out when necessary.
4.7 管路联接时应注意传动装置的进出油口与转向的关系。若发现方向相反,将配流器拆开,配流盘安装
位置旋转 180°安装即可。
4.7 Pay attention to the relationship between the oil inlet and outlet port and the rotation direction of the
transmission device when connecting the pipeline. If the directions are found to be opposite,
disassemble the distributor and rotate the installation position of the thrust plate for 180° before
installation
5.使用说明
5. Operating Instruction
5.1 第一次使用前,从液压马达的泄漏油口处注满与液压系统用牌号一致的清洁液压油。液压马达壳体
内压力不得大于 0. 1Mpa。
5.1 Before using it for the first time, fill it with clean hydraulic oil which shall be consistent with the grade
of the hydraulic system from the oil leakage port of the hydraulic motor. The pressure within the
hydraulic motor shell shall not exceed 0.1Mpa.
5.2 工作介质建议使用高质量、防泡沫、防氧化和高压添加剂的矿基液压油。理想工作油温为 30℃~50℃,
允许温度为-20℃~80℃,液压油粘度为 40~60 厘泊,允许粘度为 5~3000 厘泊。
5.2 It is recommended that the working medium uses high quality, anti foam, and anti oxidant the mineral
base hydraulic oil that contains high pressure additives. Ideal working temperature is 30℃ to 50℃, the
permissible temperature is - 20℃~80℃, hydraulic oil viscosity between 40 and 60 centipoises, and the
permissible viscosity is 5~3000 centipoises.
5.3 传动装置启动应在空载工况下进行,逐渐增速至工作转速。空载运转不少于 20 分钟,逐渐增压至工
作压力,运转 1~2 小时,观察传动装置运转是否正常。
5.3 The transmission device should be started up in the no-load operating condition, and gradually increase
its speed to the working speed. No-load running shall last at least for 20 minutes, and the pressure shall
be gradually boosted to the working pressure, to run for 1~2 hours to observe whether the transmission
device works properly.
5.4 平衡阀的开启压力必须比制动器的开启压力高 l~1.5Mpa,过载阀压力调至比图纸压力大 l~2Mpa。
5.4 The cracking pressure of the balance valve must be l~1.5Mpa higher than that of the brake, and the
pressure of the overload value shall be adjusted to l~2Mpa higher than the pressure on the drawing.
5.5 本公司传动装置出厂前均调整了平衡阀和溢流阀的压力,用户一般情况下不需要另行调节,如有特殊
情况需由专业人员调节,面对平衡阀松开防松螺母,逆时针旋转调节螺栓,开启压力提高,反之开启压力
降低,溢流阀的压力调节与平衡阀调整方法相反。
5.5 Before the company’s transmission devices leave the factory, the pressure of their balance valves and
relief valves has all been adjusted, and users generally do not need further adjustment, and under special
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circumstances, it shall be adjusted by professional staff; face the balance valve to loosen the lock nut,
anticlockwise rotate the adjustable bolt, and the cracking pressure will rise; conversely, the cracking
pressure will be reduced, and the adjustment of the pressure of the relief valve is opposite to the
adjustment method of the balance valve.
6.维护与保养
6. Maintenance and Servicing
6.1 工作时如果发现系统压力有异常提高时,应停车检查原因。可检查液压马达的泄漏油是否正常,一般
情况下,本公司液压马达在负载工作状态,泄漏油口出油量不大于 l L/min,如有超标泄漏油则说明液压马
达密封部位损坏,应及时更换或修理,如液压马达完好,则应检查其它部件。
6.1 If any abnormal increase in the system pressure is found over the work, shut it down and find the
reasons. Check whether the leakage oil of hydraulic motor is normal, and under normal circumstances,
the oil discharge rate at the leakage oil port of this company’s hydraulic motor is not greater than 1
L/min in the load working condition; if the oil leakage exceeds the limits, it suggests that the sealed part
if the hydraulic motor is damaged, and should be replaced or repaired; if the hydraulic motor is in good
condition, check other parts.
6.2 工作运转过程中应经常检查传动装置和系统的工作情况,如发现异常的升温、渗漏、振动和噪音或
压力异常脉动,应立即停车,查明原因并及时检修。
6.2 In the process of operation, regularly check the operating conditions of the transmission device and the
system. If any abnormal temperature rise, leakage, vibration and noise or abnormal pressure fluctuation
is found, immediately shut it down, indentify the causes and conduct maintenance promptly.
6.3 应经常注意油箱的液面高度及液压油是否正常,如发现大量泡沬,应立即停车检查液压系统吸油口是
否漏气,回油口是否在液面以下,液压油是否进水乳化等。
6.3 Always pay attention to the liquid level and the hydraulic oil of the oil tank to make sure that are normal,
if a mass of foam appears, shut it down immediately and check whether there is gas leakage at the oil
suction of the hydraulic system, whether the oil return port is below the liquid surface, and whether there
is water inflow and emulsification in the hydraulic oil, etc.
6.4 定期检测液压油的质量指标,如发现超出规定值,应更换新油。不允许采用不同类型的液压油混合使
用,否则将影响液压传动装置的使用性能。更换新油的周期视不同工况而异,用户根据实际情况自行规
定。
6.4 Regular test the quality indices of hydraulic oil, and replace it with new oil if the indices exceed the
specified value. Mixed use of different types of hydraulic oil is not allowed, or the operational
performance of the hydraulic transmission device will be affected. The cycle for replacement with new
oil varies depending on different working conditions, and the user may specify it on his own based on
the actual situation.
6.5 行星减速器中本公司出厂前已加入 70#齿轮耐磨油,用户应定期(根据不同工况每隔 6 个月到 1 年)
更换齿轮油,应定期拧开齿轮箱磁性螺塞,去除磁头上的吸咐物。
6.5 This company has filled 70# gear abrasion resistant oil in planetary decelerators before they leave
factory. Users should regularly (every 6 months to 1 year according to different working conditions)
replace the gear oil, and should regularly unscrew the magnetic plug of the gear box, to remove the
absorbed substances on magnetic head.
6.6 经常检查滤油器使用情况,做到定期清洗或更换滤芯,可延长传动装置寿命。
6.6 Frequently check the use of oil filter, and regularly clean or replace the filter element, so as to extend the
service life of the transmission device.
6.7 如果液压传动装置出现故障时,可由专业人员对其进行检修。对于保修期内产品,在未经本公司许可
的条件下不得私自拆解产品,私自拆解后的产品不在保修之列。由此造成的损失由用户自己承担。保修
期外对于具备拆装条件用户如需自己维修,可向本公司咨询拆装方法。注意拆装零部件时不要将精密零
件敲毛、碰伤,特别是要保护好零件的运动和密封表面。拆下的零件放于洁净的盛器内,要避免相互碰
撞。拆解过程中,应绘制装配草图,标记个零件的位置和装配顺序。装配时应将全部零件清洗干净,并用
压缩空气吹干,严禁使用棉纱、布头等擦抹液压零件。配合部件应在配合部位加入少量经过过滤的润滑
油或润滑脂,然后再装配。拆下的零件应仔细地进行检查和修理,损坏或过渡磨损的零件应进行更换,必
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要时可向本公司购买配件,密封件原则上应全部更换。
6.7 If the hydraulic transmission device fails, it can be overhauled by the professional staff. For products
that are within the warranty period, it is not allowed to disassemble them privately without the
company’s permission, and the privately disassembled products are not included in the warranty, and the
losses caused thereby shall be borne by the user. For products beyond the warranty period which meet
the disassembly conditions, if the user needs to repair them by himself, please consult the company for
disassembly method. Pay attention not to knock or bump the precision parts when assembling or
disassembly the components, especially protect the movement and sealing surface of the components.
The removed components shall be put in a clean container, to avoid collision. In the process of
disassembly, assembly sketches should be drawn and marked with the position and the sequence of each
component. At the time of assembly, all components should be cleaned, and dried with compressed air,
and it is strictly prohibited to wipe the hydraulic parts with cotton yarn, cloth, etc. For the mating parts,
a small amount of filtered lubricating oil or grease shall be added in the mating position before assembly.
Removed parts should be carefully inspected and repaired, and the damaged or worn out parts should be
replaced; buy accessories from this company if necessary, and the sealed parts should be replaced totally
in principle.
6.8 如用户无拆检条件,应与本公司联系,协调维修事宜,不要自行对液压传动装置拆检和修理,以免造成
不必要的损失。
6.8 The user should contact with the company to coordinate the maintenance matters if he does not meet the
conditions for overhaul; do not overhaul and repair the hydraulic transmission device on your own, to
avoid causing unnecessary loss.
7.常见故障及排除方法(见下表)
7. Common Failures and Troubleshooting Methods (see table below)
故障现象原因分析排除方法

Fault Phenomenon Analysis of Causes Troubleshooting Method
传动装置不运转 1.无压力油或压力未达到使用要求 1.检查供油系统
Transmission device does not 1. No pressure oil or the pressure doesn’t 1. Check the oil supply system
work meet the operating requirements 2.拆检更换零件
2.双头键折断
2. Overhaul and replace the
2. The double bond breaks off parts
3.配流器卡死 3.拆卸检修
3. Distributor is jammed 3. Dismantling and overhaul
4.制动器未打开 4.调整制动器
4. The brake is not open 4. Adjust the brake
传动装置回转无力或速度迟缓 1.油泵出油口压力过低 1.检查溢流阀、油泵, 采取措

Transmission device rotates 1. The oil outlet pressure of the oil pump is 施解决
weakly or with slow speed too low 1. Check the relief valve and
oil pump and take
2.供油量不足
countermeasures
2. insufficient oil supply
2.查处供油不足原因
3.马达泄漏增大
2. Find out the reasons for
3. Motor leakage increases insufficient oil supply
3.检修马达
3. Inspect and repair the motor
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传动装置爬行 1.液压系统供油不稳定 1.检查系统

Transmission device crawls 1. Oil supply of the hydraulic system is 1. Check the system
instable
2.检查泄漏量,检修马达
2.泄漏量不稳定
2. Check the leakage rate and
2. The leakage rate is instable overhaul the motor
3.制动器未完全打开 3.调整制动器
3. The brake is not fully open 3. Adjust the brake
泄漏量增大 1.柱塞环磨损 1.更换柱塞环
The leakage rate increases 1. The plunger ring wears down 1. Replace the plunger
2.配流器密封件损坏 2.更换密封件
2. The seal of the distributor is damaged 2. Replace the seal
3.柱塞与柱塞套孔处配合间隙变大 3.拆检更换零件
3. The fit clearance between the plunger and 3. Overhaul and replace the
the plunger bush grows larger parts
4.配流器与马达壳体间磨损 4.拆检更换零件
4. Friction between the distributor and the 4. Overhaul and replace the
motor shell parts

Fault phenomenon Analysis of Causes Troubleshooting Method
结合面和轴封处渗 1.螺栓松动或未拧紧,紧固不均匀 1.检查后重新紧固
漏
1. The bolt is loose or not tightened, the fastening1. Fasten it again after
Leakage at the joint is not uniform. inspection
surface and the shaft 2.结合面处 O 形圈、油封老化或损坏 2.更换密封件
seal
2. Aging or damage of the O-shaped ring of the 2. Replace the seal
joint surface and the oil seal
3.检查系统油路是否符合说
3.马达壳体内压力过高明书要求
3. The pressure inside the motor shell is to high 3. Check whether the system
4.马达损坏,泄漏增大 oil circuit meets the
requirements in the
4. Motor is damage and leakage increases instructions
4.检修马达
4. Inspect and repair the motor
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异常声响 1.油泵进油口滤油器堵塞 1.清洗或更换滤网、滤芯

Abnormal noise 1. The oil filter at the oil inlet of oil pump is1. clean or replace the strainer
jammed or filter element
2.液压系统内有空气进入 2.检查进气部位的密封
2. Air goes into the hydraulic system 2. Check the sealing of the air
admission area
3.油液污染,有气泡混入
3.更换液压油
3. Oil contamination, interfusion of bubbles
3. Replace the hydraulic oil
4.输出轴不同心
4.校正同轴度
4. output shaft misalignment
4. Calibrate the coaxiality
5.零部件损坏
5.拆检、更换零件
5. Damages in accessories
5. Overhaul or replace the
6.外界振动
accessory
6. External vibration
6.采取减振措施
6. Take vibration damping
measures
8.吊运和存放
8. Hoisting and Storage
8.1 吊运
8.1 Hoisting
传动装置按包装箱上标明的要求吊运,拆箱后传动装置的吊运应用与其相应的绳索套住适当部位进行,
并保证重心不偏斜,以免滑落。必要时旋入起吊螺孔内起吊耳吊运。
Transmission device shall be hoisted according to the requirements marked on the packing box; after
unpacking, the hoisting of the transmission device shall be conducted by tying the corresponding ropes to
appropriate position, ensure that the center of gravity does not deviates and prevent it from slipping. Screw
the lug in the lifting screw hole to conduct the hoisting when necessary.
8.2 存放
8.2 Storage
8.2.1 液压传动装置应存放在干燥、无腐蚀性气体的仓库内,切勿受高温和在-20℃下的环境中长期存放,
以免加速密封件的老化。
8.2.1 Hydraulic transmission device should be stored in the dry warehouse free from corrosive gas, do
not store it in environment of high temperature or temperature below -20℃ for long, so as not to
accelerate the aging of the seal.
8.2.2 液压传动装置如长期存放不使用,必须将其内的存油放净,灌满含酸值较低的透平油。外露表面上
涂防镑油,各油口用螺塞堵住或用盖板封牢。
8.2.2 If the hydraulic transmission device is to be stored and unused for a long time, the oil left in it must
be drained up, and fill it with turbine oil of low acid valve. The exposed surface shall be coated
with antirust oil, and each oil port shall be plugged up with plug screw or sealed tightly with cover
plate.
104
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13 骨架油封 Framework oil seal

12 深沟球轴承 Deep grove ball bearing
11 齿轮箱壳体 Gearbox housing
10 螺塞 Plug Screw
9 滚柱 Roller
8 螺钉 Screw
7 滚子垫片 Roller gasket
6 滚柱 Roller
5 行星轮 Planet wheel
4 行星架 Planet carrier
3 销轴 Pin roll
2 深沟球轴承 Deep grove ball bearing
1 太阳轮 Sun gear
105
（中英对照）
XHS 及 XHM 液压马达
XHS & XHM Hydraulic Motor
使用说明书
公司地址：浙江省宁波市镇海区懈浦镇沿山路 6 号
Add.: 6 Yanshan Road, Xiepu Town, Zhenhai District, Ningbo, Zhejiang Province, China
售后服务电话 Service hotline (After sale)：(0086) 13586831238 邮编 Zip code：315200
电话 Tel：(0086) 574-86665656 86665858 传真 Fax：(0086) 574-86665757
目录 CONTENTS
一.XHM 液压马达............................................................................................................................................ 11
I. XHM Hydraulic Motor............................................................................................................................11
一)、产品概述...........................................................................................................................................11
I) Product Overview.............................................................................................................................11
二)、马达工作原理及结构图.................................................................................................................. 12
II) Motor Working Principle and Structure Diagram................................................................... 12
二、XHS 液压马达...........................................................................................................................................12
II. XHS Hydraulic Motor......................................................................................................................... 12
一)、产品概述...........................................................................................................................................12
I) Product Overview:........................................................................................................................... 12
二)、工作原理及结构图.......................................................................................................................... 13
II) Motor Working Principle and Structure Diagram................................................................... 13
三、XHS、XHM 液压马达使用须知.............................................................................................................14
III. Notice for Use of XHS and XHM Hydraulic Motor...............................................................................15
四、XHM XHS 液压马达常见故障及排除:.................................................................................................. 16
IV. Common Faults and Troubleshooting of XHM and XHS Hydraulic Motor................................. 16
106
（中英对照）
液压马达用户使用说明书
Hydraulic Motor Operating Instructions for Users
一.XHM 液压马达
I. XHM Hydraulic Motor
一)、产品概述:
I) Product Overview:
本公司生产的 XHM 系列曲轴连杆式低速大扭矩液压马达是按意大利标准并结合中国国情

设计生产的,主要零部件由加工中心和数控机床加工而成,所有密封件及高强度内六角螺钉由
德国意大利以及台湾地区进口,铸件采用聚脂沙铸造球墨铸铁,从而保证了产品性能和外观质
量赶超国内外同类产品水平,其主要特点如下:
The XHM series crankshaft connecting rod type low-speed and high-torque hydraulic motors
manufactured by this company are designed and produced in accordance with the Italian standards
combined with China's national conditions, the main parts are processed by the machining centers
and numerically controlled machine tools, all seals and high strength socket head cap screw are
imported from Germany, Italy and Taiwan, and the castings uses polyester sand-cast ductile iron,
so as to ensure that the product performance and the appearance quality catch up with and surpass
the level of similar products at home and abroad, and main features of them are as follows:
1.采用偏心曲轴及较低激振频率的五活塞结构,因而具有低噪音的特点;
1. Use eccentric crankshaft and the five-piston structure of low excitation frequency, thus
characterized by low noise;
2.起动扭矩大,低速稳定性好,能在很低的速度下平稳运转;
2. The starting torque is big, the low speed stability is good, thus can run smoothly at a very low
speed;
3.专利技术的平面补偿配流盘可靠性好,泄漏少,活塞套采用密封环密封,因而具有较高的容积
效率;
3. The patented plane compensation thrust plate has good reliability and less leakage, and the
piston bush is sealed by the sealing ring, thus having higher volumetric efficiency.
4.曲轴与连杆间由滚柱支承,因而具有很高的机械效率;
4. There is roller supporting between the crankshaft and the connecting rod, thus having high
mechanical efficiency;
5.旋转方向可逆,输出轴允许承受一定的径向和轴向外力;
5. The rotation direction is reversible, and the output shaft is allowed to bear a certain radial and
axial forces;
6.具有较高的功率质量比,体积重量相对较小。
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（中英对照）
6. Have higher power mass ratio and the volume weight is relatively small.
二)、马达工作原理及结构图:
II) Motor Working Principle and Structure Diagram:
压力油经通油盘 16 和配油盘 15 后在柱塞 1 上产生推力,此力通过连杆 3、轴承套 10 作用在

曲轴 8 中心,使在曲轴 8 旋转,同时经过双头键 5 带动配油盘 15—起转动。当柱塞 1 所处位置
超过下死点时,柱塞缸便由配流器 15 接通总回油口,柱塞 1 便被曲轴 8 往上推,此时,作功后的
液压油通过配流器返回油箱。五个柱塞依次接通高低压力油,且对曲轴中心所产生的驱动力
矩同向相加,就使马达曲轴获得连续而平稳的回转扭矩。当改变油流方向时,便可改变液压马
达的转向,如果将配流盘 15 转过 180 度装配,也可实现液压马达的反转。
The pressure oil generate thrust on plunger (1) after going through the oil plate (16) and oil
distribution plate (15), and the thrust acts on the center of crankshaft (8) via the connecting rod (3),
and bearing sleeve (10), to enable it rotate in crankshaft (8), and at the same time, it goes through
the double bond (5) to drive the oil distribution plate (15) to rotate together. When the position of
plunger (1) is over the bottom dead center, plunger cylinder will be connected with the total oil
return port via distributor (15), and plunger 1 will be pushed up by crankshaft (8), and at this time,
worked hydraulic oil returns to the oil tank through the distributor. The five pistons are connected
in turn with the high and low pressure oil, and synthetically add to the driving torque generated by
the crankshaft center, so that the motor crankshaft can obtain a continuous and stable rotational
torque. The steering of the hydraulic motor can be changed by changing the oil flow direction, the
reversal of hydraulic motor can also be achieved by assembling the thrust plate by turning it 180
degrees.
二、XHS 液压马达
II. XHS Hydraulic Motor
一)、产品概述:
I) Product Overview:
XHS 系列液压马达是本公司结合多年实践经验、在意大利技术基础上进行设计改进的一种
新型产品。XHS 液压马达主要特点如下:
108
（中英对照）
XHS series hydraulic motor is a new type of product designed and improved by this company
according to many years of practice experience and based on design Italy technology. The main
features of XHS hydraulic motor are as follows:
1、由于活塞与摆缸不存在侧向力,活塞底部设计成静压平衡,活塞与曲轴之间通过滚动轴承传
递扭力,减少了传力过程中的摩擦损失,因而 XHS 系列液压马达具有很高的机械效率,较高的
起动扭矩(起动时机械效率 0.92 以上)的特点。
1. As there is no existence of lateral force on the piston and the tilt cylinder, the piston bottom is
designed as the static pressure balance, the torsion between the piston and the crankshaft is
transmitted through the rolling bearing, and the friction loss in the process of force
transmission is reduced, thus the XHS series hydraulic motor is characterized by high
mechanical efficiency and high starting torque (mechanical efficiency can be up to 0.92 when
starting).
2、平面配流器(专利技术)简单可靠,密封性能好,泄漏很少,活塞与摆缸之间用塑料活塞环密封
无泄露,因而具有很高的容积效率(可达 0.98)。
2. Plane distributor (patent technology) is simple and reliable with good sealing performance
and rare leakage, and between the piston and the tilt cylinder, it is sealed plastic piston ring
without leakage, thus having very high volumetric efficiency (up to 0.98).
3、由于结构上减少了摩擦损失,提高了密封性能,因而低速稳定性很好,可以在 3r/min 工况下

平稳运转,调速范围大(速度调节比可达 600)。
3. As the friction loss is reduced structurally and the sealing performance is improved, thus the
low speed stability is good, and it can be operated stably under the working condition of
3r/min. The speed regulation range is large (the speed regulation ratio can be up to 600).
4、由于活塞与轴承套通过卡环贴牢不存在间隙,因而该系列液压马达可以作泵工况下运转,
当进油口密封后马达可在自由轮工况下高速运转。
4. As the piston and the bearing sleeve are struck firmly through the snap and there is gap, this
series of hydraulic motor can be operated under pump working condition, and the motor can
run with high speed under the working condition of free wheel.
5、该系列液压马达压力高,最高压力可达 31.5Mpa,重量轻,体积小,比功率高。
5. The pressure of this series of hydraulic motor is high, the maximum pressure is up to
31.5Mpa, the weight is light, and it is small in size and the specific power is high.
6、由于结构简单,设计合理,采用负荷能力大的轴承,因而工作可靠,寿命长,噪音低,传动轴允许
承受径向负荷,旋转方向可逆。
6. Due to the simple structure, reasonable design, and the use of bearing with high load capacity,
the work is reliable, the service life is long, the noise is low, the transmission shaft is allowed
to withstand the radial load, and the direction of rotation is reversible.
二)、工作原理及结构图:
II) Motor Working Principle and Structure Diagram:
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由图可见,摆缸 8 和活塞 11 的轴线始终通过曲轴轴承套的中心,因而摆缸与活塞无侧向力,高

压油从通油盘 1 的进油口进入与曲轴一起旋转的配油盘 3,并经壳体流道和摆缸耳环 7 处进入
活塞上部再经节流小孔进入活塞下部平衡腔,此时通高压油的活塞在油压力作用下,通过球面
轴承套和滚柱把力传递到偏心轴上,曲轴在偏心力矩作用下转动,随着高压油进入,活塞向轴
心方向移动直到下死点至,活塞腔通过配油盘开始与回油口接通,此时活塞在曲轴的推动下被
推离轴心方向移动,活塞腔容积减小,低压油经摆缸耳环处通道,壳体流道,配油盘,通油盘排到
回油口,各活塞依此接通高压和低压,各通高压的活塞对输出轴中心所产生的驱动力矩同向相
加,就使液压马达输出轴获得连续而稳定回转扭矩。当改变油流方向时,便可改变液压马达的
转向,如果将配流盘转过 180 度装配,也可实现液压马达的反转。
As shown in the diagram, the axis of the tilt cylinder (8) and piston (11) axis always goes through
the center of the bearing sleeve of the crankshaft, therefore the tilt cylinder and piston have no
lateral force; high pressure enters from the oil inlet of the oil plate (1) into the oil distribution plate
(3) that rotates together with the crankshaft, and enters the upper part of the piston through the
shell flow channel and the stud (7) of the tilt cylinder, and then goes via the throttling hole into the
balancing chamber in the lower part of the piston; at this time, the piston connecting to the high
pressure, under the action of the oil pressure, will transmit the force to the eccentric shaft via ball
bearing sleeve and roller, and the crankshaft will rotate under the action of eccentric torque; with
the admission of high pressure oil, the piston moves toward the axis direction until the bottom
dead point, and the piston cavity starts to connect with the oil return port via the oil distribution
plate, and at this time, driven by the crankshaft, the piston is pushed away from the axis direction,
the piston cavity volume will decrease, and the low pressure oil is discharged to the oil return port
via the channel at the stud of the tilt cylinder, the flow channel of the shell, the oil distribution
plate and oil flow plate; each piston is accordingly connected to high voltage and low voltage in
turn, and the driving torques generated to the output shaft center by each piston connecting to high
pressure are synthetically added together, and this enables the output shaft of hydraulic motor to
obtain a continuous and stable rotary torque. The steering of the hydraulic motor can be changed
by changing the oil flow direction, and the reversal of hydraulic motor can also be achieved by
assembling the thrust plate by turning it 180 degrees.
三、XHS、XHM 液压马达使用须知
110
（中英对照）
III. Notice for Use of XHS and XHM Hydraulic Motor
马达的使用是否正确,将直接影响其寿命,因此用户在使用前必须认真阅读说明书,遵循以下
要求:
Whether the motor is used correctly will directly affect its life, so the user must read the
instructions carefully before use, and comply with the following requirements:
1.应该避免同时在最高转速和最大扭矩的情况下使用。
1. Avoid using it simultaneously at maximum speed and maximum torque.
2.马达水平方向安装时,泄油口应选用位于中心线以上的一个接出;垂直方向安装时保证位于
上方的轴承得到润滑。
2. When the motor is installed in the horizontal direction, the oil vent port should be connected
out by selecting the one above the center line; for vertical installation, please ensure that the
bearings in the upward side are lubricated.
3.外接泄油管必须接单独接回油箱,不得与系统其它回油相联。
3. The external oil draining tube must be separately connected to the oil return tank, and shall
not be connected with other return oil of the system.
4.系统工作温度为:30~60℃,最髙油温不得超过 70℃.
4. The system working temperature: 30~60 degrees, the highest oil temperature shall not exceed
70℃.
5.马达安装时应保证输出轴与连接体同轴;安装马达的支架应有足够的刚度。
5. When installing the motor, ensure that the output shaft is coaxial with the connector; the
support for installation of motor should be rigid enough.
6.马达在峰值载荷状况下持续时间不得超过 6 秒。
6. The duration of the motor shall not exceed 6 seconds in peak load conditions.
7. 推荐用油 : 北方地区采用 46# 抗磨液压油。南方地区采用 68# 抗磨液压油 , 油液清洁
度:ISO19/16。
7. Recommended oil: the northern region uses 46# anti-wear hydraulic oil. South area uses 68#
anti wear hydraulic oil, oil cleanliness: ISO19/16.
8.使用本马达时,应尽可能使输出轴承受扭矩,不受或少受由于径向载荷作用而引起的附加弯
矩,否则会使轴承寿命缩短。当输出轴需外接齿轮时,应在齿轮的另一端另加支承。尽量避免
马达承受较大的径向力和轴向力。
8. When using the motor, try to let the output shaft bear the torque, to make it not affected or
less affected by the additional bending moment caused by the radial load, otherwise, the
service life of the bearing will be shortened. When the output shaft needs an external gear,
supporting shall be added separately at the other end of the gear. Try to prevent the motor
from bearing large radial force and axial force.
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（中英对照）
9.启动前,马达本体腔内应充满液压油,以防损坏相对运动表面。
9. Before startup, the cavity of the motor body should be filled with hydraulic oil, to prevent
damage to the relative movement surface.
10.马达配套出厂的相关阀件出厂时均已设定好,若客户确定需要重新调节时请相关专业技术
人员进行调节。
10. Relevant factory supporting valves of the motor have been set up at the time of delivery, and
if the customer determines to need readjustment to determine, please ask the relevant
professional and technical personnel to make adjustment.
11.新马达在运转 150 小时后,应清洗干净,更换液压油,以后每半年更换一次液压油。
11. After the new motor runs for 150 hours, clean it and replace the hydraulic oil, and replace the
hydraulic oil every half year after that.
12.在马达贮存或存放期间,本体腔内应充满油,并封住各油口,输出轴表面上涂上油脂,用胶带
或专用套包好。
12. In or during the storage of motor, fill the cavity of its body with oil, seal each of its oil ports,
coat the surface of output with grease, and pack it up with adhesive tape or a special jacket.
13.除专业人员在场并确认马达有故障时,不得轻易拆开马达,否则发生意外我公司概不负责。
13. Except that professional personnel are on the spot and confirm the existence of fault in the
motor, do not easily disassemble the motor, otherwise our company will not be responsible
for the accident that may arise.
四、XHM XHS 液压马达常见故障及排除:
IV. Common Faults and Troubleshooting of XHM and XHS Hydraulic Motor
Fault phenomenon Analysis of Causes Troubleshooting Method
旋向相反配油盘装反拆下通油盘,将配油盘,旋转 180 度后重新装

入。
Opposite rotation Oil distribution plate is
direction backward mounted Take down the oil passage plate, turn the oil
distribution plate 180 degrees and reinstall it.
输出轴不转动 1.工作装置卡住; 2.系统油路 1.检查工作装置;2.检查系统;3.更换损坏零部

故障; 3.零件损坏。件。
Output shaft doesn’t
rotate 1. The working device is 1. Check the working device; 2. Check the
jammed; 2. System oil circuit system; 3. Replace the damaged parts.
faults; 3. Parts damaged.
扭矩不足 1.油温过高或粘度太低;2.零件 1.控制油温和油液粘度;2.更换损坏零部件;3

磨损;3.系统泄漏太大;4.系统检查系统泄漏密封状况;4.适当调高供油压
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（中英对照）
Inadequate torque 供油压力不够;5.马达有泄漏。力
1. Oil temperature is too high 1. Control the oil temperature and oil
or viscosity is too low; 2. Worn viscosity; 2. Replace the worn parts; 3. Check
parts; 3. Excessive system the leakage and sealing of the system; 4.
leakage; 4. Insufficient system Appropriately increase the oil supply pressure
oil supply pressure; 5. Motor
leakage.
噪声过大 1.系统有空气;2.超速运转;3.零 1.排除系统内空气;2.控制马达转速;3.更换部

件损坏。件。
Excessive noise
1. There is air in the system; 2. 1. Exhaust the air in the system; 2. Control the
Over-running; 3 parts damaged. rotation speed of the motor; 3. Replace the
damaged parts.
马达温度过高 1.超负荷运转;2.超速运转;3.零 1.在马达允许负荷下运转;2.控制马达转速;3.

件损坏;4.油箱装油量不够;5. 更换损坏零部件。
Motor temperature is
系统无冷却.
too high 1. Operate under the permissible load of the
1. Overloaded operation; 2. motor; 2. Control the rotation speed of the
Over-speed running; 3. Parts motor; 3. Replace the damaged parts.
damaged; 4. Inadequate oil in
oil tank; 5. The system has no
cooling.
输出轴油封漏油油封磨损拧开马达封盖,调换油封
Oil leakage at the oil Oil seal abrasion Twist off the sealing cap of the motor, replace
seal of output shaft the oil seal
XHM XHS 马达柱 1.铸件气孔;2.密封 O 型圈老化拧开柱塞盖、柱塞套、通油固定螺丝,如零件

或损坏。有气孔,需调换零件,密封 O 型圈损坏按原状
塞套、柱塞盖、通油
调换 O 型圈。
盘漏油: 1. Air hole in casting; 2 Aging
or damaged of the seal O-ring. Twist off the plunger sleeve, plunger cover and
Oil leakage at XHS
the fastening screw of oil passage plate, and if
XHM Motor plunger
there is air hole in the parts, replace them; if
sleeve, plunger cover,
the seal O-ring is damaged, replace the O-ring
or oil passage plate:
according to the original state.
Plug, plug, oil spill
plate column:
马达工作时有异声 1、工作时配油器发出的很均第一种声音为正常。

匀的嚓嚓声。2、工作时壳体
Abnormal sound when The first type of sound is normal.
内部发出的金属摩擦声。
the motor is working
第二种声音为不正常,需及时联系生产厂。
1. The tickling sound made by
the distributor while working. The second kind of sound is abnormal, and it
2. The sound of metal grinding
113
（中英对照）
inside the shell while the motor needs to contact the manufacturer in time.
is working
114
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XHJ 系列液压绞车
XHJ Series Hydraulic Winch
使用说明书
目录 CONTENTS
1. 适用范围......................................................................................................................................................... 2
1. Scope of Application...................................................................................................................................2
2.主要结构与特点............................................................................................................................................... 2
2. Main Structures and Characteristics..................................................................................................... 2
3.型号说明........................................................................................................................................................... 2
3. Model Instruction....................................................................................................................................... 2
4.安装要求........................................................................................................................................................... 3
4. Installation Requirements......................................................................................................................... 3
5.使用说明........................................................................................................................................................... 4
5. Operating Instruction................................................................................................................................ 4
6.维护与保养....................................................................................................................................................... 5
6. Maintenance and Servicing....................................................................................................................... 5
7.常见故障及排除方法.......................................................................................................................................6
7. Common Failures and Troubleshooting Methods....................................................................................6
8.吊运和存放....................................................................................................................................................... 8
8. Hoisting and Storage................................................................................................................................... 8
9. 外形图
9. Outside Diagram
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（中英对照）
适应范围
Range of Application
XHJ 系列液压绞车是引进意大利技术,并作进一步改进的新颖产品。该系列产品拉力为 5kN

〜300kN 规格齐全,品种多样。其广泛适用于船舶、铁路、工程机械、石油、地质勘探、冶
金等行业。
XHJ series hydraulic winch is a new product further improved with introduction of Italy
technology. The tension of this series of products is 5kN~300kN, and the products are complete in
specifications, and numerous in variety. It is widely used in ships, railways, engineering
machinery, petroleum, geological prospecting, metallurgy and other industries.
结构与特点
Structure and Characteristics
XHJ 系列液压绞车主要由 XHM、XHS 液压马达、Z 型常闭多片式制动器、C 型行星齿轮箱、

离合器、卷筒、支承轴、机架等组成。
XHJ series hydraulic winch is mainly composed by XHM, XHS hydraulic motor, Z type normally
closed multidisc brake, C type planetary gear box, clutch, reel, supporting shaft, frame, etc.
1、XHM、XHS 系列液压马达与国内外现有各种径向曲轴低速大扭矩液压马达相比,具有更
高的容积和机械效率,噪音低、可靠性好、寿命长及大的调速范围,并可在泵工况下工作。
1. Compared with the existing domestic and foreign various radial crankshaft low-speed and
high-torque hydraulic motors, XHM and XHS series hydraulic motors have higher volume
and mechanical efficiency, low noise, good reliability, long service life and large speed range,
and can work under the pump condition.
2、制动器、行星齿轮箱、离合器等直接安装于卷筒内。因而该系列绞车在结构上具有紧凑、
体积小、重量轻、外形美观等特点。
2. Brake, planetary gear box, clutch are directly installed in the reel, so this series winches are
structurally characterized by compactness, small in size, light in weight, beautiful in
appearance and etc.
3、液压马达极高的容积效率和美国 SUN 公司优质的平衡阀解决了一般绞车所存在的二次下

滑和空钩抖动现象,使得该系列绞车提升、下放和制动过程较平稳。
3. The high volumetric efficiency of the hydraulic motor and the US SUN company's high
quality balance valve solved the phenomenon of secondary slide and sky hook jittering
existed in common winches, making this series of winch stable in the process of lifting,
lowering down and braking.
4、带离合器的绞车还可实现自由下放工况。
4. The winches equipped with clutch can also achieve the working condition of free lowering
down.
5、安装于配流盘上的集成阀组有效地简化了用户的液压系统。
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5. The integrated valve group installed on the thrust plate can effectively simplify the hydraulic
system of the user.
型号说明
Model Instruction
p-绞车带平衡阀,无表示不带平衡阀
P- Winch with a balance valve, “none” means there is no balance valve
z-绞车带制动器,无表示不带制动器
Z- Winch with brake, “none” means there is no brake
L-绞车带离合器,无表示不带离合器
L- Winch with clutch, “none” means there is no clutch
钢丝绳直径(mm )
Wire rope diameter (mm)
卷筒理论容绳量(m )
Theoretical rope capacity of the reel (m)
卷筒第一层单绳额定拉力(kN)
Single rope rated tension of the first layer of the reel (kN)
行星减速器齿轮模数
Planetary reducer gear modulus
宁波新宏液压有限公司液压绞车
Hydraulic winch of Ningbo Xinhong Hydraulic Co., Ltd
型号举例
Example of the Model
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（中英对照）
XHJ2.5-10-103-8-ZPL 表示此绞车的行星减速器模数为 2.5,钢丝绳的第一层额定拉力为 10kN,

卷筒理论容绳量为 103m,钢丝绳直径为 8mm,此绞车要求带制动器、平衡阀及离合器。
XHJ2.5-10-103-8-ZPL indicates that the winch's planetary reducer modulus is 2.5, the rated
tension of the first layer of the wire rope is 10kN, the theoretical rope capacity of the reel is 103m,
and the wire rope diameter is 8mm; this winch requires to be equipped with brake, balance valve
and clutch.
安装要求
Installation Requirements
1、绞车安装底座要求平整,有足够的刚度,防止绞车发生变形造成故障。绞车底座与安装底座
之间应焊接止推块.
1. The mounting base of the winch is required to be flat, with enough rigidity to prevent winch
deformation which may result in failure. Thrust block shall be welded between the base of
the winch and the mounting base.
2、安装螺钉须加弹簧垫圈,均匀拧紧。
2. The mounting screws must be coupled with a spring washer and tightened evenly.
3、操作换向阀使卷筒处于合适位置,把钢丝绳穿进卷筒边旁孔内,然后用钢丝绳压板和螺钉压
住绳头,螺钉必须拧紧。启动绞车回收钢丝绳并使其排列整齐,工作中卷筒上至少保持 3 圈钢
丝绳,否则绳头会脱出发生事故。
3. Operate the directional valve to make the reel in the right position, put the wire rope into the
hole next to the side of the reel, and then use the wire rope clamp and screws to press the
rope end, and the screws must be tightened. Start up the winch to retrieve the wire ropes and
make them neatly arranged; at least 3 turns of wire rope shall be kept on the reel during the
work, otherwise the ends of the rope will come off and cause accident.
4、绞车马达泄油口应单独接油箱,不能接到主回油路上。
4. The oil vent port of the winch motor shall be separately connected to the oil tank, and shall
not be connected to the main oil return loop.
5、液压系统使用的管件应按最大工作压力、液压油流速来选择。管路须经耐压实验,联接前
应进行酸洗和清洗。
5. Pipe fittings used in hydraulic systems shall be selected according to the maximum working
pressure and the hydraulic oil flow rate. The piping must be carried out with pressure test,
and shall be acid pickled and cleaned before connection.
6、管路联接时应注意绞车的进出油口与钢丝绳方向(旋转方向)的关系。
6. Pay attention to the relationship between the oil inlet and outlet of the winch and the direction
of the wire rope (rotation direction) when connecting pipelines.
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使用说明
1、第一次使用前,从液压马达的泄油孔处注满与液压系统用牌号一致的干净的液压油。液压
马达壳体内压力不得大于 0.1 MPa
1. Before using it for the first time, fill clean hydraulic oil which shall be consistent with the
grade of the hydraulic system from the oil vent hole of the hydraulic motor. The pressure
within the hydraulic motor shell shall not exceed 0.1Mpa.
2、每次使用前应检查绞车安装螺钉是否紧固可靠,检查钢丝绳有否损坏。
2. Check whether the mounting screws of the winch are reliable, whether the wire rope is
damaged before each use.
3、使用时,钢丝绳在卷筒上卷绕应排列有序,避免乱绳。
3. When used, the wire rope should wind neatly and orderly around the reel to avoid disorder.
4、正常工作时拉力不得大于额定拉力,XHJ 系列绞车的过载能力一般为 1.25 倍,最大拉力不

允许超过该值,否则引起的损坏或不安全事故由用户自行承担。
4. The tension force shall not exceed the rated tension in normal work, overload capacity of
XHJ series of winch is generally 1.25 times, the maximum tension is not allowed to exceed
this value, otherwise, any damage or unsafe accident arising thereby is to be borne by the
user.
5、平衡阀的开启压力必须比制动器的开启压力高 1~1.5MPa,否则绞车下放时会出现抖动现
象。
5. The cracking pressure of the balance valve must be 1~1.5MPa higher than the opening
pressure of the brake, otherwise the phenomenon of jitter will arise when the winch lowers
down.
6、本公司每台绞车出厂前均做过吊重试验并已调好平衡阀和溢流阀(配置时)。用户一般情
况下不要另行调节,如有特殊情况需由专业人员调节。面对平衡阀,向外旋出平衡阀的调节螺
栓,松开防松螺母,逆时针旋转调节螺栓,其开启压力提高,反之开启压力下降。溢流阀的调节与
平衡阀调节方法相反。
6. The company has conducted the hoisting test and has adjusted the balance valve and relief
valve (at the time of configuration) before each winch leaves the factory. Users generally do
not need readjustment, and under special circumstances, it shall be adjusted by professional
staff. Face the balance valve, outwardly unscrew the adjustable bolt of the balance valve,
loosen the lock nut and anticlockwise rotate the adjustable bolt, and the cracking pressure
will rise; conversely, the cracking pressure will be reduced, and the adjustment of the
pressure of the relief valve is opposite to the adjustment method of the balance valve.
维护和保养
Maintenance and Servicing
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1、工作时如果发现系统压力有异常提高时,应停车检查原因。可检查液压马达的泄漏油是否
正常,一般情况下,本公司液压马达在负载工作时,泄油管漏出的油量每分钟不允许超过 1 升,
如有大量油泄漏则说明液压马达损坏需修理或更换,如液压马达没有问题,则应检查卷筒内其
他部件。
1. During the work, if there is any abnormal increase in the system pressure, shut it down to
check it and find the reasons. Check the oil leakage of the hydraulic motor is normal; under
normal circumstances, the company’s hydraulic motor works with load, the oil leaked from
the oil discharge pipe is not allow to exceed 1 liter per minute; if there is a large number of
oil leakage, it suggests that the hydraulic motor damage needs to be repaired or replaced, and
the hydraulic motor has no problem, please check the other parts in the reel.
2、工作运转过程中应经常检查液压绞车和系统的工作情况,如发现异常的升温、渗漏、振动
和噪音或压力异常脉动,应立即停车,查明原因并及时检修。
2. In the process of operation, regularly check the operating conditions of the hydraulic winch
and the system. If any abnormal temperature rise, leakage, vibration and noise or abnormal
pressure fluctuation is found, immediately shut it down, indentify the causes and conduct
maintenance promptly.
3、应经常注意油箱的液面高度,及液压油是否正常,如发现大量泡沫,应立即停车检査液压系
统吸油口是否漏气,回油口是否在油面以下,液压油是否进水乳化等。
3. Always pay attention to the liquid level of the oil tank and whether the hydraulic oil is
normal; if a mass of foam appears, shut it down immediately and check whether there is gas
leakage at the oil suction of the hydraulic system, whether the oil return port is below the
liquid surface, and whether there is water inflow and emulsification in the hydraulic oil, etc.
4、定期检测液压油的质量指标,如发现超出规定值,应更换新油。不允许采用不同类型的液压
油混合使用,否则将影响液压绞车的使用性能。更换新油的周期视不同工况而异,用户可根据
实际情况自行规定。
4. Regular test the quality indices of hydraulic oil, and replace it with new oil if the indices are
found to exceed the specified value. Mixed use of different types of hydraulic oil is not
allowed, otherwise, the operational performance of the hydraulic transmission device will be
affected. The cycle for replacement with new oil varies depending on different working
conditions, and the user may specify it on his own based on the actual situation.
5、绞车齿轮箱中本公司出厂前已加入 70#齿轮油(SY1172-80),用户在累计使用 100 小时以后

应更换,方法是先把卷筒上的磁性螺堵拆除,慢慢转动卷筒使卷筒堵孔与行星齿轮箱上的堵孔
对准,然后用内六角扳手小把堵头拆出来,把脏油放完,再加上干净新的齿轮油,去除磁性头吸
附物后再把各堵头旋紧。
5. The company has filled 70# gear oil (SY1172-80) in the gearbox of the winch before it leaves
the factory, and the use shall replace that after cumulative use of 100 hours, and the method
for that is: firstly remove the magnetic plug from the reel, slowly rotate the reel to make the
stop up hole of the reel align with the stop up hole on the planetary gear box, then use
hexagon wrench to dismantle the end plug, to discharge the dirty oil, then fill clean and new
gear oil, remove the adsorbed substances from the magnetic head, and finally screw each end
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（中英对照）
plug.
6、经常检查滤油器使用情况,做到定期清洗或更换。
6. Frequently check the use of oil filter, and regularly clean or replace it.
7、如果液压绞车出现故障时,可由专业人员对其进行检修。注意拆装零部件时不要将精密零
件敲毛、碰伤,特别是要保护好零件的运动和密封表面。拆下来的零件放于洁净的盛器内,要
避免相互碰撞。装配时应将全部零件清洗干净、吹干、不得使用棉纱、布头等檫抹液压零件。
配合部件应加入少量经过过滤的润滑油,拆下的零件应仔细地进行检査和修理,损坏或过度磨
损的零件应进行更换,密封件原则上应全部更换。
7. If the hydraulic winch fails, it can be overhauled by the professional staff. Pay attention not
to knock or bump the precision parts when assembling or disassembly the components,
especially protect the movement and sealing surface of the components. The removed
components shall be put in a clean container, to avoid collision. At the time of assembly, all
components should be cleaned, and dried with compressed air, and it is strictly prohibited to
wipe the hydraulic parts with cotton yarn, cloth, etc. For the mating parts, a small amount of
filtered lubricating oil shall be added. Removed parts should be carefully inspected and
repaired, the damaged or worn out parts should be replaced, and the sealed parts should be
replaced totally in principle.
8、如用户无拆检条件,不要自行对液压绞车拆检修理,应与本公司联系。
8. The user should contact with the company to coordinate the maintenance matters if he does
not meet the conditions for overhaul; do not overhaul or repair the hydraulic winch on your
own, contact our company instead.
常见故障及排除方法(见下表)
Common Failures and Troubleshooting Methods (see table below)
故障现象原因分析排除方法备注
Fault Phenomenon Analysis of Causes Troubleshooting Method Remark
绞车不运转 1.系统无压力油或压力未达到使 1.检查供油系统

用要求
Winch doesn’t run 1. Check the oil supply system
1. There is no pressure oil in the
2.拆卸检修
system or the pressure doesn’t
meet the requirements for use 2. Dismantle and repair it
2.马达配流盘卡死或运动副损坏
2. The thrust plate of the motor is

jammed or the kinetic pair is
damaged
绞车提升无力或速 1.油泵出口压力过低 1.检查溢流阀、油泵,采取措施

度缓慢解决
1. The oil pump outlet pressure is
121
（中英对照）
The lifting of the too low 1. Check the relief valve, oil
winch is weak or in pump and take measures to solve
2.油量不够
slow speed it
2. Oil is insufficient
2.查出油泵供油不足原因
3.液压马达泄漏大
2. Find the reason for insufficient
3. Excessive leakage in hydraulic oil supply for oil pump
motor
3.拆修马达
3. Dismantle and repair the

motor
绞车卷筒爬行 1.液压系统供油不稳定 1.检查系统
Winch reel crawls 1. Oil supply of the hydraulic 1. Check the system
system is instable
2.检查泄漏量,检修马达
2.泄漏量不稳定
2. Check the leakage rate and
2. Leakage rate is instable repair the motor
1 .柱塞环磨损 1 .更换柱塞环
1. Plunger ring wears 1. Replace the plunger ring
绞车马达泄漏大 2.配流密封件损坏 2.更换密封件
Excessive leakage 2. Flow distribution seal is 2. Replace the seal

in winch motor damaged
3.拆检换零件
3.柱塞与轴承套处配合损坏
3. Dismantle and check the parts
3. The mating between the plunger
4.更换壳体
ring and bearing sleeve is damaged
4. Replace the shell
4.壳体有砂眼
4. There is sand hole on the shell
1.螺栓未拧紧,紧固程序不均匀 1.检查后重新紧固
1. Tighten it again after
1. The bolt is not tightened up, the
inspection
fastening procedure is not uniform
结合面和轴封处渗 2.有关 O 形圈,油封老化或损坏 2.更换密封件

漏 2. Replace the seal
2. Aging and damaged in related
3.检查系统油路是否符合说明
Leakage at the joint O-shaped ring and oil seal
要求
surface and shaft
3.壳体压力高 3. Check whether the system oil
seal
loop meets the requirements of
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（中英对照）
3. The shell pressure is high instructions
常见故障及排除方法(见下表)
Common Failures and Troubleshooting Methods (see table below)
异常声响 1.油泵进油口滤油器被堵塞 1. 清洗滤网、滤芯
Abnormal sound 1. The oil filter at the oil inlet of oil 1. Clean the filtering net the
pump is jammed strainer or filter element
2.有空气进入内部 2.检查有进气部位的密封
2. Air admission inside the system 2. Check the sealing of the air
admission area
3.油液被污染,有气泡混入
3.更换新油
3. Oil contamination, interfusion of
bubbles 3. Replace with new oil
4.零件损坏 4.拆检、更换零件
4. Damages in parts 4. Overhaul or replace the

accessory
5.外界振动
5.采取防振措施
5. External vibration
5. Take vibration damping
measures
绞车起吊后,不能制动,或 1.进出油口接反 1.校正进出油管,或者将配油盘

有下滑现象旋转 180°
1. The oil inlet and out are inversely
After the winch hoists, it connected 1. Calibrate the oil inlet and
can’t be braked, or there outlet pipe, or turn the oil
2.回油管路上背压太大
is glide distribution plate 180°
2. The back pressure on the oil
2.检查回油管路,使背压尽量降
return oil pipeline is too high
低,以保证制动器的制动扭矩
2. Check the oil return pipeline

and try to reduce the back
pressure to ensure the brake
torque of the brake
绞车不能起吊额定负荷 1.离合器中摩擦片磨损 1 .更换摩擦片带离合器液压

卷筒打滑绞车
1. The friction plate in the clutch 1. Replace the friction plate
The winch cannot hoists wears Hydraulic winch
2.增加碟形弹簧的预紧力
the rated load with clutch
2.离合器中的摩擦片预紧力不足
2. Increase the pre-tightening
Reel slips
2. The pre-tightening force of the
123
（中英对照）
plate in the clutch is insufficient force of the belleville spring
3.离合器外控回路上有背压或摩 3.检查摩擦片浸油原因并消除
擦片浸油之
3. There is back pressure on the 3. Check the reason for oil

external control circuit of the clutch immersion of the friction plate
or the friction plate is immersed in and eliminate it
the oil
空钩不能自由下滑 1.离合器开启压力不足 1.提高离合器开启压力带离合器液压

绞车
The Sky-hood cannot fall 1. The opening pressure of the 1. Increase the opening
freely clutch is not enough pressure of the clutch Hydraulic
winch with
2.卷筒支承处阻力大 2.调整绞车轴向间隙,查找阻
clutch
力大的原因,并解决之
2. The resistance at the reel
supporting is large 2. Adjust the axial clearance
of the winch, find out the
reason for large resistance and
solve it
吊运和存放
Hoisting and Storage
1、吊运
1. Hoisting
将强度足够的钢丝绳套装于液压绞车的卷筒适当位置上进行吊装,运输时注意固定可靠。
Sheathe the wire rope of enough strength at the appropriate position in the reel of the hydraulic
winch for hoisting, and make sure they are reliably fixed during the transportation.
2、存放
2. Storage
(1)、液压绞车应存放在干燥,无腐蚀气体的仓库里,切勿受高温和-20℃下的环境长期存放,以
免加速密封件老化。
(1) Hydraulic winch should be stored in the dry warehouse free from corrosive gas; do not store
it in environment of high temperature or temperature below -20℃ for long, so as not to
accelerate the aging of the seals.
(2)、液压绞车如长期存放不用,必须将内存油放净,灌满含酸值较低的透平油。外露表面上涂
防锈油,各油口用螺塞堵住或用盖板盖好。
(2) If the hydraulic winch is to be stored and unused for a long time, the oil left in it must be
drained up, and it shall be filled with turbine oil with low acid valve. The exposed surface
124
（中英对照）
shall be coated with antirust oil, and each oil port shall be plugged up with plug screw or
sealed tightly with cover plate.
125
Y-H 系列船用三相异步电动机
Y-H SERIES THREE PHASE MARINE INDUCTION MOTOR
使用维护说明书
OPERATION AND MAINTENANCE
德州恒力电机有限责任公司
DEZHOU HENGLI ELECTRICL MACHINERY CO.,LTD
126
Y-H 系列船用三相异步电动机
Y-H SERIES THREE PHASE MARINE INDUCTION MOTOR
使用维护说明书
OPERATION AND MAINTENANCE
1. 概述
1 General
Y-H 系列船用三相异步电动机（以下简称电动机）为全封闭、自扇冷式，对于潮气、霉
菌、盐雾、海水等气候性能具有防护作用，适用于一般船舶上驱动各种机械，如泵类、通风
机、分离器、液压机械及其它辅助设备之用。
This series are totally-enclosed self fan cooled, marine type three-phase squirrel-cage
asynchronous ones, it could prevent from moist, fungus, salt-mist and sea water, the motors are
suitable for driving all kinds of machines such as pumps, ventilators, separators, hydraulic machines
and other accessory equipments.
2. 电动机安装前的准备
2 Preparation before installation
2.1 详细核对铭牌上所载的各项数据，如额定功率、电压、频率、转速等是否与实际需要相
符。
2.1 Cheek all the data given on the name-plate, such as rated power, voltage, frequency and speed if
they are consistent with the actual demands.
2.2 仔细检查各零部件的装配是否良好，紧固件是否松动，并用手转动转子，察觉有无相擦现
象。
2.2 Inspect carefully if the assemblies of all the parts are in condition and if the fixing parts are
loose ,rotate the rotor by hand to observe if there is any clogging.
2.3 用 500V 兆欧表测量绕组之间及绕组对地的绝缘电阻，使用过程中测得的绝缘电阻至少不
低于 1MΩ，否则应进行干燥处理。
2.3 Measure the insulation resistance between the phase windings and between winding to the ground
with a 500V megger. During operation, the measured value should not be less than 1MΩ otherwise it
must be dried.
3. 电动机的安装
3 Installation
3.1 立式电动机在使用中不允许有任何轴向负荷。
3.1 A vertical motor does not allow of any axial load during operation.
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3.2 安装时，应保证电动机有良好的通风条件，风罩进风端留的空间不得小于表 1 的规定。
3.2 The motor must be installed in a well-ventilating environment, and the clearance left to the air in
taking side of fan hood must not be less than the specified value on table1.
表1 TABLE 1 cm
机座号 Y-H56～132 Y-H160～180 Y-H200~Y-H450
Frame Size
空间 25 30 50
Clearance
3.3 接线盒的填料函方向，可在轴伸端方向以外的其它三个方向进行调换，当需要重新确定接
线盒填料函的方向时，可取下接线上的四个螺钉，将接线盒移位。
3.3 The stuffing box of the terminal box can be fixed in three directions except that of the shaft
extension side. If the direction of the stuffing box needs to change, the terminal box can be moved by
removing the four symmetrical bolts on the box..
3.4 将填料函内的橡皮圈穿孔后进行接线，并将压紧螺母拧紧，达到防水防震的要求。
3.4 After punching the holes on the rubber padding in the stuffing box, the cable may be connected.
And the Packing nuts must be screwed up in order to
meet the waterproof and shockproof requirements.
3.5 电动机安装完毕，应检查紧固件，联接件是否可靠，用手转动转子，应轻松，无磕碰擦
伤。
3.5 After installation check all the fixing and joint parts to see if they are reliable, and the rotor must rotate
freely without clogging when it is trued manually.
4. 电动机的试运转
4 Trial Operation
4.1 本系列电动机共有 6 根接线头，分别标有 U1、V1、W1、U2、V2、W2，引出线接线方法

应按接线盒上接线牌标明的接法接线。
4.1 three are totally six terminals on each motor of this series which are marked respectively U1, V1,
W1, U2, V2, and W3,Lead wires must be connected according to the connecting diagram marked on
the connecting plate on the cover of the terminal box.
4.2 接好线后，应进行空载试运转，试运转中，如发现电动机的旋转方向与被拖动机械的旋转
方向相反时，可停机将电源线任意二根换接即可。电动机第一次试运转的转速达到额定值时，
应停机进行检查，观察各种机械联接部分有无松动及碰擦现象，在进行必要的调整及修复后，
再空载运行 2～3h，运转中如发现任何不正常现象或响声时，应立即停机进行检查，空载运转
后，还应注意轴承有无发热及漏油等现象，凡空载运转正常的即可进行实际负载运转。
4.2 After connection finished, no load test may be carried out. If the rotation direction of the motor
shows different from that of the driven machine, two of main wires must be exchanged optionally
after the motor is stopped.
When the speed reaches its rating in the first trial run, stop the motor and check if all the joint
parts of the machinery have got loose of if knocking and if touching occur, After necessary
readjustment and reparation, no load test will be carried out again for two to three hours. If any kind
of abnormal phenomenon of sound occurs, pay attention to detect if there are overheat and oil leakage
on bearings. The motor can be operated on load if it runs without loading normally.
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4.3 电动机在实际负载运转中，应继续观察其起动情况，运行时的声音是否正常，以及实际负
载电流是否超出铭牌上的规定值，在运行 0.5～1h 后，应停机再检查电动机各机械联接部分有
无过热及漏油，定、转子有无相擦现象等，如无异常情况发现，可进行正式使用。
4.3 During actual operation on load, still observe if starting condition or sound is normal, and if the
load current goes beyond the rated value. When the machine have loosed, the bearings overheated and
the oil leaked out, as well as the touching between the stator and the rotor occurred. If no such
phenomenon is found, the motor can be put into practical operation.
4.4 电动机应满压起动，如电源容量不足不能满压起动时，则可采用降压起动。电动机的起动
转矩降低与电压降低的平方成正比。降压起动一般采用 Y—△起动器。
4.4 The motor should be started with full voltage. If the mains is incapable of starting it with full
voltage. Reduced voltage starting can be adopted. The decrease in starting torque is proportional to the
square of the voltage drop. A Y-△ starter or a compensator is normally used for starting with reduced
voltage.
4.5 电动机的独立风机，运行时间后延一个小时，即主机停转后风机再运行 1 小时后方可停
机。
4.5 the working time of fan is prolonged for an hour, it means that after the motor is power off, the fan
keep operating an hour then it could stop.
5. 维护、检修及贮存
5 Service, Maintenance And Storage
5.1 电动机应按铭牌所标明的额定值使用，切莫过载，并应注意清洁和检查，防止受潮或异物
进入机体内部。
5.1 The motor must be operated according to the ratings on the nameplate and never be overloaded.
Cleaning and inspection should be paid attention to, and it must be prevented from moistening and
foreign matters entering.
5.2 电动机运转时，应经常记录有关仪表及温度计的读数，运行期间的检修情况。同时故障处
理亦应作好记录，供今后维护及检修时参考。
5.2 The readings of proper instruments, thermometer and inspection results should always be noted down
during operation. The treatments of troubles should also be kept for a reference to the check and
maintenance in the days to come.
5.3 电动机的风道应保证畅通无阻，并不能有热源置于电动机的周围。
5.3 Ventilation channel should be ensured unblocked and heat sources must not be placed near the
motor.
5.4 除 Y-H80～132 电动机使用封闭轴承，不用再加润滑脂外，Y-H160 以上电动机均设有轴承
润滑脂注入及排出装置，平时需要时，可取下电动机前后的注油螺塞，用油枪将润滑脂注入。
5.4 For all the Y80~132-H, the bearing is sealed, there’s no needs not to grease. Motors whose
frame size is more than Y160-H are equipped with grease filling and draining devices. You can
remove the front and rear filling screw plugs to fill grease with a grease gun if necessary.
5.5 轴承使用的润滑脂为 3 号锂基润滑脂，一般工作 6 个月左右，应更换润滑脂一次，如发现
油脂色泽暗，上面有水珠或尘垢聚集，油脂硬化变质或轴承发热等现象，应立即更换新油脂。
更换油脂时，应将陈油脂清除，并将轴承及轴承盖洗净，然后加入新油脂，所加的油脂量以轴
承室的 2/3 为宜。
5.5 lubrication for bear should choose lithium base No.3, change the lubrication every 6 months, if the
color is getting dark, get rid of the old lubrication, clean the bearing and cover of bearing, add new
lubrication, the lubrication should cover 2/3 of the whole bearing room.
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5.6 为了消除电动机的事故隐患，保证运行质量，电动机应定期进行检修，一般 3 个月检修一
次，每年大修一次。检修时应清除机体的积尘、污垢，保持接线板清洁，以免积尘受潮，产生
爬电。测量电动机线圈的绝缘电阻，检查接头、接地线、各紧固零件及传动机构的联接等有无
松动，消除所发现的缺陷。大修时应将电动机拆开，除进行检修的项目外，要注意检查线圈是
否完好，端部绑扎是否损坏，清洁机体内外，检查电动机的轴承磨损情况及更换新润滑脂。
5.6 Periodic inspection should be taken, in order to avert accident and ensure normal operation.
Generally a maintenance should be done every three months and an overhaul every year. For a
maintenance , the dust and dirt must be cleaned away from the external body, and the connecting
plate should be keep clean to avoid damped due to gathered dust, as damped connecting plate offer
causes creeping, detect the connections of insulation resistance of windings, check the connection of
terminals and grounding cables , and see if the joints of the fixing parts and drive mechanism have
loosed. Every fault found must be eliminated. For an overhaul, the motor must be disassembled,
besides the items belong to the maintenance , you should notice the windings if they are in condition,
and if the end bindings are damaged. You should also clean the inside and outside of the body,
observe if the motor’s bearing are worn out, and refresh the grease as required.
6. 电动机的干燥
6 Drying
6.1 受潮的电动机，使用前应进行干燥处理。
6.1 A damped motor must be dried before using.
6.2 受海水侵蚀过的电动机，在干燥前应用淡水清洗。
6.2 The motor eroded by seawater must be washed with fresh water before drying.
6.3 干燥时，对电动机的加热不要超过 100℃，干燥时间一般为 4h 左右。
6.3 For the drying treatment, motors must not be heated over 100℃ and the drying time should last
for about four hours.
7.电动机的主要故障及消除方法
7. Main Troubles And Trouble Shooting
7.1 在电动机运行时，如发现不正常现象，应立即查明产生这种不正常现象的原因，并彻底消
除之。
7.1 Before working, if there is something is abnormal, eliminate it at once
7.2 电动机可能发生故障，其原因及消除方法见表 2。
7.2 the possibility of trouble, cause and settlement is followed table 2
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表 2 TABLE 2
序
故障情况故障原因消除方法
号
Trouble Cause Method
NO.
电动机起动时不转有响声一相断路查出断电处并消除之
或振动 One phase line open circuited Find out the broken points and connect
1 Motor fails to well
start with noise
of vibration
电动机转动时有响声且电绕组短路修理绕组
机过热 Winding short circuited Repair the winding
2 Motor rotates
with noise and
overheated
⑴相绕组首端末端接错 ⑴找出每相首端、末端后正确连
(1)Beginning and end terminals of phase winding 接
(1)Find out the beginning and end
电动机起动后转速很低 are misconnected
3 terminals of every phase and connect them
Speed is very low after staring ⑵电压降低 correctly
(2)Applied voltage is too low ⑵检查电源电压
(2)Check power voltage
绕组脏污或受潮清理电机干燥绕组
绝缘电阻降低
4 Winding is dirty or damp Check motor and dry the winding
Insulation resistance is too low
绕组温升过高电机过载或其他减轻负载或检查其他部分

5 The temperature rise of the Overloaded or other reason Reduce the load and check other parts
winding is too high
⑴电动机与负载联接偏心，皮带拉力过 ⑴检查同心度或减小皮带拉力
大 (1)Check concentricity
轴承过热 Motor is not concentric with driven machine, or ⑵更换轴承

6 (2) Replace bearing
Bearing overheated belt tension is too high
⑵轴承损坏
(3)Bearing is damaged
⑴轴承损坏 (1) 更换轴承
轴承发响 (1)Bearing is damaged (1)Replace bearing
7
Bearing sounds ⑵轴承脏污，润滑脂干少 (2) 换新润滑脂
(2)Bearing is dirty or with little grease (2)Refresh lubrication
⑴联轴器不平衡 ⑴检查平衡
(1)the bearing is unbalanced ⑴check balance
(2)安装不妥或底座不平或基础刚度不够 ⑵检查安装或底座情况
电动机振动较大 (2 The stiffness of foundation is too low ⑵reinstallation or check base
8
Motor has great vibration (3)电动机轴和机械轴不同心 ⑶检查并校准中心线
(3)Motor’s shaft is not concentric with driven (3)Check concentricity
machine
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132
4tx15.5m 液压回转起重机
4tx15.5m HYDRAULIC SLEWING CRANE
(4tx15.5m-00SM)
说明书
INSTRUCTION
JIANGSU MASADA HEAVY
INDUSTRIES CO.,LTD
编写：校对：批准：

Compiled by: Checked by: Approved by:
SHEET 1 OF 10
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1. 概述. General
本产品满足 ABS 船级社的最新规范要求，主要供船舶起吊生活用品
及垃圾杂物。
This equipment and material are according to the last standards of ABS
classification society. It ’s mainly used for lifting living goods and marine
sundries on the ship.
船舶横倾≤5°，纵倾≤2°。
With shipboard list≤5°，trim≤2°.
港内作业。
At harbour
风速≤20m/s，相应风压≤250Pa。
Wind speed≤20m/s，wind pressure≤250Pa.
环境温度-15℃～45℃。
Ambient temp -15℃～45℃.
2. 主要技术特性
Main technical characteristics
2.1 起重机主要技术参数：
Main technical specification of crane
安全工作负荷
Safety working load 4t
最大吊程
Max. lifting distance 15.5m
额定起升速度
Rated hoisting speed 0～10m/min
钢丝绳钢索直径φ14mm
Size of wire rope dia.of wire rope 14mm
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134
额定回转速度
Rated slewing speed 0~0.6r/min
回转角度
Slewing angle ＜360°(带限位)
泵站电机功率
Pump station motor power 30KW
3. 设备安装
Mounting ot equipment
设备安装必须严格按照所供机械、液压、电气图纸要求进行，用户
根据我们底座的形式将其与船体甲板焊接。安装起重机的甲板层应能承受
力为重直力 180Kn，倾覆力矩 1500kN·m，其强度必须满足要求。
Mounting of the equipment should be strictly based on the technical
requirements of mechanical, hydraulic and electric drawings.The customers
should welds crane seat based our form. For detailed connection,see attached
drawing.The foundation should bear a vertical force of 180kN and a turning-out
moment of 1500 kN·m . The strength of foundation should be satisfied.
先将塔架与底座装置连接，连接螺栓的拧紧力矩为 900N·m。
First ,connecting the frame with foundation ,the screw down moment
of force of connecting bolt is 900N·m.
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135
然后将吊臂安装在塔架上。
Then put jib in the frame.

最后将油缸与塔架和吊臂连接。
Finally connecting the oil cylinder with frame and jib.
以上部件安装完后，将液压油管及电缆连接好。
After assembling above parts, connecting oil pipe,cables.
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136
用户应根据实际使用情况，安装回转限位或不装。
The customer should mount the slewing limit block based on actual
working condition.
设备安装好后，在进行完所有试验后才能使用。
The equipment may be used only after all item madding a trial.
4. 设备使用
Commission of equipment
使用前准备工作
Preparations before operating
设备安装好后，加注液压油，加注量按液位计指示要求。
Upon the completion of mounting, the equipment shall be filled with
hydraulic oil and the filling capacity based on the requirements indicated
by oil level gauge.
各润滑点应加注钙基润滑脂，具体位量见附图所示。
Each lubricating point should be filled with calcium base grease.For
detailed position, see attached drawing.
一切准备好后，可投入使用。
Start commission only after finishing all preparations.
使用方法
Operating methods
打开电控箱，合上电源开关。
Opening the control box ,turn on the power switch.
启动泵站电机。（可以操作控制箱上的启动按钮，也可操作操纵台旁的
按钮盒中的启动按钮）
Start electric motor of pump station. (you could operate the two start
button at your option which is on the control box and the button box
beside the control desk).
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在操作台上按需要操作设备变幅、吊放、回转，对应操作手柄分别为左、
中、右。
Control the equipment on the operating stand to carry out luffing, lifting
and slewing operation as needed and corresponding buttons is respectively at
left, middle and right.
当设备上限位开关动作后，需按下操纵台旁按钮盒中的复位按钮，同时
将操作阀的手柄推向相反位置，直到限位脱开。
If the limiter acted ,the reset button in the button box which beside
control desk should be pushed, and push the handle of operating valve to
the opposite,till limit switch disengaged.
操作完成后，按下停止按钮，切断电源。
Push the stop button ,shut off power source ,when finished operating.
5. 日常维护
Daily maintenance
用户在日常使用中，应按图提供的润滑点加注钙基润滑脂润滑。在每次
航行后使用前或每月加注依一次。
The customer shall fill calcium base grease at provided lubricating points
during daily use .Fill oil once before and after every sailing or per month.
钢丝绳上应涂敷润滑脂，钢丝绳不得在无油状态下使用。对钢丝绳应随
时检查。当发现钢丝折断达到 5%，或外层钢丝磨损达到 40%时必须更换。
The steel wire rope should be coated with grease.The steel wire rope
shouldn’t be used while lack of oil. Check wire rope at any time. When the
wire rope broken by 5% or outer layer wire rope worn by 40% is
found,replace it .
液压油每使用 12～18 月应进行更换。
Replace hydraulic oil every 12-18 month.
6. 安全保护
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Safety protection
当设备起吊货物超重，会自动启动溢流阀；这时，起重机无法起吊重物，
起到过载保护作用。
When the equipment is over-loaded ,the overload limit may act preventing
the crane from running under over-load condition.
本起重机设有起升限位装置，在吊钩到达臂架头部时，能自动切断油路，
起到保护作用。
This crane is provided with hoisting limit device .When the hook reaches
the top of jib ,the limit device will automatically cut off the oil pipe so as to
protect the equipment .
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7. 常见故障及维修 Failure and maintenance and repair
故障现象 appearance 产生原因 reason 解决措施 measure
油泵噪音大，系统有振动，油中有气泵有吸空主要是由于泵吸油管处漏气，在可能
泡，严重时为乳白色。 The air had been draw on the pump 漏气处涂黄油，如涂黄油后噪音降
Oil pump sent out abnormal noise and 低，则说明该处漏气并消除。
system is vibrated,there is some Check the oil pipe of entry section to
air-bubble in the oil or changed into the pump whether it is sealing well,if
milky white color. not ,coat frease.
操作时，系统无压力系统溢流阀失灵拆检溢流阀，检查先导阀孔是否堵
When operating,system has no The overflow valve has break down. 塞，或主阀卡死，拆洗阀芯
pressure. Maintenance or repair overflow.
吊重物下放时，负荷出现“点头”现平衡阀芯卡死或平衡阀开启压力与拆洗平衡阀并调整其开启压力，使其
象负荷不相配与负荷相配
When lowering a heavy, it is oscillate. Balance valve core has been seized or Wash the balance valve and adjust the
balance valve’s opening pressure is not opening pressure.
match to the load.
140
SHEET 8 OF 10
故障现象 appearance 产生原因 reason 解决措施 measure
电动机不运转 1. 没有电源根据左边列出的可能产生原因，逐一
Electric motor doesn’t runing. Not have power source. 检查，将损坏的部件更换
2. 熔断器烧坏 One by one examination according to
The fuse has been damaged . the reason listed in the left.
3. 热继电器过载或损坏
Thermal expansion relay has been
damaged.
4. 启动按钮接触不好或损坏
Start button doesn’t contact well or has
been damaged.
5. 电动机损坏
Electric motor has been damaged.
电机运转，但起升、回转、变幅均不 1. 限位开关动作或损坏 1. 按照操作方法将限位开关脱开或
动作 The limit switch has acted or the limit 更换限位开关
While the electric motor is runing ,but switch has been damaged. Disengage the limit switch according to
hoisting ,slewing ,luffing action is not 2. 电磁阀线圈烧坏 the operating methods or replace the
act. Electromagnetic coil has burned. limit switch.
3. 载荷超重 2. 更换电磁阀
Overload Replace electromagnetic.
3. 减轻起吊载荷
Lighten the load.
141
SHEET 9 OF 10
142
SHEET 10 OF 10
4tx15.5m 液压回转起重机
4tx15.5m HYDRAULIC SLEWING CRANE
供货明细表
LIST OF DELIVERY
（4tx15.5m-00GMX）
JIANGSU MASADA HEAVY
INDUSTRES CO.,LTD
SHEET 1 OF 4
143
供货明细表(裸装件)
LIST OF DELIVERY(NUDE PARTS)
4tx15.5m-00GMX
序号名称图号简图数量
NO. NAME DWG. N0. SKETCH QTY.
吊臂 JIB 4tx15.5m-02-0 1
1
塔架 FRAME 4tx15.5m-04-0 1
筒体
2 4tx15.5m-07-0 1
CYLINDER BADY
供货明细表(装箱件)
LIST OF DELIVERY(PACKLED PARTS)
4tx15.5m-00GMX
序号名称图号简图数量
NO. NAME DWG. No. SKETCH QTY.
电控箱
1 4tx15.5m-00BOX 1
CONTROL BOX
附件
2 4tx15.5m-00FMX
ACCESSORIES
备件
3 4tx15.5m-00BMX
SPARE PARTS
SHEET 2 OF 4
144
供货明细表(附件)
LIST OF DELIVERY(ACCESSORIES)
4tx15.5m-00FMX
序号名称图号备注数量
NO. NAME DWG. No. REMARK QTY.
限位挡板
1 4tx15.5m-08-01 4
PLATE
座板
2 4tx15.5m-08-02 4
PLATE
扶梯
3 1
LADDER
螺栓 GB5782-86
4 40
BOLT M24x160
螺母
5 GB6172-87 M24 40
NUT
垫圈
6 GB97.1-85 24 40
WASHER
SHEET 3 OF 4
145
备件 4tx15.5m-00BMX
SPARE PARTS
序号名称型号简图数量备注
NO. NAME TYPE SKETCH QTY. REMARKS
1 油杯 GB1152-89 M10x1 5
OIL CUP
滤器滤芯 1
2 FILTER ELEMENT
3 按钮 2
BUTTON
电气备件
LIST OF ELE.SPARE PARTS
指示灯
1 PILOT LAMP 3
熔丝 1 2A
2
FUSE 1 6A
SHEET 4 OF 4
146
4tx15.5m 液压回转起重机试验项目表
TEST PROGRAM OF 4tx15.5m HYDRAULIC SLEWING CRANE 4tx15.5m-00SY
序模拟工况
号试验项目 Simulated 试验负荷试验方法检验要求
Test Methods Inspection Requties
No. Test item condition Test load
横倾纵倾
List Trim
工作平稳，制动及限位可靠，无异常的震动与噪音，易
启动泵空循环30～60min，各机构正反转各运转2
于操纵，油压变化无异常。
空载试验 0 0 次。
1 0 0 0 Run smoothly with easy operation,no abnormal
No load Started pump run for 30 ～ 60min,every
Condition for the tremble,noise,oil pressure
mechanism run for two times.
No abnormal.
吊起该负荷，作起升、回转、下降、刹车动作一工作平稳，易于操纵。
个循环，至少为2 次。起升速度：＞10m/min
0 0 A test load is to be lifted to continually 回转速度： 0～0.6r/min
安全工作负载试验 0 0
hoist,Slewing,,luffing,lowring and brake Run smoothly with easy operation.
2 Test of SWL 1xSWL=4t
for two times Through one complete Hoisting speed: ＞10m/min
operating cycle. Slewing speed: 0～0.6r/min
0 0
5 2 同上 ditto 同上 ditto
1.1 倍的超载
0 0 1.1xSWL
3 保护试验 5 2 同上 ditto 同上 ditto
=4.4t
Test of 1.1 times SWL
要求卸载后无永久性变形和其它损坏。
1.25 倍的静载试验吊起该负荷，并保持 5 分钟。
0 0 1.25xSWL As a result of the test there should be no
4 Static test of 0 0 Holds weight up from ground,hanging
=5t Any evidence of permanent deformation and
1.25 times SWL 5 minutes.
other damage.
将重物放下
手动试验 0 0 有明显动作
5 0 0 1xSWL=4t The load could be put down by
Manual test It has distinctly act.
manual.
检验员：核对：船检师：日期：
Inspector: Checked: Surveyor: Date:
147
油料对照表
OIL TYPE SYNOPSIS
Oil Brand
OIL/GREASE
Point Q’TY SIZE
Castrol BP SHELL MOBIL TOTAL SINOPEC SPECIFICATION
(L)
a. Crane Energol DTEoil 300
Hysnin AWS 46 Tellus Oil 46 Visga 46 L-HV46 HYDRAULIC OIL
Hydraulic system HLP46 Medium
b.Hoisting winch 15 G1/2
gear EnergearHypo
Alphasynt 150 RL 150 SHC 150 Epona Z150 L-CKD150 GEAR OIL
box,slewing grea 150
case
c. Roller EP 1.8 JIS B
Energrease LUBRICATE
bearings. Alphasyn T320 Alvania EP 2 Mobilux EP2 Ceran WR2 Lithium-Base 1575
LS-EP2 GREASE
Crane jib bearing Grease 2 R1/8
2 JIS B
Energrease Mobilarma LUBRICATE
d.Wire Rope Bio Tac EP 2 Malleus GL95 Carter EP100 1575
LS-EP00 798 GREASE
R1/8
2 JIS B
e.Open spure Energrease LUBRICATE
Alphasyn T320 Malleus GL95 Mobilux EP2 Carter EP100 1575
gear units LS-EP2 GREASE
R1/8
0.5 JIS B
f.Cylinder Energrease LUBRICATE
Alphasyn T320 Malleus GL95 Mobilux EP2 Carter EP100 1575
bearing LS-EP2 GREASE
R1/8
148
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完工图

SHIP NAME:114000 DWT OIL TANKER

No. Details Drawing No. Page

1 General Assembly drawing 4155-00 3

2 Electric principle drawing SDCE000001

2-1.Electric control box 4

2-2.Electrical schematic diagram 5-6

2-3.Switch control box 7

2-4.Remote control 8-9

2-7.local control box 12

2-5.Power juction box 13

3 Hydraulic principle drawing 4tx15.5m-00YYL 14

3-1.Instruction of Pump 15-25

3-2.Mobile valve block and Instruction 26-84

3-3. Oil cylinder and Instruction 85-94

3-4.Slewing & Hoisting unit 95-125

3-5. Instruction of electric motor 126-131

4 Turn table bearing 14.45.1600 132

5 Instruction of crane 4tx15.5m-00SM 133-142

6 List of delivery 4tx15.5m-00GMX 143-146

7 Test program 147

8 Oil type synopsis 148

Further technical information: Mounting

HAWE Hydraulik SE D 7700-3

2. Type coding, overview

PSL 4 Z 1 F 80/400 - 3 - 3 2 J 25/16 C300 /A

3. Available versions, main data

Table 1: Basic type and port size

Coding Ports P and R conf. Max. pump Description

PSL 5 U G1 200 Automatic reduction of the idle pump circulation pressure

Flow pattern symbols

TR Like T, manually adjustable

Flow pattern symbols

PSL 3(4) G/..-3

Order example: PSV 5 . 1 F/300 - 3 -... - E 1 - G 24

Solenoid voltage and version table 10

Table 3: Basic type and port size

Flow pattern symbols (see also sect. 3.1.4)

Divergent type coding at type PSV 5 N or PSV UNF 5 N

LS-pressure limitation (bar)

Coding for control oil supply table 7

Flow pattern symbols

PSV 5 N..- PSV 5 N..V.../... PSV 5 N..Z.../...

W Like S, but with increased throttle effect

3.1.3 Connection block type PSM

Table 6: Coding for additional elements

Coding Description Coding Description

Table 10: Solenoid voltage and version

without Actuation solenoid 3-pin (standard)

EX 3-pin actuation solenoid

G 24 TEX 70 Like G 24 EX .., but for ambient temperature < 70°C

Flow pattern symbols

PSL(V)..PA(PB, PD) PSL(V)..F PSL(V)..F.. PSL(V)..D PSL(V)..D..

3.1.5 End plates

End plate Port size Description

E1 E 1 UNF E 2 E3 E4 E 4 UNF E5 E6 >

For other sections

3.2 Add-on spool valves

Order example: PSV 41/380 - 3 - 32 L 80/40 A 300 F 1 / EA - E 1 - G 24